DT 15c (1989-1997)

PREFIX€

When it b e c m s necessary t o replace parts on WZWX OlJTWRD WTI33S. aluays use SUZUKI GEWINE PARTS which have passed a stricL inspection which guarantees quali ty and performance.

'89-'97 MOEL. This parts catalogue covers the lht of a11 service parts for WZW' O T l X

I N S Y W T I O N S FOR QUOTING THE. CATAuK;uE

1. DIMNSIONS Dimensions o f the parts in t h i s catalogue are indicated i n u n i t millimeters.

2. I\BBREVIATIONS

Abbreviations used in t h i s catalogue are a s follows: AR : As required NT : Nunber o f teeth ASSY : Assenbly OPT : Optional E.No. : Engine number 05 : Over she F.No. : Frame number STD : Standard d : Diameter of material 7 : Thickness ID : Inside diameter us : Under s i r e 00 : Outside diameter w : Width L : Length S,L,UL,LL : Transan type LH : L e f t hand side RH : Right hand side

123456- : From F.No.01502-125156 -123456 : Up t o F.No.OlM2-123456

x 2 x 5 6 - - . - - * * - Figures in the description c o l m show the dimensions o f parts. I I T

ID OD Y[or W . 1 )

To 12345-56761 (Parts No.1 : indicates that the parts n u d e r was changed t o 12515-56781 and the new parts are interchangeable with the f o m r ones but the former ones are not interchangeable with new ones.

Parts are interchsngeable with each other and both are usable. From 12345-56781 (Parts No.1 : indicates that t h e f o m r and new

DTlSC €3 - 1 -

3. J W R PARTsOFI\ssFpIFt . Y Part name with a dot (.) in front as shorn i n the description colum

indicates the component o f the assembly also available individually.

4. WOOIFICATION NOTICE

occur, including htezchanpeabh modifications between new par ts and old ones. A parts b u l l e t h w i l l be sent t o you on a l l occasions when changes in parts

5.

5-1. There are same different parts from those o f production models among spare parts for the administrative reasons and c m n use of them with other models.

5-2. I n respect o f rubber hoses and vinyl tubes. please be sure t o use them by cutting o f f according t o the length mentioned on par ts Catalogue or whet is actually required on the vehicle.

5-3 " Note tha t the drawings on the i l lus t ra t ion page a re for ready reference o f spare parts nmber, not t o be used as an assembly manwl. When assembling. use "SUZLK~ SERVICE W".

6. ENGlNE NWXR

DTlSC VK '89 HOOEL : 01502-901095- DT15C VL '90 W E L : fi505-0Ll.001- DTLSC VH ' 9 1 MDDEL : GlM2-131001- D T l X M '92 HOOEL : 01502-2Sl.001- OY1X VP '93 MWZL : 01502-35LDOL- D T l X VR '94 WOEL : Ol.MZ-461001- D T l S C VS ' 9 5 MCEL : fJ1502-56l.001- D T l X VT '96 MDEL : 01502-651001- D T l X VV '97 W l E L : 03jo2-75100l-

OTlSC €3 - 2 -

FIG. 1

1 2 3-1 3-2 4-1 4-2 4-3

5 6 7 8 9 10 11 1L4 12 13 13A

138 14 15 16 1’1 18 19 20 21 22 23

1 FIG.1 c 5 2 ) MI-

Q’TY

11110-93990-dD SAC). cylinder 1 REF.NO. PART NO. DESCRIPTION RERARKS

11141-93950 W E T , cylinder heed tmie-08116 BOLT

01580-08407 BOLT 11301-8SEOl-OED CYLINDER ASSY

11301-89E03-OED C Y L I U R ASSY 11301-89EOS-OED CYLINDER ASSY 01550-06357 .WLT 015M-OW57 .BOLT

01550-01;607 .BOLT 01550-08507 .BOLT 01550-08957 .BOLT 09103-08258 .BOLT (8x95) 0422146129 .KNOQ( P I N 16721-89EOO .NOZZLE, oil .

11130-94600 .ZINC. protection 16710-98600 .VALVE, check 16725-89€02 .NOZZLE

16710-95010 .VALVE, check 14141-89EOO-OED COVER, exhaust 14151-89ElO W E T . exhaust 14131-89E00 PiATE, exhaust 02162-06257 M L T 01550-06307 BaLT

17681-89E00-OED COVER, thermostat

17682-89EOO SPACER. thermostat 37685-89S10 W € Y , t h e m s t a t

17670-89E02 THEIWOSTAT (60°C) 0155O-WO7 BOLT

1 10 10 raDdel:94-97 1 1 461557-581336 1 581337- 2 1 1 2 2 2

2 2

2 2 5rIIL357- 2 581337- 1 2 1 3 3 1 1 1 1

3

COLOR : OED (Gray)

OT15C €3 B2

FIG. 1

19

23 I

17

17

23

’18

18

18

. .. .

10

6

9

5

2 FIG.1 ( B- 3) CYLINE3

P’TY REENO. PARTNO. DESCRIPTION REHARKS

24

25

26-3 26-2

27 28

29

30

5 1

52

OTlSC E3

09355-25705400 HOSE. lublication

09555-25705-600 HOSE, 1ubLicatfon

09367-01ao2 3 W Y

09~7-04007 3kfAY

09401-06101 CLIP’ 32892-8YEW-oEO W U X E Y . electric parts 1699L1-9ZEM PROTECTOR

09355-25705-(;00 W K E . lublication

09355-2570540 HOSE, lublication

ogrioi-uiai CLIP

1

2

1 L 6 1 1

L

1

4

L:6w1..175 -modal:94 i2600.33 &l:W

mJdel:89-90 -9ux -581336

L:%O-rU0 modeL:93-95 L:60O-r390 581337- L:bD01120 583337- 581337-

B3

F143.2

-6

3 fl6.2 ( 5 4) cRAH<sHAR

P’TY REENO. PART NO. DESCRIPTIDN REMARKS

1-1 1-2 1-5 2-1 2-2 5 4 5 6-1 6-2 7 8 9

10 1.1 12-1 12-2 15-1 13-7 14 15-1 15-2 16 17 18 19 20 21-1

21-2 21: 23 24

121L0-89EDo PISTON 12100-89E00-025 PISTON SET (M:0.25) 12110-89EOO-050 PISTON (05:0.50) 12140-89E00 RI% SET, piston 12140-12910-OM RKNG SET. Piston (0S:O.M) 12151-93100 093BL-i4001 09263-14019 12200-8x00 12200-89EOl 12161-93902 12213-95900 09265-20051 09160-2ao52 12221-83EOO 12231-8x00 12231-89E01 12232-89E00 12232-8x01 12240-89EW 09289-30009 09289-30011 09262-25081 16321-92000 09283-25035 09283-MOM 09421-08001 08211-20301 099181-20195 09160-52006

09160-52005 08331-31206

PIN, piston CIRCLIP BEARING, p i s t o n pin iXAWSiMT

l 3 3 A M w m

.ROD. connecting

.PIN, crank

.HLPRINC

. T W Y WASHER

.CRANKSHAFT. upper

.WEEL. middle upper

.WHEEL, middle upper

.WHEEL. middle under

.%EL. middle under

.tXAtKSHAFT, under

.OIL SEAL

.OIL SEAL

.EARING GEAR, oil pump drive OIL SEAL OIL SEAL KEY WASHER W W R

WA!+ER WASI-ER

ClRCLIP

2 2 2 2 2 2

4 - 1 1 2

2 2 4 1 1 1 1 L 1 1 1 3 1 1 1 1 1 1 1 1 1

OPT

OPT

OPT

662557-

model : 9L9Y

M&1:94-97

461557-

madek97

DT15C E3

FIG.2

L W !

