Supplemental [I Direct Revision · 2020. 1. 17. · SNF-3929. Rev. 2 MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET) Carl Van Katwijk Numatec Hanford, Richland, WA 99352 US. Department

I I ~~ I

ENGINEERING CHANGE NOTICE PWS 1 of

1. ECN

h l . ECN

............. 6.4.Z.Fi.Q.8. ....__

2. ECN Category (mark one)

3. Or ig ina tor ' s Name, Organization, MSIN, 4 . USQ Required? 5. Date and Telephone NO.

I N/A I 1 [ ] Yes ( f i l l out Elk. 12b)

Supplemental Direct Revision [ X I [' Change ECN

[I Temporary Standby t1 Supersedure t1 Cancellvoid 11

Treah Nuxall, SNF CVD, R3-47, [ I Yes [ X I No 6/22/99 372-3739 6. Project Title/No./Wark Order NO. 7. Eldg./Sys.lFac. No. 8. Approval

W-Lf4l Designator Spent Nuclear Fuel CVDF SQ Cold Vacuum Drying

9. Docunent Nmbers Changed by t h i s ECN I O . Related ECN No(s). 11. Related PO No.

N/A N/A

14a. J u s t i f i c a t i o n (mark one)

C r i t e r i a Change [XI Design improvement [ I Enviromnental [ I F a c i l i t y Deact ivat ion [ ] As- Found [ I F a c i l i t a t e Const [ ] Const. Errorlomission [ I Design Error/Omission [ I 14b. Jus t i f i ca t i on Deta i l s

Revision t o SEL.

12a. Modif icat ion Work

C. Van Katwijk CVD Library (K. Boes) R3-86

12b.Tork Package 12c. Modif icat ion Work Complete 12d. Restored t o Original Condi- NO. t i o n (Temp. o r Standby ECN only)

A A-79000181

Design Authority/Cag. Engineer Signature & Date 12c. 12d)

Design Authoritylcog. Engineer Signature & Date

ENGINEERING CHANGE NOTICE Page 2 of 2

1. ECN (use no. from pg. 1)

647508

Procurement Spec.

Vendor Information

OM Manual

FSARISAR

16. Design Ver i f i ca t i on Reaui red

~~

11 ( 1 [ I I1

computer Software

Electric Circuit Schedule

ICRS Procedure

Process Control ManuslIPlsn

[ I [ I 1 1 1 1

Operating Instruction

Operating Procedure

Operational Safety Requirement

IEFD Drawing

17. Cost Impact 18. Schedule Impact (days) ENGINEERING CONSTRUCTION

.. ~~

[ I [ I

[ I

[ I I1 I 1 [ I [ I

Process Flow Chart

Purchase Requisition

Tickler Fila

Cell Arrangement Drawing

Essential Material Specification

Fac. Proc. Samp. Schedule

[ I [ I

[ I

Safety Equipment List

Radiation Work Permit

Environmental Impact Statement

Environmental Report

Environmental Permit

lnSpeeti0" Plan

Inventory Adjustment Request

[ I.

1 1 1 1 1 1

[ I s [ I $

Addi t ional

Savings [ I s [ I s

Addi t i m a l

savings [ 1 Yes [ X I NO

20. Other Affected Documents: (NOTE: Documents l i s t e d below w i l l not be revised by t h i s ECN.) Signatures below ind icate that the signing organization has been n o t i f i e d of other af fected documents l i s t e d below.

Document Number/Revision Document Number/Revisian Document Number Revision

N/A

Improvement [ I

[ I Delay

I 21. Approvals Date

Design Agent

PE

Authorized Rep. Mgr. T. Choho PA

PA

safety&

signature Design Author i ty C. Miska

Designated Cog. Eng.

Y Environ. Other

Signature Date

DEPARTMENT OF ENERGY Signature or a Control Number that tracks the Approval Signature

ADDITIONAL

~

~

A-7900-013-3 (05/96) GEF096

SNF-3929. Rev. 2

MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)

Carl Van Katwijk Numatec Hanford, Richland, WA 99352 US. Department of Energy Contract DE-AC06-96RL13200

EDTIECN: 647508 UC: 620 Org Code: 2G300 B&R Code: 39EW40400

Charge Code: 105559/A000 Total Pages: 13

Key Words: Matheson SCHe Pressure Regulator

Abstract: Matheson SCHe Pressure Regulator

TRADEMARK DISCLAIMER. Referencc berein to any specific ~oinmerciill product, process. or scwicc by unde ~namu, Uademark, manufacturer, or olhewise, does not necessarily comli t~te or imply its endonemeat, recotmiendation, or fnvoring by tllr United Slates Government or any szency thereofor its ~ o i i t r ~ C 1 0 ~ or rubcontracton.

