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Sustainability Report 2013
RAEcycle is pleased to present its Sustainability Report for the year 2013 to all those who have a relationship with the collective system; associates and all citizens.
With this Annual Sustainability Report, RAEcycle consolidates and extends its accountability to all associates and stakeholders in regard to environmental results, social impact and service the
performance achieved annually. In 2013, the collective system, with its more than 800 associates and 35 partners for logistics and
treatment, came in 2nd place for the overall WEEE collection result (about 49,000 tons) and in 1st place overall for collection of hazardous WEEE (more than 43,500 tons); these are significant results
achieved thanks to the remarkable efficiency and the ability to optimise resources. I wish to emphasise another important step by RAEcycle towards a better quality of service offered to
its associates and all citizens, by adhering to WEEELABEX and the subsequent cooperation agreement with the main Italian collection systems for the conduct of audits on WEEE treatment plants in WEEELABEX mode; this important synergy of forces for the same purpose will lead to an
increasingly improved selection of treatment works and it will be a stimulus for these works to innovate and further optimize their processes. The above combined with associateship of the WEEE
FORUM for several years further strengthens the international profile of RAEcycle. Finally, a few brief details in regard to the new Italian legislation on WEEE: with the transposition of the
European directive WEEE II, through Legislative Decree 49/2014, the collective systems are called upon to achieve increasingly ambitious objectives in terms of the rate of collection and recovery; this
can only be a further stimulus to continuous improvement, which has always been the guiding philosophy of RAEcycle. In the belief that this report will contribute to improving awareness in regard to the environmental and
social value of RAEcycle’s services, I wish you all happy reading .
The Chairman
Emmanouil Volakakis
Raecycle STAKEHOLDERS AND
SERVICE QUALITY CONSORTIUM
CONSORTIUM MISSION GOVERNANCE SECTORS COVERED OUR PLANT LOGISTICS AND WASTE DISPOSAL PARTNERS SERVICE QUALITY
DON’T LET THE ENVIRONMENT BE SOMEWHERE ELSE. STAY
INSIDE YOUR FUTURE!
ARPAV “DEAR ENVIRONMENT, I AM WRITING TO YOU…” PROJECT I.C. CORNUDA, MASER (TV) SCHOOL CLASS 1D
RAEcycle is a centre of excellence in waste management while maintaining, again in 2013, the position of 2nd biggest Italian Collective
System for the collection of WEEE and in first place for the collection of hazardous WEEE (R1
- R3 - R5): RAEcycle is therefore an important reference point in the country for the integrated management o f WEEE, but a lso fo r
accumulators and batteries and PV modules at the end of their life-cycle, both in the domestic
and professional sectors, in compliance with current legislation (Directive 2002/96/EC, Ministerial Decree 185/2007,
Legislative Decree 49/2014 regarding WEEE and Photovoltaics - Directive 2006/66/EC and Legislative Decree 188/2008 concerning
batteries and accumulators).
Through its treatment plant located in Syracuse, which is ISO 9001 and ISO 14001 c e r t i fi e d , R A E c y c l e p ro v i d e s d i re c t
management and specific control of waste.
RAEcycle is an associate of the WEEE Coordinat ion Centre (www.cdcraee. i t ) , associate and founder of the National
Coordinating Centre for Batteries and Accumulators (www.cdcnpa.it), associate of
WEEEFORUM (www.weee-forum.org), socio associate and founder of the WEEELABEX and it is accredited as an Energy Services Manager
(www.gse.it)
CONSORTIUM
BOARDOFDIRECTORSChairman: Emmanouil Volakakis (engineer)
Board associate: Alexandre Comino (engineer) Board associate: Dr. Roberto Trovato
MANAGEMENT
Emmanouil Volakakis (engineer) Alexandre Comino (engineer)
BOARD OF AUDITORS Chairman: Dr. Alessandro Malerba
Statutory auditor: Dr. Maurizio Bacchiega
Statutory auditor: Dr. Aldo Massimo Rossi
GOVERNANCE
3
RAEcycle has more than 800 associated companies who are manufacturers/importers of electrical and electronic equipment, batteries and accumulators (for vehicles and industrial use), as
well as photovoltaic panels. In addition there are about 500 customers who in recent years
have used RAEcycle for the collection of electrical and electronic equipment, including entities, offices, hospitals, hotels, banks, Universities, technical service centres, dealers, and companies in
the retail industry.
ASSOCIATES AND CUSTOMERS
HOUSEHOLD WEEE 750
PROFESSIONAL WEEE 25
BATTERIES AND ACCUMULATORS 290
PHOTOVOLTAIC PANELS 35
B2B CUSTOMERS 500
MORE THAN 1,300
CUSTOMERS AND
ASSOCIATES 4
RAEcycle’s main objective is to ensure proper management of electrical and electronic equipment, batteries and solar panels at the
end of their life-cycle. The role of the Collective System and its corporate format as anon-profit Collective system allows it to pursue a
mission which is not to make a profit, and in particular:
o The safeguarding of the environment: thanks to its role as guarantor of the recycling and recovery chain, RAEcycle aims to
achieve a continuous improvement of the processes the chain is composed of, with the main objective of reducing its
environmental impact. The instrument used is the encouragement
of its partners to optimise the logistics phase (reducing emissions) and to generate an improved level of treatment by the plants
(reducing fuel consumption and reducing emissions into the
atmosphere). This objective is achieved through continual analysis of operating methods and regular audits carried out on the basis
of the WEEELABEX standard
• Continuous technological improvement: RAEcycle undertakes to
encourage its treatment partners to use the best available and
most innovative technologies, thus stimulating the continuous improvement of technology, crucial for the sustainability of the
industry.
o Generating awareness among the public: thanks to the Syracuse
plant, the collaborations with partners and owners of plants belonging to the WEEE Coordination Centre, RAEcycle aims to
raise awareness among citizens about the virtuous WEEE chain and stimulating the proper collection and differentiation of
electrical and electronic equipment
o Associates and STAKEHOLDERS: the mission pursued by
RAEcycle is based on continuous improvement of environmental, technological and social performance, carried out to protect the
interests of its associates and all stakeholders, including all
citizens, of course.