4 FIC.2 ( B- 5)

Q’TY

25 11431-89EOO HOUSING, under oil seal 1 26 11433-89ElO GASKET. under 011 seal 1 27 09202-06025 PIN 1 28 09280-58003 0 RING 1 29 09282-12010 OIL SEAL 1

DESCRIPTION RaURKS REF.IJ0. PART Na

- 6

DTLSC €3

I FICi.3 5 F16.3 ( 5 6 ) U U T CnSE

P'TY

U1M-WEOO MEED VALVE ASSY 1 REENO. PARTNa DESCRIPTION REHARKS

1 2 3 4 5

6 7 E

9 10 11 12 15 14 15 16 19 18

UL53-65010 .REED VALVE

UU2-93900 .STW"€R, reed valve 02112-33063 .SCREW 12481-89EUO-OED CASE, inlet

15811-89EOl CASE, silencer 13812-89600 COVER, silencer 0324245123 SCREW 13125-9lWO W E T , carburetor OLSM-06907 BOLT 09160-06066 W;\SWR 13633-85€01 EVER. choke

04221-06U9 PIN

09148-D6008 NUT 13694-92000 PLATE, Choke spring 02112-04087 SCREW

13652-93900 I X W E T , choke knab 13631-93910 KNOB, choke lever

COLOR : OED (Gray)

2 2 6

1 2

1 1 1 1 2 2

1 1 1 1 1 1

1 8

DTlSC ES 8 6

FIG.4 1 1

12 4

6 F16.4 ( 8- 7 ) ClylaFIETDR

Q'TY REF.MIl. PARTM. D E s c m o N REIIAW(S

1 2 3 4 5 6 7 8 9

10 11-1 11-2 12 15 14 15 16 17 18 19 20 21

l3200-69€10 ~ Y O R A S S Y

09492-65002 .JET. plLat (65) 1XU-93900 . W W , pilot U268-96111 .SFRING. throttle 13m-98100 .PIN, float 13250-98110 .ROAY 13371-98100 .VALVE, needle 1325151-98100 .GkW€Y. f h t chan&r 13343-98100 .CASKET U61J-98106 .BwT 09491-29002 .JET. main (145) 09491-25014 . X Y . main (L25) 13235-ME01 .NOZZLE 13279-woo0 .AtlJUSTER 13268-96111 .S#IINC 15100-93911 .f" ASSY 15170-93911 ..DIppHRAW SET 13245-98110 .CHIWBER ASSY, FLOAT

15410-98500 FILTER, f u e l 09352-50903-600 HOSE CCWNEC TO FILTER) 09352-50903-600 HOSE (FILER YO I") 09401-0&llO CLIP

1 +r3m-89€05 1 1

1

1 1 -mMJel:91 1 1 1 1 1 +15100-93910 1 *15170-93910 1

1 1 L:6oo.r45 1 L:600*70 4

9*

10 4 nTlSC F3

& 7

FIGS . I

Fs6.5 ( 6- 8) OIL R)9

17 1s I

19

J& I 23

17

77 I

..

17 2-4

P ' R REEND. BARTNa. DESCRIPTION REMJWS

16100-89E10 P l W AsSY. oil 1 1 2 5 4 5 6 7 8

8B 9 10 11-1 11-2 12 19 16-1 16-2 15 16-1 16-2 17-1 17-2 18 19 20 21 22 23 26

16191-89EOO .SCREW, bleed 15292-~4400 .GASKET. bleed

16331-89EDO GEAR. oil dziven

091806M30 SPACER, oil p m ~

115731-92010 CASKET, oil p ~ n p

16s40-92ocK1 RETRIER, Oil PUrp

01580-05757 WLT 07150-05167 BOLT 0216265167 BOLT 16921-89EOO H3sE, oil p w inlet No.1 09351-25703400 HOSE (W TO VALVE) 09355-25705- HOSE (W TO V I L E ) 09351-50803-600 WSE (VALVE 70 CYL) 09*01-06405 KIP 093151-25703-600 HOSE (W TO VALVE) 09355-25705-600 HOSE (W YO VALVE)

09351-50809-600 HUSE (VALVE PO CYL) 09351-50803-600 HOSE, oil DW inlet Na.2 09352-50905-600 HOSE, oil p w inlet No.2 09401-08409 CLIP 09401-08409 CLIP C9551-80902-6130 PROTECTW. hose 16810-92MO FILTER, Oil 16911-9220 PROTECTDR 16710-92EOO VALVE, Chec < 16911-9x20 PROTECTOR 16911-9E20 PROTECTOR 09401-08411 CLIP

1 1 2 1 1 2 2 2 2 1 1 1 1 4 1 1 1 1 1 8 6 1 1 1 2 1 1 2

-hUldel:% -mo&l:96 modeL:97

L:600+220.model:89,96 L:600*220,madeL:91-9Y L:6ow5

L: 600425 ,madel: 89.90 L:6OO+l25.mode1:9l197 madel:89,90 madel:91-97 L:6CO45

L: %or110

L: 540480 L:51b240 mdel:91-97

DTlSC € 3

Fl6.6

/ /

17

v

B F1G.6 ( B- 9 ) W ~ E R pu9

Q’TY R&F.NO. PART No. DESCRIPIION REMARKS 1 2 3 4 5 6-1 6-2 6-3 6-4 7 8 9 10 11 12 13 14 15-1 15-2 16 17 18 19 20-1 20-2 21 22 23

17421-93901 17417-93916 1746i-93302 17471-93902 17472-93910 175tl-89ElO 17561-8x11 17561-89E00 17561-89601 17562-93900 17565-89601 17564-93900 09116-08089 09202-01r034 17462-93990 17450-93931 09289-12003 i7453-93mo 17453-93901 17452-93910 17520-93902 09100-06106 55331-93901 55332-93900 55332-92Wo 09308-10010 09308-10011 17400-93950

~

C A S . water pulp (;RocQ.LT. punp ease IWSEUER. water pvnp PnML. puap case under W E T , purp case under TUBE, water ZS) Tl!€E. water (S) WE, water (L)

TIBE, water [L] G R W T

RU88ER. water tube upper BUSH, water pump case MOLT

PIN

KEY HOUSING, water inlet .OIL SEN . W I N , water inlet . W I N , water inlet GASKET. water inlet HSG TUBE, water inlet WXT CWE, exhaust seal R M B E R , exhaust seal RUB&R. exhaust seal W M T W W T K I T . water PW repair

1 1 1 1 1 1 1 model:%.97 1 1 mo&l:%.37 1 1 1 4 2 1 1 1 1 1 mdel:97 1 1 1 1 1 1 model:95-97 1 1 L OPT

