SureFab Product Brochure Technical Guide

P R O D U C T B R O C H U R E& T E C H N I C A L G U I D E

CORPORATE PROFILE

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Surefab is located in Queanbeyan NSW and wemanufacture door frames and supply fire doors toCanberra and the surrounding regions. Wespecialise in projects such as Apartments,Hospitals, Aged care facilities, Universities andschools, Shopping Centres and Residential.

Our mission is to continuously improve ourprocesses in order to deliver quality products andservices to our customers. We strive to fosterlong term customer relationships by maintainingexceptional customer service, going above andbeyond expectations.

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QUALITY: Ensuring our products meet thehighest standards by utilising quality inspectionpoints and selective supplier choice.SERVICE: From first interaction, to delivery, westrive for 100% customer satisfaction with ourproduct and service.INNOVATION: Continuously improving ourproducts and processes, in the office and thefactory.

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STANDARD DOOR FRAME COMPONENTSTerminology & Standard Specifications

FRAME PROFILES3D frame profile drawings

FRAME FIXING METHODS3D drawings of fixing method options and information

HARDWARE PREPSHardware preps often provided in door frames

FIRE DOORSExploded view, facing options and standard stock sizes

BACKFILLINGFire rated door frame backfilling requirements

12METAL CLAD DOORSZinc Anneal, Gal and Colorbond Clad Door Options14CUSTOM FABRICATIONSteel and Aluminium Fabrication Capabilities15

SURECAV CAVITY SLIDERFull steel cavity sliding units

FRAME PROFILES

DOUBLE REBATE(STANDARD)

DOUBLE REBATEPARTITION

DOUBLE REBATENEW GEN

SINGLE REBATE SINGLE REBATEPARTITION

SINGLE REBATENEW GEN

SLIDER SLIDERPARTITION

SLIDER NEW GEN

SCALLOPEDPIVOT

SCALLOPEDPARTITION

SCALLOPED NEW GEN

Email: [email protected] - Phone: 02 6124 9250 - Website: www.surefab.net.au 3

EXAMPLE DOOR - REVEAL -OVERALL CALCULATIONS

STANDARD DOOR FRAMECOMPONENTS


STANDARD DOOR FRAMECOMPONENTS


FRAME FIXING METHODS

BRICK OR BLOCK TIES

WELDED STUD STRAPSWelded stud straps are the most common fixing methodfor plasterboard walls. This profile allows theplasterboard to slide in behind the frame, concealing anyrough edges. Simply screw fix through the timber orsteel stud into the provided welded straps spaced atapproximately 400 centres for a strong and rigid doorframe solution.

NEW GEN PROFILENew Gen frames are another option for plasterboardwalls. Flanges each side of the stud are used to screwfix the frame into the stud wall. Sheeting pockets eachside conceal the plasterboard edge. New Gen framesare the recommended option for pre-fabricated wallframes.

PARTITION PROFILEPartition profile frames are similar to the new gen profile,but without the sheeting pocket, this allows theplasterboard to finish flush with the frame architrave, andcan be used to create a shadowline detail (using a p50bead supplied by others). Parition profiles can also beused in Dincel, Speedpanel and other wall types.

Brick and block ties are supplied loose (in a pack of 10)with your door frame, and are designed to anchor yourdoor frame into a new masonry wall. They are used forframes being installed while the block/brick wall is beinglaid.


FRAME FIXING METHODS

COUNTERSUNK HOLESCountersunk holes are a formed hole to suit an M10dynabolt (or similar). They are usually located in thedoor stop, and are spaced at approximately 400mmcentres. Once installed, the holes can then be filled inand painted over. They are usually used in existingwalls (Retro-fit application).

COUNTERSUNK HOLES WITHTUBES

These are the same as a C/sunk hole, but with ametal tube welded behind. Tubes provide extrastability, and prevent any warping or bowing wheninstalling the dynabolts. They also act as a mortargaurd if the frames are to be backfilled.

COUNTERSUNK HOLES WITHTUBES & BRACING STRAPS

The addition of a bracing strap increases stabilityeven more, and provides extra strength and rigidityagainst bowing or twisting during installation. Onceagain, they are used when installing into existingwalls.

SPLIT DOOR FRAMESplit door frames, or two piece frames, are suppliedin two parts and are designed to wrap around anexisting wall opening, and conceal any rough edges.Each part comes with countersunk holes and bracingstraps for a quality installation.

Have a unique issue on site? Call us today to discuss a custom solution!


HARDWARE PREPSThese are preparations we make in door frames to accommodate various types of hardware.

