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SURFACE FINISHING SYSTEMS INDUSTRY EXPERIENCE Single or multiple hoists to 15,000 lbs. capacity Poly, fiberglass, steel, and stainless steel process tanks Automated barrel loading and unloading systems Weigh-in or weigh-out vibratory feeders and scales Noise abatement enclosures Full machine ventilation enclosures Automatic positioning load systems Automatic barrel cover handling Powered wet or dry transfer shuttles Programmable in-tank and up-barrel rotation Tank rim air knives and in-line blow down cells Full tank and halo spray systems Air, pumped, and mechanical agitation Centrifugal, in-line, and off-line dryers Engineered in-line barrel and rack dryers Fully integrated in-line bake ovens Fully automated rack/barrel storage and retrieval Light beam, light curtain, and interlocking gate operator safety devices Intuitive, self-diagnostic, web accessible touch screen controls Automatic bar code, electronic file, or manual keypad input capable Programmable immersion times and plate cell rectification settings Touch screen machine control with up to 10,000 recipe capacity Non-contract linear encoder, laser, and cam plate hoist positioning Wireless remote operation for manual mode improves operator safety Cable carriers provide quiet operation, improved durability, and machine aesthetics BARREL SYSTEMS Jessup Systems built a reputation for delivering extremely rugged, reliable, and cost effective barrel finishing machines. Major components including hoists, track, frame, load/unload equipment, barrels, dryers, and controls are built in-house by skilled craftsmen. Polypropylene Barrel Technology High capacity one-piece cylindrical shell design Tongue and groove welded construction Integrated fusion welded tumbling ribs CNC drilled or slotted perforation patterns Knob or inside-out style load locker covers Single point drive and high pressure cathode contact Jessup Systems, a division of George Koch Sons, LLC www.jessupsystems.com 248-853-5600 Rochester Hills, MI USA Fully enclosed push-pull ventilation with canopy assist RACK SYSTEMS Our systems include numerous ferrous, non-ferrous, and plating-on-plastic rack plating and coating systems. Full length non-contact linear encoders coupled with variable frequency drives enable smooth, virtually sway-free operation and precise positioning for even the largest rack systems. In-line automatic rack storage and retrieval is an increasingly popular option for large rack systems. High volume plating system with hoist serviced load/unload stations Experience, practical engineering, quality workmanship, and dedication to customer satisfaction have earned Jessup Systems a reputation for building the most environmentally sound and competitive finishing systems on the market.

SURFACE FINISHING SYSTEMS - George Koch Sons, LLC Systems... · SURFACE FINISHING INDUSTRY EXPERIENCE SYSTEMS • Single or multiple hoists to 15,000 lbs. capacity • Poly, fiberglass,

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Page 1: SURFACE FINISHING SYSTEMS - George Koch Sons, LLC Systems... · SURFACE FINISHING INDUSTRY EXPERIENCE SYSTEMS • Single or multiple hoists to 15,000 lbs. capacity • Poly, fiberglass,

SURFACEFINISHINGSYSTEMSINDUSTRY EXPERIENCE

• Singleormultiplehoiststo15,000lbs.capacity• Poly,fiberglass,steel,andstainlesssteelprocesstanks• Automatedbarrelloadingandunloadingsystems• Weigh-inorweigh-outvibratoryfeedersandscales• Noiseabatementenclosures• Fullmachineventilationenclosures• Automaticpositioningloadsystems• Automaticbarrelcoverhandling• Poweredwetordrytransfershuttles• Programmablein-tankandup-barrelrotation• Tankrimairknivesandin-lineblowdowncells• Fulltankandhalospraysystems• Air,pumped,andmechanicalagitation• Centrifugal,in-line,andoff-linedryers• Engineeredin-linebarrelandrackdryers• Fullyintegratedin-linebakeovens• Fullyautomatedrack/barrelstorageandretrieval• Lightbeam,lightcurtain,andinterlockinggate

operatorsafetydevices• Intuitive,self-diagnostic,webaccessibletouchscreen

controls• Automaticbarcode,electronicfile,ormanualkeypad

inputcapable• Programmableimmersiontimesandplatecell

rectificationsettings• Touchscreenmachinecontrolwithupto10,000recipe

capacity• Non-contractlinearencoder,laser,andcamplatehoist

positioning• Wirelessremoteoperationformanualmodeimproves• operatorsafety• Cablecarriersprovidequietoperation,improved

durability,andmachineaesthetics

BARREL SYSTEMSJessupSystemsbuiltareputationfordeliveringextremelyrugged,reliable,andcosteffectivebarrelfinishingmachines.Majorcomponentsincludinghoists,track,frame,load/unloadequipment,barrels,dryers,andcontrolsarebuiltin-housebyskilledcraftsmen.