DTlSC E3

I BIG. 7

1 2 3 6 5 6-1 6-2 7 8

9

10 11 12 13 16 15 16 17 18

19 20 21 22 23 24 25 26 27

19l21-89€00 19131-95502 39135-89666 09Sr*D-DKKIs 1914l.4%30 0914CI-06036 09160-b6081( oQ18c14)6211 01550-06b07 19118-89Em 0216266127 19184-89Eoo 19185-89EOl 19831-89E.00 19841-89EOO 0920461006 19555-89EOO 09260-1[w82 09161-10(307 0211265107 19171-89E.00 09160-OSUO5 0911965010 19131-95502 19211-89€00 19231-89€01 19147-89EOO

09118-06058

LEVER. throttle control COWECTOR, thmttle rod Rho, throttle NOT

CAM, throttle WAYrR K W E R SPACER BdLT m. throttle B X T BRACKET, throttle cable SPRING, throttle lever ROO. slow adjuster KNOB, slm adjuster COTTER PIN

NOTCH, slow adjust wm WI\SHER SCREW

ROD, stator NVI PIVO?, be31 CWhlECTW

LEVER, spark advance SPRING, spark advance lever W T C H . throttle drum 8 o t T

1 1 1 2 1 2 2 modeL:97 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1

011% E3

FIG. 8

-1

FIG. 9

15

1-

@

43-12 14

1

8

Y 7

181GO-89E01 1 2 18120-93m 3 18130-93900 .!I l8142-93pO 5 ltilSl-93Wb 6 m~~i-9~906

ieziu-93602

9 ie292-8xua

7

8 18280-93900

10 01506-06167 11 08321-01067 12 09128-06072

.m, shave

.llRCiET SET

.SPRING

.PIAYE

.cuIoE, rope

.WIP ASSY

.&I SET

.CABLE, NSI

.enLT

.WSH&R BOLT

Lrr 15

69711-9?€00 LABEL. caution 5.I.G.P 61S82-98110 W, warninp

1 1 1 1 1 1 1 1 1 1 3

1 1

FIG. 10

1 2 3 4 5 6 7 8

9

10-1 10-2 11 12 13-1 13-2 14 15 16 17 18 19 20-1 20-2 2oA 21

' 22 23

I j

1

I I !

' DT15C E3

21llLl-8wKl 2ll26-92Mm 21220-93900 23111-73901 23211-93900 23w-95900 w1034120 23321-94xK) 0914LI-06U20 25111-93910 25111-93900 25U1-95901 25222-93901 25311-93310 25311-93EM) 09160-05005 09265-02006 09280-05005 09280-19(3116 25205-93901 091084S[#)7 09159-050U 09140-0.5005 09160-05029 19852-8x00 02112-05125 08310-00057

m, c lutch MUEf?, c lutch shaft Buy(, c l u t c h lever Hoo, c lutch w, c l u t c h rod WRING. notch plate BOLY TUW WE. clutch rod HIT Roo. shif't ( 5 ) Roo. YIif t (L) WIDE. s h i f t rod BodT, shift rod W, s h i f t W. s h i f t WAYlER SPRING PIN 0 RING 0 RING COLLAR, s h i f t rod 6OLl NUT NUT WAYlER LEVER. Nsr SCREW

NUT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 5 nodel:97 1 2

1 1 1 1 1 1 nodel:95-97 1 1 1 &

B 13

F I G 1 1

m 4 4 - u

12

u FIG.ll ( C- 2 ) STIIRTIM MOTOR

Q'W REENO. PART Na DESCRIPTION RDlARKS

1 2 3-1 3-2 4-1 4-2 S 6 7 0 9 10 11-1 11-2 11-3 12 13-1 13-2 14

311(#3-89601 HDTOR, starting 3L310-92010 . ~ T U R E , starter 31520-92010 .PINION ASSY

31320-8x00 .PINION ASSY 31312-89EOO .STOPPER SET, pinion 31312-92010 .STOPPER SET, pinion 3Y.131-89EOO .BRUSH (+)

31132-89EOO .BRosH (-)

31135-92010 .SPRING

31360-92010 .WASHER K IT

31281-92010 .BOLT, starter houslng 31911-8'XOO-OED W E T , starter OlSl7-06202 BOLT 01560-06207 BOLT 01550-06207 BOLT 01550-082OY BOLT 09404-06613 C W

09404-08206 c w 01580-06167 BOLT

COLOR : OED (Gray)

1 1 1 1 232153- 1 1 model:95-97 1 1 2 1 2 1 6 wdeL:89 6 model:90-94 I modek95-97 2 1 L:Yo 1 L:82 1

DTlSC E3 c 2

FIG. 1 2

'9

I 5 4 2

1

14 FIG.12 ( C- 3) I.(AI;EETO

0' TY EF.NO. PARTHO. DESCRSPTION RaUIU(S

1 2-1 2-2 3 .5

5 6 7 8

9 LO 11 12 13 14 15 16 17-1 17-2 18 19 20 21

32101-8x10 32120-8E00 32120-89E10 3U40-89EOO 321600-83EDo

02112-05127 0832l-01057 02112-05303 02112-05257 ~ 2 ~ 0 2 - a m o oguo-14ooe 09160-14052 09120-01r008

19151-89EOO 19161-92000 19172-8x02 1918L-92WO 09125-06063 02112-06107 02162-05107 32390-8x00 02142-05103 38123-95510

STATOR

.COIL, 1SQhting

.COIL. lighting

.COIL, ICN prinary

.SENSOR, I(;N timing

.SCREW

.WASHER

.SCREW

.scREu FLYmEEL NUT UAYrR KEY

REYAINER, stator SPACER. stator STDPPER, stator FRICTION, stator SCREW

SCREW BOLT F E Y A I M R , magneto stator SCREW

TUBE, 150

1 1 electric starter 1 manuaL starter '1 *

1 I 8 2 2 I

L

L

1 L

1 1 1 3 3 modek95-97 1

L

3 1 manual starter

L: lHkl00

DTLSC €3 & 3

FIG. P 3

6

a I

7

1J FIG.13 ( C- 4) IWITION

e w REEFIO. PART NO. DESCRIPTION REHARKS 1 2 3 4

5 6-1 6-2 7-1 7-2 8-1 8-2 9 10

33410-8SOO 33420-89E00

33445-89EW 01550-06167 58423-95510 3351G-95520 35510-98600 09182-00269 09482-00277 32360-89EOO 52900-8x01 09403-142a 113550-06207

COIL, ignition COIL, ignition eRAcKET, igni t ion coil e i n T TUBE, L:lM

CAP. Plug w. Plug PLUG, spark (B7HS) PLUG, spark (BR7HS) CDI UNIT CDI UNIT C W

BOLT

1 1 1 2 1 2 2 2 2 1 z 1 2

L:150+50 +33510-95510 mOdel:94-97

model:9E97 -903059 9030611-

OTLSC E3 c 4

FIG. 14 16 FIG.14 C C- 3) ELECTRICAL (1)

P ' N EF.IWJ. PART NO. DESCRIPTION REMARKS 1-1 1-2 2 3 4 5 6-2 6-2 7 8

9 10 11 12 13 14-1 16-2 15 16 17

37721-89EOl 577214x02 37725-94302 37726-94.602 09118-06038 31800-94601 33820-89EOO 33820-8#01 32800-95001 03212-03253 36960-89EOO 36610-92000 32890-89EOO 32891-89EOO 03212-05163 0 9 1 @O - 06 18 7 09180-06248 09160-06052 09320-08-001 01550-06207