Printed in the United S~ites of America. To obtain copies ofthis documunt, contact: DO CUM^^^ Control Services, P.O. Boa 950, Mailslop H6-08, Richlnnd W A 99352, Phone (509) 372-2420: Fax (509) 376-4989.

Approved for Public Release

A-6400-073 (01197) GEF321

RECORD OF REVISION (1) Document Number

SNF-3929 1 Page -

Commercial Grade Item Upgrade Dedication Fonn I ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 1 Page 1 of 11 I

SNF-3929, Rev. 2

Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)

Item No.: NA

............ .............. . . . . . . . . .. I -- Sec'ion ' Pa*'2rmalio_?_ I .- .............. Manufacturer: Supplier:

Mfg. ParVModel No.:

I Part Description: Supplier's P/N:

I End Use Description: I

Equipment No.: SCHe-PCV-5'04. 5*23, 5*43, 5'63

Section 2a Component Information Specification No.: Manufacturer: Matheson I Past P.O. No.: NA I W-441-P5, Rev. 2 Gas Products

Procurement andlor Model No.: 8-CGA

Equipment Supplier (if different from manufacturer): TBD . Equip. Supplier's Patt No.: NA

I Component Description: Dual Staae Pressure Reaulator t o Maintain Steadv Deliverv Pressure Over Wide I ........... Rangeof : ............... He Tank : Pressure T ...... ~ ........ ~.~~ .................... : ............... : . . . . . . . . . . . . . .

L .............................................................................. sec!!o?2bCMmercM!.nua!a~!~.~.o!.~e.!!ryottha!!em ................. ............................ 1. Is the Item available from a catalogue of a qualified NQAl supplier? (coordinate with project CGI interface Engineer or

BTR) [ ] YES (go to #2 below) [ X I NO (go to procedure step 5.3.2. proceed to dedicate Item.)

If not available from a qualified NQAl supplier, is it available from an IS0 9000 supplier? (coordinate with project CGI interface Engineer or BTR)

[ ] YES (go to #2 below, then go to procedure step 5.3.2, proceed to dedicate Item) [ X ] NO (go to procedure step 5.3.2, proceed to dedicate Item.) . . . . . . . . .

