Supply Chain - Shawqi

Embed Size (px)

Citation preview

  • 8/10/2019 Supply Chain - Shawqi

    1/27

    Supply Chain Department

    ASIA

    PharmaceuticalIndustries

    Eng. Shawqi A. Al.Batran

    Supply Chain Manager

  • 8/10/2019 Supply Chain - Shawqi

    2/27

    2

    Supply Chain-Definitions

    Supply Chain Management (SCM) is the management of a network of

    interconnected businesses involved in the ultimate provision of product and

    service packages required by end customers.

    Supply Chain Management spans all movement and storage of raw

    materials, work in process inventory, and finished goods from point of origin

    to point of consumption.

    SCM is a cross functional interenterprise system that uses information

    technology to help support and manage links between some of a companys

    key business processes and those of its suppliers, customers, and business

    partners.

    Supply chain management has generated much interest in recent years for

    a number of reasons. Many managers now realize that actions taken by onemember of the chain can influence the profitability of all others in the chain.

    http://www.asiapharma-syria.com/
  • 8/10/2019 Supply Chain - Shawqi

    3/27

    3

    Supply Chain

    http://www.asiapharma-syria.com/
  • 8/10/2019 Supply Chain - Shawqi

    4/27

    4

    Supply Chain Department Structure

    Supply Chain

    ERP

    Department

    Procurement

    Department

    Demand

    Planning

    Department

    Supply

    Planning

    Department

    Tenders

    Department

    Warehouses

    CAPEX

    Department

    Logistics

    http://www.asiapharma-syria.com/
  • 8/10/2019 Supply Chain - Shawqi

    5/27

    Department Objectives

    5

    Create an awareness of the supply chain structure including

    organizations, capabilities, strengths, weaknesses and opportunities forImprovement.

    Build a stronger supply chain through the development of bonded and

    collaborative relationships with business partners

    Increase supply chain end-to-end visibility with real time communications of

    inventory requirements, orders, shipments, payments and performance.

    Improve forecast, planning and replenishment accuracy

    Reduce costs and increase profits through increased efficiencies,

    negotiations and compliance

    Reduce inventory levels through inventory management disciplines

    Improve service levels through performance management

    Get the right product in the right place at the right time with the right quality

    Implementing ERP System

    http://www.asiapharma-syria.com/
  • 8/10/2019 Supply Chain - Shawqi

    6/27

    6

    Ordering RM

    http://www.asiapharma-syria.com/
  • 8/10/2019 Supply Chain - Shawqi

    7/27

    7

    http://www.asiapharma-syria.com/
  • 8/10/2019 Supply Chain - Shawqi

    8/27

    8

    ERP Systems

    Enterprise resource planning(ERP) integratesinternal and external management informationacross an entire organization, embracingfinance/accounting, manufacturing, sales and

    service, etc. ERP systems automate this activity with an

    integrated software application. Its purpose is tofacilitate the flow of information between all

    business functions inside the boundaries of theorganization and manage the connections to outsidestakeholders.

    http://www.asiapharma-syria.com/
  • 8/10/2019 Supply Chain - Shawqi

    9/27

    What is ERP

    Two common things that people usually talk

    about ERP are ERP system and ERP software.

    ERP system refers to all components required

    to establish the system, such as ERP software,

    IT Infrastructure, business process and so on.

    Thus, ERP software is part of the ERP system.

    But sometime people do not distinguish ERPsystem and ERP software.

    Enterprise Resource Planning (ERP)

  • 8/10/2019 Supply Chain - Shawqi

    10/27

    Why Do We Need an ERP System?

