Suzuki DR 200 - Despiece

Suzuki Worldwide Motorcycle-ATV Page: 1 of 54DR200SEK6 (DR200SEK6 E6)Catalog Title:

FIG1 GASKET SETBlock No. Block Title.

Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678910111213141516171819

Part No

11401-4283011141-18A0011241-42A1011482-0521111483-0531212837-19B1014181-42A0009168-0602309168-0802109168-1400209280-0900509280-1300409280-1700309280-2100809280-2200809280-3000109280-3500109280-5400109280-60005

Description

Gasket Set• . Gasket, Cylinder Head• . Gasket, Cylinder• . Gasket, Clutch Cover• . Gasket, Magneto Cover• . Gasket, Tensioner Adjuster• . Gasket, Exhaust Pipe• . Gasket (5.8x13x1.2)• . Gasket (8.5x17x2.3)• . Gasket (13.8x18.8x4.8)• . O Ring (d:1.9,id:8.6)• . O Ring (d:1.9,id:13.0)• . O Ring (d:3.1,id:16.8)• . O Ring (d:2.5,id:21.0)• . O Ring (d:3.1,id:22.7)• . O Ring (d:3.0,id:29.5)• . O Ring (d:1.9,id:34.6)• . O Ring (d:2.4,id:52.6)• . O Ring (d:2.4,id:60.5)


FIG2 CYLINDER HEADBlock No. Block Title.


Ref No

12345678910111213141415161718192021222324

Part No

11100-42A2009381-1000409206-0800101550-0635301550-0660311115-0527011141-18A0004211-1116909168-0602308316-1008309159-0804909160-0805309168-0802109482-0022309482-0039911175-1890009280-3000109241-2200213110-42A1209280-3500102112-3616309402-4820809103-0833208319-3108308321-01083

Description

Head Assy, Cylinder• . Snap Ring• . Pin (8x11)• . Bolt• . BoltGuide, Valve (0s:0.3)Gasket, Cylinder HeadKnock PinGasket (5.8x13x1.2)NutNutWasher (8.5x19x2.3)Gasket (8.5x17x2.3)Spark Plug (nd,x24esr-u)Spark Plug (ngk,dr8ea)Cap, InspectionO Ring (d:3,id:29.5)PlugPipe, IntakeO Ring (d:1.9,id:34.6)ScrewClampBolt (8x53)NutLock Washer


FIG3 CYLINDERBlock No. Block Title.


Ref No

1234567

Part No

11211-13G50-0F009108-0819509108-0818401421-0625308316-1006311241-42A1004211-11149

Description

CylinderStud Bolt (l:160)Stud Bolt (l:167)Stud BoltNutGasket, CylinderKnock Pin


FIG4 CRANKCASEBlock No. Block Title.


Ref No

123456789101112131415

Part No

11300-42A2404211-1318901547-0655301547-0660301547-0675711319-0520001500-0610309103-1024009103-1006109103-0813808319-3110308319-3108308212-0818209319-0803208321-01103

Description

Crankcase Assy• . Knock Pin• . Bolt• . Bolt• . Bolt• . Plate, Oil Gallery Plug• . BoltBolt (10x80)Bolt (10x90)Bolt (8x115)NutNutWasherBushLock Washer


FIG5 CRANKCASE COVERBlock No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

11340-42A6011971-4501011482-0521104211-1318909168-0602301547-0630301547-0645309259-2001909280-1700311351-42A2011483-0531201547-0630301547-0635301547-0640301547-0650309247-1210409168-1200209259-2601109280-2200804211-0912911360-42A2001547-0625301547-06353

Description

Cover, Clutch• . Lens, Oil LevelGasket, Clutch CoverKnock PinGasket (5.8x13x1.2)BoltBoltPlug (20x10)O Ring (d:3.1,id:16.8)Cover, MagnetoGasket, Magneto CoverBoltBoltBoltBoltPlug, T.d.cGasket (12.1x16.2x3.7)PlugO Ring (d:3.1,id:22.7)Knock PinCover, Engine SprocketBoltBolt


FIG6 CRANKSHAFTBlock No. Block Title.


Ref No

123456789101112131415161718

Part No

12200-42A2112161-42A0109263-31008-0B012210-42A0112221-42A0212261-42A2009262-2801409262-3503809282-1200912111-42A10-0F012140-42A0012151-22A0209381-1600116321-42A0021111-42A0109140-1800409166-1800309421-04007

Description

Crankshaft Assy• . Rod, Connecting• . Bearing• . Pin, Crank• . Crankshaft, Rh• . Crankshaft, LhBearing (28x68x18)Bearing (35x72x17)Oil Seal (12x21x7)PistonRing Set, Piston (std)Pin, PistonSnap RingGear, Oil Pump Drive (nt:15)Gear, Primary Drive (nt:19)NutWasherKey


FIG7 STARTER CLUTCHBlock No. Block Title.


Ref No

123456

Part No

12611-42A0109206-1300309180-1300612600-3584309263-2203107130-08163

Description

Gear, Starter Idle (nt:44/15)PinSpacerClutch Set, Starter• . Bearing (22x28x16)Bolt


FIG8 CAMSHAFT/VALVEBlock No. Block Title.