While some of these preps can be cut on site by security contractors, we recommend gettingthem cutout by CNC machinery during frame manufacture to save time, money, and produce abetter quality prep.

When ordering a door frame with hardware preps, please provide us with the make and modelnumber you are using, so we can meet your needs.

See below for the most common hardware components that we provide preps for.

ES2000/ES200/ES2100/ES9000/FES20/FES20M

19 or 25mm Reed SwitchWS7 Hingebolts

FSH-FSS1-F Balanced Reed Switch

Find out more...

LC8810/LC8811/EA280/ AMS CT-001/DL400

Power Transfers

AMS Micro Switch Boxes

Transom Closer Box

Night Latches

For more info head to surefab.net.au/products-category/hardware

Photo Credits:Lockwood, Sentrol, Chubb, FSH, AMS, Novas.


BACK FILLINGFire Rated Door Frames

Under AS1905.1-2015 all fire rated frames are required to be backfilled.

Progressively fill the frame void as thewall is constructed.

(i.e. plaster wall), you can pack theframe void with sheet and plaster before

installing.

You will have to consider how you willaccess the frame void to fill it or pre-

back fill the frame void before installing itinto the opening.

Masonry Wall?

Dry wall?

ExistingOpening?

BACK FILLING MATERIALS

Mortar Fire RatedPlasterboard/Plaster

Grout

Cast Plaster

Concrete

TVC-Core

It is important that the backfilling medium is tightly packed and fills all available airspace.Finally, the finished backfilled frame must be tightly sealed against the surrounding opening

using an approved fire rated sealant.

Special care should be taken when backfilling using wet mix backfill material. Ensure that it isfully cured before installation to prevent corrosion issues.


SURECAVFull Steel Cavity Sliding Units

Cavity Sliding Frames are very popular, especially insmall space living such as apartment buildings andstudent accommodation. However, feedback shows thatthe single biggest door related defect on constructionsites is bowing timber cavity slider units. Surefabidentified the need and developed a cavity sliding doorframe made completely from steel.

For a stronger, better quality finished product...

THE BENEFITSHEAVY DUTY TRACK SYSTEM

FLUSH FINISH OF TRACK WITHIN THE HEAD

STRAIGHT, STRONG & NON-DEVIATING POCKET STILES (UNLIKE TIMBER CAVITY SLIDERS)

INTEGRATED NEW GEN PROFILE FOR QUICK & EASY SHEETING

PRIVACY POCKET IN RECEIVING STILE

STRENGTH OF THE CAVITY CASETTE

SOLID ONE PIECE CONSTRUCTION FOR EASY INSTALL

Feature Project: Midnight Apartments, Photo Credit: Geocon

Get in touch for detailed drawings and pricing!

2040 x 7202040 x 8202040 x 920

2040 x 10202040 x 1120

STANDARD SIZES

2340 x 7202340 x 8202340 x 920

2340 x 10202340 x 1120

To suit 35mm or

40mm thick doors

76mm Studor

92mm Stud



SURECAVFull Steel Cavity Sliding Units

Soft CloseZero Clearance Track SystemGlass Panel Track System

OPTIONAL EXTRASDouble SlidingTelescopic Sliding

VISIT BRIO.COM.AU FOR MORE TRACK SYSTEM INFORMATION

FIRE DOORS1. Core - Fire Core2. Lock reinforcing plate3. Closer reinforcing plate4. Hinge reinforcing plate5. Facing options: - Ply - Duracote (up to 1 hour) - MDF Face (up to 1 hour) - Steel Face (Flush fit or channel surrounds) - Decorative Veneer6. Timber Edge Strip

(Height x Width x Thickness mm)2040 x 920 x 38mm 2040 x 820 x 38mm 2040 x 920 x 47mm2040 x 820 x 47mm Surefab keep these sizes in stock. Please callus for current stock levels and availablefinishes.

STANDARD DOORS

FACING OPTIONS

Duracote

Pre-primedPaint Grade.

Up to 1hrrating.

Mosteconomical

option, up to 1hour rating

Decorativeveneer. Up to

1hr rating.

Decorativeveneer. Up to

1hr rating.

Suitable forinternal or

external use.Up to 4hr

rating.

Ply MDF Tasmanian OakSpliced PacificMaple


IS MY HARDWARE OK?In order to meet fire certificationrequirements, all hardware used with ourdoors needs to be listed on our approvedhardware list. Scan below to check the list.

FIRE DOORS

It is strongly recommended that anyone seeking to purchase or installfire doors reads the fire door manual available on our website atwww.surefab.net.au/resources/

This outlines wall configurations approved for use with our doors,installation requirements, hardware requirements and more.