    Increased operational effectiveness & Productivity

    Timely and targeted information feedback system for

    decision support

    Efficient inventory managementImproved Planning

    Improved customer service

    Compliant to cGMPs/21 CFR Part 11

    Control of your finances top to bottom

  • 8/10/2019 Supply Chain - Shawqi

    11/27

    ERP Modules

    There are many ERP modules in ERP software

    solution. Each ERP software module

    corresponds to a major functional area of an

    organization. Generally it includes, modules

    for material purchasing, inventory control,

    product planning, product distribution,

    tracking the order, financial ERP module,accounting, marketing, quality and human

    resource

    A "module" is a group of related programs performing a major function within an ERP

  • 8/10/2019 Supply Chain - Shawqi

    12/27

    ERP Process Flow

    Sales

    Forecast

    Sales Forecast Production

    Planning & Control Scheduling

    Packaging

    Production Stores

    Warehouse(Finished Products)

    Dispatch

    Master

    Recipe

    Workcentre

    Hierarchy

    Shop Floor

    In-Process

    Control

    cGMPguidelines

    Computer AidedManufacturing

    Routing Capacity

    Planning

    Materials

    Management

    (Inventory)

    BOM

    cGMP

    guidelines

    Inspection

    Plan

    Inspection

    Record

    Audit Report

    cGMP

    Warehouse

    Management

    System

    Finished

    Goods

    Raw MaterialQurantine,Approved,

    Rejected

    Purchase

    Management

    Finance

    Management

    Costing

    ReceivablePayable

    ProcessFlow

    QualityAssurance

  • 8/10/2019 Supply Chain - Shawqi

    13/27

    ERP Vendors

    Do you know how many ERP vendor worldwide?

    They are more than fifty and could be more thanone hundred including local ERP software.

    Which ones are considered as Top ERP vendor?Most people will tell that SAPis the most top ERPvendor because one of the reasons is they havehad a lot of enterprise scale clients.

  • 8/10/2019 Supply Chain - Shawqi

    14/27

    ERP Market Share and Vendor

    Evaluation

  • 8/10/2019 Supply Chain - Shawqi

    15/27

    Vendor Sales by Industry

    http://c/Users/Shawqi/Desktop/ERP/ERP%20Market%20Share%20and%20Vendor%20Evaluation%202011_files/manufacturingdistribution.jpg
  • 8/10/2019 Supply Chain - Shawqi

    16/27

    Vendor Sales by Industry

    http://c/Users/Shawqi/Desktop/ERP/ERP%20Market%20Share%20and%20Vendor%20Evaluation%202011_files/transportationsegmentjpg.jpghttp://c/Users/Shawqi/Desktop/ERP/ERP%20Market%20Share%20and%20Vendor%20Evaluation%202011_files/transportationsegmentjpg.jpg
  • 8/10/2019 Supply Chain - Shawqi

    17/27

    Vendor Sales by Industry

    http://c/Users/Shawqi/Desktop/ERP/ERP%20Market%20Share%20and%20Vendor%20Evaluation%202011_files/retailegmentjpg.jpg
  • 8/10/2019 Supply Chain - Shawqi

    18/27

    Vendor Sales by Industry

  • 8/10/2019 Supply Chain - Shawqi

    19/27

    Vendor Sales by Industry

  • 8/10/2019 Supply Chain - Shawqi

    20/27

    ERP Selection Criteria

    Selection Template

    http://localhost/var/www/apps/conversion/tmp/scratch_5/erp_software_requirements_template_sample(1).xlshttp://localhost/var/www/apps/conversion/tmp/scratch_5/erp_software_requirements_template_sample(1).xls
  • 8/10/2019 Supply Chain - Shawqi

    21/27

    Materials requirement planning

    MRP

    The main objective of MRP is to guarantee material

    availability.

    MRP is required to procure or produce the required

    quantities on time for internal purpose or for SALES.

    WHY MRP ?Optimizing service level

    Minimizing costs and capital lockup.

  • 8/10/2019 Supply Chain - Shawqi

    22/27

    MRP 1

  • 8/10/2019 Supply Chain - Shawqi

    23/27

    MRP 2

  • 8/10/2019 Supply Chain - Shawqi

    24/27

    MRP 3

  • 8/10/2019 Supply Chain - Shawqi

    25/27

    MRP 4

  • 8/10/2019 Supply Chain - Shawqi

    26/27

    Stock Requirements List

  • 8/10/2019 Supply Chain - Shawqi

    27/27

    27

    http://www.asiapharma-syria.com/