Ref No

123456789101112131415161718192021

Part No

12711-42A1012741-0520109261-0500512747-0520109111-0603209390-2200212840-25C1012842-3241112843-3240012861-0520109280-0900509164-1202109168-0602302162-0625312911-42A0012912-42A0012920-0521012931-4920012932-2440012933-4920109289-05015

Description

CamshaftSprocket, Cam Shaft (nt:32)PinWasher, SprocketBolt (6x10.5)C RingArm, Valve Rocker• . Screw, Adjusting• . NutShaft, Valve Rocker ArmO Ring (d:1.9,id:8.6)WasherGasket (5.8x13x1.2)BoltValve, IntakeValve, ExhaustSpring Set, ValveRetainer, Valve SpringCotter, ValveSeat, Valve SpringOil Seal (5.5x11x8.2)


FIG9 CAM CHAINBlock No. Block Title.


Ref No

123456789101112

Part No

12760-42A0012771-18A0012811-18A0112812-3241009168-0801612830-19B0212833-19B0012835-19B0012834-19B0012832-02A0012837-19B1001500-06203

Description

Chain, Cam Shaft DriveGuide, Cam ChainTensioner, Cam ChainBolt, Cam Chain TensionerGasket (8.2x14x1)Adjuster Assy, Tensioner• . Spring• . Bar• . Plug• . O RingGasket, Tensioner AdjusterBolt


FIG10 CARBURETORBlock No. Block Title.


Ref No

1234567891011121314151617181920212223242526272829303132

Part No

13200-42AA113502-42A0013417-42A0013382-42A0013394-1001013387-4701009494-0051413500-42A0013602-4341013411-42A2013295-2990013291-2990013268-4707013279-4707009492-4001413382-0311009491-2401313383-42A0013250-42A0013254-9231113370-4450013251-42A0013374-35C0013376-19F0009493-2700102112-0412313268-3742013267-25D0013684-40A0009352-50823-60013247-13A0002112-04083

Description

Carburetor Assy• . Cover• . Spring• . Ring• . Clip, Needle• . Ring• . Jet, Needle (p-5)• . Diaphragm Assy• . Screw• . Plunger Assy• . O Ring• . Washer• . Spring• . Screw, Pilot (1.1/4)• . Jet, Pilot (40)• . Washer• . Jet, Main (122.5)• . Needle, Jet (5d26-3)• . Float• . Pin, Float• . Valve Assy, Needle• . O Ring, Float Chamber• . O Ring• . Filter• . Jet, Air (135)• . Screw• . Spring• . Adjuster• . Hose (3x5x650)• . Hose (5x8x600)• . Screw, Drain• . Screw


FIG11 AIR CLEANERBlock No. Block Title.


Ref No

123456789101112131415161718

Part No

13700-42A0113780-42A0113831-42A0013796-1670013740-42A0013790-42A0009402-5620813881-42A0013826-3830013853-42A0009401-1430109401-1340913870-1145809401-1110113877-38A0013870-14F0009401-1640102112-36163

Description

Cleaner Assy, Air• . Filter• . Bolt, Wing• . Washer• . Cap• . Holder• . Clamp• . Tube, Outlet• . Clamp, Air Cleaner Side• . Tube, Breather• . Clip• . Clip• . Tube, Drain•• .. Clip•• .. Stopper, Drain• . Plug, Drain•• .. ClipScrew


FIG12 MUFFLERBlock No. Block Title.


Ref No

12345678910111213141516171819202122

Part No

14150-42A2214181-42A0001421-0825809159-0806714186-42A2009145-0600509168-0612214301-42A61-H0114781-42A2009168-0612009139-0607609321-1000709247-1210309168-1200214773-1420207120-0835309118-0808009180-0815109320-1204309106-0812208322-0108308361-25083

Description

Pipe, ExhaustGasket, Exhaust PipeStud BoltNut, Exh PipeCover, Exhaust PipeNutGasket (6x16x1.4)Muffler Assy• . Cover, Muffler• . Gasket (5.8x13x1.4)• . Screw (6x10)• . Cushion• . Plug, Drain• . GasketGasket, 2nd MufflerBolt (8x35)Bolt (8x35)Spacer (8.6x12x17.5)CushionBolt (8x35)WasherNut


FIG13 OIL PUMPBlock No. Block Title.


Ref No

1234567891011121314151617181920

Part No

16400-42A0116331-35C0009261-0200808332-1106302112-0625316520-0520202112-7512316523-0520009280-6000501547-0620309247-1402609168-1400216510-25C0009280-1300416512-42A2009280-5400109440-1800209108-0612309108-0610808313-10063

Description

Pump Assy, Engine OilGear, Oil Pump Driven (nt:30)PinE RingScrewStrainer, Engine OilScrewCap, Oil StrainerO Ring (d:2.4,id:60.5)BoltPlug, Oil DrainGasket (13.8x18.8x0.4)Filter, OilO Ring (d:1.9,id:13.0)Cap, Oil FilterO Ring (d:2,4,id:52.6)SpringStud BoltStud Bolt (l:90)Nut


FIG14 OIL COOLERBlock No. Block Title.


