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Massachusetts Water Resources Authority Sustainability and Asset Protection at MWRA Frederick A. Laskey Executive Director October 10, 2017

Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

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Page 1: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Massachusetts Water Resources Authority

Sustainability and Asset Protection at MWRA

Frederick A. LaskeyExecutive Director

October 10, 2017

Page 2: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

• MWRA provides wholesale water and wastewater services to over 2.5 million customers in 61 communities

• On average, MWRA delivers an average of 200 million gallons per day to its water customers

• MWRA collects and treats an average of 350 million gallons of wastewater per day, with a peak capacity of 1.2 billion gallons

What Is MWRA?

Page 3: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

What Happens When YouDon’t Do Maintenance?

3

Page 4: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

In The 1980s, The Regional Sewer System Was In Dire Shape

• By the early 1970s two “new” treatment plants were obsolete, in disrepair and unable much of the time to provide the level of primary treatment they were designed for

• Rapidly expanding demand caused sewage volumes to exceed the capacity of both plants

Page 5: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Raw Sewage Poured Into Boston Harbor Daily

55

Page 6: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

6

Page 7: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

The Outlook Was Not Much Better For The Water System

• The $53 million dollars spent on the Quabbin Reservoir in the 1930s was the last major investment in the system

• Thousands of miles of aging pipelines were leaking millions of gallons of water

• No plans were in place for upgrades to carry the water system into the next century

Page 8: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Dam Maintenance Was Also Underfunded

8

Page 9: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

• Appropriations by the legislature were on the decline, which in turn led to staffing reductions, which in turn led to the deferral of much needed maintenance and repairs

MCD Appropriations Were Declining

$-

$5,000,000

$10,000,000

$15,000,000

$20,000,000

$25,000,000

$30,000,000

$35,000,000

Water Divison Sewerage Division

1982 1983

1984

1982 19831984

Page 10: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Creation Of The MWRA

• A federal lawsuit forced the creation of the MWRA to take over responsibility for greater Boston’s water and sewer systems

• MWRA assumed responsibility for the water and sewer infrastructure serving greater Boston, and to end the pollution of Boston Harbor from obsolete treatment plants

• MWRA was created as an independent authority charged with raising its revenue from ratepayers, bond sales and grants

• MWRA had to establish wholesale water and sewer rates to cover all costs, including a massive capital program to repair and upgrade the systems

Page 11: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

What Did We Have To Do?

11

Page 12: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

$7 Billion In Capital Improvements

Boston Harbor ProjectMetroWest Supply Tunnel Hultman Aqueduct Rehab

Spot Pond Supply Mains

Braintree-Weymouth Relief FacilitiesCovered Storage Projects

Weston Aqueduct Supply MainsCarroll Water Treatment Plant UV Treatment

Union ParkEast Boston Branch Sewer

South Boston CSOCommunity Managed CSO Projects

Deer Island Asset Protection

$24

$44 $1

20

$149

$196

$304

$413

$504

$608

$580

$437

$377

$447

$498

$392

$333

$365

$297

$194

$168

$152

$178

$196

$182

$211

$139

$138

$155

$102

$138

$171

$180

$177

$0

$100

$200

$300

$400

$500

$600

$700

$ M

illio

ns

Page 13: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Over 80% Of Spending Mandated By Federal Or State Over 80% Of Spending Mandated By Federal Or State Over 80% Of Spending Mandated By Federal Or State Regulations

$0

$100

$200

$300

$400

$500

$600

$700

FY86 FY88 FY90 FY92 FY94 FY96 FY98 FY00 FY02 FY04 FY06 FY08 FY10 FY12

Milli

ons

Mandated v. Non-Mandated Project Spending

Mandated(Court Orders,

Consent Orders)

Non-Mandated(Pipeline Rehabilitation and Infrastructure Replacement)