2. List of Candidate qualified suppliers or IS0 9000 suppliers company name &type contact name phone

~~~~ ~~ ~~ ~~~ ~~

3. Recommended Procurement Strategy(co0rdinate with project CGI interface Engineer or BTR): I

'-I

NA

06/22/99

Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK

.__

" Section 2c CGI Determination ~

1. Question #I: Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities? [ ] YES (the Item is not commercial grade) [ X I NO (continue)

[ ] NO (the item is not commercial grade) 2. Question #2: Is the Item used in applications other than nuclear facilities or activities?

SNF-3929, Rcv. 2

Page 2 of 1 I

[ X 1 YES (continue) Question #3: Is the Item ordered from manufacturerlsupplier on the basis or specifications set forth in the Published 3. product information (e.g., manufacturer's catalog)?

[ ] NO (the Item is not commercial grade)

[ X I All three criteria ................................................... have been satisfied. The Item .... meets the definition of commercial grade. ....... - ___ ..... Section 2d Reason for Dedication

The above described Item is being Ded c a t 4 for use in the applcation cited for the following reason(s):

[ X ] Item is being purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class

[ ]

I 'I

Item is being purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Significant application.

Item was Durchased from a non ESL manufacturer supplier as commercial wade to be used in a Safety Class

[ ] Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Significant application.

~ . . . . . . . . . . . . . . . . . . . .

A. ParVComponent Safety Function: 1. Pressure boundarylconfinement. _- 2. Prevent H, explosion. . . . . . . . . . . . . . 3. Maintain critical function before and after seismic event. E. PartlComponent Functional Mode:

Safety Function #I:

[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function

[ X I Passive - Change of state is not required for the component to perform its safety function Safety Function #2:

[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function.

[ X ] Passive - Change of state is not required for the component to perform its safety function

[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function.

[ X I Passive - Change of state is not required for the,component lo perform its safety function

Safety Function #3:

C. Host Component Safety Function (if applicable): NA

06/22/99

SNP-3929, Rev. 2 Commercial Grade Item Upgrade Dedication Fonn ECNNo. NA CGI NO. CGI-SNF-D-13-P5-032 Page 3 of I 1

Title: MATHESON SCHe PRESSURE REGULATOR (SCHC TANK

D. Failure Mode@) and the effects on component or system safety function (see Worksheet 1): 1. Valve BodylProcess Connection break - loss of boundary, air in-leakage. 2 Diaphragm!B~~y-Fai lure . loss of rwlati?.%!unc!L?E.. -. ... . . . . . . . . . . . . . . . .............................

-. ........... Section 4 Environmental 8 Na!u_kr@,.%enon-ea Hazard Desi% Environmental Qualification Required: If yes: Environmental Qualification Requirements

Yes[ 1 Limiting Environmental Conditions: No 1x1 Required Safety Functions:

Environmental Condition B Qualification Period:

Natura Phenomena Hazard (NPH) Design Required: If yes: NPH Design Requirements Yes [ X I Performance Categoly: PC-3 No [ 1 NPH Design Req'ts.: Seismic Condition A

HNF-PRO-97, Rev. 0 W-441-P5, Rev. 2

Required Safety Functions: Pressure Boundary Confinement, Prevent H, explosion.

.......... - ......... .- ......................... ............................................................... ~ ..........

Section 5 CmFnent Functional Classifcation. . . . . . . . . . . . . . . . . . . . . . . . . .- ... ~ ........................................ 1 X I Safety Class (SC) [ ] General Setvice 1 I Safety Signficant (SSj . .

If padcomponent classification is different from host componentlsystem. document basis.

..................... _ _ . . . . . . . . . . . . . . . . . . . . . . . . . . __ .... - ....... SecE?_G_@Selveo) ...... ._ . . . . . . . . . . . . . . . . . . . . . . - .. - . -

_I_ -. Section 7 (ReseF?.. ...... .................... . . . . . . . . .. .................................. Sect on 8 References!oiFunctio?a!..C!asSCficatiqn) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . National CodedStandards: ASME B 31.3

Safety Analysis Repolt (SAR): Drawings: HNF-SD-SNF-SAR-002, H-1-82165, Rev. 2 Rev. 4A HNF-SD-SNF-SEL-002, Rev. 6a

Vendor Manual/Manufacturer/Supplier Information: Matheson Gases and Equipment, Regulators & Gauges, P. 234.

Other: NA

06/22/99

Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 Title: MATHESON SCHC PRESSURE REGULATOR (SCHC TANK OUTLET)

. ................................................................................................. ...... . . . . . . . . Section 9 Critical Characrerisks

SNF-3929. Rev 2

Page 4 of I I

Acceptance Criteriflolerances

Setpoint Maintain delivery pressure of 2 5 psig I over input pressure range of 100 t o 3000 I I w i g I

Environmental Note 1

1. T X Seismic Condition A 4. Notes and Legend:

I Note 2

1. These PCVs have neoprene diaphragms. These materials are n o t subject t o degradation at 40°F and 60% RH or 115°F and 22% RH and are suitable for condition B Application.

2. Maintain critical function before and after seismic event. W- 441-P5, Rev. 2, Appendix I, page 1-2, provides a seismic test ing plan for these components at a seismic spectra TBD. Equipment that has been shaker-table tested should n o t be installed in a plant (Ref. IEEE Standard 344-1984, Section 7) . Consequently, the seismic test constitutes a destructive test. Pressure test at 110% component internal pressure of 3000 psig. Material verification acceptance method may be by either

3.

4.

Acceptance Method: 1, Special Test and Inspection

1, IN for Inspection 1,TforTest

2. Commercial Grade Suivey 3. Source Verification 4. Vendor/ltem History

inspection or test. a1 - . .-

Designated Engineer:

___ ...........

06/22/99

SNF-3929. R w 2 Commercial Grade Item Upgrade Dedication Form I I ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 I P a g e 5 o f I I

Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)

WORKSHEET 1 ~~~ ~~~ DETERMINATION OF FAILURE MECHANlSMSlMODES

Mechanisms Fracture

Corrosion

Erosion

Open Circuit

Short Circuit

Blockage

Seizure

Unacceptable Vibration

Loss of Properties

Excess Strain

Mechanical Creep

Ductile Fracture

___I___

under Evaluation Separation of a solid accompanied by little or no Yes [ _I No [ XI; If Yes, indicate failure macroscopic plastic deformation

The gradual deterioration of a material due to chemical or electrochemical reactions, such as oxidation, between the material and its environment. Destruction of materials by the abrasive action of moving fluids, usually accelerated by the presence of solid parijcles carried with the fluid. An electrical circuit that is unintentionally broken so that there is no complete path for current flow.

An abnormal connection bywhich an electrical current is connected to ground, or to some conducting body, resulting in excessive current flow. Clogging of a filtering medium resulting in the inability to perform its purification function or blockage of flow. Binding of a normally moving item through excessive pressure, temperature, friction, jamming.

Mechanical oscillations produced are beyond the defined permissible limits due to unbalancing, poor supporl. or rotation at critical speeds. A loss of mechanical and physical properties of a material due to exposure to high temperatures, radiation exposure. Under the action of excessive external forces the material of the parl has been deformed or distorted.

From prolonged exposure to high temperature and stress, the object will show a slow change in its physical (shape and dimension) and mechanical characteristics. Fracture characterized by tearing of metal accomDanied bv aDDreCiable aross Dlastic

~~ ~~

Mode

Yes [ ] No [ XI; If Yes, indicate failure Mode

Yes [ ] No [ X I ; If Yes, indicate failure Mode


Yes [ ] No [ X I ; If Yes, indicate failure Mode.


Yes [ ] No [ XI; If Yes, indicate failure Mode


Yes [ ] No [ X I ; If Yes, indicate failure


Yes [ ] No [ X I ; If Yes, indicate failure

Yes [ ] Mode

No [ X 1; If Yes, indicate failure , . . " ,

. . . . . . . . . . . . . . . deformation.

1. Regulator Body Break

2. Diaphragm BreaklFaiIure

06/22/93

Commercial Grade Item Upgrade Dedication Form ECNNo. NA Ccil No. CGI-SNF-D-13-PS-032 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK

CHECKLIST 1 ACCEPTANCE METHOD 1

SNF-3929. Rev. 2

Page 6 of I I

, SPECIAL TEST/II Item Description: SCHe Tank Pressure Regulator

System #: 13

Manufacturer (AddressRhone):

Matheson Gas Products

8800 Utica Avenue

Cucamonga, CA 91730

(909) 987-461 1

P.O. #

SECTION 2 CRITICAL CHARACI

IPECTION VERIFICATION KTION 1

Equip#: SCHe-PCV-5*05, 5*23 , 5*43, 5 * 6 3 Procurement and/or Model #: 8-CGA

Supplier (AddressPhone):

.RISTICS TO BE VERIFIED BY METHOD 1. --I .~- .-y,.l . ~ -

[X 1 [ I [ I 1. Nameplate - Manufacturer [ X 1 [ 1 [ 1 2. Component Number-Procurement andlor Model Number