CUSTOM FIRE DOORS

CERTIFICATION

MEETING STILES

Custom sized fire doors are available toorder. We are also able to supply fire doorswith vision panels, air grilles, drop sealcutouts and more.

We carry a range of fire-rated meeting stiles to accompany 47mm thick fire rated door pairs.

Email [email protected] to request acopy of our latest certification paperwork.We require this to be filled out and returnedin order to provide a certificate and tags.

Bullnose Meeting Stiles:Aluminium meeting stile seal set for doubleaction fire door assemblies.

T-Bar Meeting Stiles:Aluminium meeting stile seal set for singleaction fire door assemblies.

FIRE DOOR MANUAL


http://surefab.net.au/resources/

http://surefab.net.au/resources/

CHANNEL SURROUNDS FLUSH FIT

PIE TRAYMETAL CLAD TO EDGE UNDER FACE SHEETS


METAL CLAD DOORSWe supply a wide variety of metal clad doors,either fire rated (up to 4 hours), or non-fire rated.

COLORBOND

Channel SurroundsFlush Fit

Types Available:

Colour Range:We can supply doors clad in any standardColorbond colourSkin Thickness:All colorbond cladding is 0.55mm BMT.

ZINC-ANNEAL OR GAL SHEET

Channel SurroundsFlush FitPie TrayMetal Clad to edge under face sheets

0.6mm0.9mm1.1mm

Types Available:

Skin Thickness:

STAINLESS STEEL

Channel SurroundsFlush Fit

304 Grade (for hospitality)316 Grade (for chemicals, coastal & outdoor)

Types Available:

Grades Available:

DOOR THICKNESSESSolid Cores:35mm/40mm/45mm + Metal Skin Thickness +Channel thickness if applicableFire Doors:37mm/47mm + Metal Skin Thickness + Channelthickness if applicable

PERIMETER FRAMING

CAPPING

CORE

PLYMETAL CLAD

PERIMETER FRAMING

CORE

PLYMETAL CLAD

PERIMETER FRAMING

CORE

PLYMETAL CLAD

CORE

PLYMETAL CLAD

PERIMETER FRAMING

We have worked on a large variety of custom steel and aluminium fabrication projects, and haveexperience in areas such as window shrouds, sun shades, door cladding (Zinc anneal or Galvabond),door channels, LED light boxes and much more!With a crew of experienced CAD drawing experts, and a hands on approach, look no further thanSurefab. Here are some of our capabilities.

CUSTOM FABRICATION

POWDER COATING

We also offer powder coating for your customfabricated components. Powder coating isavailable in a wide variety of colours from theDulux or Interpon ranges, and more.

LASER CUTTINGLaser Cutting utilises a high powered beam alsoknown as a laser to cut the material. This processcreates a precise cut, allowing us to create morecomplex parts.

HIGH SPEED TURRET PUNCHING

Our high speed Turret Punch has the capacity tohandle projects large and small, and alsoproduces a great quality cut.

CNC FOLDING

Our CNC Brake Press uses the latest technologyand has a wide variety of specialized tooling, whichbroadens the variety of our bending capabilities.

MANUFACTURING & WELDING

Our experienced welders are trained in a variety ofdifferent methods, and using various materials.

PLASMA CUTTING

Our CNC Plasma Cutter means we are able toprocess varied shapes, thicknesses and materials.

UCPH 3mm Aluminium Window Shrouds

GUILLOTININGWe can guillotine between 0.5mm to 6mm thick ina variety of materials.

Custom Roof PenetrationsCanberra Light Rail Stops - LED Light Boxes& Powdercoated Awning Flashings


SEND US AN [email protected]

WAYS TO ORDER

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2

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Choose one of the following ways to place an order or request a quote

DOWNLOAD AN ORDER FORMWWW.SUREFAB.NET.AU/ORDERING-FRAMES-FIRE-DOORS/

72 BAYLDON ROAD QUEANBEYAN MONDAY TO FRIDAY 7AM-5PM

FRAME ORDER FORM DOOR ORDER FORM

VISIT US IN STORE

WAYS TO MAKE AN ENQUIRY

GIVE US A CALL02 6124 9250

SEND AN [email protected]

COME AND VISIT72 BAYLDON RD QBN

Credits: Front Cover image by Independent Property Group, inside cover image by Geocon


NOTES

ABNWEB ADDRESS PHONE EMAIL

67 619 966 442WWW.SUREFAB.NET.AU72 BAYLDON ROAD QUEANBEYAN WEST NSW 262002 6124 [email protected]

Documents

SureFab Product Brochure Technical Guide