13

Page 14: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

• New 17.6 mile aqueduct

• New state-of-the-art treatment plant

• 7 new covered storage facilities

$2 Billion Modernization Of The Water System

1414

Page 15: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

15

$4.5 Billion On The Wastewater Side

• The 15-year, $3.8 billion Boston Harbor Project completed in 2001

• $900 Combined Sewer Overflow Control Program completed in 2015

Page 16: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

0.0

200.0

400.0

600.0

800.0

1,000.0

1,200.0

1,400.0Ju

l-85

Jul-8

6

Jul-8

7

Jul-8

8

Jul-8

9

Jul-9

0

Jul-9

1

Jul-9

2

Jul-9

3

Jul-9

4

Jul-9

5

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Jul-9

9

Jul-0

0

Jul-0

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Jul-0

2

Pum

ping

Cap

acity

, MGD

Sewer System Pumping Capacity

Page 17: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Dramatic Improvements In Water Quality Dramatic Improvements In Water Quality –– Even In Wet Dramatic Improvements In Water Quality Dramatic Improvements In Water Quality Weather

17

Average Enterococcus counts in Boston Harbor in wet weather

The lighter the blue, the better

1987-1998 (Before Secondary Treatment and South System transfer)

1999 - 2014 (After Secondary Treatment and New Outfall)

1999 - 2014 1987 - 1991

Page 18: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

We Built It, Now WeHave To Maintain It

18

Page 19: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

What What DDDoes MWRA Own?

19

• 265 facilities spread out over 800 square miles from Chicopee to Boston Harbor

Page 20: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Water System

• 2 treatment plants• 11 pump stations• 16 water tanks• 4,700 valves• 233 meters• 105 miles of tunnels• 285 miles of pipelines

What Does MWRA Own?

20

Sewer System

• 2 treatment plants• 13 pump stations• 4 headworks• 6 CSO facilities• 208 meters• 23 miles of tunnels• 240 miles of pipes

Page 21: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Age Of Water Pipes

21

1-25 Years, 15%

26-50 Years, 8%

51-75 Years, 22%

76-100 Years, 20%

101-165 Years, 35%

Page 22: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Age Of Wastewater Pipes

22

1-25 Years, 26%

26-50 Years, 13%

51-75 Years, 20%

76-100 Years, 11%

101-135 Years, 30%

Page 23: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

23

404040-40-Year Water And Wastewater Master Plans

• MWRA maintains Water and Wastewater Master Plans which provide the framework for the Capital Improvement Program

• Currently projects $5 billion over the next 40 years

• Updated every 5 years

Page 24: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

24

Master Plan Projected System Reinvestment Needs

• Over $5 billion over the next 40 years

Page 25: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Reliability Centered Maintenance Approach

25

• MWRA utilizes a specific maintenance strategy on each asset in a facility based on condition monitoring and assessments– 67,000 work orders completed per year– Less than 0.1% are emergency

Preventive &

Predictive, 33%

Corrective & Project,

67%

Corrective & Project,

22%

Preventive &

Predictive, 78%

Craft Hours by Work Order Type Number & Type of Work Orders

Page 26: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Condition Monitoring

26

Techniques include:

• Electrical Testing• Thermal Imaging• Infrared Temperature• Vibration analysis• Acoustic Ultrasonic• Lubrication analysis• Ultrasonic thickness• TV inspection• Acoustical leak detection• Cathodic protection testing

Page 27: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Condition Assessments

27

• Components include Roofs, Coatings, Gearboxes, Pumps

• Identified in the Master Plan

• Budgeted in the Capital Program

Page 28: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

How Does MWRA Track What It Owns?

28

Computerized Maintenance Management System – Maximo

• 1995 start and fully implemented• 120,000 individual pieces of

equipment• Work order management• Maintenance planning and scheduling

- Preventive and predictive maintenance

- Corrective maintenance

Page 29: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Who Performs Maintenance?

29

• In house staff complete majority of maintenance

• 491 maintenance staff• 40% of all MWRA

• Contracted services • $13 million per year• Specialized training,

experience or tools• One time or intermittent

29

Page 30: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Is Enough Maintenance Being Done?

