Switches Relays & Circuit Protection - IONNICrelayscircuitprotection... · Switches Relays & Circuit Protection. Mission Statement To become the preferred supplier of electrical,

SRC2013

SRC

2013

Switches Relays &

Circuit Protection

Mission Statement

To become the preferred supplier of electrical, lighting and safety solutions for mobile plant and equipment in the

mining and services industry.

We will continue to improve and expand our range of products that meet and exceed OEM standards,

maintaining the latest technology and innovation available backed by technical support and supply.

Battery Master SwitchesFixed Handle 8

Removable Handle 10

Removable Key 12

‘T’ Handle 13

General 14

Remote Switching 16

Battery Lockout Kits 18

Universal Lockout Kits 20

Emergency Stop SwitchesStandard Duty 24

BA Series 26

Heavy Duty 28

Switching SystemsProgrammable Switch Panel 32

Radio Remote Control 34

Rollover 36

Tipper 37

Toggle SwitchesEnvironmentally Sealed 40

Heavy Duty 42

Specials 45

Standard Duty 46

Combo Breaker/Switch 48

Rocker SwitchesContura Series 52

G Series 58

444 & 777 Series 60

Micro - Limit SwitchesMicro - TM Series 98

Limit - TZ-7 Series 102


Limit - Proximity 105

Relays & SolenoidsSolid State 108

Mini & Micro 109

Timer 114

Timer - Factory Preset 116

High Current 118

Specials 120

Voltage Sensor 121

Headlights On Units 122

Hand Brake Alarm Module 123

Smart Battery Isolator 124

Solenoids 125

Turbo Timers 126

MiscellaniesVandal Resistant 130

Pilot Lamps 131

Push Button 132

General 133

Ignition 134

Pendant 136

Trafficator 138

Low Coolant Alarm 139

Pressure 140

Custom Engraved Panels 141

Circuit ProtectionCircuit Breakers - General 144

Circuit Breakers - High Amp 146

Circuit Breakers - Marine 148

Circuit Breakers - Toggle 149

Circuit Breakers - Blade 150

Blade Fuse Holders 152

Blade Fuse Tap 154

Diode Connectors 155

Mini Electrical Centres 156

Bolt-in Fuses 158

Bolt-in Fuse Holders 160

Index163

What’s new in SRC2013

in Emergency Stop Switches

24 Standard Duty

26 BA Series

in Battery Master Switches

8 Fixed Handle

18 Battery Lockout Kits

20 Universal Lockout Kits

in Toggle Switches

45 Specials

48 Combo Breaker/Switch

49 Accessories - Toggle

What’s new in SRC2013

in Relays & Solenoids

Mini & Micro 110

High Current 118

Headlights On Units 122

Hand Brake Alarm Module 123

in Circuit Protection

Circuit Breakers - General 144






Blade Fuse Tap 154



Bolt-in Fuses 158


Double Pole

Remote SwitchingRemote switching Battery Master Switches are switched electri-cally rather than manually, allowing them to be integrated any-where within a vehicles system. These switches can be triggered remotely from anywhere on the vehicle.

Rated to IP65 and housed in robust polymer allows safe mounting internally or externally.

12V & 24V models are available in single and double pole.

LockoutsDesigned to enable Battery Master Switches to be securely locked.

Different colours and styles of lockout brackets are available for a selection of Battery Master Switches.

Double pole Battery Master Switches can con-trol two independent circuits or be used to iso-late both positive and or negative simultaneously.

Double pole units are available in both the manual and remote switching ranges.

Battery Master SwitchesFixed Handle 8

Removable Handle 10

Removable Key 12

‘T’ Handle 13

General 14

Remote Switching 16

Battery Lockout Kits 18

Universal Lockout Kits 20

8

BMS - Manual Switching

• Silver alloy contacts on most models.

• Weather resistant.

• All switches able to be locked with optional lockout bracket where available.

• Integral lockout with 75920 - requires no lockout bracket.

• 75920 environmentally sealed to IP67.

• Auxiliary contacts on selected models.

• 75912B double pole model.

Fixe

d H

andl

e

75907

75910B

75912B

BMS-20

75920

Voltage : 6-36VContacts : Silver AlloyHandle : 75907, 75910B, 75912B Metal

75920, BMS-20 PolymerBody : 75920 Polymer

75907, 75910B, 75912B, BMS-20 MetalIngress Protection : 75920 IP67

BMS-20 IP53

35mm

35m

m51

mm

122m

m

35m

m

68mm

Ø5mm

Ø12mm

75907 BMS17, 75910B

Mounting Dimensions75912B

25m

m

68mm

35mm

27m

m51

mm

112m

m

Ø10mm

35mm

25m

m48

mm

112m

m

Ø10mm

35m

m

68mm

Ø5mm

21mm

Ø6mm

Ø19mm

Fixed HandlePart No. Description

Main Contacts (Amps) Auxiliary Contacts (Amps) Fits Panel Thickness (mm)Intermittent Continuous Continuous

75907 Single pole with Auxiliary 2000 300 20 6.4

BMS17 Single pole with Auxiliary 1000 350 20 6.4

75910B Single pole with Auxiliary 1000 125 20 6.4

75912B Double pole 750 125 — 6.5

9


Fixed HandlePart No. Description

Main Contacts (Amps)Fits Panel Thickness (mm)

Intermittent Continuous

75920 Single Pole 3000 300 12

BMS-20 Single Pole 1000 125 8.8

75920

BMS-20

AccessoriesPart No. Description Suits

BMS-18 2 piece metal lockout bracket, used with padlock. 75907, 75910B, 75912B

BMS-18R 2 piece metal lockout bracket, used with padlock. Powder coated Red 75907, 75910B, 75912B

BMS-18Y 2 piece metal lockout bracket, used with padlock. Powder coated Yellow 75907, 75910B, 75912B

LS11004-01 Hinged stainless steel lockout bracket, used with padlock. Powder coated Red 75907, 75910B, 75912B

LS11004-02 Hinged stainless steel lockout bracket, used with padlock. Powder coated Yellow 75907, 75910B, 75912B

BMS-3R 2 piece nylon lockout bracket, used with padlock. Available second quarter 2011. Red BMS-20

BMS-3Y 2 piece nylon lockout bracket, used with padlock. Available second quarter 2011. Yellow BMS-20

Padlock not supplied with lockout brackets


LS11004-01 LS11004-02

BMS-3R BMS-3Y

BMS-18

BMS-18R BMS-18Y

10m

m60

mm

Ø6mm

69mm

86m

m

64m

m

35mm

21mm

20m

m

Ø29mm

Ø10mm

45m

m90m

m

20m

m

24mm

37mm

42mmØ19mm

Ø10mm

10


• BMS-05 & BMS-12 have been re-engineered internally boosting the environmental protection to IP66.

• Removable keys.

• Single and double pole models.

• Lockout brackets available for BMS-05 & BMS-12.

• BMS-12 features silver plated contacts.

• BMS-ES extension stud available. See Common BMS Accessories - page 15.


Rem

ovab

le H

andl

e

Voltage : 6-36VContacts : CopperHandle : Zinc platedBody : BMS-07 Zinc plated

BMS-05, BMS-12 BakeliteIngress Protection : BMS-07 IP43

BMS-05, BMS-12 IP66

BMS-12

BMS-05

BMS-07

Removable HandlePart No. Description

Contacts (Amps)Intermittent Continuous

BMS-07 Single Pole 500 100

BMS-05 Single Pole 2500 250

BMS-12 Double Pole 2500 250

18m

m

244m

m

64mm

38m

m

83mm

45°Ø6mm

36m

m23

mm

Ø10mm

Ø16mm

BMS-07

40m

m

80m

m

142mm

120mm

140mm

105m

m

150m

m

70mm

76m

m43

mm

35mmØ10mm

Ø6mm

Ø22mm

BMS-12

120m

m

113mm

100m

m

66mm

76m

m46

mm

244m

m

35mm

19m

m

Ø10mmØ6mm

Ø22mm

BMS-05

11


BMS-05 & BMS-12 Upgrade

AccessoriesPart No. Description Suits

BMS-2R Metal lockout bracket for use with a padlock. Powder coated Red BMS-05

BMS-2Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-05

BMS-05K Spare lever handle key with rubber boot and chain BMS-05

BMS-1R Metal lockout bracket for use with a padlock. Powder coated Red BMS-12

BMS-1Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-12

LS11003-01 Stainless steel lockout bracket for use with a padlock. Powder coated Red BMS-12

LS11003-02 Stainless steel lockout bracket for use with a padlock. Powder coated Yellow BMS-12

BMS-12K Spare lever handle key with rubber boot BMS-12



BMS-05K

BMS-12K

LS11003-01 LS11003-02

BMS-2R BMS-2Y

BMS-1R BMS-1Y

The BMS-05 & BMS-12 now include ‘O Ring’ seals in the main shaft and in each of the terminals, combined with an improved housing gasket increasing the ingress protection rating from IP53 to IP66.

BMS-05 BMS-12

12



• Removable keys.

• 75904-03 features auxiliary contacts.

• Silver alloy contacts.

Rem

ovab

le K

ey 75904-03

BMS-10

Removable KeyPart No. Description

Main Contacts (Amps) Auxiliary Contacts (Amps) Fits Panel Thickness (mm)Intermittent Continuous Continuous

75904-03 Single pole with Auxiliary 1000 125 20 4.8

BMS-10 Single pole 1000 125 — 4.8

25m

m

68mm

48m

m

88m

m

35mmØ10mm

25m

m

35m

m

68mm

50m

m

90m

m

35mm

#10-32

Ø10mm

Voltage : 6-36VContacts : Silver AlloyKey : Zinc platedBody : Zinc plated

75904-03

BMS-10

Mounting Dimensions

21mm

Ø6mm

Ø19mm

13


• Fixed ‘T’ handles.

• Marine model with polyester coating.

• BMS-09 environmentally sealed to IP65.

• BMS-15 environmentally sealed to IP64.


‘T’ HandlePart No. Description

Contacts (Amps) Fits Panel Thickness (mm)Intermittent Continuous

BMS-09 Single pole 2500 250 11

BMS-15 Single pole marine 1000 150 —

Voltage : 6-36VContacts : BMS-09 Silver Alloy

BMS-15 CopperHandle : BMS-09 Diecast

BMS-15 PolymerBody : BakeliteIngress Protection : BMS-09 IP65

BMS-15 IP64

BMS-09

BMS-15

68m

m

45m

m 58m

m

80mm

Ø10mm

Ø8mm

83m

m

70°

Ø23mm

‘T’ Handle

BMS-09

BMS-1568

mm

37mm

82mm

89m

m52

mm

144m

m

Ø10mm

30mm

Ø4mm

Ø30mm

Mounting Dimensions

14


• Removable key.

• Dust cover.

• Corrosion resistant construction.