MISSION
5
The following is classified as EEE: equipment which, in order to function properly, is dependent on electricity or electromagnetic fields, and equipment for the
generation, transfer and measurement of electricity and fields belonging to 10 categories (listed in Annex I of
Legislative Decree 49/2014), designed for use with a voltage rating not exceeding 1,000 Volts for alternating current and 1,500 volts for direct current (Directive
2002/96/EC of the European Par l iament of 27/01/2003).
At the end of their useful life, EEE becomes WEEE which, according to Ministerial Decree 185/2007 and according to their type, are classified into the five
groupings listed below:
R1 Refrigeration equipment such as refrigerators, air conditioners, freezers, etc.
R2 La rge domest ic app l i ances such as dishwashers, washing machines, hoods, ovens, etc.
R3 TVs and monitors (including LCD and plasma TV)
R4 Computers, consumer electronics, small appliances, lighting fixtures, etc.
R5 Light sources such as fluorescent light bulbs, low energy, fluorescent, etc,
ELEC
TRIC
AL A
ND
ELEC
TRO
NIC
EQ
UIP
MEN
T W
ASTE
SECTORS COVERED
RAEcycle handles all types of waste electrical and electronic equipment , bat ter ies and
accumulators and photovoltaic panels.
The impor tan t co rpora te decision to differentiate areas of expertise has helped to increase
the know-how of the general collective system thanks to
constant updating on the specific characteristics of the technologies currently in use.
WEEE
PHOTOVOLTAIC PANELS
BATTERIES AND
ACCUMULATORS
BATT
ERIES
AND
ACC
UMUL
ATOR
S
PHOTOVOLTAIC PANELS
According to Legislative Decree 188 of 20 November 2008, the term "battery" or "accumulator" means a source of electrical energy generated by direct
conversion of chemical energy and consisting of one or more primary (non-rechargeable) or one or more
secondary (rechargeable) elements. The entire batteries and accumulators segment is divided into three types: batteries and accumulators for vehicles, industrial
batteries or accumulators, portable batteries and accumulators.
Pursuant to the new Decree 49/2014, photovoltaic panels are classified as belonging to the EEE R4 grouping.
Recycling of panels is important because of the recoverable materials they contain: glass, aluminium
and the active semiconductor material. Solar panels are divided into: photovoltaic, thermal and concentration types of panel. To add a little more detail, the following
are the most used technologies: monocrystalline, polycrystalline or thin film.
The plant in Syracuse is one of the best WEEE treatment plants in Italy and it is almost entirely eco-friendly: it is
equipped with solar thermal, geothermal and photovoltaic plants. With an annual
processing capacity of 60,000 tons, its automated processing plants offer the best available internationally.
This wholly owned plant has allowed us to
deepen and increase our knowledge of the sector with the subsequent development of innovative WEEE recycling solutions.
Public awareness is a key point of RAEcycle’s mission pursued, thanks to the
Syracuse p lant , th rough mul t ip le partnerships with educational institutions
to organise guided tours to spread in regard to WEEE, and in particular their treatment.
OUR PLANT
EXCELLENCE INNOVATION
GENERATING AWARENESS STARTING WITH SCHOOLS
6
RAEcycle aims to achieve the highest quality and environment standards, basing its activities on the principles of sustainable development. Quality and respect for the environment are an important competitive advantage for RAEcycle involving all the management and employees. RAEcycle pursues a policy of continuous improvement of its environmental performance, undertaking to: o Pursue continuous improvement of the Management System o Maintain compliance with all applicable laws and regulations in
the environmental field through periodic monitoring in comparison with the relevant legal requirements.
o Pursue continuous improvement, minimising, where technically
possible and economically viable, any negative impact of its activities on the environment, preventing pollution.
o Minimise the consumption of drinking water, energy, and waste
to be disposed of with a view to making savings and the elimination of waste, encouraging recovery.
o Promote initiatives to monitor and improve the degree of
customer satisfaction.
o Raise awareness on the commitments of its Policy and in
particular on environmental and quality aspects, involving the company's workers, suppliers, and customers in the achievement of its objectives and targets.
o motivate its workers in order to develop, at every level, a sense
of responsibility towards the environment and to their health and safety and that of their colleagues, also through training.
o ensure participation by grantors in company improvement
plans and in the exchange of know-how; the involvement of grantors, is also positive for the purpose of business efficiency, in order to achieve shared goals and methodologies that help provide a more effective and efficient service.
o define objectives and measurable targets, comparable via indicators, also considering quality, environmental and health and safety at work aspects in every action and decision; these targets are monitored regularly and they are aimed at ensuring continuous improvement in the performance of the company’s processes.
o Maintain adequate procedures for internal and external
communication, aimed at demonstrating the cooperation of senior management with stakeholders.
o share objectives: for processes that have proven to be
ineffective or inefficient, it is necessary to implement appropriate improvement plans and monitor the changes and achieve the objectives. For this reason they must be defined by the Management with the collaboration of process managers, and the latter must take responsibility to inform employees, as well as monitoring, the achievement of objectives.
o frequent monitoring of the SGQA to ensure compliance with
procedures, through careful management of the numerous formalities and requirements of management systems.
o advance assessment of critical issues and environmental
opportunities arising from the adoption of new technologies or the use of new materials.
o provide information and make all stakeholders aware of the contents of the Quality and Environmental Policy and commitment to sustainable development; to this end we give priority ISO 14001 certified suppliers.