SWUM. neutral s t a r t SWITCH. neutral ACTWTCB. neutral W BRAmET, neutral, SW

BOLT

RELAY, starter CABLE, plus TEW to relay CABLE. plus TEW t o relay MCTIF IER SCRRJ CASE. fuse HRRMSS, wiring HOLLER. electric parts COVER. electric parts S C i X W

SPACER SPACER WASHER CUSHION

WILT

I 1 1 1 1 1 1 1 1 1 1 1 1 1 6 3 3 3 3 3

electric starter model297 electric starter electric starter electric starter electric starter electric starter madel:96-97 electric starter electric starter electric starter electric starter

model:97

DT15C E3

17 RG.15 ( C- 6) ELECTRPCAL (2)

P ' M REEM. PARTNCL bESCRIPTION REUARKS 1-1 1-2

2 3 4 5 6 7 8

9 10 11 12 13-1 l3-2 11 15 16 17

18 19 20 21 22 23 24

338104S€OO 338io-mai

33811-96300 33816-91;UM 0324246255 36895-9sm 09103-06049

37830-89X50 37825-89E00 37826-8L00 37825-9*60tl 37161-89E12 09159-14014 36632-95501 09107-25102

39601-9MdO 36634-93910 39403-92wo

W. starter W. starter

GR061ET, starter cable C W SCFIEW

LEAD. gmund BOLT (6x12) SWITCH, emergency .NUT. upper .M. lower .CAPIAOr?E SWITCH, start NUT CLAW

C W FZCEPYACLE, lighting .CAP CdaEET

36367-9SDlU-064 W L . oil level 37830-89EO0 SWITCH ASSV, emergencylstap 37823-9XOO .PLATE. lock 37826-9x00 .Nu? 09160-12067 WASHER 37801-98300 LEA[), EMR b stop SW 36615-96300 TEW:ii, resin 37835-95WO LABEL, s top

COLOR : 064 (White)

DT15C E3

1 1

1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1 L

1 1 1 1

electric starter electric starter 25202.l- electric starter electric starter electric starter

-model:92 -nudel:92 -mdel : 9% -mde1:92 electric starter electric starter manual starter model : 97

manual starter manual starter manual starter

model: 95-97 mndP1: 93-97 mdel:93-97 madel:93-97

C6

FIG. 1 6

? 21 1

18 FIG.16 ( D- 2 ) UACe BRI\CKET

Q’TY RENO. PART NO. DESCRIPTION REUARKS 1 2 3 4

5-1 5-2 5-3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

09MS-oM)[)7

41211-93910 41231-93920 41211-93900 41213-98100 13223-%301

41222-93910 09303-14003 41310-93900 41411-92w1 55320-95310 09100-06125 09100-10199 09140-06020 09159-10050 09160-10082 09162-06006 0w0-22008 45420-92002 41141-94300 36894-95201 09125-05050 09161-05114

SWING PIN SCREW, clan0 (L:78) scsw, clenp (L:90) SCREW, clamp (L:68) PLATE, clarnp KNCB, tilt stopper PIN, tilt stopper BUSH

!WD, clarrp bracket lower WIP, carrier ZINC, protection BOLT BOLT NUT NUT

WASHER WASHER SPRING PIN, tilt Lock ATTACWNI, steering cable LEAD SCREW WASHER

COLOR : OED (Gray)

Refer to FIG.16A(0-3) For mdel:96.97

1 1 2

2 2 2 OPT

2 OPT 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 OPT,L:40 1 2 2

DT15C E3

23 35210

Id0 T 2 2

T T t T t f T T T T T t

1 T T 2 2

2 2

T T

00368-TBTTB 91250-T!?T60 OS050-SZT60 tOZS6-96892

S206Z-8W60 2800T-WT60 ZCOOT-TTT60 OOV96-SZZTt 26030-9Tf60 OfCS6-IXES5 100t2-6ST60 90090-29260 W090-09TSO StT90-00T60 ZOOZ6-OZKt 003C6-222TB 00626-0T2T9 00368-02Tl~ 00286-CT2I9

00368-TTZTB ~toso-soz6o T0986-ZTZTt

FIG. I T 20

FIG.17 ( D- 4) SWIVEL BRAMET

P'TY

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 L8 19 20 21 22 23 24 25 26 27 28 29

REF.NO. PART Mo. DESCRIPTION REMARKS 43111-93923-OEO WICKET, swivel 1 22511-99010 NIPPLE 43711-93901 BUSH, steering 4375G-9KOO-OEO BRACKET, steering 09160-27009 WASMR 09280-27004 0 RING 09306-10012 BUSH, swivel bracket 45231-93902 ARM, reverse lock 45241-93901 LIW, reverse lock am 45246-93902 SPACER, reverse lock arm 65252-93901 LIW, release lever 65255-96302 KNOB, release lever 45257-939OC BUSH, release lever 45260-96300 LEVER, release 45311-93900-OED ERALYET, release lever 09116-05010 BOLT 09160-06012 WASHER 09440-04021 SPRING 09319-04001 BUSH 09160-06082 WASHER 09200-05014 P:N

09200-06Wj, PIN 092CI4-01001 COTTER PIN 09443-05013 SPRING 09443-11019 SPRING 43411-93900 P U Y E , steering adjuster 63412-93900 COVER, steering adjuster 09100-08232 BOLT 09160-08082 WASHER

COLOR : OED (Gray)

3 2 1 2 1 2

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1

Refer t o FIG.17A(D-6] for model:9&,97

OT15C E3 D4

FIG. 1 'I 21

FIC.17 ( D- 5) SwrVEL WnMR P'TY

30 09440-11022 SPRING 1 31 45706-93911 SHAuaW WATER ORWE ASSY 1 32 09204-01003 .PIN, shallow drive 2 33 09443-08031 SPRING, shallow drive 1 34 45200-93901 REVERSE LOW SET 1 OPT 35 43755-93900 ATTACH.1ENT. steering bracket 1 OPT

36 09100-08224 BOLT a OPT 37 09140-08016 NUT 2 OPT 38 09162-08007 WAYQR 2 OPT 39 67100-99700 A T T A W N Y I remote control 1 OPT

REENO. PART NG DESCRIPTION REMARKS

D T 1 X E3 D5

FIG. 17A 1

FIG.l7A( D- 6) SWIVEL BWlCXEY (IooEL:%.97)

0’77 REENO. PART Ho DBCR 1 PT ION REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 M 31 32 33

09160-27w)9 09280-27W4 63211-94401 09125-06063 09161-06120 45231-93902 45241-93901 41225-94501 45250-89EOl 09U)L;-22m6 45255-93001 45261-94400 09160-MOB2 09200-05014 09200-06061 09204-01001 owa-ao ie 09443-11019 43411-93900 45412-93900 09100-08232 09160-0BO82 09UO-11022 45700-93911 09M4-01M)l 09443-08031 09407-30401 45200-93901 67100-99700

WASHER (27.5~47~2.0) 0 RlN6 W, &vei W T

SCREW GASKET H, reverse lock LIM, reverse lock a h PIN, release arm LIW, release BUSH RUBBER, release lever U-EVER, release WnSHER P IN PIN PIN, cotter SPRING SPRING ADJUSTER, steering COVER, steering adjust MLT (8x50) WASMR (8.5~16~1.2) SWING DRIVE ASSV, shallow .PIN SPRING . C W LOCK SET, meverse

1 3 2 1 2 1 2 1 - 1 1 1 1 1 2 1 1 1 1 1 2 1 2 * 1 1 1 1 1 OPT 1 1 1 1 OPT

COLW : OED (Ray)

A T T A W M N T , steering rope end 1 OPT

DTl5C E3 D 6

FIG. 1 a . ..- ....