• BMS-16 features auxiliary contacts.10

5mm

34m

m

58mm

38m

m

33mm

39m

m

Ø8mm

Ø22mmØ6mm

126m

m

54m

m39

mm

33mm

66mm

38m

m

Ø10mm

Ø22mmØ6mm

Voltage : 12-24VContacts : CopperHandle: Polymer PA6Body : Polymer PA6Ingress Protection : BMS-08 IP53

BMS-06, BMS-16 IP43

BMS-06 BMS-08

116m

m

6.3mm

66mm

35m

m

Ø6mm

Ø10mm

45°

38m

m

Ø22mm

BMS-16

Gen

eral

BMS-08

BMS-16BMS-06

GeneralPart No. Description

Main Contacts (Amps) Auxiliary Contacts (Amps)Intermittent Continuous Continuous

BMS-06 Single Pole 500 100 —

BMS-08 Single Pole 500 100 —

BMS-16 Single Pole with Auxiliary 500 100 5

BMS-16 Auxiliary Contacts : NO & NC.

15

BMS - Accessories

BMS-06K

BMS-ES

SY2968-RED

Accessories - Common BMSPart No. Description Colour

BMS-ES M10 brass extension stud - 60mm —

SY2900-RED Terminal insulator - 5mm. Wire size - 1-6mm2 Red

SY2900-BLK Terminal insulator - 5mm. Wire size - 1-6mm2 Black







BMS-06K Replacement key suit General BMS Red

SY2971-RED

SY2965-RED SY2965-BLK

SY2971-BLKSY2968-BLK

SY2900-BLKSY2900-RED

16

BMS - Remote Switching Internet• Remotely activated battery master switch.


• Environmentally sealed to IP65.

• Double pole models supplied with terminal insulators.

• Single pole models supplied with DIN connector.

• Auxiliary output with single pole models.

Contacts : Silver AlloyBody : PolymerIngress Protection : IP65

Rem

ote

Sw

itch

ing

Single PolePart No. Voltage Description

Main Contacts (Amps) Auxiliary Contacts (Amps) Coil (Amps)Intermittent Continuous Continuous Inrush Continuous

BMS-32 12 Single Pole with Auxiliary 2500 250 2 8.5 0.025

BMS-34 24 Single Pole with Auxiliary 2500 250 2 13.5 0.025

Supplied with DIN connector.

Ø10mm 24mm

330mm177mm

116mm

75m

m

97m

m

45m

m

55mm

Double PolePart No. Voltage Description

Contacts (Amps) Coil (Amps)Intermittent Continuous Inrush Continuous

BMS-14 24 Double pole 2500 250 3.4 0.3

Supplied with terminal insulators.

40m

m

60mm90

mm

111m

m

144mm

Ø8.5mm

95m

m

99m

m

94mm

23m

m

Ø10mm 5mm

BMS-32

BMS-14

ionnic.comInternetInternet

Lighting | Safety | Electrical

• Keep up to date with the latest product releases.

• Compare products.• Download catalogues or technical

information.

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18

BMS - Kits

Easy InstallationManufactured in Australia the IONNIC range of battery lockout kits are pre-assembled and designed to be installed with minimal need for drilling or other engine bay modifications. Kits to suit the popular vehicles used on mine sites are available in multiple configurations all with jump start receptacles.

High quality components are used in their construction and the attention to detail extends to the use of terminal insulators and conduit clips to ensure the harness protection will always remain in place.

Frame : Powder Coated AluminiumWire Size : 35mm2

Main Contacts : Intermittent 1000AContinuous 125A

Auxiliary Contacts : Continuous 20A

• Manufactured in Australia.

• Kits to suit popular mine site vehicles.

• Install with minimal engine bay modification.

• Models incorporate a battery isolator, starter isolator or both.

• Available with either a 175A or 350A ‘Jump Start Receptacle’.

• Pre-assembled.

• Switches clearly labelled.

• Powder-coated brackets.

Bat

tery

Loc

kout

Kits

MS-HL07

MS-LC03

19

BMS - Kits

Toyota Landcruiser - 70 Series V8 (diesel)MS-LC03Part No. Battery Isolator Starter Isolator Jump Start Receptacle (Amps)

MS-LC03 • • 175

MS-LC04 • — 175

MS-LC05 — • 175

MS-LC07 • • 350

MS-LC08 • — 350

MS-LC09 — • 350

Ford Ranger PX / Mazda BT50 - 2012 on

MS-FR07

Part No. Battery Isolator Starter Isolator Jump Start Receptacle (Amps)

MS-FR03 • • 175

MS-FR07 • • 350

Toyota Prado - 150 Series (diesel)

MS-PD03


MS-PD03 • • 175

MS-PD04 • — 175

MS-PD05 — • 175

MS-PD07 • • 350

MS-PD08 • — 350

MS-PD09 — • 350

Toyota Hi-Lux - 2005 on (diesel)MS-HL07


MS-HL03 • • 175

MS-HL04 • — 175

MS-HL05 — • 175

MS-HL07 • • 350

MS-HL08 • — 350

MS-HL09 — • 350

20

BMS - Kits

• Manufactured in Australia.

• Compact size.

• Fit on any vehicle.

• Kits to suit battery or starter isolation.

• Available with either a 175A or 350A ‘Jump Start Receptacle’.

• Engraved switch label included.

• Powder-coated brackets.

Bracket : Powder Coated AluminiumMain Contacts : Intermittent 1000A

Continuous 125AAuxiliary Contacts : Continuous 20A

Versatile & CompactManufactured in Australia the IONNIC Universal Lockout Kits provide an easy way to install battery or starter isolation switches.

Along with engraved labels, the lockouts are colour coded to industry standards clearly showing the difference between starter and battery circuits.

Kits include either 175A or 350A 'Jump Start Receptacle' conveniently attaching to the outside of the bracket.

The heavy duty mounting bracket is manufactured from 4mm powder coated aluminium and is designed to allow for multiple mounting options.

Uni

vers

al L

ocko

ut K

its

MSU-05

MSU-08

21

BMS - Kits

Universal Lockout Kit - 175A Jump StartPart No. Engraved Label Lockout Bracket Kits Contain:

1 x Universal mounting bracket 1 x 175A High current connector 1 x Single pole fixed handle BMS 75910B 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” 2 x 30mm button head M6 bolt

MSU-04 "BATTERY ISOLATOR" Red

MSU-05 "STARTER ISOLATOR" Yellow

Supplied in component form.

OR

OR

80m

m

54m

m

93mm120mm

Ø 9mm

13m

m

25m

m

15mm

112m

m

80m

m

35mmØ 10mm

30mm

Universal Lockout Kit - 350A Jump StartPart No. Engraved Label Lockout Bracket Kits Contain:

1 x Universal mounting bracket 1 x 350A High current connector 1 x Single pole fixed handle BMS 75910B 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” 2 x 40mm button head M6 bolt

MSU-08 "BATTERY ISOLATOR" Red

MSU-09 "STARTER ISOLATOR" Yellow

Supplied in component form.

35mm

30mm

Ø 10mm

Ø 9mm

13m

m

25m

m

15mm

126m

m

108m

m

80m

m

70m

m

93mm127mm

OR

OR

Contact Blocks

Multiple ActuatorsA variety of button types and sizes are available in both ranges of Emergency Stop Switches; momentary, latching, and lock-able actuators.

The Standard range has the additional option of a booted momentary version avail-able in 4 colours.

Both N/O & N/C contact blocks and combinations of each are available for the Standard and Heavy Duty ranges of Emergency Stop Switches.

Sealed EnclosuresAll enclosures utilise a sealing gasket between the lid and the base providing an ingress protection rating of IP65.

Standard Series Heavy Duty Series

Emergency Stop SwitchesStandard Duty 24

BA Series 26

Heavy Duty 28

24

KitsPart No. Enclosure Type Button Type Legend Contact Block Fig.

TMS01 Polymer - TMS15 Momentary - TMS11 Rectangle - TMS17 N/O & N/C - TMS10 1

TMS02 Polymer - TMS15 Latching Round - TMS18 N/O - ZEN-L1111, N/C - ZEN-L1121 1

TMS03 Polymer - TMS15 Push/Pull - TMS13 Rectangle - TMS17 N/O & N/C - TMS10 1

TMS08 Polymer - TMS15 Lockable - TMS21 Rectangle - TMS17 N/O & N/C - TMS10 1

TMS04 Metal - TMS14 Momentary - TMS11 Round - TMS18 N/O & N/C - TMS10 2

TMS05 Metal - TMS14 Latching - TMS12 Round - TMS18 N/O & N/C - TMS10 2

TMS06 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/O & N/C - TMS10 2

TMS31 Metal - TMS14 Latching - TMS12 Round - TMS18 N/C & N/C - TMS26 2

TMS32 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/C & N/C - TMS26 2

TMS39 NA (panel mount) Latching - TMS12 Rectangle - TMS17 N/O & N/C - TMS10 3

Assembly required.

TMS01, TMS02, TMS03, TMS08 TMS04, TMS05, TMS06, TMS31, TMS32 TMS39

Fig.1 Fig.2 Fig.3

• Available in kits. Components also available separately.

• Metal & polymer housings.

• Multiple actuator types available including locking version.

• Multiple contact blocks available.

• Custom legends available.


Sta

ndar

d D

uty

TMS08

TMS05 Voltage : 6-36VContacts : Silver AlloyButton : PolymerBody : TMS-14 Die-cast

TMS-15 PolycarbonateIngress Protection : IP65 excludes TMS39Operating Temperature : -25 °C to 70°C

Emergency Stop

Z Series contact blockT Series contact block

PG13.5mm

5mm

54m

m31

mm

68m

m

40mm

68mm

43mm31mm5mm40mm

Ideal for panel mounting

80mm

51mm

31mm

5mm

80mm

40mm

M20

25

TMS-15

TMS-16 TMS-17 TMS-18

TMS-11 TMS-12 TMS-13 TMS-21

TMS-27 TMS-28 TMS-29 TMS-30

T Series Contact Block - Single

T Series Contact Block - Dual

Z Series ZEN-L1111

Z Series ZEN-L1121 220S20

Emergency Stop

*Not compatible with TMS-15 when used with T Series contact blocks

ComponentsPart No. Description

TMS14 Enclosure - Metal. (T Series contact blocks only)

TMS15 Enclosure - Polymer

TMS11 Mushroom button - 40mm Momentary. Used in TMS01, TMS04 kits

TMS12 Mushroom button - 40mm Latching, turn to release. Used in TMS02, TMS05 kits

TMS13 Mushroom button - 40mm Push/Pull. Used in TMS03, TMS06 kits

TMS21 Mushroom button - 40mm Lockable, unlock to release. Used in TMS08 kit

TMS27* Booted button - 30mm Momentary Black

TMS28* Booted button - 30mm Momentary Green

TMS29* Booted button - 30mm Momentary Red

TMS30* Booted button - 30mm Momentary Yellow

TMS16 Legend Rectangle - “STOP”

TMS17 Legend Rectangle - “EMERGENCY STOP”

TMS18 Legend Round - “EMERGENCY STOP” - Yellow

TMS23 Contact block - Single - N/O. Mounts to switch

TMS24 Contact block - Single - N/C. Mounts to switch

TMS10 Contact block - Dual - N/O & N/C. Mounts to switch. Used in all TMS kits

TMS25 Contact block - Dual - 2 x N/O. Mounts to switch

TMS26 Contact block - Dual - 2 x N/C. Mounts to switch

ZEN-L1111 Contact block - Single - N/O. Mounts to enclosure base. (Not compatible with TMS14)

ZEN-L1121 Contact block - Single - N/C. Mounts to enclosure base. (Not compatible with TMS14)

220S20 Plug for TMS14 Metal enclosure

*Not compatible with TMS-15 when used with T Series contact blocks.