Quality Policy
7
ENVIRONMENT
ECONOMY
SOCIETY’
SUSTAINABILITY
The main objectives of the RAEcycle Collective System include the goal of ensuring that the community and its associates receive a level of service that meets the highest quality and
environmental standards, in full compliance with current legislation, using suppliers committed to investing in the most
effective technologies for the treatment of WEEE, thus ensuring the practical application of the best treatment techniques. For the completion of the supplier selection process, RAEcycle
implements auditing procedures conducted by personnel directly responsible for the Collective System.
The Audit activities are aimed at checking the level of environmental performance achieved by each plant
assessing the technologies used, the quality of the production processes, the organisation of the areas and compliance issues related to permits.
The Audit procedure is structured around the following main areas:
o verification of the company’s general regulatory, technical and organisational requisites;
o verification of the WEEE operating phases (acceptance,
unloading, storage, pre-treatment and final treatment); o verification of treatment methods in relation to the individual
groupings subject to auditing; The checks on the above-mentioned aspects are performed during the visit to the various plants by requesting the
appropriate
documentation, qualitative visual inspections and quantitative
checks in relation to the technical specifications, as well as verification of compliance with permit requirements.
A check-list is prepared for each audit to records on-site checks and any observations /anomalies. 18 on-site audits were carried out in 2013, of which 4 were
relative to R1 plants, 2 on R2 plants, 7 on R3 plants, 3 on R4 plants and 2 on R5 plants.
Thanks to the WEEELABEX collaboration agreement, audits were carried out on 24 treatment plants using WEEELABEX methods as shown on pages 33 and 34.
SERVICE QUALITY
The management of waste electrical and electronic equipment operated by RAEcycle is based on a strong relationship with partners who
carry out transportation and treatment. Their experience and expertise are essential to ensure
the best possible service. In the year 2013, RAEcycle used 35 partners, including 26 treatment plants distributed
throughout Italy.
LOGISTICS PARTNERS AND TREATMENT
EXPERIENCE AND COMPETENCE
8
LOGISTICS
TREATMENT
LOGISTICS + TREATMENT
Performance of the service OPTIMISATION, PUNCTUALITY AND
VOLUMES COLLECTED
WEEE COLLECTED RAECYCLE COLLECTION TREND IN ITALY PICK-UP REQUESTS AND KILOMETRES COVERED LEVEL OF SERVICE COLLECTION POINT MANAGED
OPENYOURMINDTHINKOFTHEENVIRONMENTCLOSETHETAPPUTSOLARPANELSONTHEROOFDONOTWANTTOUSEPETROLREMEMBER
TOSWITCHOFFTHELIGHTSSEPARATEWASTERECYCLEIFYOUCANSWITCHOFFTHETELEVISIONLIGHTUPYOURIMAGINATION
ARPAV “DEAR ENVIRONMENT, I AM WRITING TO YOU…” PROJECT - SCHOOL I.C. PAROLARI, MESTRE (VE) CLASS 1D
The collection trend over the last four years, shown in the graph below, is strongly affected by the variable performance of group R3 collection. Here are some
considerations:
The analogue to digital switch-off, which took place from the end of 2010 and beginning of 2012 and the subsequent estimated substitution of televisions resulted
in a significant increase in collection in 2011 and a subsequent steady decrease over the following two
years, reaching sales volumes similar to those prior to the switch-off by 2013;
The technology used to manufacture televisions has undergone constant change over the past 15 years with the steady reduction in the weight of the appliances; this
reduction has had a fairly low impact on the volume of collected waste since televisions with
new technologies are still a small percentage of those
disposed of;
The economic hardship that has characterised recent years and the consequent decrease in consumption have led to a lengthening of the cycle-life of equipment with a
resulting decrease in disposal.
In view of the above, the decline in the volume collected is probably not due to a decrease in awareness in relation to recycling but to a physiological resorption of
the increase due to the analogue-to-digital switch-off and the period of economic hardship; However, given the change in technology the forecasts for the coming years
are a further decrease in the collection of group R3 waste, and hence the overall volumes
COLLECTION TREND
In 2013, RAEcycle collected just under 50,000 tonnes of WEEE of which 48,998 tonnes were collected from CdR deposits assigned to the
WEEE Coordination Centre (WEEE from private households) and 212 collected from companies
and private organisations (professional WEEE); about 62 tons of batteries and accumulators must be added to these figures.
Every month RAEcycle handles an average of 4,000 tonnes of WEEE, optimising logistics
activities and certifying the quality of the treatment .
In Table 2 we can see that almost 73% of WEEE
managed by RAEcycle is in the R3 group (approximately 3,000 tons per month); this
important percentage led the Collective System to pay particular attention to the above-mentioned group with detailed audits on plants and research
and development investments.
WEEE COLLECTED
GROUP 2010 [TON]
2011 [TON]
2012 [TON]
2013 [TON]
R1 5,979.1 7,967.5 9,413.1 7,895.7
R2 2,594.9 3,447.8 4,595.2 3,370.2
R3 35,693.5 47,899.2 39,993.1 35,640.9
R4 1,936.2 1,873.5 2,204.4 2,077.0
R5 1.9 1.3 8.0 14.9
TOTAL 46,205.6 61,189.3 56,213.8 48,998.7
2010 2011 2012 2013
11
TABELLA 1: VOLUMI RACCOLTI ANNI 2010-2013
TREND for Volumes
collected
RAEcycle is the second biggest collective system considering the volumes of WEEE handled every year and it is absolutely in first place in regard to the
collection of hazardous WEEE (i.e. R1, R3 and R5 group WEEE).