Ref No

123456789101112

Part No

16600-13E0009116-0621209180-0631009320-1001516460-42A0016470-42A0016640-42A0009168-1401109360-1201209360-1401501550-0620309407-14403

Description

Cooler Assy, OilBoltSpacer (6.5x10x10)CushionHose, Oil Cooler UpperHose, Oil Cooler LowerGuard, Oil CoolerGasket, Hose UnionBolt, Oil Hose Union No.1Bolt, Oil Hose Union No.2Bolt, GuardClamp, Oil Cooler Hose


FIG15 CLUTCHBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425

Part No

21200-42A5021251-13E0021411-42A0209140-1600109169-1600308211-2035521441-25C0121441-13A0121451-01B4021462-1410309440-1502109116-0502023110-0520323117-0520023121-3820123122-0520009181-1019509160-1504509263-1500309282-1001209134-0601009140-0602323271-4601001500-0616302142-0610A

Description

Gear Assy, Primary DrivenSpacerHub, Clutch SleeveNutWasherWasherPlate, Clutch DrivePlate, Clutch DrivePlate, Driven (t:1.4)Disc, Clutch PressureSpringBolt (5x16)Rod, Clutch PressureRetainer, Clutch Rlse Oil SealPiece, Clutch PushCam Shaft, Clutch ReleaseThrust Washer (10x20x1.0)Washer (15.5x28x1)Bearing (15x28x2)Oil Seal (10x20x6)ScrewNut (6x3.6)Arm, Clutch ReleaseBoltScrew


FIG16 TRANSMISSIONBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627282930313233343536373839

Part No

24120-42A0124125-3820124221-42A0224231-42A0324241-42A0024251-42A1009380-2000909262-2006908123-6002724741-0520002122-0612A24130-42A0124311-42A0009181-1716709263-1700424320-42A0309380-2200624331-42A0209167-2201124341-42A0224351-42A0224359-42A0009264-1700109262-2201824741-0520002122-0612A09283-3005324751-42A1001500-0610327511-19A0127531-42A0009280-2100801550-0812A08211-0828327600-14A10-11227620-14A1026260-42A0208211-1722108331-31176

Description

Shaft, Counter (nt:11)• . BushGear, 2nd Drive (nt:15)Gear, 3rd Drive (nt:16)Gear, 4th Drive (nt:21)Gear, 5th Drive (nt:23)CirclipBearing (20x47x14)BearingRetainer, Drive Shaft BearingScrewShaft, DriveGear, 1st Driven (nt:33)Thrust Washer (17x26x1.0)Bearing (17x21x9.8)Gear, 2nd Driven (nt:29)CirclipGear, 3rd Driven (nt:23)Lock WasherGear, 4th Driven (nt:23)Gear, 5th Driven (nt:21)Washer, Oil SealingBearing, Rh (17x36x12)Bearing, Lh (22x50x14)Retainer, Drive Shaft BearingScrewOil Seal (30x40x6)Retainer, Drive Shaft Oil SealBoltSprocket, Engine (nt:12)Spacer, Engine SprocketO Ring (d:2.5,id:21.0)BoltWasherChain, Drive (did 520vc5)Joint SetGear, Kick Starter IdleWasherCirclip


FIG17 GEAR SHIFTINGBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728293031323334353637383940

Part No

25211-42A0225221-42A0225231-42A0225411-1670125421-3542025310-42A0025322-3131025323-3420125324-3420109261-0500309440-0400325331-3000109126-0601125341-0520009126-0601125350-42A0109111-0605408211-0614109443-1003609223-0400125381-0470004221-0406909247-1401209168-1400225510-0520109180-1206809444-2602325671-0101109285-1200625600-42A0025652-03D0001500-0620A37720-42A3037721-42A0009280-2200102112-0508A02112-0516A09404-0642909209-0501109440-04010

Description

Fork, Gear Shift No.1Fork, Gear Shift No.2Fork, Gear Shift No.3Shaft, Gear Shift Fork No.1Shaft, Gear Shift Fork No.2Cam, Gear ShiftGear, Gear Shift Cam DrivenPole, Gear Shift No.1Pole, Gear Shift No.2Roller (5x8)SpringLifter, Gear Shift PoleScrew (6x12)Guide, Gear Shift CamScrew (6x12)Stopper, Gear Shift CamBoltWasherSpringHookPlate, Gear Shift Cam StopperPinPlugGasket (13.8x18.8x0.4)Shaft, Gear ShiftingSpacer (12x20x15.3)SpringStopper, Return SpringOil Seal (12x22x9)Lever Assy, Gear Shift• . Rubber, Gear Shift PedalBoltBase Assy, Neutral SwitchProtector, Gear Shift SwitchO Ring (d:2.4,id:21.8)ScrewScrewClamp (l:45)ContactSpring


FIG18 KICK STARTERBlock No. Block Title.