TMS-14

26

Emergency Stop

BA S

erie

s

Voltage : 6-36VCurrent Rating : 10AContact Type : 1 x N/O & 1 x N/CContacts : Silver AlloyButton : PolymerBody : PolycarbonateIngress Protection : IP65Operating Temperature : -25 °C to 70°C


• Supplied with 1 x N/O and 1 x N/C contact block.


BA-J184

BA-J174

ComponentsPart No. Description Color

BA-Z11 Contact block - Single - N/O. Mounts to enclosure base Green

BA-Z21 Contact block - Single - N/C. Mounts to enclosure base Red

BA SeriesPart No. Button Type

BA-J164 Push/Pull

BA-J174 Latching (Turn to Release)

BA-J184 Lockable

BA-J194 Momentary

PG13.5mm

50m

m

67mm

40mm

27m

m67

mm

BA-Z11 BA-Z21

Updates


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Updates

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28

Emergency Stop

Hea

vy D

uty

CHS5

CHS2

• Heavy duty.

• Available in kits. Components also available separately.

• Solid metal housings.


• Multiple contact blocks available.


KitsPart No. Enclosure Type Button Type Legend Contact Block

CHS2 75mm - TN11 68mm Lockable - T176P “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P

CHS3 75mm - TN11 68mm Momentary - T172 “STOP” - TJ34 N/O & N/C - T1P

CHS4 75mm - TN11 68mm Push/Pull - T176M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P, N/O & N/O - T2P

CHS1 55mm - TN01 68mm Push/Pull - T176M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P

CHS5 55mm - TN01 45mm Push/Pull - T129M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P

Assembly required.

Voltage : 6-36VContacts : Silver AlloyButton : Die-castHousing : Die-castIngress Protection : IP65Operating Temperature : -17 °C to 65°C

CHS5CHS1

Accepts 25mm gland

55m

m10

2mm

97mm

45mm

40m

m8m

m

Accepts 25mm gland

55m

m10

2mm

97mm

40m

m8m

m

68mm

CHS2, CHS3, CHS4

Accepts 25mm gland

102m

m

97mm

40m

m75

mm

8mm

68mm

CHS6

Accepts 25mm gland

102m

m

97mm

45mm

75m

m40

mm

8mm

29

Emergency Stop

ComponentsPart No. Description

TN01 Enclosure - Diecast 55mm

TN11 Enclosure - Diecast 75mm

T129M Button - 45mm Push/Pull. Used in CHS6, CHS5 kits

T172 Button - 68mm Momentary. Used in CHS3 kit

T176P Button - 68mm Lockable Push/Pull. Used in CHS2 kit

T176M Button - 68mm Push/Pull. Used in CHS1, CHS4 kits

T1P Contact block - N/O & N/C

T2P Contact block - N/O & N/O

T3P Contact block - N/C & N/C

TJ34 Legend - “STOP”

D2179-53CP Legend - “STOP PULL TO RESET”

TA88 Protective button insulator. Suits all heavy duty buttons

TN01

TN11

T129M T172 T176P T176M

T1P T2P T3P

TA88TJ34D2179-53CP

R.F. Remote ControlRadio Frequency (RF) remote control utilises radio frequency transmission to instantly pass data from one point to another without the restriction of physical wiring or cables.

RF does not require line of sight and does not have to be aimed at a specific point in order to be detected. RF is emitted in all directions from the transmitter and can pass through physical structures making it an extremely useful communication method.

Tipping PointAll fuel tankers are required to shutdown their electrical systems in the event of a roll over. Accuracy and reliability is paramount in this circumstance as a faulty or poorly designed sensor can lead to all truck electricals being turned off mid corner with disastrous results.

iROS uses a 2-axis accelerometer along with sophisticated software to monitor both angle and g-forces to determine if a rollover has really occurred before sending out the signal to turn off the power.

This same detection technology is also used in the iROS-T to help alert drivers to dangerous lean angles while raising their tipper bodies. A three staged warning gives the operator ample time to stop the body raising, potentially saving lives and equipment damage.

User ProgrammableThe Programmable Switch Panel is able to control up to 8 separate functions. Highly configurable, and featuring momentary or latching switch function, the user can select from multiple switch symbols stored in the memory of the unit to display on the integrated backlit LCD. The switch panel

and receiver mod-ules communicate using a dedicated CAN communica-tion protocol and can be expanded by connecting multiple receivers to the CAN line.

Switching SystemsProgrammable Switch Panel 32

Radio Remote Control 34

Rollover 36

Tipper 37

32

Switching Systems

Programmable Switch Panel System Integration

• User programmable LCD switch panel.

• Switch panel can control up to 8 separate functions.

• User selectable switch function symbols.

• Clean contacts.

• Efficient system wiring via CAN communication.

• Fixed or momentary outputs.

• Dimmable backlit switch panel.

• Epoxy sealed receivers.

• On-board diagnostics.

• Audible user feedback.

• Multi-voltage operation.

• Ability to add multiple receivers.

• Lightweight panel design - ideal for various mounting options.

Pro

gram

mab

le S

witch

Pan

el

PCS-01

PCS-02

+-

Voltage : 10-24VCurrent Rating : 10A max. per circuitPanel Material : ABS

The Programmable Switch Panel can be installed into any vehicle system and can control up to 8 separate functions per switch panel.

Each switch panel connects to multiple receivers via a single 3 core CAN data cable, the “backbone”.

A Deutsch “Y” piece connector is used to branch out from the “backbone” to the receivers which in turn can control up to 4 outputs each.

0462-201-1631

0462-201-1631103349

DT04-3P-P007

DT06-3S

DT06-3S

DT06-3S

W3S-1939W3S-1939

103349

33

Switching Systems

PCS-01 PCS-02

BMM-014

System ComponentsPart No. Description

PCS-01 Switch Panel

PCS-02 Receiver

103349 CAN data cable - metre

DT04-3P-P007 Deutsch ‘Y’ piece connector

W3S-1939 Blue wedge suit DT06-3S

DT04-3P Deutsch socket - 3 circuit

0460-202-1631 Gold pin - size 16 suit socket

DT06-3S Deutsch plug - 3 circuit

0462-201-1631 Gold socket - size 16 suit plug

BMM-013 Mount for PCS-01. Adhesive/bolt-down

BMM-014 Mount for PCS-01. Bolt-down

DT04-3P-P007 W3S-1939103349

127mm27mm

85m

m

86mm

95mm

27m

m48

mm

Ø5.5mmØ2.5mm

0462-201-16310460-202-1631DT04-3P DT06-3S BMM-013

34

Switching Systems

DIP Switches

Typical Range : 90 metres Frequency : 433 MHzCurrent Rating : 5A max. per outputBattery : Pendant 2 x AA

Fob 1 x CR2032Transmitter Battery Life : 100,000 ActivationsReceiver Cable Length : 300mmEncryption : Rolling Codes

• 4 output, user programmable remote switching system.

• 2 transmitter styles available: - Palm-sized fob - Heavy duty pendant

• Up to 90 metre range.

• Rolling codes, secure encryption.

• Multiple transmitters able to be paired with single receiver.

• All 4 outputs can be momentary or latching.

• Hard-wired interlock feature on 2 outputs.

KitsPart No. Voltage Transmitter Style Contents

R15-R12-F 12 Fob 1 x R1500-R12, 1 x R1000-TF4

R15-R24-F 24 Fob 1 x R1500-R24, 1 x R1000-TF4

R15-R12-P 12 Pendant 1 x R1500-R12, 1 x R1000-TR4

R15-R24-P 24 Pendant 1 x R1500-R24, 1 x R1000-TR4

Rad

io R

emot

e Con

trol

R1500-R12

R1000-TR4

R1000-TF4

Kits: R15-R12-F, R15-R24-F

Kits: R15-R12-P, R15-R24-P

DIP switches found inside receiver enclosure can be set to achieve either latching or momentary for each output respectively.

The Interlock Override inputs can be used to manually override outputs 1 and 2 only.

1 2 3 4

+-

R.F

. Pro

cess

or

Input 1

Input 2 Interlock Override

Input 1 Interlock Override

Input 2

Input 3

Input 4

35

Switching Systems

ComponentsPart No. Voltage Description

R1500-R12 12 Receiver

R1500-R24 24 Receiver

R1000-TF4 12-24 Transmitter - Fob style

R1000-TR4 12-24 Transmitter - Pendant style

R1500-R12, R1500-R24 R1000-TR4R1000-TF4

51mm

84m

m17

mm

Ø10mm174mm

62m

m54

mm

190mm

109mm

120mm

132mm

37m

m78

mm

Ø5mm

36

Switching Systems

RolloverPart No. Description

IROS AS2809 compliant rollover switch

Rol

love

r

• AS2809 compliant rollover switch.

• Solid state electronics.

• Microprocessor controlled.


• Senses vertical & horizontal axis through an accelerometer (angle and G-force sensing device).

• Conducts system self-tests without shutdown.

• EMF spike suppression.

Voltage : 10-30VHousing Material : Die-castCompliance : AS2809

114mm

55m

m89

mm

Intelligent Rollover Switch The iROS uses a 2 axis accelerometer to determine angle and g-force. The output will only be switched if all of the criteria for angle and motion are met and held for a set period.

The iROS has an input for a ‘System Test’ button that when pushed and held will activate the sensor to the rollover point, making testing a simple task.

Compliant to AS2809, the iROS will activate any of the remotely switched battery isolation switches commonly used on the Australian market.

2

FLAMMABLEGAS FLAMMABLE

3

37

Switching Systems

TipperPart No. Description

IROS-T Kit includes sensor unit & connector, display and 1.8m harness

IROS-T-USB Proprietary cable required to program iROS-T. Includes software disc

• Determines when there’s an unsafe lean on a raised tipper body.

• Solid state electronics.

• Microprocessor controlled.


• Datalogs the last 15 activations.

• Conducts system self-tests. Tipper

Voltage : 10-30VHousing Material : Die-castConnector Ingress Protection : IP65

Tipper SafetyThe iROS-T (intelligent roll over switch - tipper) warns the driver of a potentially unsafe lean on a tipper body as it is being raised.

The supplied dash mounted display indicates system status and angle warnings with the 3rd (and highest) level activating an output for an external alarm or control.

Each iROS-T requires the three warning angles to be programmed into the unit once installed. This requires the iROS-T cable and PC compatible software (supplied).

This software also allows access to the data logs of the last 15 activations.

114mm

55m

m89

mm

IROS-T-USBIROS-T

80mm

40mm

Display

Environmentally SealedThe Environmentally Sealed range of Toggle Switches are built to withstand the harshest of environments and are sealed to Military Specification MIL-STD-108E for an ingress rating of IP68 . Environmentally Sealed tog-gles are Ideal for controlling critical switching functions ensuring reliable operation in even the most challenging of applications.

‘O’ Ring SealThe Heavy & Standard Duty range of Toggle Switches feature an ‘O’ ring seal at the base of the actuator shaft providing increased environmental protection.