RAEcycle’s leadership in terms of the volume of hazardous waste it has achieved in recent years also entails greater responsibility; the Collective System has
made a lot of effort and invested a lot of resources in the search for technologies that can reduce the source
of danger of the equipment sent to be recycled, producing excellent results, as shown in the Research and Development section.
RAEcycle in Italy
WEEE
HAZARDOUS WEEE LEADERSHIP IN THE
COLLECTION OF HAZARDOUS WASTE
12
GROUP VOLUMES [TONNES] %
R1 7,895.7 16.11%
R2 3,370.2 6.88%
R3 35,641.0 72.74%
R4 2,077.0 4.24%
R5 14.9 0.03%
TOTAL 48,998.7 100.00% R1 R2 R3 R4 R5
TABLE 2: VOLUMES DIVIDED BY GROUP AND THEIR PERCENTAGE GRAPHIC 3: VOLUMES PER GROUP
80.000
60.000
40.000
20.000
40.000
30.000
20.000
10.000
50.000
GRAPHICS 1-2 VOLUMES COLLECTED BY COLLECTIVE SYSTEM IN2013 – VALUES SHOWN ARE IN TONNES – THE FIRST GRAPHIC REGARDS ALL WEEE, THE SECOND REGARDS HAZARDOUS WASTE
Volumes collected by Raecycle
A total of 27,144 missions were managed in 2013, of which 25,788 were direct collections from collection
centres, and the remaining 1,356 involved the secondary transport of
waste (between temporary storage depots and the treatment plant) and transport for the delivery and pick-up
of loading unit as a result of the opening, suspension or closures of
collection centres.
More than 5 million kilometres have been covered by these missions with an average of approximately 21,000
Km per day. In the past year, RAEcycle carefully
analysed this data, studying possible solut ions for the reduct ion of kilometres travelled without reducing
the service level provided .
Pick-up requests and kilometres travelled
R1 R2 R3 R4 R5 TOTAL
NUMBER OF TRIPS
4,315 1,224 19,858 1,581 166 27,144
OVERALL DISTANCE [KM]
877,996 254,886 4,127,592 341,468 29,990 5,631,932
AVERAGE KM PER TRIP]
203 208 208 216 181 207
Service level means the% of requests for pick-ups carried out within the time limit (calculated based on the maximum TMI intervention time). This tool was used to check the
efficiency of the Collective System in responding to the needs of the collection centre and therefore to citizens.
Thanks to the internationalisation of its logistics management, it began a process of raising awareness
among its suppliers, improving the its service during the second half of the year, but still remaining below the
standard internally imposed as a goal.
The goal for 2014 is to maintain the level of service above the threshold of 99%. The first months of the year have yielded encouraging results, with a service level of 99.6 %.
Level of service PERIOD % SERVICE RATE
1st QUARTER 97.37%
2nd QUARTER 97.66%
3rd QUARTER 97.58%
4th QUARTER 98.47%
TOTAL 97.77%
13
TABLE 3: NUMBER OF TRIPS AND KILOMETRES TRAVELLED BY RAECYCLE PARTNERS
TABLE 4: LEVEL OF SERVICE IN 2013
In 2013, RAEcycle handled 2,710 collection points assigned by the WEEE Coordination Centre. As can be seen from the table and maps
below, the concentration of the sampling points is much higher in the North, while it is fairly
balanced in Central and Southern Italy.
Collection points managed
2,710 COLLECTION POINTS MANAGED
14
GROUP NORTH CENTRE SOUTH AND ISLANDS TOTAL
R1 262 60 79 401
R2 111 23 32 166
R3 1.268 280 401 1.949
R4 110 24 35 169
R5 16 3 6 25
TOTAL 1.767 390 553 2.710
COLLECTION POINTS R1
COLLECTION POINTS R2
COLLECTION POINTS R3
COLLECTION POINTS R4
COLLECTION POINTS R5
TABLE 5: NUMBER OF COLLECTION POINTS DIVIDED BY MACRO AREAS
GRAPHIC 4-8: DISTRIBUTION OF COLLECTION POINTS IN ITALY DIVIDED BY GROUP
REPORT ON THE ENVIRONMENT
RECOVERY, EMISSIONS, AND INSPECTIONS/TESTS
RECYCLING AND RECOVERY MATERIALS RECOVERED EMISSIONS ENERGY ENVIRONMENTAL CLASS OF VEHICLES USED METHODOLOGICAL NOTE AND SOURCES
DEARENVIRONMENT,IAMWRITETOYOUBECAUSEIFIWEREADOCTORIWOULDCUREYOU,IFIWEREAPOETI
WOULDREINVENTYOU,ANDIFIWEREAPAINTERIWOULDPAINTYOU.IFIWEREAHUMANBEINGIWOULDRESPECT
YOU!!!ARPAV “DEAR ENVIRONMENT, I AM WRITING TO YOU…” PROJECT ARPAV PROGETTO “ I.C. PRIMO LEVI, VERONA (VR) CLASS 3C
Recycling and Recovery
The proper recycling and treatment of technological waste allows the recovery of large quantities of material; the competence and experience of the treatment
partners used by RAEcycle have yielded excellent results.
The activities carried out by RAEcycle’s treatment partners in 2013 has allowed the recovery of 91.5% of the volume of waste, with only the remaining 8.5% sent
for disposal;
17
The difference between the volumes collected (described in the preceding paragraphs), and the treated volumes is attributed to a
different interpretation: the former case considers the date on which
waste is taken from the collection centre, while the latter considers the
date of arrival at the facility; these dates may differ if the are intermediate transit points, which affects the total volumes if any pick-
ups take place in the last days of the year.