Ref No

12345678910111213141516

Part No

26211-0520326221-0520009440-3200609448-4500308211-1734109285-1600326231-3820226232-3820026233-3240009100-0824026240-42A0209160-1600309181-2013909380-1700126300-42A0001500-0825A

Description

Shaft, Kick StarterGuide, Kick StarterSpringSpringPlate, Kick StarterSeal, Kick StarterStarter, KickGuide, Kick StarterStopper, Kick StarterBolt (8x20)Gear, Drive (nt:31)Washer, Rh (16x30.5x1.0)Washer, Lh (20x26x1.0)CirclipLever Assy, Kick StarterBolt


FIG19 STARTING MOTORBlock No. Block Title.


Ref No

123456789101112

Part No

31100-42A2031175-42A2031281-08F0031156-08F0031264-32C1031361-3830031361-32C1031150-08F0031153-4921009280-2400301547-0630309137-05004

Description

Motor Assy, Starting• . Frame Assy, Commutator End• . Bolt• . O Ring• . O Ring• . Shim• . Plate, Lock• . Bracket•• .. Oil Seal• . O Ring (d:3,id:24.5)BoltScrew (5x8)


FIG20 MAGNETOBlock No. Block Title.


Ref No

123456

Part No

32101-42A4032102-42A4002112-0525331792-26F1002112-0512A09420-03008

Description

Stator AssyRotor AssyScrewNut (m12x1.25)ScrewKey


FIG21 BATTERYBlock No. Block Title.


Ref No

12345

Part No

33610-15D2033651-3700033651-3700009462-0009333860-44A00

Description

Battery Assy (ytx7l-bs,12v,6ah)Cushion (170x95x3)Cushion (170x95x3)BandWire, Battery (-)


FIG22 ELECTRICALBlock No. Block Title.


Ref No

123456789101112131415

Part No

33410-44A0002142-0510733510-2201033541-3821033542-38B0032900-42AB132980-44A1032800-08D1002162-0625A31800-1550109128-0604408361-3506833810-44A0031861-06C0031861-10D00

Description

Coil Assy, IgnitionScrewCap, Spark PlugSeal, Spark Plug CapSeal, High Tension CordCdi UnitCushion, Cdi UnitRectifierBoltRelay Assy, Starting MotorScrew (6x10)NutWire, Starter Motor Lead• . Cap, Starter Motor Terminal• . Cap, Starter Relay


FIG23 SPEEDOMETERBlock No. Block Title.


Ref No

123456789101112131415161718192021222324

Part No

34120-42A9334124-44B3034161-03D0034170-15D2134184-12D0009159-0607634189-3092134950-03D0009404-1041709471-1210801550-0612A34910-44A3002112-0516A34938-01A0002112-0516A08310-0005336380-42A0036394-32E0009471-1211836382-08D0109169-0502109180-0402402142-0510A03511-14353

Description

SpeedometerKnob, TripCushionSocketScrew, Trip KnobNutCushionBracket, SpeedometerClamp (l:97)Bulb (14v,1.7w,t6.5)BoltCable Assy, SpeedometerScrewClamp, Speedometer CableScrewNutBox Assy, Pilot Lamp• . Socket & Cord• . Bulb (13.5v,2w)Holder, Pilot BoxWasherSpacer (4.5x6.5x25)ScrewScrew


FIG24 HEADLAMPBlock No. Block Title.


Ref No

12345678

Part No

35100-34A12-99935111-34A0035121-34A1035173-4520035128-2722109471-1218502142-0516A09169-06021

Description

Headlamp Assy• . Rim• . Unit• . Cover, Socket• . SpringBulb (12v,60/55w)ScrewWasher


FIG25 TURN SIGNAL LAMP (MODEL E6)Block No. Block Title.


Ref No

112345667889101112131314

Part No

35601-15D3135602-15D3135612-10D0009471-1216235672-03D0002142-0406A35671-03D1035681-03D1002142-0508A35603-15D9135604-15D6135612-10D0009471-1216235644-03D0102142-0406A35621-44A0035641-44A0038610-10D00

Description

Lamp Assy, Front Turn RhLamp Assy, Front Turn Lh• . Lens, Turn Signal• . Bulb (12v,15w)Plate, Front Turn BracketScrew, Front TurnBracket, Front Turn RhBracket, Front Turn Lh• . ScrewLamp Assy, Rear Turn RhLamp Assy, Rear Turn Lh• . Lens, Turn Signal• . Bulb (12v,15w)Plate, Rear Turn BracketScrewBracket, Rear Turn RhBracket, Rear Turn LhRelay Assy, Turn Signal


FIG26 REAR COMBINATION LAMPBlock No. Block Title.