AccessoriesA range of accessories including connectors, switch guards, half and full silicone protective boots, and a name plate are available to suit the Standard Duty, Heavy Duty and Environmentally Sealed toggle switches. Both the switch guards and toggle boots are available in a various colour options with some models conform-ing to Military-specification for those applications requiring the highest quality.

The Combo Breaker/Switch have an integrated circuit breaker eliminating the need for extra circuit protection.

Available in 5, 10, 15, 20 Amperages the Combo Breaker/Switch functions as a normal switch but will ‘trip’ in an overload or short circuit situation.

Combo Breaker/Switch

Toggle SwitchesEnvironmentally Sealed 40

Heavy Duty 42

Specials 45

Standard Duty 46

Combo Breaker/Switch 48

40

Toggle

• Environmentally sealed to Military Specification MIL-STD-108E.

• Single & double pole circuitry.

• 2 & 3 position maintained, & momentary toggle action.

• UL recognised. CSA certified.

• Up to 250V AC operation.

• Thermoset molding materials meet flame-retardant requirements.

• Flexible silicone sealed interface between frame and lever.

Normally Open ContactAction Wiring Diagram Notes Voltage Terminal Part No.

OFF

ON

0

Single Pole 12-24 Screw MTS403

OFF

ON

0

Double Pole 12-24 Screw MTS404

OFF

Mom.ON

0


Enviro

nmen

tally

Sea

led

Voltage : 12-24VCurrent Rating @ 28V (Resistive Load) : 20A

Momentary 15AContacts : Silver AlloyIngress Protection : IP68Operating Temperature : -46 °C to 66°CApprovals : UL, CSA

Seal MIL-STD-108E

MTS-508

MTS-302

MTS-111

MTS-404

MTS-404

MTS-402

MTS-508

With TS001-BLU boot fitted

With 8497K1 switch guard fitted

Double Pole

33mm

22m

m

60m

m

31m

m

12mm

Single Pole

58m

m

29m

m

29mm

15m

mØ12mm

41

Toggle

Change-over ContactAction Wiring Diagram Notes Voltage Terminal Part No.

ON

ON

0


ON

ON

0


Change-over Contact II - O - IAction Wiring Diagram Notes Voltage Terminal Part No.

ON

OFF

ON

0


ON

OFF

ON

0


ON

OFF

Mom.ON

0


Mom.ON

OFF

Mom.ON

0


Mom.ON

OFF

Mom.ON

0


42

Toggle

Normally Closed ContactAction Wiring Diagram Notes Voltage Terminal Part No.

ON

Mom.OFF

0

Double Pole 12-24 Blade TS509E

Hea

vy D

uty

• Single, double & triple pole models available.


• Blade & screw terminals.

• Shaft sealed by ‘O’ ring.

• Wide variety of switching configurations.

• Slow-make, slow-break contact mechanism.

TS402A

TS403A

ST325EF

TS101E

Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VBody : PhenolicActuator & Bushing : Nickel Plated BrassContacts : Silver AlloyApprovals : UL, CSA

ST325EF

TS402ATS101A

With TS002 half bootWith ST0579 switch guard

Double Pole

Ø12mm

20m

m 48m

m

34mm20

mm

34mm

Single Pole

29mm

44m

m

16m

m16

mm

Ø12mm

43

Toggle


OFF

ON

0

Single Pole 12-24

Screw TS403A

Blade TS403E

OFF

ON

0

Double Pole 12-24

Screw TS404A

Blade TS404E

OFF

Mom.ON

0

Single Pole 12-24 Screw TS508A

OFF

Mom.ON

0

Double Pole 12-24 Solder TS510S


ON

ON

0

Single Pole 12-24

Screw TS401A

Blade TS401E

ON

ON

0

Double Pole 12-24

Screw TS402A

Blade TS402E

ON

Mom.ON

0

Single Pole 12-24 Blade TS501E

ON

Mom.ON

0

Double Pole 12-24 Blade TS502E

44

Toggle


ON

OFF

ON

0

Single Pole 12-24

Screw TS101A

Blade TS101E

ON

OFF

ON

0

Double Pole 12-24

Screw TS102A

Blade TS102E

ON

OFF

ON

0

Triple Pole 12-24 Blade ST325EF

Mom.ON

OFF

Mom.ON

0

Single Pole 12-24

Screw TS301A

Blade TS301E

Mom.ON

OFF

Mom.ON

0

Double Pole 12-24

Screw TS302A

Blade TS302E

45

Toggle

• Single & double pole models.



• PVC coating for enhanced sealing and protection from the elements.

Voltage : 12-24VCurrent Rating : 25A @ 12V, 15A @ 24VBody : PhenolicActuator & Bushing : Nickel Plated BrassContacts : Silver Alloy

Specials

21mm52

mm

Ø12mm

203m

m

32mm

34m

m

19mm81mm

Ø12mm

20mm

48m

m20

3mm

32mm

Ø12mm

PVC CoatedAction Wiring Diagram Notes Voltage Terminal Part No.

OFF

ON

0

Single Pole 12-24 200mm Lead 5582-10

Mom.ON

OFF

Mom.ON

0

Single Pole 12-24 200mm Lead 55021-07

Extended LeverAction Wiring Diagram Notes Voltage Terminal Part No.

Mom.ON

OFF

Mom.ON

0Double Pole

38mm Lever12-24 Blade 55065-02

55802-10 55021-07

55065-02

55021-07

46

Toggle


OFF

ON

0

Single Pole 12-24 Blade TB403E

OFF

ON

0

Double Pole 12-24 Blade TB404E

OFF

Mom.ON

0


TB102E

TB404E

TB101E

TB403E

Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VBody : PBT +15% Glass FibreActuator & Bushing : Nickel Plated BrassContacts : Silver Alloy

• Single & double pole models available.



• Wide variety of switching options.

With P23 name plate With TB001-BLK toggle boot

Sta

ndar

d D

uty

Double Pole

34mm

20m

m19

mm 49

mm

Ø12mm

Single Pole

29mm16m

m15

mm

48m

m

Ø12mm

TB102E TB101E

47

Toggle


ON

ON

0


ON

ON

0



ON

OFF

ON

0


Mom.ON

OFF

Mom.ON

0


Mom.ON

OFF

Mom.ON

0


48

Toggle

• Integrated circuit breaker. Will ‘trip’ in an overload or short circuit situation.

• Compact size.

• Broad operating temperature.

• Ideal for passenger cars, trucks, buses, RV's, portable generators.

Operating Temperature : -20°C to 65°CMaterial : ThermoplasticApprovals : UL1077, CSAC

ombo

Bre

aker

/Sw

itch

CBW31-15

Normally Open ContactAction Wiring Diagram Notes Voltage Terminal Circuit Breaker Rating (Amps) Part No.

OFF

ON

0

Single Pole 12-24 Screw

5 CBW31-5

10 CBW31-10

15 CBW31-15

20 CBW31-20

Switch & Circuit Breaker Combined

The Combo Breaker/Switch has an integrated circuit breaker eliminating the

need for extra circuit protection.

The Combo Breaker/Switch functions as a normal toggle switch but will ‘trip’ in an

overload or short circuit situation.

To reset the switch simply flick the toggle back to it’s closed (on) position.

‘Trips’ when overload/short circuit detected.

Manually reset

switch.

40m

m

35mm

65m

m

Ø12mm

18m

m

49

Toggle

Accessories - ToggleDescription Part No.

Switch Guard - Red - Cutler Hammer

For use with two position switches only.8497K1

Switch Guard - Carbon Fibre

For use with two position

switches only.

ST0574

Switch Guard - Blue ST0575

Switch Guard - Green ST0576

Switch Guard - Black ST0577

Switch Guard - Red ST0578

Switch Guard - Yellow ST0579

Name Plate - OFF/ON P23

Silicone lip for enhanced sealing

Full Toggle Boot - Grey Silicone TS001

Full Toggle Boot - Blue Silicone TS001-BLU

Full Toggle Boot - Red Silicone TS001-RED

Full Toggle Boot - Yellow Silicone TS001-YEL

Half Toggle Boot - Grey Silicone TS002

Full Toggle Boot - Black Silicone TB001-BLK

6 Contact Terminal Block

Suits Blade Terminal, Double Pole Heavy Duty & Standard Duty Toggle Switches

TSH

AMP™ Terminal to suit 160927-4

SWF ™ CompatibleThe 444 & 777 Series can be used as direct replacements for the SWF™ range of switches and accessories.

Rocker switches are available in two body sizes:

IlluminationFunction (when the circuit is activated) and Location (when dash board lights are on) illumination options are available in both 444 and 777 series with the latter using integrated LEDs.

The Contura series has integrated LED illumination that is wired independently allowing the installer to determine which option is best suited to their application.

Rocker Switch Sizes

444 & 777 Series

22mm

44

mm

Mounting Dimemsions

Contura & G Series

22mm

37m

m

Mounting Dimemsions

Rocker SwitchesContura Series 52

G Series 58

444 & 777 Series 60

52

Rocker

Con

tura

Ser

ies

• 2 actuator designs to select from.

• LED illumination, rated to 100,000 hours.

• Illumination wired independent of switching circuit.

• Ideal for marine applications.

• Custom symbols for R Series.

• Environmentally sealed to IP66 (face only).

R403-12R-L

V403

R403-12RR

Current Rating : 20A @ 4-14V, 15A @ 15-28VActuator : Nylon 66Body : PolyesterContacts : Silver AlloyIngress Protection : IP66 (on face only)Approvals : UL, CSA, VDE

V101-24RR

LED Illumination

30m

m11

mm

22mm

37m

m

Mou

ntin

gD

imen

sion

s

24mm

35mm21mm

50mm

6.3mm

30m

m11

mm

22mm

37m

m

Mou

ntin

gD

imen

sion

s

24mm

35mm21mm

50mm

6.3mmDouble

IlluminationNo

IlluminationSingle

Illumination Locking

R Series

V Series

Specifying Actuator SymbolPrinted actuator symbols are only available with the R Series rocker switches.

The ‘XX’ at the end of the part number specifies the

symbol, if required, on the actuator.

All illuminated Contura Series rocker switches are supplied with a plain window actuator if unspecified.

Actuator symbols are found on pages 55 & 56.

R404-24A-XX

Demister RXXX-XX-28

Default at Rest Position (off)

Single Double

Illumination provided by LEDs. LEDs determine colour of

illumination.