GROUP VOLUMES TREATED [TONNES]
RECOVERY DISPOSAL
R1 7,877.7 86.0% 14.0%
R2 3,392.0 97.0% 3.0%
R3 35,572.5 92.0% 8.0%
R4 2,027.9 96.0% 4.0%
R5 16.1 91.0% 9.0%
TOTAL 48,886.2 91.5% 8.5%
DISPOSAL 8.5%
RECOVERY 91.5%
RECOVERED MATERIALS
The 44,730.9 tonnes of materials recovered by RAEcycle was composed of glass for more than 36%; this high percentage is due to its leadership in R3 group
collection; there are also important volumes of iron, plastic, copper and aluminium.
MATERIALS TONNES % Glass 16,065.9 35.9% Plastic 11,802.4 26.4% Ferrous materials
11,247.3 25.1%
Copper 1,906.9 4.3% Other 1,493.0 3.3% Polyurethane 1,203.7 2.7% Cement 578.7 1.3% Aluminium 432.9 1.0%
FERROUS MATERIALS
8 FIVE LITRE
PANS
Poss
ible
use
of r
ecov
ered
mat
eria
ls
NOTE
TABLE 6 PERCENTAGE RECOVERED AND DISPOSAL OF VOLUMES DIVIDED PER GROUP
GRAPHIC 9: RECOVERY AND DISPOSAL % IN 2013
TABLE 7: MATERIALS RECOVERED IN 2013 BY WEEE TREATMENT
PLASTIC
89 3L BOTTLES OF DETERGENT
COPPER
160,000 KM OF ELECTRICAL
CABLES
4 TIMES ROUND THE WORLD
GLASS
40 MILLION 30X30 CERAMIC TILES
ALUMINIUM
27 ALUMINIUM CANS
18
With proper management of waste from electrical and electronic equipment in 2013, RAEcycle avoided the emission of 288,865 equivalent tons
of CO2, equal to the emissions produced in one year by about 43,000 people;
Emissions of 5.9 tonnes of CO2 were avoided for every tonne of waste sent for recovery.
As can be seen in the emissions report "produced" by RAEcycle for the management of waste and
manufacturing scrap are much lower than those generated by the production of material for extraction.
C02 Emissions
The analysis of the sources of "controllable" emissions by RAEcycle shows that 74.5% of operational emissions are attributable to the transport of WEEE from collection centres to treatment plants; this significant percentage has stimulated
RAEcycle to look for solutions to reduce and optimise transport loads, as shown in the missions and mileage sections.
19
ACTIVITY TONS CO2
Production of virgin materials 311,808.76
Production from scrap 17,729.46
Transport 3,885,08
Primary treatment 1,246.68
Headquarters 81,77
Emissions avoided 288,865.78 Co2
emis
sion
s rep
ort
EMISSION SOURCES CONTROLLABLE BY RAECYCLE
ACTIVITY TONNES OF CO2 %
Transport 3,885.08 74.5%
Primary treatment 1,246.68 23.9%
Headquarters 81.77 1.6%
Raecycle emissions 5.213,52 100,0%
289.000 TONNES OF CO2 NOT EMITTED EQUAL TO ANNUAL EMISSIONS OF 80.000 CARS*
*AVERAGE SIZE CARS (1.4L–2L) WITH AN ANNUAL MILEAGE OF 5.000 KM
EVERY TONNE TREATED MEANS THE AVOIDANCE OF EMISSIONS
OF 5.9 TONNES OF CO2
TABLE 9 . EMISSIONS PRODUCED BY RAECYCLE TO GUARANTEE THE CORRECT RECYCLING OF WEEE
TABLE 8: CO2 EMISSIONS REPORT 2013
245.000 KWH SAVED EQUAL TO AN ANNUAL
CONSUMPTION 200,000* PEOPLE
*CONSIDERING THE PRO CAPITA ELECTRICITY CONSUMPTION IN ITALY AS 1,185.9 SOURCE: ISTAT
An analysis of "controllable" energy consumption by RAEcycle clearly shows that transportation is the main cause of consumption, being 62% of the same; However, this is a slightly lower percentage than that shown
in the emissions report.
CONSUMPTION SOURCES CONTROLLABLE BY RAECYCLE
ACTIVITY GJ KWH %
Transport 18,322.10 5,089,473 62.0%
Primary treatment 10,173.25 2,825,903 34.5%
Headquarters 1,035.06 287,517 3,5%
Raecycle consumption 29,530.42 8,202,894 100.0%
20
The recovery of the material obtained from the recycling of the waste allows the avoidance of significant energy consumption for the extraction of raw materials.
The activities carried out by RAEcycle in 2013 has saved more than 245,081,462 kWh, equal to the annual consumption of 206,000
inhabitants; 4,900 kWh were saved for every tonne collected and treated, corresponding to the annual consumption of a family of 4 people.
energy ACTIVITY GJ KWH
Production of virgin materials 1,439,190.57 399,775,158
Production from scrap 527,366.89 146,490,802
Transport 18,322.10 5,089,473
Primary treatment 10,173.25 2,825,903
Headquarters 1,035.06 287.517
Emissions avoided 882,293.26 245,081,462 Ener
gy c
onsu
mpt
ion
repo
rt
EVERY TONNE TREATED MEANS SAVING 4,900 KWH EQUAL TO THE AVERAGE
CONSUMPTION OF A FAMILY OF 4 PEOPLE TABLE 10: ENERGY CONSUMPTION REPORT - 2013
TABLE 11: ENERGY CONSUMPTION PER ENSURE CORRECT RECYCLING OF WEEE
An analysis of the Environmental Report shows the high impact of transport on CO2 emissions and energy consumption "generated" by RAEcycle; it is therefore
essential to monitor performance and identify any areas which can be optimised.