Ref No

1234567891011121314151617181920

Part No

35710-42A1035712-36A7035713-1360003211-0420735627-4301009471-1212803212-0525302112-0310708322-0103701500-0625A09160-0610909180-0627009320-0901535927-14D3009321-0602601550-0616A09160-0610908310-0006A35970-29E0008316-1006A

Description

Lamp Assy, Near Combination• . Lens• . Gasket• . Screw• . Gasket• . Bulb (12v,21/5w)• . Tapping Screw• . Screw• . WasherBoltWasher (6.5x18x1.6)Spacer (6.5x9x17.5)CushionBracket License PlateCushionBoltWasher (6.5x18x1.6)NutReflex Reflector Assy, RearNit


FIG27 WIRING HARNESSBlock No. Block Title.


Ref No

123456789999101112131414151617181920212222232425262728282828

Part No

36610-42AE031861-10D0033624-10D0036611-38A0036618-15D2009403-1730309404-0642903541-0412309407-1140109407-1440309407-1840209407-2540109407-1040409408-0001236651-0530136651-15D0003541-0410A03541-0410A36851-42A0036740-24B0109481-2010137100-4281237100-42A0107130-0616A37740-45D0009443-0601909443-0606437840-44X5001550-0620A38740-24X5038500-44B0001550-0612A37146-03A0037146-03A1037146-03A2037146-03A30

Description

Harness, Wiring• . Cap, Relay• . Cap, Battery (+)• . DiodeCover, Wire HarnessClampClamp (l:45)ScrewClamp (l:95)Clamp (l:125)Clamp (l:165)Clamp (l:235)Clamp (l:100)ClipClamp, Starter Motor LeadClamp, Wiring HarnessScrewScrewWire, Side Stand Relay ShortBox Assy, Fuse• . Fuse (20a)Lock Set• . Switch Assy, IgnitionBolt, Steering LockSwitch Assy, Stop LampSpringSpringSwitch Assy, Side StandBoltRelay Assy, Side StandHorn AssyBoltKey, BlankKey, BlankKey, BlankKey, Blank


FIG28 HANDLE SWITCHBlock No. Block Title.


Ref No

1234

Part No

37200-44A9002112-0525337400-44A2002112-05303

Description

Switch Assy, Handle Rh• . ScrewSwitch Assy, Handle Lh• . Screw


FIG29 FRAMEBlock No. Block Title.


Ref No

11234567891011121314151617181920212223242526

Part No

41100-44AF0-YU841100-44AG2-YU841991-42A00-29109103-0833208319-3108308321-0108341990-44AF0-YU809103-0829308321-0108308319-3108342510-44AF0-YU801551-1016343911-44A0001580-0635343912-42AA009128-0600608319-3106341551-3820041552-3721009116-0621141540-44AA001550-0620309116-0604709169-0606509320-0802109320-1050109180-06285

Description

Frame (gray)Frame (gray)Plate, Mount Upper (black)BoltNutLock WasherPlate, Mount Lower (gray)Bolt (8x70)Lock WasherNutProtector, Engine (gray)BoltGuide, Chain Control UpperBoltGuide, Chain Control LowerBoltNutHolder, ToolCap, Tool HolderBolt (6x16)Holder, BatteryBolt, UpperBolt, LowerSpacerCushionCushion, Lower LhSpacer, Lower Lh


FIG30 STANDBlock No. Block Title.


Ref No

123456778891011121314151617181920

Part No

42310-44AF042320-44AF009443-1700742310-44A5009443-1203509443-2000309111-1001909111-1001909159-1009709159-1009743110-1413043120-44A1209200-0603809444-1100504111-2015843128-3820009443-1400208211-0820208314-4008304111-2020809100-0600908310-00063

Description

Stand, Prop LhStand, Prop RhSpringStand, PropSpring, InnerSpring, OuterBoltBoltNutNutPedal, BrakeArm, Brake PedalPinSpringCotter PinArm, Brake Return SpringSpringThrust WasherNutCotter PinBolt (6x23)Nut


FIG31 FOOTREST (E6)Block No. Block Title.


Ref No

123456789101112131415

Part No

43510-44AG2-01943520-44A03-01943530-44A0243550-44A01-01908319-3110309103-1204709319-1005309200-0800204111-2015809448-1403743610-0300143612-3320009160-1902409200-0603304111-20158

Description

Bar, Front Footrest Rh (black)Bar, Front Footrest Lh (black)Bracket, Front FootrestFootrest, Front (black)NutBolt (12x25)BushPinCotter PinSpringBar, Footrest RubberRubber, Pillion FootrestWasher (19.5x32x2)PinCotter Pin


FIG32 FOOTREST (E24)Block No. Block Title.


Ref No

12345678910

Part No

43510-44AF2-01943520-44A03-01943530-44A0243550-44A01-01908319-3110309103-1204709319-1005309200-0800204111-2015809448-14037

Description

Bar, Front Footrest Rh (black)Bar, Front Footrest Lh (black)Bracket, Front FootrestFootrest, Front (black)NutBolt (12x25)BushPinCotter PinSpring


FIG33 CARRIERBlock No. Block Title.


Ref No

1234

Part No

46310-44AE046310-44AF095700-4481009139-06089

Description

Carrier, RearCarrier, RearLock Set, HelmetScrew


FIG34 FUEL TANKBlock No. Block Title.