53

Rocker

Normally Closed ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series

ON

Mom.OFF

0

3

2

Single Pole Nil 12-24 R509 V509

Change-over ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series

ON

ON

0

1 3

2

4 6

5

Double Pole Nil 12-24 R402 V402

ON

ONDouble Pole Red

12 R402-12RR V402-12RR

24 R402-24RR V402-24RR

Normally Open ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series

OFF

ON

0

+8

-7

3

2

Single Pole

Nil 12-24 R403 V403

Amber12 R403-12A-XX V403-12A

24 R403-24A-XX V403-24A

Green12 R403-12G-XX V403-12G

24 R403-24G-XX V403-24G

Red12 R403-12R-XX V403-12R

For dual illumination, use R402-12RR / V402-12RR. 24 R403-24R-XX V403-24R

OFF

ON

0

+8

-7

3

2

Single Pole

Lock Out (I)Red 12 R403-12R-L —

OFF

ON

0

+8

-7

3

2

6

5

Double Pole

Nil 12-24 R404 V404

Amber12 R404-12A-XX V404-12A

24 R404-24A-XX V404-24A

Red12 R404-12R-XX V404-12R

24 R404-24R-XX V404-24R

OFF

Mom.ON

0

+8

-7

3

2

Single Pole

Nil 12-24 R508 V508

Red12 R508-12R-XX V508-12R

24 R508-24R-XX V508-24R

OFF

ON

ON Collective

0

+8

-7

3

2

6

5

Double Pole

Nil 12-24 R511 V511

Red 12 R511-12R-XX V511-12R

0

1 3

2

4 6

5

+8

-7

+10

-9

54

Rocker

Accessories - Contura SeriesDescription Illumination Voltage Part No.

Warning Lamp Panel

2 WindowRed

12 R001

24 R002

Socket Housing

8 ContactVCH

AMP™ Terminal to suit 12015870L

Socket Housing

10 ContactVCH-2

AMP™ Terminal to suit 12015870L

Mounting Panels

Middle Section VMM

End Section VME

1 Switch VMS

3 Switch VMS-3

Blanking Plate VHP

Removal Tool

Releases switch body from mounting panel & removing actuator from

switch body

VRT

Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage R Series V Series

ON

OFF

ON

0

+8

-7

1 3

2

Single Pole

Nil 12-24 R101 V101

Red 24 R101-24RR-XX V101-24RR

ON

OFF

ON

+10

-9

0

+8

-7

1 3

2

4 6

5

Double Pole

Nil 12-24 R102 V102

Green12 R102-12GG-XX V102-12GG

24 R102-24GG-XX V102-24GG

Red12 R102-12RR-XX V102-12RR

24 R102-24RR-XX V102-24RR

Once both removal tools are

firmly in place, the switch can

be expelled from panel as shown.

55

Rocker

Actuator - Solid ColourColour Description Part No.

R Series Actuator No Window - Black R2-0

R Series Actuator No Window - Grey R2-0G

R Series Actuator No Window - Red R2-0R

R Series Actuator No Window - White R2-0W

R Series Actuator Window - Black R2-1

R Series Actuator Double Window - Black R2-2

R2-0G

R2-0R R2-0W

Specifying Actuator SymbolPrinted actuator symbols are only available with the R Series rocker switches.

The ‘XX’ at the end of the part number specifies the symbol, if required, on the actuator.

Only a select number symbols are available for double window actuators. See product description.

All illuminated Contura Series rockers switches are supplied with a plain window actuator if unspecified.

R404-24A-XX

Removing Actuator From Switch

Firmly insert forked end of the removal tool (VRT), flat side down, in between the bottom of the actuator and the top of the switch body as shown.

The forks of the removal tool should disengage the 2 prongs allowing the actuator to separate from switch body.

To attach new actuator simply insert centre post into switch body as shown and push on firmly.

Actuator - SymbolSymbol Description 0°

Windscreen Wipers RXXX-XX-21

Windscreen Washer RXXX-XX-08


Spot Light RXXX-XX-09

High Beam RXXX-XX-10

HeadlampsAvailable for double window actuators

RXXX-XX-15

Side Marker Lamps RXXX-XX-14

Fog Lights RXXX-XX-13

Fog Warning Lamp RXXX-XX-05

Front Lamps RXXX-XX-31

Rear Lamps RXXX-XX-32

Service Lamps RXXX-XX-03

Search Lamp RXXX-XX-01

56

Rocker InternetActuator - SymbolSymbol Description 0°

WorklampsAvailable for double window actuators

RXXX-XX-22

Worklamp Left RXXX-XX-25

Worklamp Right RXXX-XX-26

Interior Light RXXX-XX-18

R Reverse Light RXXX-XX-34

Rotating BeaconAvailable for double window actuators

RXXX-XX-19

Strobe Lights RXXX-XX-24

Hazard LightsAvailable for double window actuators

RXXX-XX-17

Fan RXXX-XX-07

Air ConditioningAvailable for double window actuators

RXXX-XX-11

Demister RXXX-XX-28

Differential Lock RXXX-XX-06

Dolly Lock RXXX-XX-45

Left Arrow RXXX-XX-23

Raise RXXX-XX-33

Raise/LowerAvailable for double window actuators

RXXX-XX-38

Increase Speed RXXX-XX-16


Air Filter RXXX-XX-04

Transmission Oil Temperature RXXX-XX-12

Water Temperature RXXX-XX-20

Engine Oil Pressure RXXX-XX-27

Auxiliary Fuel RXXX-XX-29

Traction Control System RXXX-XX-42

Horn RXXX-XX-02

Window Lifter RXXX-XX-41

GATE Tail Gate RXXX-XX-37

Stairs Down/Up RXXX-XX-46

Bilge Pump RXXX-XX-43

Bilge Blower RXXX-XX-44

AuxiliaryAvailable for double window actuators

RXXX-XX-30

Yard RXXX-XX-35

Power Take Off RXXX-XX-36

System RXXX-XX-39

Anti-Lock Brakes RXXX-XX-40

ionnic.com


• Keep up to date with the latest product releases.

• Compare products.• Download catalogues or technical

information.

Internet Internet

ionnic.com

58

Rocker

Normally Open ContactAction Wiring Diagram Notes Illumination Voltage Part No.

OFF

ON

0

3

2

Single Pole Nil 12-24 G403

OFF

ON

0

3

2

6

5

Double Pole Nil 12-24 G404

G S

erie

s

• Textured non-slip actuators.

• Push on blade terminals.

• Compatible with Contura mounting panels.

Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VActuator : Nylon 66Body : PhenolicContacts : Silver AlloyApprovals : UL, CSA, VDE

G Series rocker switches are compatible with mounting panels, see page 54. With TSH Terminal block.

9mm25mm 44mm

35mm

30m

m

22mm

37m

m

Mou

ntin

gD

imen

sion

s

6.3mm

30m

m11

mm

22mm

37m

m

Mou

ntin

gD

imen

sion

s

24mm

35mm21mm

50mm

6.3mmØ

59

Rocker

Change-over ContactAction Wiring Diagram Notes Illumination Voltage Part No.

ON

ON

0

1 3

2

4 6

5


Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage Part No.

ON

OFF

ON

0

1 3

2

Single Pole Nil 12-24 G101

ON

OFF

ON

0

1 3

2

4 6

5


Accessories - G SeriesDescription Part No.

6 Contact Terminal Block. Suits all G Series switches TSH

AMP™ Terminal to suit 605001BL2

60

Rocker

39m

m11

mm

42mm22mm

50mm26mm

6.3mm

45m

m5m

m

40mm22mm

50mm26mm

6.3mm

23mm

44m

m

Mou

ntin

gD

imen

sion

s

44

4 &

777 S

erie

s

• Replaceable LED or incandescent lamps for 444 Series.

• Integrated LED illumination in 777 Series.

• SWF™ compatible.

• Hundreds of switch configurations.

• Hundreds of symbol options.

Current Rating : 16A @ 12V, 8A @ 24VActuator : PA6Body : PolyacetalContacts : Silver alloyIngress Protection : 444 Series IP53

777 Series IP55

Default at Rest Position (off)

777 Series444 Series

Illumination

Lamp circuit is wired independent of switch circuit.

All the 444 Series featuring illumination come standard with incandescent lamps. Replacement LEDs are available for the 444 Series and can be found on page 69.

All the 777 Series featuring illumination use integrated LEDs.

Switches not supplied with inserts.

39m

m11

mm

42mm22mm

50mm26mm

6.3mm

45m

m5m

m

40mm22mm

50mm26mm

6.3mm

23mm

44m

m

Mou

ntin

gD

imen

sion

s

39m

m11

mm

42mm22mm

50mm26mm

6.3mm

45m

m5m

m

40mm22mm

50mm26mm

6.3mm

23mm

44m

m

Mou

ntin

gD

imen

sion

s

444 Series

444 Series 777 Series

777 Series

Nil

Function

Location

Function +

Location

Illuminates constantly while the park/head lights are active.

Illuminates when switch is activated.

No lighting option.

Illuminates constantly while the park/head lights are active. When switch is activated the illumination becomes brighter indicating the circuit is active.

Availablility

Part No. Part No.

444109 777109

non-stock item

in-stock item

Due to the extensive range of combinations manufactured not all of the listed switches

are available from local stock holdings.

Italic part numbers are available by special order only and a lead time will apply.

We are constantly adding to the locally held stock. To confirm which part numbers are

currently held as local stock lines please visit ionnic.com to download the current list.

61

Rocker

Normally Open ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

OFF

ONSingle Pole

Nil 12-24 444000 777000

Function12 444001 —

24 444002 —

Location12 444003 777003

24 444004 777004

Function +

Location

12 444005 777005

24 444006 777006

OFF

ON

Single Pole

Lock Out (0) & (I)

Nil 12-24 444174 777174


24 444176 —

Location12 444177 777177

24 444178 777178

Function +

Location

12 444179 —

24 444180 —

OFF

ON

Single Pole

Dual Terminal

Nil 12-24 444012 777012


24 444014 —

Location12 444015 777015

24 444016 777016

Function +

Location

12 444017 777017

24 444018 777018

OFF

ON

Single Pole

Lock Out (I)

Nil 12-24 444167 777167


24 444169 —

Location12 444170 777170

24 444171 777171

Function +

Location

12 444172 —

24 444173 —

OFF

Mom.ONSingle Pole

Nil 12-24 444007 777007


24 444009 —

Location12 444010 777010

24 444011 777011

Function +

Location

12 — 777800

24 — 777801

OFF

Mom.ON

Single Pole

Lock Out (I)

Nil 12-24 444160 777160


24 444162 —

Location12 444163 777163

24 444164 777164

Function +

Location

12 444165 —

24 444166 —

OFF

Mom.ONDouble Pole

Nil 12-24 444127 777127


24 444129 —

Location12 444130 777130

24 444131 777131

Function +

Location

12 — 777802

24 — 777803

62

Rocker

Change-over ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

ON

ONSingle Pole

Nil 12-24 444019 777019


24 444021 —

Location12 444022 777022

24 444023 777023

Function +

Location

12 444024 777024

24 444025 777025

ON

ONDouble Pole

Nil 12-24 444105 777105


24 444107 —

Location12 444108 777108

24 444109 777109

Function +

Location

12 444110 777110

24 444111 777111

ON

ON

Double Pole

Lock Out (I)

Nil 12-24 444233 777233


24 444235 —

Location12 444236 777236

24 444237 777237

Function +

Location

12 444238 —

24 444239 —

ON

ON

Double Pole

Lock Out (O & I)

Nil 12-24 444181 777181


24 444183 —

Location12 444184 777184

24 444185 777185

Function +

Location

12 444186 —

24 444187 —

ON

Mom.ONDouble Pole

Nil 12-24 444197 777197


24 444199 —

Location12 444200 777200

24 444201 777201

Function +

Location

12 — 777804

24 — 777805

ON

ON

Double Pole

+/- Switch

Nil 12-24 — 777122

Function12 — —

24 — —

Location12 — 777125

24 — 777126

Function +

Location

12 — 777806

24 — 777807

63

Rocker

No Contact / Change-over ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

OFF

ON

ON

Single Pole

Nil 12-24 444026 777026


24 444028 —

Location12 444029 777029

24 444030 777030

Function +

Location

12 444031 777031

24 444032 777032

Refer to

Comments

Single Pole

Used for one speed wiper motor and washer.