In 2013, the logistics partners used by RAEcycle covered more than 47% of its kilometres using EURO 5 environmental class vehicles, proof of the attention paid to
the environmental quality of transport .
Environmental classes of vehicles used
21
ENVIRONMENTAL CLASS
DISTANCE COVERED [KM] %
EURO 0 114,630 2.0%
EURO 1 145,100 2.6%
EURO 2 751,786 13.4%
EURO 3 1,541,044 27.4%
EURO 4 425,190 7.6%
EURO 5 2,649,476 47.1%
TOTAL 5,627,226 100.0%
EURO 0 EURO 1 EURO 2 EURO 3 EURO 4 EURO 5
The calculation of energy consumption by equivalent CO2 emissions saved was carried out by comparing 2 options
Note on the methodology
WITH RECYCLING WEEE management methods carried out by Raecycle and Collective Systems in general, by
coordination of CdC WEEE. The phases are shown in the picture below.
WITHOUT RECYCLING WEEE management method which hypothesises that all waste is sent to waste disposal facilities and the
production of new material is completely carried out through the extraction of minerals.
TABLE 11: KM COVERED DIVIDED BY CLASS OF VEHICLE
GRAPHIC 10: DISTRIBUTION IN KM BY ROUTE BY ENVIRONMENTAL CLASS
PICTURE 1: WEEE SUPPLY CHAIN MANAGED BY RAECYCLE
PICTURE 2: WEEE SUPPLY CHAIN MANAGEMENT WITHOUT RECYCLING
the following sources were used for the calculation of the emissions of pollutants and consumption of primary energy:
Production of materials from raw materials and industrial recycling
O IPCC - Guidelines for National Greenhouse Gas Inventories, 2006 O IAI - 2000
O COREVE - Collection and Recycling of Glass O PROGNOS® - Summary resource savings and CO2 reduction
potentials, 2008 Transport from CdR treatment plant O ANPA - Atmospheric emissions from road transport, year 2000
O IPCC - GWT factors at 100 years O Direct Interviews with suppliers O the Kyoto Protocol
O CONFETRA STUDIES CENTRE - Greenhouse Effect of freight CO2 emissions
Primary treatment O ISTRA - CO2 emissions factors in the electricity industry and of the emissions decomposition analysis no. 172/2012.
O periodic audits performed by RAEcycle and direct interviews with suppliers
Work location O IPCC - GWT factors at 100 years O ISTRA - CO2 emissions factors in the electricity industry and
of the emissions decomposition analysis no. 172/2012
SOURCES
22
In order to carry prepare an Environmental Report it is necessary to calculate the energy consumption and emissions of the above activities in order to obtain the difference, in other words the environmental benefit obtained from RAEcycle’s activities. In specific terms, the following are the analysed phases:
A - EXTRACTION, TRANSPORT AND PRODUCTION OF RAW MATERIALS Production of material starting from raw materials, considering the entire supply chain: from the extraction of minerals to the production plant. B - TRANSPORTATION FROM COLLECTION CENTRES TO TREATMENT PLANTS This involves pick-ups from collection centres, primary transport to treatment plants or transit points and, where applicable, secondary transport transit points to treatment plants. C - PRIMARY TREATMENT This includes the manual equipment dismantling phases aimed at the interception and subsequent isolation of hazardous components, the grinding phase and the subsequent automated selection of materials. D - TRANSPORT FROM PRIMARY TREATMENT PLANTS TO INDUSTRIAL RECYCLING INSTALLATIONS Transportation of materials selected from primary treatment plants to industrial recycling installations. E - INDUSTRIAL RECYCLING Transformation of materials from primary treatment plants into new materials, mainly through fusion. F - RAECYCLE WORK LOCATION Consumption of the collective system facilities and the journeys made by employees, both to reach their place of work and for business commitments . BALANCE = A - ( B + C + D + E + F )
WITHOUT RECYCLING
WITH RECYCLING
Social Performance JOBS AND EQUAL OPPORTUNITIES
EMPLOYEES AND CAREERS EQUAL OPPORTUNITIES CREATION OF JOBS
IFEELGOODWHENISEEALLYOURSPLENDORINEVERYSEASONANDTODAYIMAKEASOLEMNPROMISETORESPECTYOUANDKEEPYOU
CLEANFOREVERWHENIGROWUPANDAMEVENMOREMATUREIWILLTEACHTHIS
TOTHECHILDRENOFTHEFUTURE!
ARPAV “DEAR ENVIRONMENT, I AM WRITING TO YOU…” PROJECT – SCHOOL G. ZANELLA, LONGARE (VI) CLASS 5B
The Collective System demonstrates its alignment with the national situation in terms of equal opportunities, respect for the constitution and fundamental rights. Precisely because of this trend, personnel management policies have to take equality and diversity into account.
EQUAL OPPORTUNITIES
In recent years, the Collective System has continuously increased the number of people it employs as a result of the internalisation of logistics operations.
25
EMPLOYEES AND WORK OPPORTUNITIES
2012 2013
2012 2013
OFFICE WORKERS AND LOWER MIDDLE MANAGERS WOMEN 4 7
OFFICE WORKERS AND LOWER MIDDLE MANAGERS MEN 3 6
NO. OF CONSORTIUM EMPLOYEES 7 13
RESPECT
TABLE 12: EMPLOYEES RAECYCLE
TABLE 13: EMPLOYEES OF THE COLLECTIVE BY TYPE OF EMPLOYEE
GRAPHIC 11: RAECYCLE – EMPLOYEES ANALYSIS-2013
2012 2013
COLLECTIVE SYSTEM OFFICE WORKERS AND LOWER MIDDLE MANAGERS
7 13
PLANT OFFICE WORKERS AND LOWER MIDDLE MANAGERS
31 33
TOTAL 38 46
26
The main commitment of RAEcycle in social terms is the creation of jobs in a r e a s w i t h a h i g h r a t e o f
u n e m p l o y m e n t t h r o u g h t h e development of WEEE facilities. The
first plant is located in Syracuse in Sicily, a region with the second worst unemployment rate in Italy. The
second plant is under construction in Cassino in Lazio, another region with
a particularly high unemployment rate.