Ref No

34567891011121314

Part No

44100-42AE0-YC268110-42AA0-DVM44200-1285109329-1001644541-1450009407-2540244542-14A0009407-3040209320-1002009320-1401309180-0627101570-06303

Description

Tank Assy, Fuel (blue)• . Tape Set, Fuel TankCap Set, Fuel TankCushionCushion, Fuel Tank Upper FrontClampCushion, Fuel Tank RearClampCushionCushionSpacer (6.5x9x18)Bolt


FIG35 FUEL COCKBlock No. Block Title.


Ref No

123456

Part No

44300-13E1044348-8742009128-0600609168-0602609352-50823-60009401-08401

Description

Cock Assy, Fuel• . O RingScrew (6x20)Gasket (6.4x11.5x0.8)Hose (l:600->60)Clip


FIG36 FRAME COVERBlock No. Block Title.


Ref No

1234a56789

Part No

47111-44AD0-30H47166-44AA047211-44AB0-30H68131-42A50-DVN09320-0801809320-0802909321-1002709136-0601709169-06028

Description

Cover, Frame Rh (white)Shield, Frame Cover RhCover, Frame Lh (white)EmblemCushionCushionCushionScrew (6x16)Washer


FIG37 HEADLAMP COVERBlock No. Block Title.


Ref No

1234567891011

Part No

51811-15E0151860-4500001580-0840709329-1200209180-0818151850-15D1351871-15E0009169-0606008316-1006302142-0616309169-06063

Description

Housing, HeadlampPlate, Headlamp HousingBoltCushionSpacer (8.6x12x9.3)Bracket, Headlamp CoverCover, Front ForkWasher (id:6.3)NutScrewWasher (6.3x17x6)


FIG38 FRONT FENDERBlock No. Block Title.


Ref No

12345678910

Part No

53111-44A30-YLW01550-0616309169-0605353310-44A0002142-0616302142-0612309160-0612709160-0612908313-1006768151-07G10-YCF

Description

Fender, Front (blue)BoltWasherMud Flap, Front FenderScrew, CenterScrew, SideWasher, SideWasherNutEmblem, "s"


FIG39 HANDLE BAR (E24)Block No. Block Title.


Ref No

12345678910111213141516171819

Part No

56110-42A00-29109250-0900156371-42A01-29107130-0825356211-34300-29107120-0830356350-42A0056360-42A0056272-4450002112-0650309159-0602458200-44AC009200-0600404111-2015809407-2540158285-0535102112-0516308310-0005358300-44AC0

Description

Handle Bar (black)CapBracket, Lever ProtectorBolt, BracketHolder, Handle UpperBolt, CenterProtector, Brake LeverProtector, Clutch LeverExpanderScrewNutCable Assy, ClutchPin (l:13)Cotter PinClamp (l:235)Clamp, Clutch Cable No.2ScrewNutCable Assy, Throttle


FIG40 HANDLE BAR (E6)Block No. Block Title.


Ref No

1234567891011

Part No

56110-44AA0-29156500-44AA056600-44AA058200-44AB109200-0600404111-2015809407-2540158285-0535102112-0516308310-0005358300-44AB0

Description

Handle Bar (black)Mirror Assy, Rear View RhMirror Assy, Rear View LhCable Assy, ClutchPin (l:13)Cotter PinClamp (l:235)Clamp, Clutch Cable No.2ScrewNutCable Assy, Throttle


FIG41 HANDLE LEVER (E24)Block No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

57110-12D0057100-28B0057129-1360102122-0410302112-0516457421-03D0057431-1450008319-2106857431-1451108310-0005357318-1450257460-17C1157465-17C0057211-12D0057500-44AC057621-44AC057431-1101308319-2106857441-1101057442-1101001500-0620757790-44A0057541-29501

Description

Grip, ThrottleCase Assy, Throttle• . Cover• . Screw• . ScrewLever, BrakeBolt, Brake Lever SetNutBolt, AdjustNutSpring, ReturnSwitch Assy, Stop• . ScrewGrip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt• . Nut• . Adjuster, Cable• . Nut, Lock• . BoltStopper, Clutch LeverCover, Clutch Lever


FIG42 HANDLE LEVER (E6)Block No. Block Title.


Ref No

12345678910111213141516171819202122232425262728

Part No

57110-14D0057100-28B0057129-1360102122-0410302112-0516457421-03D0057431-1450008319-2106857431-1451108310-0005357318-1450257460-17C1157465-17C0009407-1240257211-27C0057500-44AD057620-15D1157431-1101308319-2106857441-1101057442-44B0001500-0620708322-0106757465-1860157541-4910057481-3301057484-4911057341-40002

Description

Grip, ThrottleCase Assy, Throttle• . Cover• . Screw• . ScrewLever, BrakeBolt, Brake Lever SetNutBolt, AdjustNutSpring, ReturnSwitch Assy, Stop• . ScrewClamp (l:120)Grip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt• . Nut• . Adjuster, Cable• . Nut, Lock• . Bolt• . Washer• . Contact• . Wire Harness• . Cover• . ScrewCover, Dust