Polypropylene Barrel Technology

• Highcapacityone-piececylindricalshelldesign• Tongueandgrooveweldedconstruction• Integratedfusionweldedtumblingribs• CNCdrilledorslottedperforationpatterns• Knoborinside-outstyleloadlockercovers• Singlepointdriveandhighpressurecathodecontact

Jessup Systems, a division of George Koch Sons, LLC www.jessupsystems.com 248-853-5600 Rochester Hills, MI USA

Fully enclosed push-pull ventilation with canopy assist

RACK SYSTEMSOursystemsincludenumerousferrous,non-ferrous,andplating-on-plasticrackplatingandcoatingsystems.Fulllengthnon-contactlinearencoderscoupledwithvariablefrequencydrivesenablesmooth,virtuallysway-freeoperationandprecisepositioningforeventhelargestracksystems.In-lineautomaticrackstorageandretrievalisanincreasinglypopularoptionforlargeracksystems.

High volume plating system with hoist serviced load/unload stations

Experience,practicalengineering,qualityworkmanship,anddedicationtocustomer

satisfactionhaveearnedJessupSystemsareputationforbuildingthemostenvironmentallysoundandcompetitivefinishingsystemsonthemarket.

Page 2: SURFACE FINISHING SYSTEMS - George Koch Sons, LLC Systems... · SURFACE FINISHING INDUSTRY EXPERIENCE SYSTEMS • Single or multiple hoists to 15,000 lbs. capacity • Poly, fiberglass,

Jessup Systems, a division of George Koch Sons, LLC www.jessupsystems.com 248-853-5600 Rochester Hills, MI USA

BASKET SYSTEMSOurtechnologyincludessingleandtwinbasketoscillatingchromatecoatingandcentrifugedryingsystems.Topandbottomgripstainlesssteelbasketsallowfullyinvertedunloadcapability.Materialhandlingequipmentislinedtominimizepartdamage.

Workisprocessedthroughreversibleautomaticcentrifugedryersdesignedtodeliverhighproductionvolumewithminimalpartdamage.

Basketcoatinganddryingfeaturesareoftenintegratedintofullyautomatedplate,bake,andchromatesystemswithload-by-loadparttraceability.

Features Include

• In-tankbasketoscillation• Linedtransfersforgentlehandling• Rotate-stop-reversecontrolavailable• Steam,gas,orelectricheatoptions• Fullyinvertedunloadrollover

SPECIALTY SYSTEMSWithover700systemsandcountlessconversionsinstalled,theJessupSystemsteamhasaccumulatedtremendousexperienceintegratingasophisticatedarrayofmechanical,hydraulic,pneumatic,electric,andelectroniccomponents.Webelieveinlongtermcustomerfocus,exactingquality,andontimestart-up.Theseresultsareachievedthroughefficientin-housemechanical,electrical,andcontrolsengineering,coupledwithtimelyinstallationandfieldservices.

Straight sided high volume chromate basket

Robotic load/unload for partial immersion phosphate

COATING SYSTEMSOurtechnologyextendsphosphateande-coatingmachines,whereoscillatingorrotatingbasketsmaybeused.Dip-spinandmechanicalplatingareamongthelonglistoffullyintegratedsystemoptions.

Coating Barrel Technology

• Highcapacityone-piececylindricalshelldesign• Steel,stainlesssteel,Alloy20,polypropylene• Integratedtumblingribs• Automaticandmanualtablock,springlatch,andnut

lockcovers

CONTROLSAnintuitivetouchscreenHMI/PLCistheheartofeveryJessupmachine.Itdisplayssystemoverviews,recipeoptions,hoistprogramming,load/unloadmonitoring,processfunctions,loadtracking,faultdiagnostics,andpre-programmedmaintenanceschedules.Thesupportsectionmayalsoincludestorageofdrawings,schematics,andoperationsmanuals.

Performancemonitoringincludesshiftreportsfortotaltimeandcycles,automaticvs.manualoperation,load/unloaddelay,andfaultdata.Tospeedcorrectionofunexpectedstoppages,thecontrolsystemprovidessystemdiagnostics.Detailedscreensdisplayfaultlocationandactionsneededtoquicklyrestoreproduction.Internetbasedremotemonitoringexpeditestroubleshootingandrepairs.

High volume polypropylene barrel ecoat system

Spring-latch flat cover designed for easy removal

Self diagnostic feature directs problem solving