1-1 1-2 ln 2 3 4 5 6-1 6-2 7 8-1 8-2 9 10-1 10-2 11 12 u 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 1 1 3 4 4 1 1 1 1 2

2 1 2 2 1 1 1 2 2 3 2 2 3 1 1 1 1 1 1 2 1

581337-

mode1:93-97

Md@l:93-97

23 F16.18 ( P 7 ) CRIM y(AR HoL6ING

a*w REENO. PART NO. DESCRIPTION REIURUS

55113-9KDO 091 18-08098 09118-08113 09202-06023 09282-13002 52117-94400 5Z17-92DOO 52118-89ElO 56150-93901 54130-95930 56125-93901 56121-93900 56121-92DOU 56135-89L00 54137-89EOO 54145-89EOl 09100-08209 09317-08044 09140-08016 09160-08082 09~60-0aoa 09162-08007 09280-18005 09117-06041

G A S E Y . gear case ECLT (eX85) BOLT (8x45) P I N

SEAL TUBE, water INSP TUBE, water INW SEAL HOUNT, upper MOUNT, upper MOUNT, upper thrust reverse CUSHION CUSHION COVER, upper mount upper COVER, upper mount lower sw, BOLT (8x90) BOLT (6x40) WT

WASHER (8 .5~16~1.2) STOPPER (8~30~2 .5 ) WASWER 0 RING BOLT

56211-93910-OED COVER, lower mount S?Bo

56221-93910-OED COVER, lower mount PORT 56151-93900 MOUNT, lower thrust 54167-93900 MOUNT. lower side 56213-93900 PIN 09117-08056 BOLT (8x60)

COLE3 : OED (Gray)

UT15C E3 D 7

FIG, 1 8

13

22 I I I,

FIc.18 ( 0- a) mIvE y(nn HUJSING Q'TY

28 03116-08357 BOLT (8x70) 2 29 09160-08082 WAYER 2 30-1 56894-941101 LEAD ( Y w l v e l to mount) 1 LZ195 30-2 ~894-87m0 LEAD (swivel to InDUht)

52 09125-05050 SWEW (5x8) 3

51 09137-oe047 BOLT ( 6 ~ 3 0 ) I

REF.MIl. PART NO. DESCRIPTION REMARKS

1 nOde3:96.97 31 56894-95201 LEA0 (mount t o HSC) 1 L:l65

3 33 09161-05114 WA5HER

DTlSC E3 D 8

FOG. 1 9

- a

5

I x

13

i-1

1-2 2 3 4 5 6 7 8 9 10 11 12 13 14 15-1 15-2 15-3 15-4 15-5 16 17 18 19-1 19-2 20 21

25 f~G.19 ( 0- 9) E A R CASE

a*Ty - REEM. PART Ha bESCRIP7ION REHARKS 55100-93911-DED CASE, gear

55100-93930-OED CnSE. gear 03263-15019 .BEARING (15x21~12) 09262-25003 .GEnRING 55321-93900 .ZIM, protection

55181-95200 A Y Y A W € N Y , Plush hose 09248-10008 RUG. drain

0833141329 CIRCLIP, gear case 56120-9391)o-ED W I N G . propeller shaft

09116-06094 . W T (6x15)

03168-10022 GASKET (lOxl7~1.5)

09280-57002 0 RING 09289-17006 OIL SEAL 0811060050 BEARING

09117-06031 BOLT (6x20) 58100-93703-019 PROPEUER (3%9-1/4XY) saioo-giwo-019 PROPELLER (3~9-1/4~8) 58100-93723-019 PROPELLER (3~9-1/4~9) 58100-93733-019 PROPELLER (3X9-1/4X10) 58100-93743-019 PROPELLER (3X9-1/4~11) 58120-93701 .BUSH. propeller 57632-93501 STOPPER, propeller bush 57633-93900 SPACER 09159-12014 NUT 09141-12005 NUT 09160-12016 WASHER 09204-02004 COTTER P I N

COLCR : DEO (Gray) 019 (Black)

L 23-43

DT15C E3

1

1 2 1 1 1 1 3 3 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

mOdel:89-91 *551M1-93930-Cf€D used with 17651-92001

09125-06C%3 t1~1&1:92-97

OPT

M701 M801 M901 HlOOl MllOl

modek94-9:

FIG. 1 9

09126460% .SCREW (6x20) 23 24

09162-06006 .LOW wny&R 25 26 17651-93901 FILTER, water

176J1-9ZDol FILTER, water 27 28

09140-06020 . M T

09125-06063 SCREW (6x10)

DTlSC E3 D 10

FIG. 20

a \\-I YU

1-1 57ioo-e9~iz

2 o e i i o m 2 o 1-2 57100-6x02

3 09380-15001 I 09160-20027 5-1 09160-20041 5-2 09160-20Ob2 5-3 09160-2ow3 5-4 09160-20044 5-5 09181-20005 5-6 09281-20244 5-7 09181-2c)o06 5-8 09181-20246 5-9 0918i-20007 5-10 09181-20248 6 09160-21009 7 09263-20024 8 57311-93901 9 57510-93902 10 57523-93902 11-1 09160-17024 11-2 09160-17025 11-3 09160-17026 11-4 09160-17027 11-5 09160-17028 11-6 09160-17039 11-7 09160-17040 11-8 09160-17041 11-9 09160-17042

27 FIG.20 ( D-11) TRAploJISIIlv

a'ty REF.NQ. PART NO. DESCRIPTION REMRKS

y(AcT 6.9, drive (S) 1 y(AFI Rssy, drive (L) .BEARING .CIRCLIP UASHER (20w35X2.75) Y)u4 (Y:1.0)

SHW (TA.1) SHIM (T:1.2) SHIM (7:l.s) S T M (Y:0.7) SHIM (T:0.7) SHIM (TS .8 )

SHIM (7:O.a) SHIM (T:O.9) SHIM (T:O.9) M R (21~35~2.75) EARING ( 2 0 ~ 3 5 ~ 4 . 5 ) PINION GEAR, foward GEAR, reverse WAStER ( T : l . l ) WASNR (Y:l.3) WASHER (Y:1.5] WI\YIER (Y:1.7] WASHER (T:1.9) WASHER (7:l.Z) W&SHER (Y : l . I ) WASHER [Y:1.6) WAYlER (Y:1.8)

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1

laodel:97

model:97

nodel : 97

DYLSC €3

FIG. 20

2 3A, 3 - 4 3

12-1 rJ916o-zs040 12-2 091600-25oa3 12-3 0916C-25042 12-4 09160-25043 u-5 miai-25053 1 2 4 09V1-25160 12-7 09181-25055 12-8 09181-2x62 12-9 03181-25057 U-10 09181-25164 U-1 082l.1-15222 u - 2 09181-15156 14 57610-93901 15 57621-93902 16 09202-04015 17 ~ ~ 0 - 0 5 ~ 1 2 7