FIG43 REAR FENDERBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425

Part No

63110-44AD001550-0612309169-0601063113-44AJ0-YLW09169-0604508319-3106709106-0809909169-0803708319-3108701550-0620309169-0604508319-3106702142-0616309160-0608408319-3106763411-44AA063412-44AA009229-0402008322-0104363311-2951163330-44AA002142-0620309169-0606309169-0607109159-06078

Description

Body, Rear Fender FrontBoltWasherBody, Rear Fender Rear (blue)WasherNutBoltWasherNutBoltWasherNutScrewWasher (6.5x18x1.6)NutMud Flap, Rear Fender FrontGuard, Mud FrontRivetWasherMud Flap, Rear Fender RearPlateScrewWasher, UpperWasher, LowerNut


FIG44 LABELBlock No. Block Title.


Ref No

11234

Part No

68319-29F0068921-13E0068332-42AD186932-7306099011-42A59-24A

Description

Label, General WarningLabel, General WarningLabel, Tire InformationLabel, FuelManual, Owner's


FIG45 SEATBlock No. Block Title.


Ref No

123456

Part No

45100-42AN0-H5V45149-3130045149-4350009329-1000101550-0812345119-42A00

Description

Seat Set (gray/white)• . Cushion• . Cushion• . CushionBoltPlate, Seat Front Hook


FIG46 FRONT DAMPERBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627

Part No

51103-42AA051104-42AA051131-01A0151141-01A0151148-3601151147-06F1051195-4353051177-01A0051146-42AA051196-4520051152-3330051168-30B0051153-19D1051156-01A0051173-01A0051110-01A3051121-3330051171-42AA051192-2051051176-42AA051181-3103051175-4740051169-4740051189-3123051576-42AA051571-01A00-01951575-01A00

Description

Damper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Gasket• . Bolt, Center• . Piece, Oil Lock• . Spring, Rebound• . Cylinder• . Ring, Piston• . Bush, Guide• . Spacer, Seal• . Seal, Oil• . Ring, Oil Seal Stopper• . Dust Seal• . Tube, Inner• . Piston• . Spring, Main• . Seat, Spring• . Spacer, Spring• . O Ring• . Bolt, Spring• . Ring, Stopper• . CapBand, Boot LowerBoot (black)Band, Boot Upper


FIG47 STEERING STEMBlock No. Block Title.


Ref No

1234567891011121314151617181920212223242526272829

Part No

51410-42AB009265-3000951311-42AA0-29151353-24B0051354-14D0056211-27200-29156221-42A00-29101550-0835356241-28C6056321-27E0056243-42A0051353-42AA051452-42A0051451-42A0008321-0110351452-0513008321-0106702112-0608701550-1045351288-42AA051530-44AA0-13L09402-4050151553-15D4009265-2501951643-01B1051631-08D3046416-44AA0-13L09448-1100509160-10123

Description

Stem, Steering (black)• . Bearing (30x55x17)Head, Steering Stem (black)Nut, CapWasherHolder, Handle Upper (black)Holder, Handle Lower (black)BoltRubber, Handle HolderBolt, Lower HolderSpacerNut, Handle HolderClampBoltLock WasherClampLock WasherScrewBoltClip, UpperBracket, Headlamp Housing (silver)ClampCushion, BracketBearing (25x47x15)Seal, Steering Upper DustNut, SteeringRod, Front Luggage (silver)SpringWasher


FIG48 FRONT WHEELBlock No. Block Title.


Ref No

12345678910111213141516

Part No

54111-44A1009180-1214608113-6201708133-6201754711-44A0154740-02B4054600-01A0059221-13A0109106-0815508322-0112308319-2112855110-44AF055200-44AF055261-44AF055311-08D1055320-44A01

Description

Hub, Front Wheel (silver)Spacer (12.5x19x60.50)Bearing, RhBearing, LhAxle, FrontSpacer, Front Axle LhBox Assy, Speedometer GearDisc, Front BrakeBolt, DiscWasherNutTire, Front (70/100-21 44m) (dunlop)Tube Assy, Wheel InnerProtector, Wheel Inner TubeRim, Front Wheel (21x1.60)Spoke Set, Front Wheel


FIG49 FRONT CALIPERBlock No. Block Title.


Ref No

12345678910111213141516171819

Part No

59300-42A20-99959300-4282069100-1382059315-13A0059351-13A0159386-13A0059382-13A0059314-13A0059384-13A0059305-13A0159306-13A0059303-13A0059345-13A0059346-13A0059121-01A0059122-01A0069100-1986059371-13A0009103-08269

Description

Caliper Assy, Front Lh• . Piston Set•• .. Seal Set, Piston• . Spring• . Bracket• . Boot• . Bolt• . Washer• . Dust Seal• . Pin, Slide• . Spring• . Boot• . Pin• . Washer• . Bleeder• . Cap, BleederPad & Shim Set• . ShimBolt (8x30)


FIG50 FRONT MASTER CYLINDERBlock No. Block Title.