X 1 [ 1 3. Body Material (Verification may be by either inspection or test) 1 [ 1 4. Outlet Connection 1 [ I 5. Gauge Range 1 [ 1 6. Weight

XI [ 1 7. Pressure Boundary XI [ 1 8. Setpoint

Sample Size*: All I tems

Acceptance Criteria: Matheson Gas Products

Receipt Inspection Plan I Report #:

Sample Size*: Al l I tems

Acceptance Criteria: 8-CGA, (Per Procurement Package W-441-P5, Rev. 2, Section G, Design Data

Receipt Inspection Plan / Report #:

References (see Section 7): ): Matheson Vendor Manual, P. 234

06/22/99

ECNNo. NA CGI No. CGI-SNF-D-13-PS-032 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)

Page7 of I I

Clmcteristic: Outlet Connection

Sample Size*: All Items

Acceptance Criteria: %" NPT Male


References (see Section 7):

Clmcteristic: Gauge Range


Acceptance Criteria: Delivery Gauge: 0-100 psig; Cylinder Gauge: 0-3000 psig Receipt Inspection Plan / Report #:


Characteristic: Weight


Acceptance Criteria: Nominal 7 Ibs.

Receipt Inspection Plan / Report #:


Characteristic: Body Material

Sample Size*: Normal Sampling Size

Acceptance Criteria: Brass


References (see Section 7): ~~ ~~

SECTION 4 BY SPECIAL TEST * See Attaclunent G of Desk Instruction for Sampling Size Test To Be Perfonned by:

[ ] Purchaser

[ ] SupplierlManofactiirer**

[ 1 Other

Number of Item to be Tested:

Testhspection Location:

Clmcteristic for Test: Pressure Boundary

Acceptance Criteria: Pressure Test at 3300 psig (No leakage)

Sample Size*: Normal Sampling Size

Actual Test Value:

Test Plan and Report #: Referenccs (see Scction 7):

06/22/99

Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)

Clmcteristic for Test: Setpoint

Acceptance Criteria: Maintain delivery pressure of 2 5 psig over input pressure range o f 100 t o 3000 psig. No Pressure increase above setpoint (w i th zero f low) for 96 hours. Sample Size*: Normal Sampling Size

Actual Test Value:

Test Plan and Report #: References (see Section 7):

SNF-3929, Rev. 2

Page 8 of I 1

Clmcteristic for Test: Seismic Condition A

Acceptance Criteria: Maintain critical function before and after seismic event

Sample Size*: W-441-P5, Rev. 2, Appendix 1, page 1-2, provides the seismic test ing plan for these components. The seismic test ing is conducted for one complete panel with the components assembled on the panel and tested as a complete assembly. The test seismically qualifies the entire assembly, including mountings, piping, and components. The number o f components tested is dictated by the panel assembly design.

Actual Test Value:

Test Plan and Report #:

**If Supplier/Mmufaclurer or Other, Refer lo CGl Checklist-2 for Suppolt Information


06/22/99

Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)

SNF-3929, Rev. 2

Page 9 of 11

Section 5 Tesi I Inspection Surnmaty (Acceptance Method 1) 1 1. SUMMARY OF VERIFIED CRITICAL CHARACTERISTICS, THEIR VERIFICATION METHODS, AND RESULTS

ITEM DESCRIPTION: Crii

Critical Charadefiastia

Nameplate - Manufacturer Component Number- Procurement andlor Model Number

Body Material

Outlet Connection

Gauge Range

Weight

Pressure Boundar j

Setpoint

Seismic Condition A

al Characteristics Acceptance Criteridrolerancer

Matheson Gas Products

8-CGA, (Per Procurement Package W-441-P5, Rev. 2, Section G, Design Data Sheet)

Brass

%" NPT Male

Delivery Gauge: 0-100 psig; Cylinder Gauge: 0-3000 psig Nominal 7 Ibs.

Pressure Test at 3300 psig (No Leakage-No Bubbles)

Maintain delivery pressure of 25 psig over input pressure range of 100 t o 3000 psig Maintain Critical Function Before and After Seismic Event.

ation Results

06/22/99

! i 4 W

SNF-3929, Kev. 2 Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-PS-032 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)

Page 11 of 11

Section 6 ContaclsJPhone Numbers Name Phone

Design Authority 0 0 I 0 I

1 CGI Engineer I Procurement Engineer

0 0

Section 7 Supportng Documentabon for this Checiist ’ - I I Initial Procurement Documents I For Critical Characteristics I I [ ] Drawings: I I

[

[ ] Design Calculations

[ ] Iiistallation Instructions

[ ] Operation Instructions

] Manuals (specify type & number):

I [ ] Calibration Instructions I I I I 1 Manufacturer’s Recommended Suare Pans List 1 I

[ ] Other:

Procurement Documents

[ ] Certificate of Conformance/Compliance

[ ] Seismic Qualification Certificate

I I 1 Envirorunental Qualification Certificate I I [ ] Test Report (s):

[ ] Inspection Report (s):

[ ] CMTRs for ASME Pressure Retaining Materials

I [ ] Valve Seat Leakage Report I I I I 1 WeldRecords I I

[ ] Material Traceability Record

[ ] Other:

06/22/99