19 5763i-9390~ 18 09440-32608

20 57632-98500

SHIM (T:l.O)

SHW (7:L.l) SHM (Y:L.2) SHIM (T:1.3) SHIM (7:O.Y) SHW (T:0.7) SHIM ( 7 : O . B ) SHIM (T:O.B) SHIM (T:0.9) SHIM (T:0.9) TFRusT WASHER (Y:l.S) WAYrR (7:l.S) M, propeLler SHItTE‘R, clutch dog PIN SPRING SPRING Roo. Push PIN

2 2 2 2 2 2 m3del:97 2 2 nOdek97 2 2 mde1:97 1 1 model297 1 1 1 i

1 1 1

D 12

. . -- . .-

FIG. 2 1

~~

. -

29 FIG.21 ( E- 2) L O U 3 COVER

P'TY REENO. PART NO. DESCRIPTION RUUWS

6111l-89EOO-OEO COVER, engine loner

10

! 1

1-1

1-2 2

3-1 :-2 4

5 6 7 8

9 LO 11 12 13 l k

15 16 17 l a 19 20 21 32

23

61111-89E10-OEO COVER. engine lower 61112-93901 09137-06031 09117-06046 61631-92030 61633-92001 61635-9W2 08310-00367 61636-98600 09160-06052 09164-11008 02112-06357 o a m - i o o ~ 61138-89EOO 09160-05024 03212-05263 09250-10012 0925042006 23131-93900 36618-a7rno 09103-06048 3966944400

RUBBER. lower cover BOLT (6x20) &)LT (6x20) HOOU. lower cover LEVER. hook PIN, lower cover hook NUT ROLLER, l w e r cover hook W A Y r R WA%R S E W NUT

COVER. water W W R

SCREW CAP CAP BOOT. clutch rod STOPPER, wiring harness BOLT (6x20) PLUG, loner cover

09354-53103-600 HOSE, remdcan shaft hole

09409-063L4-5PK CAP. remOcon shaft hole

1

1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

1

1

1

mO&l:89.90 *61111-89ElO-OED used With 39669-94400

mode1:%,97

-131382

manual starter L:6oO-r15 U1383- 131383-

COLOR : OED (Gray) 5PK @Lack)

DT15C E3 E 2

FIG.22

6

50 FIG.22 ( E- 35 ENGINE W&

Q’TY

1 616W-89Eil-MO COVER SET. enghe 1 REF.NO. PART NO. XSCRIPTION REHARKS

2 3 I

5 6 7

8 9

10 11 12 13

614:2-89€00 61611-B9€00 09220-05005 61633-89€00 61622-93901 05212-14129 6L622-95%0--70G 61435-89E00-70G 61461-96310-764 61662-92000-766 6L663-89EMl-70G 61653-8x00-706

.HOW, engine cover

.FASTENER

.RIVET

.COVER, a i r intake inner

.SEAL, recoil starter

.SCREW

.W, emblem front

.W, emblem rear

.EHBLEM, SUZWZ

.HAW(. o i l injection

.DECAL, SYBD

.DECAL, PCRT

14 21131-96003 c(RRI(, clutch shift 1s 098(10-01001 TOOL ASSY 16 61582-98100 nnwC. warning

COLW : E D (Gray) 706 (766J019) 764 &ld) 019 (Black)

R e f e r t o FIG.23(E-4] f o r ~ L : 9 6 - 9 7

1 1 6 1 1 4

1 -modeL:92 1 2 2 1 1 . 1 1 1

31 FIG.^ ( E- 4) ENGIFE corn c ~ o ~ ~ : 9 4 - 9 7 )

Q'TY

1 61400-89821-OED COVER SET, engine 1 2 61412-89EOO .HOOK. engine cover 1 3 616ll-83E00 .FASTENER 1 4 09220-05005 .RIVET 4 5 61433-89EOO .COVER. a i r intake inner 1 6 61622-93901 .SEAL, recoil s tarter 1 7 03242-04123 .SCREW 4 8 61435-8x11 .tWW, emblem rear 1

10 61Wt0-91WO .STi?IPE SET 1 11 6 8 1 8 1 - 3 X 2 0 - ~ .EMLEM. SUZUKI 2 12 61581-98610 MAW(, safety warning 1 13 21131-96003 HAW(. clutch shift 1 l b 09800-01001 TOOL SET 1

: REF.NO. PART MO. DESCRIPTION REMARKS

COLOR : OED [Gray) WR (Gold)

5

E 4

1

FIG. 24

I - 4

33

32 FIG.24 C E- 5) FUEL TAN( (SEEL)

P’TY REENO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32 33 34

65800-92823 65510-92000 65561-92000 65850-92w1 65855-92010 65854-92020 65853-9MOO 65854-92050 65864-92M30 65866-92000 65871-92000 03221-04383 02112-16167 09168-06026 09168-1201.5 65720-94412 65740-95500 65700-87016 65750-94404 65770-95504 6578~-98500 65720-94401 08310-00107 65700-87017 65750-95500 65750-98505 65770-95540 65781-98500 65720-98520 09160-10082 09140-1CO32 61441-98500 65316-93331 65317-95260

TAN( SET. fuel (2W) .CAP ASSY, separate tank ..WXET. tank cap .WE ASSY, rue1 ..COVER, gauge

..GASKET. gauge cover

. .LENS

..GASKET, gauge lens

. .FLOAT

..PUSH. nut

..GASKEY, f u e l

. .smw

.SCREW

. WSKET

.tdy(ET

.COEINECTOR. fuel

.CONtECTOR, fuel HOSE, fuel .CONNECTOR, fuel .W, squeeze .CLIP CONNECTOR, fue l NUT HOSE, fuel .SOWET, I N

.SOCKET. OUT

.W, squeeze

.CLIP COWCTOR. fue1 WASHER

NUT

W , ornament HRw(, fuel caution W, fuel capacity

Refer t o FIG.25(E-6) for FUEL T A M (PLASTIC)

1 1 1 1 1 1

1 1 1 1 1 2 4 4 1 1 1 231795- 1 -mod&l:92 1 1 4 1 1 L 251795- 1 231735- 1 251795- 1 231795- 4 231795- 1 231795- 1 231795- 1 231795- 1 1 1

E5 DT15C E3

PIG. 25

?