Creation of jobs
REGIONS UNEMPLOYMENT RATE
TRENTINO ALTO ADIGE 5,3
VENETO 7,7
FRIULI-VENEZIA GIULIA 7,9
LOMBARDY 8,7
VALLE D'AOSTA 8,8
TUSCANY 9,0
EMILIA-ROMAGNA 9,3
LIGURIA 10,1
PIEDMONT 10,7
UMBRIA 10,8
ABRUZZO 11,8
LAZIO 12,4
MARCHE 12,4
BASILICATA 16,6
SARDINIA 18,1
MOLISE 18,3
CAMPANIA 21,2
PUGLIA 21,7
SICILY 22,1
CALABRIA 22,9
CASSINO PLANT
SYRACUSE PLANT
ITALIAN REGIONS UNEMPLOYMENT RATE EQUALITY
TABLE 14: UNEMPLOYMENT RATES IN THE ITALIAN REGIONS – ISTAT 2012
Research and Development TECHNOLOGY AND NEW PROJECTS
RESEARCH
EXTRACTION OF LEAD GLASS FROM CRTS TREATMENT OF BATTERIES AND ACCUMULATORS TREATMENT OF PHOTOVOLTAIC PANELS WEEE LABEX AUDITING AGREEMENT
FACTSIFYOUDONOTWANTTOLIVELIKEBRUTESRESPECTTHE
ENVIRONMENTSEPARATEWASTE
ARPAV “DEAR ENVIRONMENT I AM WRITING TO YOU…” PROJECT - SCHOOL IPAA G.CORAZZIN, CONEGLIANO (TV) CLASS 2C
The RAEcycle plant has found an innovative solution to solve the problem of the presence of lead in glass from cathode ray tubes (CRT). Currently, disposal of CRT screens is a big problem for the industry both in terms of
costs, disposal and in environmental terms. in fact, with older televisions there are two types of glass with different characteristics which are
processed in different ways: in short, the glass panel (front), which is full of barium and strontium, has its "phosphor" removed and is then ground and used as a raw or secondary material in the pottery and brick industries;
after the elimination of the interior/exterior layers made of harmful toxic materials, the lead glass (glass cone – at the back) is normally transported
as hazardous waste to waste disposal facilities, with increasingly high financial and environmental costs. In fact, glass cones are composed of glass with a high content of lead
oxides, with a coating (paint based on metal oxides and graphite), which can be eliminated through specific treatment procedures: it is precisely in this field that the activities carried out at the RAEcycle plant are strategic
and innovative. In fact, through a cold hydro-metallurgical process, the Syracuse plant is
able to separate glass and lead and extract metallic lead, insoluble silicates, soluble silicates and highly pure silica; the treatment process is also environmentally sustainable and allows recovery optimisation in this
particular WEEE category, obtaining highly valuable raw materials. The plant was established based on collaboration with major centres of
excellence in research such as the Polytechnic of Milan and the University of Catania, in addition to business collaboration with Costech S.p.A spa.
29
EXTRACTION OF LEAD FROM THE GLASS OF CRTS
THE FIRST PROCESS IN THE WORLD TO RECOVER LEAD USING A COLD HYDRO-METALLURGICAL PROCESS
TREA
TMEN
T PR
OCES
S FIL
TER
PRES
S
PROCESS TANKS REACTOR
Reactor 1Glass
dissolution
Electrolytic cellBufferTank
Lead Press
Mass dilution and
mixing
LEAD Glass grinder
+ -
Filter press
Lead (metallic 99,9%)
Insoluble Silicates (40% umidity)
Sodium Silicate (Na 2Sio3)
Lead glass RecyclingMetallic Lead recovery process
CementationZink galvanicing
Lead Filter
Reagent
Circuito alternativo
unistep
Glass powder
30
IN C
OLLA
BORA
TION
WITH
RECOVERY OF 99 % OF GLASS LEAD
PLACING IN SAFETY MANUAL DISMANTLING VARIOUS MATERIALS::
WOOD, PLASTICS, CABLES, BOARDS, IRON.
CATHODE TUBE
CUT
ELECTROLYSIS
FILTER
LEAD SODIUM SILICATE
INSOLUBLE SILICATE
LEAD MELTING CHEMICAL BUILDING INDUSTRY
CERAMIC GLASS
BARIUM GLASS
CERAMIC GLASS
REMEDIATION
INNOVATION
PHOSPHOROUS
DISPOSAL
REACTION AND DISSOLUTION
The further technological innovation that makes the RAEcycle plant in Syracuse stand out is the machinery for the treatment of the photovoltaic
panels: ML Solar Glass finally provides a solution to the increasing needs in Europe for
treatment, at the end of their life-cycle, of the photovoltaic panels and the modules that compose them. In fact, through a semi-
automated process, this machinery is able to correctly separate the components constituting
the waste and to recover the raw materials derived from their treatment, all in compliance with the WEEE Directive. The energy
absorption of the machinery is of only 38 kWh, with very low management and maintenance costs which comply with eco-sustainability that
already distinguishes the RAEcycle plant, and allows processing of 40 to 60 photovoltaic
panels per hour.