Includes park circuit.

Lock Out (I)31b = Park Circuit 53 = Motor 53a = Positive P = Pump

Nil 12-24 444202 777202


24 444204 —

Location12 444205 777205

24 444206 777206

Function +

Location

12 444207 —

24 444208 —

ON

ON

ON

Double Pole

Nil 12-24 444095 777095


24 444097 —

Location12 444098 777098

24 444099 777099

Function +

Location

12 — 777814

24 — 777815

OFF

ON

ON

Double Pole

Special

Headlamp

Nil 12-24 444085 777085


24 444087 —

Location12 444088 777088

24 444089 777089

Function +

Location

12 444138 777138

24 444137 777137

OFF

ON

Mom.ON

Double Pole

Special

Wiper/Washer

Lock Out (I)

Nil 12-24 444264 777264


24 444266 —

Location12 444267 777267

24 444268 777268

Function +

Location

12 444269 —

24 444270 —

OFF

ON

ON

Double Pole

Special

Nil 12-24 444139 777139


24 444141 —

Location12 444142 777142

24 444143 777143

Function +

Location

12 444144 777144

24 444145 777145

ON

ON

Mom.ON

Double Pole

Special

Nil 12-24 444240 777240


24 444242 —

Location12 444243 777243

24 444244 777244

Function +

Location

12 444245 777245

24 444246 777246

64

Rocker

Change-over Contact I - O - IIAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Mom.ON

OFF

Mom.ON

Single Pole

Nil 12-24 444065 777065


24 444067 —

Location12 444068 777068

24 444069 777069

Function +

Location

12 — 777818

24 — 777819

Mom.ON

OFF

Mom.ON

Single Pole

Lock Out (II - 0)

Nil 12-24 444286 777286


24 444288 —

Location12 444289 777289

24 444290 777290

Function +

Location

12 — —

24 — —

ON

OFF

ON

Double Pole

Nil 12-24 444050 777050


24 444052 —

Location12 444053 777053

24 444054 777054

Function +

Location

12 — 777822

24 — 777823

Mom.ON

OFF

ON

Double Pole

Nil 12-24 444060 777060


24 444062 —

Location12 444063 777063

24 444064 777064

Function +

Location

12 — 777824

24 — 777825

Mom.ON

OFF

Mom.ON

Double Pole

Nil 12-24 444055 777055


24 444057 —

Location12 444058 777058

24 444059 777059

Function +

Location

12 — 777826

24 — 777827

ON

OFF

ON

Double Pole

Special

Nil 12-24 444070 777070


24 444072 —

Location12 444073 777073

24 444074 777074

Function +

Location

12 — 777828

24 — 777829

Mom.ON

ON

Mom.ON

Double Pole

Special

Nil 12-24 444211 777211


24 444213 —

Location12 444214 777214

24 444215 777215

Function +

Location

12 444216 777216

24 444217 777217

65

Rocker

Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

ON

OFF

ON

Single Pole

Nil 12-24 444146 777146


24 444148 —

Location12 444149 777149

24 444150 777150

Function +

Location

12 — 777816

24 — 777817

Mom.ON

ON

ON

Double Pole

Special

Nil 12-24 444151 777151


24 444153 —

Location12 444154 777154

24 444155 777155

Function +

Location

12 — 777820

24 — 777821

Double Change-over II - O - IAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Refer to

Comments

Single Pole

Used for two speed wiper motor.

Includes park circuit.31b = Park Circuit 53 = High Speed 53a = Positive 53b = Low Speed

Nil 12-24 444045 777045


24 444047 —

Location12 444048 777048

24 444049 777049

Function +

Location

12 — 777830

24 — 777831

Refer to

Comments

Double Pole

Special

Nil 12-24 444090 777090


24 444092 —

Location12 444093 777093

24 444094 777094

Function +

Location

12 — 777834

24 — 777835

ON

ON

ON

Single Pole

Nil 12-24 — 777226

Function12 — —

24 — —


24 — 777230

Function +

Location

12 — 777231

24 — 777232

Change-over Contact I - O - II cont.

Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Mom.ON

OFF

Mom.ON

Double Pole

Special

Nil 12-24 — 777255

Function12 — —

24 — —


24 — 777259

Function +

Location

12 — 777260

24 — 777261

66

Rocker

Change-over / Contact MomentaryAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

ON

ON

Mom.ON

Double Pole

Special

31b = Park Circuit 53 = Motor 53a = Positive P = Pump

Nil 12-24 444112 777112


24 444114 —

Location12 444115 777115

24 444116 777116

Function +

Location

12 — 777832

24 — 777833

OFF

ON

Mom.ON

Double Pole

Special

Nil 12-24 — 777117

Function12 — 777120

24 — 777121

Location12 — —

24 — —

Function +

Location

12 — 777836

24 — 777837

OFF

Mom.ONDouble Pole

Contact 7 = 5W max.

Nil 12-24 — 777132

Function12 — —

24 — —


24 — 777136

Function +

Location

12 — 777808

24 — 777809

2 Contacts in SeriesAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

OFF

ON

ON

Double Pole

For use with Headlights

Nil 12-24 444080 777080


24 444082 —

Location12 444083 777083

24 444084 777084

Function +

Location

12 444209 777209

24 444210 777210

OFF

ON

ON

Double Pole

Nil 12-24 444075 777075


24 444077 —

Location12 444078 777078

24 444079 777079

Function +

Location

12 — 777838

24 — 777839

Double Change-over I - O - IIAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Refer to

Comments

Double Pole

Special

Nil 12-24 444100 777100


24 444102 —

Location12 444103 777103

24 444104 777104

Function +

Location

12 — 777840

24 — 777841

67

Rocker

SelectorAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Refer to

Comments

Double Pole

One Pole N/O One Pole N/C

Nil 12-24 444033 777033


24 444035 —

Location12 444036 777036

24 444037 777037

Function +

Location

12 444038 777038

24 444039 777039

Refer to

Comments

Double Pole

Momentary

One Pole N/O One Pole N/C

Nil 12-24 444040 777040


24 444042 —

Location12 444043 777043

24 444044 777044

Function +

Location

12 — 777810

24 — 777811

ON

ONDouble Pole

Nil 12-24 444271 777271


24 444273 —

Location12 444274 777274

24 444275 777275

Function +

Location

12 444276 777276

24 444277 777277

ON

Mom.ON

Double Pole

Momentary

Nil 12-24 — 777279

Function12 — —

24 — —


24 — 777283

Function +

Location

12 — 777812

24 — 777813

68

Rocker

Hazard Warning OnlyAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

OFF

ON

Single Pole

Special

10A

Function 24 444218 —

OFF

Mom.ON

Single Pole

Special

10A


OFF

ON

Single Pole

Special

10A

Lock Position (I)

Function

12 444219-12V —

24 444219 —

ON

ON

Single Pole

Special

10A


ON

ON

Double Pole

Special

10A

Function

12 444262 —

24 444263 —

Refer to

Diagram

Double Pole

SpecialContact 6-2 & 6-8 = 10A

Remainder = 5A

Function

12 444190 777190

24 444191 777191

Refer to

Diagram

Double Pole


Remainder = 5A

Function

12 444192 —

24 444193 —

Refer to

Diagram

Double Pole


Remainder = 5A

Function

12 444194 —

24 444195 —

Refer to

Diagram

Double Pole

Special

Lock Position (I)Contact 4-2 & 6-8 = 10A

Remainder = 5A


69

Rocker

Accessories - 444 & 777 SeriesDescription Illumination Voltage 444 Series 777 Series

444 Series Warning Lamp Panel

2 Lamp

Incandescent

12 611502 —

24 611503 —

777 Series Warning Lamp Panel

1 Lamp

LED

12 — 633500

24 — 633501

777 Series

Warning Lamp Panel

2 Lamp

LED

12 — 633502

24 — 633503

444 Series Replacement Lamp

Incorporating Holder

Incandescent12 696956 —

24 696710 —

LED12 627081 —

24 627082 —

444 Series Socket Housing

8 Contact696289 —

AMP™ Terminal to suit 160927-4 —

444 Series Lamp Holder

Connector Housing613328 —

AMP™ Terminal to suit 160927-4 —

777 Series Socket Housing

12 Contact

— 689790

AMP™ Terminal to suit — 925575-2

444 & 777 Series Mounting Panel

Middle Section 694801

End Section 694802

Blanking Plate 696273

3 Switch 695502

6 Switch 695902

70

Rocker

Insert AvailabilityDue to the extensive range of combinations manufactured not all of the listed inserts are available from local stock holdings.


Minimum order quantities may apply.

We are constantly adding to the locally held stock. To confirm which part numbers are currently held as local stock lines please visit ionnic.com to download the current list.

No Symbol

Symbol Description Colour 0° 90° 180° 270°

Blank Black 896620

Blank Blue 895620

Blank Green 896650

Blank Dk Green 894645

Blank Orange 896320

Blank Red 896615

Blank Dk Red 894646

Blank White 896100

Blank Yellow 896610

Wiper Washer

Windscreen Wiper

Black 896611 896401

Green 896625 894719 896416 895116

Intermittent Wiper Green 896394 896718 896409

Windscreen Wiper

Washer

Black 896801 892787 894763

Green 896603 897010 895117

Yellow 895107

Wiper Washer cont.


Windscreen Washer

Black 894706 894703

Green 896627 894720 895118

Yellow 895109

Rear Window Wiper Green 896307 894400 896136 893306

Rear Window Washer Green 896305

Rear Window Wiper

Washer

Black 892776

Green 894769 897007

Orange 893063

White 892704

Rear Window Interval Wiper

Green 896109

Headlamp Wiper

WasherGreen 896647 896408

Headlamp Washer Green 895112

non-stock item

in-stock item

Green 896627 894720

Yellow 896609 895180

444 Series InsertsSwitches not supplied with inserts.

Symbol inserts available in categories such as lighting, heating & ventilation and drives.

Many inserts are available in 4 orientations for situations when switch mounting needs to be horizontal or even upside down. Multiple colours available.

Insert Rotations

0o 90o 180o 270o

Yellow Black 892348

Black 894746

COMMSBATTERY

LOWOrange 896320-CBL

71

Rocker

Lighting


Light

Black 896619

Green 896648 893304 896400 894782

High Beam

Blue 896169 895195

Dk Blue 894788 894770 894787

Green 896189

Dipped Beam Green 896303 892480 893303

Masked Headlamp Green 896655

Side Marker Lamps Green 896654 891879 896336

Side Marker Lamps

Green 895105

Yellow 894493 895373

Position Lamp Green 896424

Position Lamp Blue 896484

Fog Lamp

Green 896649 895181 896414 894799

Yellow 896148

Fog Lamp Green 895433

Fog Warning

Lamp

Green 896626 896417

Yellow 896609 895180 896404 894798

Fog Warning

LampYellow 896146

Service Lamp Yellow 893631

General Service Lamp

Black 896601

Green 896473 894401 896134

Lighting cont.