53 FIG.25 ( E- 6) FUEL TM (PLASTIC)

Q'TY REF.PM. PART NO. DESCRIPTION REMARKS 1 6.SOOO-95000 2 65520-95000 3 65561-95060 6 65831-95WO

5 65890-95000 6 65892-95000

7 65740-95000

8 65720-98520

9 09160-16082 10 OP140-1M52 11 657M3-87017

12 65756-95500

13 65750-90505 14 65770-95540 15 65781-98500

Y A M ASSY, fueL (25L) .CAP, fuel tank .Gny(ET, tank cap .FILTER, outlet .OUTLET ASSY .O RING, fuel outlet .PLUG, Puel connector PLUG, Fuel connector W W R

NOT HOSE, fuel S I X K E Y , in .SDCKCT. out J", squeeze .CLIP

1 1 1 1 * 1

1 1 1 1

1 1 1 1 4

DT15C E3 E6

FIG. 26

I 9

@ 10

34 FIG.26 ( E- 7 ) OIL T A W

REENO. PART NO. 1 69111-89EOU 2 69200-89E20 4 69331-8x00 5 09320-12044 s 09529-12004 7 01550-06127 E 34860-8x01 9 36360-89EOO 10 38125-95510

DESCRIPTION T N , oil CAp. oil tank filler SUPWRT. oil tank CUYIION, oil tank support

CUSHION. o i l tank BOLT SWITCH, o i l level INDICATM, oil level T W

Q’TY REMARKS

1 1 1

L

l 1 1 L:lsDcSo

DTLSC E3

Flb. 97

27 -el

35 FXG.27 ( E- 8 ) HI\KLE

a*w REF-NO. PARTNa DESCRIPTXON REMARKS

1 2 3

4 5 6 7 8 9 LO 11 12

, 13 14 15 16-1 L6-2 17-1 17-2 18 13 20-1 20-2 21 22 23 24 25

63111-92010-OED HnpIoLE, t i l ler 63115-92Dol 63116-92wl 63117-92000 63l25-92lNl 63210-9x00 63220-92503 65223-89600 091Z5-0504& 63225-93200 63227-93200 63240-96300 63241-92000 63610-8x01 63625-96300 09108-06062 09108-06060 09140-06020 09159-06079 09162-06006 09160-06055 09126-06006 09126-06015 09163-06001 09460-12027 37800-89E12 63213-94400 63215-93400

BUSH, tiller handle BUSH. t i l ler handle side WAYER, tiller handle FUTE., tiller handle GRIP, handle ROD, handle STOPPER, handle rod SCREW BUSH, handle rod PIN, handle rod ADJUSTER SET, handle o r i p SUPPORT, handle rod CABLE ASSY, t h r o t t l e G R M T , t h r o t t l e cable STUD BOLT STUO BOLT NUT NUT WASHER, lock WASHER SCREW SCREW WASHER

SPRING

SWITCH, stop CAP, stop sw PVW, handle gr ip

1 1 1 1 3 1 1 1 2 1 1 1 1 2 1 2 2 madel:96,97 2 2 mdel:96,97 2 2

1 1 ~de1:94-97 1 1 1 -Wde1:92 1 1

COLOR : OED (Gray)

DY15C E3

7

3 , I

6

56 FIG.28 ( F- 2 ) OPT : ELECTRICAL (1)

P'IY DESCRIPTW! REMARKS REEM. PART Na

1-1 3XO1-89EOO W7OR SET. starter 1 rmde1:89.90 1-2 310L-89E10 MOTOR SET, starter 1 mde1:92.92 1-3 311OL-89EZL MOTOR SET. stareer 1 232153- 2 32102-89600 FLWEEL, magneto I.

1 3 4 36760-8x30 .CASE. fuse 1

5 03212-05253 .SCREW 1 6 32800-9m1 .RECTIFIER 1

1 7-1 33800-89E02 CABLE & SKITCH SET 7-2 33800-89EU3 CABLE & SWITCH SET 1 232353-

32801-8%00 RECTIFIER SET

PIG. 19 7

I

16

1 2 3 4 5 6 7 7A B

9

10 11 12-1 12-2 13 14

15 16 17 18 19

20 21 22 23 24

32501-89E00 32500-95722 32~90-89~00 02162-06127 3BJ104W67 39602-93900 32801-89E51 32800-9uy)1 36740-92052 37801-98300

03212-05253 36612-92000 56630-89EOl 56630-89EO2 36631-94300 W32-95501 37823-944w1 38600-89EOo 01500-05127 08310-boo57 08321-01057 08322-03057 38500-92010 37824-92LXlO 03142-05253 36990-87WO

.UNIT, voltage regulator

.BRACKET, regulator

.BOLT

.NUT pu#; ASSY, Iighthg RECTIFIER 51EY .RECTIFIER

.cnsE. ruse

.LEAD, receptacle g r d

. X f E W

cTuI*(ET. remocos. harness HnwJESS. wiring renucon HRRNSS. wiring remocon .w CLAW CAP, emergency SW

SOLENOID. choke .BOLT .NUT .LOW WASHER . WCLYlER WUER .eRdcp.ET

.SCREW YEMINRL & SLEEVE SET

.l

1 1 2 2

1

1 1 1 1 1 1 1

1 model:97 1 1 1 1 2 2 2 2 1 1 1 1

F3 DTLH: E3

FIG. 30

P 15

I

14

3 I

38 FIG.30 C F- 4) OPF : FBOTE CMROL P M S

a*w REUARKS REEND. PART NO. DESCRIPTION

1 2

3 4 5

6

7

8 9

10

11 12 13 14 15 16 17

18

19

67UO-89810

67540-89EOO 09100-06089

W11ro-06083 0926246006

09140-06020

67440-93900

67410-89EOY. 09119-06047

093W-08014

09306-08003

09164-LOO09

67413-89EOO 19131-95502 09140-05005 67417-89EM)

09159-08059

67466-95200

09209-05037

REIKTE CONTROL PARTS ASSY

.HOLLER. remocon cable

.BOLT

.BOLT

.WAY1ER

.NUT

.GUIDE, clutch cable

. L E E R , remocon throttle

.PIVOT, bell

.BOSH, throttle shaft N0.2

.BUSH, throttle shaft No.1

.WASHER

.ROO, throttle control

.CONWCToR, r m c o n rod

.NUT

.AM, remocon throttle

.NUT

. C W C T O R . remocon cable

.CONNECTOR. throttle controL

1 1 1 1 2

2

1 1 1 2 1

1 1 2 1 1 P 1

1

COLOR : E D (Gray)

F4

Fib.31 1

r I

1 14

13 I

. _

39 ..- FIG.31 ( F- 5 ) OPT : EMOTE-CU&~IL -L:89-92)

e'w KENO. PART Ma DESCRIPTION REHARKS

672W-3W2-DED REMn CONTROL BOX ASSY 1-1

:-2

1-3 2 3 4

5 6

7

8

9 1. a 11 19 13 14

15 16 17 18 19 20 21 22 23 24

25 26 27 28 29

67200-93961-OED REWOTE CONTROL BOX ASSY

67200-89E02-OED REMOTE CONTROL BOX ASSY 67232-95600

67232-95620 67296-95600 67294-95600 09260-06104

09240-06020 67232-95610

67253-95600 67252-95600

09100-08232 67296-94300 67241-956etl 09126-05003 67243-95600 67220-95600 67220-95630 67275-95600 67223-95600 67292-94300 67267-95620 67296-95610 67257-95610 67256-95600 67251-95680

67297-95600 67273-95600 37820-94404 37823-94400

.BUSH

.BUSH .SCREW

.SPACER

.WASHER

.NUT

.BUSH

.WASHER

.BUY(

.WLT caxm)

.m

.LEVER, free throttle

.SCREW

.BUSH

.PLATE ASSY

.PLATE ASSY

.END. cable

.KNOB, brake MY

.E RING

.COVER. wire

.SCREW

.CAP, lewr

.HCLER, neutral lock

.LEVER. handle

.WASHER

.SPACER

.SWITCH ASSY, emergency

. .CAP & ROPE

1

1

1 1 1 3 3 3 3 2 1 2 1 3 1 2 1 1 1 2 1 3 1 7

1 1 1 2

1 1 1

W/pull.foor electric

W/pull.Por manual %7200-93990-0€D

W/PUsh,-67200-89€12-OED

+672W-87030-OED

Wlpul l

W/push

+37820-92ECO

COLOR : OED [Gray)

Refer to FIG.32 (F-7) for REMOTE CONTROL (WDEL:93-97)

E L r a . ..

