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8/10/2019 Supply Chain - Shawqi
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Supply Chain Department
ASIA
PharmaceuticalIndustries
Eng. Shawqi A. Al.Batran
Supply Chain Manager
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Supply Chain-Definitions
Supply Chain Management (SCM) is the management of a network of
interconnected businesses involved in the ultimate provision of product and
service packages required by end customers.
Supply Chain Management spans all movement and storage of raw
materials, work in process inventory, and finished goods from point of origin
to point of consumption.
SCM is a cross functional interenterprise system that uses information
technology to help support and manage links between some of a companys
key business processes and those of its suppliers, customers, and business
partners.
Supply chain management has generated much interest in recent years for
a number of reasons. Many managers now realize that actions taken by onemember of the chain can influence the profitability of all others in the chain.
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Supply Chain
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Supply Chain Department Structure
Supply Chain
ERP
Department
Procurement
Department
Demand
Planning
Department
Supply
Planning
Department
Tenders
Department
Warehouses
CAPEX
Department
Logistics
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Department Objectives
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Create an awareness of the supply chain structure including
organizations, capabilities, strengths, weaknesses and opportunities forImprovement.
Build a stronger supply chain through the development of bonded and
collaborative relationships with business partners
Increase supply chain end-to-end visibility with real time communications of
inventory requirements, orders, shipments, payments and performance.
Improve forecast, planning and replenishment accuracy
Reduce costs and increase profits through increased efficiencies,
negotiations and compliance
Reduce inventory levels through inventory management disciplines
Improve service levels through performance management
Get the right product in the right place at the right time with the right quality
Implementing ERP System
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Ordering RM
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ERP Systems
Enterprise resource planning(ERP) integratesinternal and external management informationacross an entire organization, embracingfinance/accounting, manufacturing, sales and
service, etc. ERP systems automate this activity with an
integrated software application. Its purpose is tofacilitate the flow of information between all
business functions inside the boundaries of theorganization and manage the connections to outsidestakeholders.
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What is ERP
Two common things that people usually talk
about ERP are ERP system and ERP software.
ERP system refers to all components required
to establish the system, such as ERP software,
IT Infrastructure, business process and so on.
Thus, ERP software is part of the ERP system.
But sometime people do not distinguish ERPsystem and ERP software.
Enterprise Resource Planning (ERP)
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Why Do We Need an ERP System?
Increased operational effectiveness & Productivity
Timely and targeted information feedback system for
decision support
Efficient inventory managementImproved Planning
Improved customer service
Compliant to cGMPs/21 CFR Part 11
Control of your finances top to bottom
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ERP Modules
There are many ERP modules in ERP software
solution. Each ERP software module
corresponds to a major functional area of an
organization. Generally it includes, modules
for material purchasing, inventory control,
product planning, product distribution,
tracking the order, financial ERP module,accounting, marketing, quality and human
resource
A "module" is a group of related programs performing a major function within an ERP
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ERP Process Flow
Sales
Forecast
Sales Forecast Production
Planning & Control Scheduling
Packaging
Production Stores
Warehouse(Finished Products)
Dispatch
Master
Recipe
Workcentre
Hierarchy
Shop Floor
In-Process
Control
cGMPguidelines
Computer AidedManufacturing
Routing Capacity
Planning
Materials
Management
(Inventory)
BOM
cGMP
guidelines
Inspection
Plan
Inspection
Record
Audit Report
cGMP
Warehouse
Management
System
Finished
Goods
Raw MaterialQurantine,Approved,
Rejected
Purchase
Management
Finance
Management
Costing
ReceivablePayable
ProcessFlow
QualityAssurance
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ERP Vendors
Do you know how many ERP vendor worldwide?
They are more than fifty and could be more thanone hundred including local ERP software.
Which ones are considered as Top ERP vendor?Most people will tell that SAPis the most top ERPvendor because one of the reasons is they havehad a lot of enterprise scale clients.
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ERP Market Share and Vendor
Evaluation
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Vendor Sales by Industry
http://c/Users/Shawqi/Desktop/ERP/ERP%20Market%20Share%20and%20Vendor%20Evaluation%202011_files/manufacturingdistribution.jpg8/10/2019 Supply Chain - Shawqi
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Vendor Sales by Industry
http://c/Users/Shawqi/Desktop/ERP/ERP%20Market%20Share%20and%20Vendor%20Evaluation%202011_files/transportationsegmentjpg.jpghttp://c/Users/Shawqi/Desktop/ERP/ERP%20Market%20Share%20and%20Vendor%20Evaluation%202011_files/transportationsegmentjpg.jpg8/10/2019 Supply Chain - Shawqi
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Vendor Sales by Industry
http://c/Users/Shawqi/Desktop/ERP/ERP%20Market%20Share%20and%20Vendor%20Evaluation%202011_files/retailegmentjpg.jpg8/10/2019 Supply Chain - Shawqi
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Vendor Sales by Industry
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Vendor Sales by Industry
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ERP Selection Criteria
Selection Template
http://localhost/var/www/apps/conversion/tmp/scratch_5/erp_software_requirements_template_sample(1).xlshttp://localhost/var/www/apps/conversion/tmp/scratch_5/erp_software_requirements_template_sample(1).xls8/10/2019 Supply Chain - Shawqi
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Materials requirement planning
MRP
The main objective of MRP is to guarantee material
availability.
MRP is required to procure or produce the required
quantities on time for internal purpose or for SALES.
WHY MRP ?Optimizing service level
Minimizing costs and capital lockup.
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MRP 1
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MRP 2
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MRP 3
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MRP 4
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Stock Requirements List
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