31
Treatment and recovery of photovoltaic panels
SOLAR GLASS ML
ENERGY ABSORPTION OF
ONLY 38 KWH
RECO
VERY
OF
GLAS
S PO
SITIO
NING
PANEL CUTTING PRELIM
INARY CUTTING
RAEcycle is able to demonstrate that it is possible to treat all batteries and unleaded accumulators at the end of their life-cycle (PANP), separating their
components by type and characteristics, in order to achieve the objectives set out in the directive, thus
minimising the environmental impact of these products when they become waste. The partnership with Costech International S.p.A. and the University of Catania has
allowed us to build a prototype of a "pilot" plant at the RAEcycle plant in Syracuse, able to deal, in closed-loop
mode, with all categories of PANP in a single system, designed to treat up to 100 kg/h, in order to reach a new state of the art for PANP treatment.
The treatment process will allow the recovery of all materials the PANP are composed of: metal alloys, non-ferrous alloys, paper and plastic, zinc and manganese,
lithium, etc. These metals can then be used in various industrial productions, including the production of new
batteries. The use of recycled metals will allow the reduction of the energy and pollution that would have been consumed with the extraction of raw materials,
landfilling or battery incineration. The prototype plant that will be developed by RAEcycle
in Syracuse will be the first Italian plant - a completely Italian technology. .
TREATMENT AND RECOVERY OF UNLEADED BATTERIES AND
ACCUMULATORS
COMPLETELY ITALIAN TECHNOLOGY
32
STEP 1: SELECTION ACCORDING TO SIZE
STEP 2: SELECTION BY TYPE
STEP 3: ALKALINE RECOVERY
MATERIALS RECOVERED:
o STEEL 20 % o ZINC ZN METAL 17 % o ZINC ELECTRODE 2% o MANGANESE OXIDE (MNO2) 41 % o SEPARATORS/PLASTIC 5 % o POTASSIUMSOLUTION KOH 15 %
TYPES OF PRODUCTS:
o ALKALINE o ZINC CARBON o LITHIUM IONS o LITHIUM o NICKEL-CADMIUM o BUTTON BATTERIES o LEAD BATTERIES
March 2014 - Ecodom, ERP, and RAEcycle and Remedia - the four Collective Systems that manage 80% of all household WEEE collected in Italy - have decided to work even more intensely together in order to initiate a process for improving the quality of WEEE treatment,
requiring the treatment plants with which they collaborate to obtain WEEELABEX accreditation.
Italy is thus preparing itself to become the leader of one of the most important European projects in the field of waste treatment. "WEEELABEX" (acronym for WEEE LABoratory of Excellence) was created by the WEEE
Forum in collaboration with key stakeholders in the WEEE supply chain and co-funded by the EU under the Life + programme. It was given the dual objective of developing new quality
standards for collection, transportation and treatment of various types of WEEE, as well as identify and implementing uniform and structured verification methods regarding compliance with these standards in all European countries through highly qualified and specifically trained
auditors. Ecodom, ERP, RAEcycle and Remedia are also among the associates of WEEELABEX Organisation, an international non-profit organisation, established in April 2013, from 26
Schemes, with the aim of managing the accreditation of treatment facilities and train auditors able to verify the actual application by the plants themselves, the new European quality
standards. The audit process - which has already taken its first steps through the auditing by WEEELABEX Organisation of 24 plants in the period from April to November 2014 and the definition of the auditors - in all probability, will make Italy the country with the greatest
number of WEEELABEX accredited facilities in Europe, providing a great example at international level to all the stakeholders involved in the management of WEEE.
Collaboration between these four Collection Systems will give the audited treatment plants the benefit, as well as a uniform and assessment evaluation of the performance of typical WEEELABEX performance levels, of a single audit (conducted in accordance with the format
prescribed by the WEEELABEX Organisation), without having to repeat the same checks four times
lte.
WEEE AUDITING COLLABORATION AGREEMENTS
33
In 2014, the audits will focus mainly on hazardous WEEE groups: in particular, 14 audits will be carried out on facilities performing R1 WEEE treatment (refrigerators and air conditioners) and 17 audits on plants handling R3 WEEE (cathode ray tube TVs and monitors). In addition, more than 10
audits will be carried out in facilities handling non-hazardous R2 groups (washing machines, dishwashers, hoods, furnaces, hot water appliances) and R4 groups (small appliances, consumer
electronics, computers and lighting fixtures). "WEEELABEX aims to improve and increase the quality standards of the processes for WEEE treatment. The goal is to ensure consistent and high treatment conditions across Europe: this is
one of the main advantages that the WEEELABEX organisation entails. In fact, the certified facilities ensure the achievement of a higher quality level that implies better ranking on the
commercial market and the possibility of a mutual comparison for continuous improvement"- says Mario Voros, Managing Director of the WEEELABEX Organisation. "In the hope that the Italian example will be followed by other European countries, I believe that, with a proper WEEE
treatment process, we can protect the environment and ensure a better future for our children
MANAGEMENT OF 80% OF ALL
HOUSEHOLD WEEE IN ITALY
24 PLANTS TO BE AUDITED IN THE
PERIOD APRIL-NOVEMBER
ASKING TREATMENT PLANTS TO OBTAIN WEEELABEX ACCREDITATION
34
PRESENTATION DEVELOPED BYI:
MATTEO FAGANELLI RAECYCLE SCPA
CREDITS - WWW.SOLARENERGYPRODUCTS.COM - WWW.PAETZNICK.EU - WWW.STRATACHOICE.COM.AU - WWW.GAGEPRODUCTS.COM - WWW.RECYC-IT.CO.UK - WWW.DAF-MAG.FR
LET’S TRY AND LEAVE THE WORLD A BETTER PLACE THAN THE ONE WE INHERITED
Via Aldo Moro 10, Brescia (BS) Tel. 02.47950790
[email protected] - www.raecycle.it
© Copyright 2014 RAEcycle S.C.p.A.