FlG.31 1

r I

1 13 'f

40 FI6.31 ( F- 6) OPT : RDafE MNTROL (kWEL:89-92)

P'W REMARKS REENO. PART NO. DESCRIPTION

50 31 32 33 w 35-1 35-2 35-3 55-4 35-5 35-6 36

37-1

37-2

38

39 40

41

67255-95600 67261-95610

67214-95600 37721-94600 37110-94611 37141-94400 37141-94110 37141-94420 37141-94150 37141-WO 37141-94150

38500-9W50

36620-9x00 36620-9MOo

67245-95600

67258-87000 67140-95600

67282-95610

JRM, neutral lock ,GRIP

.ACTUATOR

.SWITCH. neutral

.SWITCH ASSY, KGN

..KEY (101)

..KEY (102)

..KEY (103)

..KEY (104)

..K&Y (105)

..KEY (106)

.BUZZER

.HAiWESS ASSY, wiring

.HARNESS ASSY, wiring

.W ASSY. throttle

.BRAWET, neutral arm ATTACHMENT K IT , twin renocon DECAL, remacan box PMT

1 1

1 1

1 ~37110-92€LlO 1 1 1 1 1 1 1 1 for 67200-94442-OED 1 for 67200-89E02-C.ED

1 1 1 1 OPT.Bhck

67200-93961-0ED

O Y l U : &5 F 6

1 FOG. 32

r 7Y

'6 1

41 FIG.32 ( F- 7 ) 0PT:RW'TE CoNvROL (model:93-97)

P'TY REF-NO. PART Ma DESCRIPTION REMARKS

67200-89E12-aED REHOTE CONTROL Box ASSY 1 1 2 3 6

5 6 7 8 9 10 11 12 13 14 15 16

' 17 18 19 20 21 22 23

, 24 ! 25 1 26 ! 27

28

! I I

67232-95600 67252-35620 672%-95600

67294-95600 09160-06Loll 09160-W20 67232-95630 67253-95600 677252-95600 09100-08232 67214-95600 67296-94300 67258-87LWO 37721-94600 67241-95680 09126-05003 67263-95600 67245-95600 mrn-9%30 67275-95600 67223-95600 67292-94500 67267-95610 677296-95610 67257-95610 67256-95600 67251-95680

.Boy(

.Buy(

. S O X W

.SPACER

.wAsiiER

.w

.BUSH

.WASHER

.BUY(

.BOLT

.ACTUATOR

. W W

.BRACKET, neutral am

.SWITCH, neutral

.LEVER, free thrat (Gray)

.SCREW

.BwH

.mw ASSY. rme thrott le

. U T E ASSY

.END, cable

.KNoII, brakeRDY

.COVER, wire (Black)

.SCREW

.CAP, lever

.HOLDER, neut lock

.LEVER, hadle (Gray)

.E RING

COLOR : OEO(Gray)

1 1 5

5 1 3 1 1 1 1 1 5 1 1 1 2 1 1 1 2 1 5 1 7 1 1.

1

D T L X €3 F 7

1 FIG. 32

I l7 ------I 22 16 I

42 FIG.32 ( F- 8 ) 0PT:RPIoTE CONTROL (WL:93-97)

P'W REF.NO. PART NO. DESCRIPTION REMRKS 29 30-1 30-2 30-3 30-6 30-5

30-6 30-7 30-8 30-9 30-10 31 32 33 Y 35 36

37 38 39 40 41

57130-92601 57141-92600 37143-9ZElO 37143-9220 57141-92630 57141-9240 37141-92650 37141-92E60 37141-92670 37141-9x80 37141-92690 67297-95600 67273-95600 38500-9WIjO 366N-9SiMO 37820-92EOO 37823-92EOO 67255-95GKl 67261-95610 36629-92600 67140-95600 67282-95610

.IP(ITION SWITCH

..KEY (11)

..KEY (12)

..KEY (13)

..KEY (14)

..KEY (15)

..KEY (16)

..KEY (17:

..KEY (18)

..KEY (19)

..KEY (20)

.WASHER

.SPACER

.BUZZER

.WIRING HARNESS 9 WIRES

.SWITCH A!XY, emergency

..L6cK PLATE

.AFw, neutral lock

.WrP

.PLUG, connector ATTKYMZNT, twin remcon kit DECAL, WRT (Black)

1 1 1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 OPT 1 OPT

Rra. 33

-

l I E W B

' 3

b' .11

VIEW C 7

- 1

VIEW A

VIEW B

45 FIG.33 ( F- 9) OPT : W X E T SET

P'TY

1 11400-89817 GASKET S T 1 2 11141-93921. .GASKET, cylinder head 1 3 11433-89E10 . W E T . under of1 seal HSG 1 4 13125-91wO .GASKET, cerburetor 1 5 1415149E10 .GASKET, exhaust cover 2 6 14213-WE10 .GASKET. exhaust tube 1 7 16731-32010 .GASKET, 0l1 p ~ n p 2 E 17685-89ElO .GASKET, thennost cove: 1 9 17452-93310 .GASKET, water inlet HSG 1

LO 17472-93910 .GnycET, pump case under 1 11 52113-89E10 .GASKET, drive shalt HSG 1 12 09161-05114 . W E T 1

REENO. PART NO. bESCRIPTION REMARKS

F P . OTlSC E3

FIG. 34 1

6

44 FIG.34 ( F-r0) O P T I W

B'TY REEM. PmNa DESCRIPTION REIURKS 1 2 3 4 5 6 7 8-1 8-2 8-3 8 4 8-5 8-6 8-7 8-8 8-9

99ooo-31140 suzu<I, bond N01207B

93691-80030 SEAL 99000-31120 sOZU(I SILICOFI SEAL 99000-32050 THEAD UYX =NT. super 99000-25260 GREASE, water resistant

99000-32020 'MREAO LOCK CEMNT, super

99011-89E01-03A HANUAL. owner's 9901L-83E02-03A MRNUAL, owner's 99011-69E03-03A MAMWL, 0wner"s 99011-89Ea4-03A MANUAL, owner's 99011-89EO5-03A FWJUAL, owner's 99011-69E06-03A "WL, owner's 990L1-89E08-03A MRNUAL. owner's 99011-89E10-03A W, ownervs

99OOO-25030 Wn#I SUPER GREnsE

95QL149€00-G3A W, owner's

1 1 1 1 1 1 I 1 1 1 1 1 1 1 1 1

lwl

LWOp 508 SOP 2500

4500

modeP:89,not shorn mdel:90,not shown mdel:9l.not shown mode1:92,not shown model:93,not shom mde3:94 ,not shown model:95,not shorn model: 96.not shorn mode1:97,not shorn

500 I 1030

F 10