Ref No

123456789101112121314

Part No

59600-03D0069600-3881059666-4430059667-44B0059669-03D0002122-0412359671-03D0059675-27C0059748-1450009360-1004109161-1000959480-42AB059480-42AA058621-07A1002142-06163

Description

Cylinder Assy, Front Master• . Piston/cup Set•• .. Boot• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . SeparatorUnion Bolt (10x1.00x22)Washer (10x15x1.5)Hose, Front BrakeHose, Front BrakeClamp, Brake HoseScrew


FIG51 REAR SWINGING ARMBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728

Part No

61100-4284061261-1370009283-2003109263-2005362647-44A0061251-42A0061262-4040008211-1432261211-26B0109160-1405709159-1401961273-42A0102142-0620309169-0603761311-42AA009136-0600409136-0611302142-0610361341-13A1061345-42A0001550-0620364311-42A00-13L09111-0808809111-0801308322-0108309162-0800809140-0800804111-20208

Description

Swinging Arm Set, Rear• . Bushing, Pivot• . Oil Seal (20x27x5)• . Bearing (20x27x25)• . Seal, Dust (20x27x4)Spacer, PivotCover, Dust SealThrust WasherShaft, PivotWasher (14.5x24x2.3)NutBuffer, Chain Touch DefenseScrewWasherCase, ChainScrew, Front (6x12)Screw, Rear (6x25)Screw, Upper (6x10)Guide, ChainRubber, Chain GuideBolt (6x20)Torque Link, Rear (silver)Bolt, Torque Link FrontBolt (8x26.5)WasherWasherNutCotter Pin


FIG52 REAR CUSHION LEVERBlock No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

62600-4281209269-1200662277-27C2009263-3700362624-42A0062623-42A1162646-42A1162628-42AA062625-42AA062621-42AA008319-2112862647-05A0062316-05A0162668-42A0208319-3112A62100-44AB2-28W62226-2090062684-2090062226-02B0062684-3130062311-1450109103-1012609159-10058

Description

Lever Set, Rear Cushion• . Bearing (12x26x16)• . Ring, Bearing Stopper• . Bearing (37x47x20)Seal, DustSpacer, Rear Suspension EccentricSpacer, Cushion Lever ShaftWasher, Rear Cushion Lever Center LhWasher, Rear Cushion Lever Center RhShaft, Rear Cushion Lever CenterNutSeal, Dust Rear Cushion FrontSpacer, Rear Cushion FrontBolt, Cushion Lever FrontNutAbsorber Assy, Rear Shock (white)• . Seal, Dust• . Spacer• . Seal, Dust Lower• . Collar, LowerBolt, Upper (10x58)Bolt, Lower (10x48)Nut


FIG53 REAR WHEELBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627282930313233343536373839404142434445

Part No

64110-44A1065110-44AF065200-44AF065261-44AF065311-44AC065320-44AA009180-1501308143-6202708123-6302764210-44A0054400-0787009443-0700154441-2930509280-1401109160-1405564451-3050101550-0640308316-1006364511-42A1009103-0804809164-0802061470-42A0064711-44A1161411-42A0061413-42A0009160-1503961431-42A1064741-42A0061421-42A0061413-42A0009160-1503961431-42A1064750-42A0009160-1403308319-3114865270-43D0008322-0108308310-0008343300-42AA009440-0900409209-1301809144-0600509200-0601308322-0106304111-20208

Description

Hub, Rear Wheel (silver)Tire, Rear (90/100-18 54m) (dunlop)Tube Assy, Wheel InnerProtector, Wheel Inner TubeRim, Rear Wheel (18x1.85)Spoke Assy, Rear WheelSpacer (15.3x21.7x107.50)Bearing, RhBearing, LhPanel, Rear Brake AnchorShoe Set, BrakeSpringCam, BrakeO Ring (d:2.5,id:13.8)Washer (14.5x22x1.6)Lever, Rear Brake CamBoltNutSprocket, Rear (nt:47)Bolt (8x30)WasherCap, Rear Swinging ArmAxle, RearAdjuster, Chain RhSpacer, Chain AdjusterWasherBolt, Chain AdjusterSpacer, Axle RhAdjuster, Chain LhSpacer, Chain AdjusterWasherBolt, Chain AdjusterSpacer, Axle LhWasher (14.5x30x3.2)NutStopper, BeadWasherNutRod Assy, Rear Brake• . Spring• . Pin• . Nut• . Pin• . Washer• . Cotter Pin


FIG54 OPTIONALBlock No. Block Title.


Ref No

111112334567777

Part No

99000-3202099000-3203099000-3205099000-3210099000-3213099000-3204099000-3111099000-3114099000-2503099000-2514099000-2511099000-10109-01999000-10109-29199000-10209-13L99000-10209-YC2

Description

Thread Lock Super (1333b)Thread Lock Super (1303b)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1215)Suzuki Bond (1207b)blackSuzuki Super GreaseSuzuki Moly PasteGrease, Brake Pad (pbc)Paint (black)Paint (black Semi-gloss)Paint (bright Silver Metallic)Paint (candy Grand Blue)

Documents

Suzuki DR 200 - Despiece