Rear General

Service Lamp

Black 896600

Green 896472

Red 895106

Worklamp

Black 896312 896192

Green 896313 894738 897008

Orange 896151 894433 893070

Yellow 895402 891978

Yellow Black 894474

Worklamp

Black 895426

Green 894767 894768 894428

Orange 896137 894705

Yellow 895401 894714

Yellow Black 894475

Service Lamp Up-Down Yellow 892896


Adjustable

Green 894708

Orange 892889

Cargo Area

Lighting

Orange 892870

Yellow 894485

Loading Floor Lamp

Black 895847 894746

Green 896629 894721 894779 894749

Lamp Indicator

Green 895365

Orange 895143 893315 893629

Main Light

Black 896621 895418

Green 896651 895182 895102 894800

Interior Light

Black 896175

Green 896641 893305 893678

Interior Light Medium Green 896640 896799

Interior Light Dim

Green 896639

72

Rocker

Lighting cont.


Instrument Lighting Green 896636 892860 896418 894751

Instrument Lighting Green 895439

Instrument Lighting Green 895100

Driving Seat Lighting Green 896637 893311

Reading Light Green 896638

Night Lighting Green 895701

Trunk Light Green 895965

Rotary Beacon

Green 896628 895188 896406

Orange 892373 892916 893067

Yellow 896426 895367 894715 895374

Yellow Black 894480

Rotary Beacon

Green 892876

Orange 895113

Yellow Black 892348

Light Reduction White 896416

Lamp Test Green 896123 894781

Lamp Test Green 896110

Tester Green 896184 893308

Hazard Warning

Orange 896170

Red 896191 894739 895417 894408

Lighting cont.


Hazard Warning Red 896614 895191

Attention Dk Red 894665

Heating & Ventilation

Thermometer Green 895133

Temperature

Red 895101

Red Black 897062

Outside Temperature Green 894464

Yellow 895344

Heating Green 896622

Auxiliary Heating

Black 892119

Green 896395 896410

Warm Air Blower

Black 896180

Green 896632 896407

Pre-warm Fuel Green 893289

Pre-heating Glow Plug

Green 896631

Orange 893068

Yellow 896120 896402 894796

Pre-heating

Yellow 896117 894742

Yellow Black 894479

Engine Heating Green 895146

Additional Heating Green 896121

73

Rocker

Heating & Ventilation cont.


Heating Passenger

Room

Black 893606

Green 895132 893316

Orange 895364

Heating Front Green 895142 893318

Heating Driver’s

SeatGreen 895141 893317

Defroster Green 896422

Fresh Air Green 896630 892594

Air Cleaner

Red 894423

Yellow 896140 895192

Yellow Black 894470

Blower Green 896195

Fan

Black 894702

Green 894700

Blower Slow

Black 896388

Green 896604

Yellow Black 894486

Blower Fast

Black 896612

Green 896642

Yellow 895108

Speed Adjustment

FanGreen 895127

Speed Adjustment

FanGreen 894458

Fan Speed Green 893279 892898



Green 894466

Ventilation Motor Green 895138

Duct Green 895139

Ceiling Fan Green 895140

Roof Ventilator Green 896633

Green 894438

Cooling

Black 895159

Green 896101

Seat Heating

Green 895437

Yellow 896139

Seat Heating Green 895135


Green 892022

Yellow 894465

Rear Window

Defroster

Green 896390

Orange 895363

Red 896172

Yellow 893307 896190

Rear Window Heating

Green 894462

Orange 897009

Yellow 894496

Exterior Mirror

DefrosterGreen 896645 896646 894795 896411

Exterior Mirror

Defroster

Green 895137

Orange 895362

74

Rocker



Exterior Mirror

Defroster

Green 895440

Yellow 895149 894451

Yellow Black 894455

Drives

Differential Lock

Longitudinal

Black 896606

Green 896471

Red 891691

Yellow 891733

Differential Lock

Longitudinal

Green 896219

Yellow 896420

Differential Lock

Transversal

Green 896791

Yellow 896166

Differential Lock Front

Green 894483 896803

Red 894410

Yellow 893310 896165

Differential Lock Rear

Black 896378

Green 896220 896405

Red 894409

Yellow 892593 896164

Red 892521

Differential Lock

Green 896623

Red 894777

Yellow 894794

Differential Lock

Green 897038

Yellow 896116

Yellow Black 894473

Differential Lock Red 895342

Differential Lock

Longitudinal

Yellow 896111

Yellow Black 894472

Drives cont.


Rear Differential

LockGreen 896199

Front Differential

LockGreen 896200

Rear Differential

LockGreen 897034

Front Differential

LockGreen 897033

Differential Lock

Black 892716 893633

Green 894426 896181

Orange 893625 893065 895413 892766

Yellow 892856 892411

Differential Lock

4th AxleGreen 896218

Transversal Lock

2nd-3rd AxleGreen 896131

Transversal Lock

1st AxleGreen 896130

Longitudinal Lock

1st-2nd AxleGreen 896132

Engage 2nd Axle Green 896133

Disengage 1st Axle Red 896129

All Wheel Drive

Green 896802

Red 892519

All Wheel Drive

Green 896183 895427

Orange 891508 893057

Front Wheel Drive

Yellow Black 896163

75

Rocker

Drives cont.


All Wheel Drive

Black 896605

Green 896470

All Wheel Drive Green 897049

All Wheel Drive

6WDGreen 896201

Green 894736 894783

Auxiliary Drive

Green 896624

Red 892026 896413

Yellow 895155 895185 896168

Green 894786

Green 894785

Yellow 892857

One Axle Locked Red 893045

Green 894784

6x4 Green 897031

6x6 Green 897032

Power Take Off

Black 896616

Green 896392

Orange 893066

Dk Red 894402

Power Take Off Red 895349

Power Take Off

Fast

Orange 894404

Yellow 892318 892881

Drives cont.


Power Take Off

Slow

Orange 894403

Yellow 892317 892882

Orange 894740

Green 894735

Break Power

Take Off Shaft

Orange 893071

Green 894424 893634

Green 896236

Green 895175

Green 895177

Trailing Axle

Green 896396 896412 892859

Orange 894776 894748

Yellow 894443

Green 893043

Yellow 892671 894747 894712 892858

Yellow 894435

Axle Removal Green 897041

Front Axle - Front & Rear

AxleGreen 894406

Axle Remove Yellow 895348

76

Rocker

Drives cont.


Disengage Rear Axle

Green 891994

Red 892487

Red 893409

Axle Raise-Lower Yellow 893415

3rd Axle Raise-Lower Yellow 893400

Axle 3&4 Raise Yellow 892575

Rear Axle Red 893406

Axle Load Distribution Red 892914

Axle 1,2,3 Load

DistributionGreen 892880

Cross-shaft Axle Lock

Yellow 895435

Yellow Black 894477

Axle Lock Red 895347

Axle Lock Blue 897042

Cross-shaft Axle Off Red 895147

Cross-shaft Axle

Orange 896158

Red 892917 894753

Cross-shaft Axle Lock Orange 894491

Slewing Damper Red 893618

Drives cont.


Anti-slewing Break Red 892850

Axle Suspension

1-3Yellow 893418

Orange 896159

Pneumatic Suspension Yellow 893444

Red 892601

Level Control Red 895430

Level Control Green 893412

Centre of Gravity Yellow 893421

Level Control

Green 892904

Red 892899

Normal Level Green 894407

Level Control Yellow 893624

Red 894778

Yellow 895161

Raise Green 895423

Lower Green 895422

Green 894431

77

Rocker

Drives cont.


Green 894432

Yellow 892518

Red 897057

Yellow 897056

Raise Lower

Green 894405

Orange 892901

Slope Compensation Green 893280

Steep Slope Green 892902

Maximum Slope

CompensationGreen 892903

Miscellaneous

Throttle Valve

Yellow 896403 894797

Yellow Black 894469

Working Speed Green 896198

Black 894764

Ether Injection

Black 894425 893632

Red 895443

Yellow 894463 894760 893313

Ether Injection Black 893641 892180

Engine Stop

Green 895434

Red 895152

Yellow 897050

Miscellaneous cont.


Hydraulic Fan Off

Yellow Black 893290

Motor Start Green 893445

Motor Stop

Green 895103

Red 895429

Increase Speed Green 895432

Green 894436 894716

Hydraulic Motor Red 896142

Engine Overheat Red 895436

Fire Alarm Red 894468

Control Pump Red 896150

Auxiliary Control Pump

Red 896149

Green 897037 897011

Out of Gear

Green 893666

Red 895410

Yellow 896118

Green 896182

Green 894756

Red 892481

78

Rocker

Miscellaneous cont.


Red 894482

Hold Gear Position

Dk Green 893774 894773

White 894729

Test Gear Green 892878

Green 892522

Transmission Oil Pressure Red 896114 894422

Transmission Oil Pressure & Temperature

Red 896141 895197

Transmission Oil Pressure & Temperature

Red 893355

Yellow 893425

Red 897014

Red 897035

Red 894420

Green 897063

Temperature of Oil Pressure Red 894476

Yellow Black 894447

Increase Oil Pressure

Yellow 895120

Yellow Black 894450

Reduce Oil Pressure

Yellow 895119

Yellow Black 894449

Miscellaneous cont.


White 894733

White 894734

Reverse Gear Release Green 895853

Release Brakes Red 894499

Retarder

Black 896602

Green 896391

Deceleration Brake Green 896338

Orange 893642

Retarder Green 894417

Electric Brake System Green 895419

Retarder

Green 894429 895352

Yellow 891844

Retarder Out Yellow 893496

Parking Brake

Green 896309

Red 896173 895193 894752

Dk Red 894648

Stop Brake Red 895111 895183

Retarder Fault Red 894754

Front Brake Pads Red 895332

79

Rocker

Miscellaneous cont.


Rear Brake Lining Red 895333

Auxiliary Brake

Green 895164

Red 892031

Yellow 892592

Engine Brake Green 894440

Engine Brake Yellow 893676

Exhaust Brake

Black 894414

Green 894761

Brake System Trouble

Green 895148

Red 896144 895194

Brake Lining Check

Black 895494 894594

Red 897048 894707

Brake Fluid Pressure

Green 895158

Red 896113

Test ABS Unit

Red 893301 893293

Orange 897040

Yellow 897047

ASR

Green 897039

Red 897005

Yellow 895341

Fault Trailer ABS Red 893295 893296

ASR Green 891154

Trailer Without ABS

Yellow 893194 893297

Yellow Black 893594

Compressed Air Supply Orange 895154

Miscellaneous cont.


Compressed Air Tank 1 Red 893401



Automatic Steering Device

Green 895121 897051

Automatic Steering Device

Green 893281

Steering Lock

Black 896311

Green 896381

Steering Lock Yellow 894492

Emergency Steering Red 895404

Emergency Steering

Yellow 895403

Yellow Black 894456

Converter Clutch Unit Green 893405

Converter Clutch Open Yellow 893404

Automatic Lubricant Green 896103

Lubricant Oil

Green 896652

Red 896171 895199

Red Black 897061

Yellow 895110

White 894437

80

Rocker

Miscellaneous cont.