30

• Over 36 maintenance metrics are tracked• Reviewed daily, monthly, quarterly, and yearly• Reported internally and externally

For example:• 99.9% of all predictive maintenance work

orders completed in FY16• 10,000 hours of preventive maintenance

completed by operations staff

Reviewed daily, monthly, quarterly, and yearly

99.9% of all predictive maintenance work

10,000 hours of preventive maintenance

Page 31: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Monthly And Quarterly Performance Reporting

31

Page 32: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

$0

$5

$10

$15

$20

$25

$30

$35

FY86

FY87

FY88

FY89

FY90

FY91

FY92

FY93

FY 9

4

FY 9

5

FY 9

6

FY 9

7

FY 9

8

FY 9

9

FY 0

0

FY 0

1

FY 0

2

FY 0

3

FY 0

4

FY 0

5

FY 0

6

FY 0

7

FY 0

8

FY 0

9

FY10

FY11

FY12

FY13

FY14

FY15

FY16

$s in

Mill

ions

Annual Maintenance Spending Continues To Climb

32

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1271

12501241

1233 1230

12091202

11831174

1162 1158 11571150

1080

1100

1120

1140

1160

1180

1200

1220

1240

1260

1280

1300

FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17

Staffing Has Decreased To “Steady State” Levels

33

Page 34: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

New Challenges

34

Page 35: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

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Preparing for Climate Change:Preparing for Climate Change:Preparing for Climate Change:Drinking Water System Is In Good Shape

• Quabbin Reservoir, Belchertown– 65 miles west of Boston– Elevation 528 feet

• Wachusett Reservoir, Clinton– 35 miles west of Boston– Elevation 395 feet

• Water treatment plant is in Marlborough

• 85% of water delivered by gravity

• Lowest elevation of a water tank is 192 feet above sea level

35

Page 36: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

• Deer Island plant fully protected– 100-year flood– 1.9-foot sea level rise– Wave runup of 14 feet on east side and 2 feet on west side

• On-site power plant ensures uninterrupted power supply

36

• Nut Island headworks in Quincy similarly designed for sea level rise

On The Wastewater Side, Sea Level Rise Was Anticipated In The On The Wastewater Side, Sea Level Rise Was Anticipated In The On The Wastewater Side, Sea Level Rise Was Anticipated In The Design of Deer Island Treatment Plant

Page 37: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

21 Of MWRA Coastal Sewer Facilities Are Within 21 Of MWRA Coastal Sewer Facilities Are Within 21 Of MWRA Coastal Sewer Facilities Are Within 15 Feet Of Mean Sea Level

3737

Page 38: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

38

MWRA’s Strategy

• Short-term– At-risk buildings are being fitted with temporary flood barriers

• Long-term– Facility rehabilitation on a 20-year cycle– Future rehabilitation contracts will include protection measures

Page 39: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Envelope Flood Protection Measures

39

Flood logs (exterior)

Flood logs (interior)

Watertight hatch

Flood logs (interior)

All flood logs to el 115.6

Page 40: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Envelope Flood Protection Measures

4040

Install valve for landing drain

Flood logs (exterior)

Raise berm to 115.6

Flood logs at berm to 115.6

Flood logs (interior)

Flood logs (interior)

Page 41: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

41

Pipeline Corrosion

• Original pipe was 77 years old• New Pipe was Installed in 2004 with coating and insulation

Page 42: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

• Soil properties

• Electrochemical reactions with other nearby dissimilar metals

• High levels of hydrogen sulfide

• In storage tanks, reaction at the interface between the water and the interior surface of the tank wall

• Effects of stray currents from other structures in the vicinity

42

Causes of Corrosion

Page 43: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

43

Typical Test Stations and Rectifier Units

57-42-CTS1

57-43-RFT5

Page 44: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

• text

Corrosion Mitigation

44

• text

Tape wrapped steel pipe reducer

Passive Sacrificial Anode System Installation

Anode

Wire Lead to Test Station

Page 45: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

The Results

45

Page 46: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

No permit violations for 10 years in a row!

Deer Island Received Its 6th Platinum Award

46

No permit violations for 10 years in a row!

Page 47: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

• In its latest annual report card, the EPA has given the Charles River a grade of B for water quality

Charles River Gets High Marks

Page 48: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Boston Now Has Some Of The Cleanest Urban Beaches Boston Now Has Some Of The Cleanest Urban Beaches Boston Now Has Some Of The Cleanest Urban Beaches In The Country

48

Page 49: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

Boston’s Waterfront Is The Region’s Fastest Growing Zip Code

49

Page 50: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer

“Best Drinking Water” In The Country

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Page 51: Sustainability and Asset Protection at MWRA · – At-risk buildings are being fitted with temporary flood barriers ... Corrosion Mitigation 44 text Tape wrapped steel pipe reducer