Air Horn Green 896463

Horn

Black 896176

Green 896196

Horn Backwards

Black 891628

Yellow 895400

Yellow Black 894478

Bell

Green 895134 893314

Red 895129

Stop Request Green 894430

Direction Indicator

Green 894460 892371

Yellow 894497

Direction Indicator

Green 894461 892368

Yellow 894498

Direction Indicator

Dk Green 894789

Green 893345

1st Trailer

Green 895441 894737

Dk Green 894650 894791

2nd Trailer

Green 895442

Dk Green 894649 894790

Window Lifter

Black 896064

Green 896393

Dk Green 893772 893773

Yellow 896238 892765

Window Lifter

Black 897016

Green 896301 895200

Dk Green 894792

Miscellaneous cont.


Speed Green 894731 893283

Speed Limit

Yellow 894495

Orange 893665

Green 892912

Green 892911

Speed Controller

Green 897003

Yellow 894709

Cruise Control Yellow 895350

CR/PTO Cruise Control PTO/Set

Yellow 895351

EI. Speed Limiter Yellow 891731 895190

Fuel

Green 895104

Orange 895425

Red 895157

Dk Red 894647

Tank Selector Switch Green 896298 896296

Tank 2 Black 896112

Red 894775

Tank Filling Level

Green 896222

Red 896174 895196

Refrigerator

Blue 895160

Green 896613

81

Rocker

Miscellaneous cont.


Hostess Call Green 896635

Tea/Coffee Maker Red 895358

Perambulator Blue 895115

Green 897043

Orange 895431

Black 894415

Orange 894762

Weighted to Side Red 895340

Orange 895355

Red 895354

Orange 895357

Red 895356

Double Command Green 896108

School Bus Yellow 895144

Wheel Chair

Blue 895360

Red 895338

Seat Belt Red 895339

Yellow 897060

Door Opener

Black 896178

Green 895967

Red 896152

Miscellaneous cont.


Door Opener Door 1

Green 895851

Red 894445

Door Opener Door 2

Green 895852

Red 894444

Door Opener

Green 896194

Red 895366

STOPYellow 897059

Cancel Door Buzzer Yellow 897044

Door Warning Red 897027

Window Lifter Green 896122

Motorised Screen Green 897015

Exterior Mirror Green 895136

Lifting Roof Green 896634

Radio

Green 895153

Yellow 894448

Radio Music Green 896186

Camera Green 895421

Monitor Green 894442

TV Green 894441

82

Rocker

Miscellaneous cont.


Control Lever Green 896653

Gear Selector 1 Green 893413

Gear Selector Yellow 893414

Stabilisation Centre Green 896197

Tipped to Right Yellow 893420

Tipped to Left Yellow 893419

Support Right Hand Green 896156 894710 893050

Support Left Hand Green 896157 894755 893051

Lock Support Right Green 892852

Lock Support Left Green 892851

Unlock Support Yellow 893437 892582

Support 1 Up-Down Yellow 893416




Miscellaneous cont.


Left Front Support Yellow 893441

Right Front Support Yellow 893439

Left Rear Support Yellow 893442

Right Rear Support Yellow 893438

Support Left Extend-Retract Yellow 893440

Support Right Extend-Retract Yellow 893443

Support 1+2 Extend-Retract Yellow 893410

Support 3+4 Extend-Retract Yellow 893411

Red 895162

Yellow 892989

Tipper

Green 896469

Red 895184

Tipper to Horizontal

Green 892906

Red 892095

Lower Trailer Yellow 895345

Lower Trailer Yellow 895346

Damper Green 897000 897054

83

Rocker

Miscellaneous cont.


Tail Gate Green 897001 897052

Red 897058

Crane Operation Green 896202 894711

Grab Green 896092

Excavator Arm Green 895114

Lock Rotating Platform Yellow 892637

Boom Lock Yellow 893424

Hitch Green 893622

Ejector H+S Green 893620

On Tow Yellow 893422

Tip to Stop

Yellow 896119

White 895409

Lift Against Stop White 895408

Tip White 895406

Up-Down White 895405

Quick Damp White 895407

Miscellaneous cont.


Green 892874

Appliance Holder Green 896104

Open Accessory

UnitRed 894411

White 893664

White 892995

White 895489

Shovel Horizontally Green 895428

Heading Floating Program

Green 892905

Float Position

Green 895438

White 892703

Height Green 894758

Ret. Travel Green 894757

Ret. Dig Green 894759

Yellow 894412

Green 894446

Fifth Wheel Black 892688

84

Rocker

Miscellaneous cont.


Green 894454

Green 894453

Green 894452

Slope Compensation Green 894549

Auxiliary Step

Green 895145

Red 895131

Boot Lid Red 895130

Regulator for Press Green 895123

Cutting Tool Green 895122

Cutting Tool Reversing Green 895124

Cutters Locked Red 893278

Cutter Tool Up-Down Red 895495

Hasp Horizontal Green 895125 892477

Hasp Horizontal Green 894459

Hasp H+S Green 893621

Hasp Backward Forward

Green 892875

Miscellaneous cont.


Hasp Speed Adjustment Green 892877

Auxiliary Brake Green 895126 894475 892897

White 895165

Green 895372

White 895166

White 895167

Threshing Drive Green 895128

Adjust Rotation Direction

Green 892910

Screen Green 896205

Ladder Green 896204

Run-out Step Green 894439

Green 896203

Trencher Yellow 896160

Red 896155

Orange 896154

Overload Warning

Red 896091

White 895150

85

Rocker

Miscellaneous cont.


High Lifting Yellow 896090

Ballast Locked Red 893284

Ballast Up-Down Green 893447

Ballast Unlock-Lock Green 893446

Blue 896161

Hammer Green 896093

Red 893435

Circular Broom Green 896126

Spray Water Circular Broom

Green 893322 895375

Broom Up-Down Green 896127

Broom Up-Down Green 897053 895369 895368

Sweeping Roller Green 894487

Spray Water Rolling Boom Green 893324

Spray Water Rolling Boom Green 895376 895370

Red 895377

Miscellaneous cont.


Dirt Scraper Green 893323

Garbage Pick Up Green 896125

Large Item Garbage Pick Up

Green 893320

Operate Garbage Pick Up

Green 894488

Spray Water Suction Green 893321

Water Green 896128

Spray Water Green 893302 897013

Water Green 897002

Water Pump Green 895361

Grit Spreader Green 893319

Stop Orange 892900

Change Size Green 896124

Filling Safety Device Yellow 894494

Separator Drum Green 893282

Green 893346

86

Rocker

Miscellaneous cont.


Black 893627

Heater Green 895424

Green 893644

Main Switch

Black 896179

Green 896397 896398 894780

On

Green 893042

White 895151

Off-On Green 894500

Socket Green 896106 894741

Red 894421

Carbon Brushes Worn

Red 892919

Battery

Green 892032

Red 896153 895198

Yellow 896138

1 + 2

Battery 1 + 2 Green 895331

Red 893329

Unlock Battery Red 893635

Cable Winch Yellow 893616

Cable Winch Green 896187 894713

Miscellaneous cont.


Peeling Knife Green 896188

Hydr Connection Green 896105

Idle Automatic Red 896162

Metal Detector

OnRed 895499

Metal Detector

OffGreen 895498

Blade Grinder Green 895497

Black 894793

Black 892996

Orange 893628 893064

Green 895371

Green 894490 895176

Main Drive Green 895496

Red 895337

Unlock Green 897012

Slow

Green 893040

Orange 893619

Yellow 893309 893327

Slow

Green 895969 895186

Orange 896185 895501

87

Rocker

Miscellaneous cont.


Test Green 892879

Extra Yellow 896147

Start

Red 893044

White 894418

Stop

Green 896340

Red 894434 894419

Water Closet Green 895420

FRESHAIR Fresh Air Green 894467

BLACKOUTOVERRIDE

Blackout Override Yellow 893292

EL Black 896226

Accessories Black 894704

FSD FSD Green 897055

VS Green 894413

123 Black 895189

STOPENGINE

Stop Engine Red

896615-SE-1896615-SE

CHECKENGINE

Check Engine

Blue 895620-CE

Orange896320-CE-1

896320-CE

FRIDGE Fridge Blue 895620-F

Miscellaneous cont.


Fast Green 895971 893312

Fast Black 894765

Warning Red 892520

Warning Yellow 895334

WC Green 895359

Wait Yellow 895335

I Green 892855

II Green 892854

N Green 897017

H

White 894730

Yellow 894427

Green 896107

Yellow 891732

R

Green 895163

Orange 894766

White 893639

Speed Green 896115

Speed Green 896102

88

Rocker

Miscellaneous cont.


PTOON PTO On Red 896615-PTO

PLATFORMUNSTOWED

Platform Unstowed Red 896615-PU

STEPUNSTOWED

Step Unhoused Red 896615-SU

WORKLIGHTS

Work Lights Red 896615-WL

BEACONLIGHTS

Beacon Lights Green 896650-BL

HAZARDLIGHTS

Hazard Lights Green 896650-HL

HPPUMP

HP Pump Green 896650-HP

NPPUMP

NP Pump Green 896650-NP

OKTO

PUMP

OK to

PumpGreen 896650-OK

SPRAYBAR

Spray Bar Green 896650-SB

AIRHORN

Air Horn Green 896650-AH

GATEOPEN

Gate Open Red 897045

Maintenance Yellow 895336

L SA ALS Green 897006 897036

Orange 897046

Miscellaneous cont.


ROADMODE

Road Mode Blue 895620-RM

COMMSBATTERY

LOW

Comms Battery

LowOrange 896320-CBL

CHARGERCONNECT

Connect Charger Orange 896320-CH

MAINSCONNECT

Mains Connect Orange 896320-MC

T/GATEBATTERY

LOW

Tailgate Battery

LowOrange 896320-TBL

VEHICLEBATTERY

LOW

Vehicle Battery

LowOrange 896320-VBL

240VOLTON

240 Volt On

Red 896615-240V

AIRSYSTEMFAULT

Air Fault

SystemRed 896615-AS

CLASS1SYSTEMFAULT

Class1 System Fault

Red 896615-C1

COMPRESSORENGAGED

Compressor Engaged Red 896615-CE

LOCKEROPEN

Locker Open Red 896615-LO

LOWWATER

Low Water Red 896615-LW

MASTMONITOR

UNHOUSED

Mast Monitor

UnhousedRed 896615-MMU

MASTUNHOUSED

Mast Unhoused Red 896615-MU

PTOENGAGED

PTO Engaged Red 896615-PE

POLELIGHT

RAISED

Pole Light

RaisedRed 896615-PLR

89

Rocker

No Symbol


Blank Black 788409

Blank Blue 788402

Blank Grey 788401

Blank Red 788400

Wiper Washer

Rear Window Wiper Grey 788095

Rear Window Wiper Grey 788577 784400 786136 783306

Rear Window Wiper/Washer

Blue 788071

Grey 788303


Blue 788718

Grey 788710 787007

Wiper Washer cont.



Grey 788548

Intermittent Wiper Grey 788312 786718 786409

Windscreen Wiper Grey 788627 784719 786416 785116

Windscreen Wiper/Washer

Grey 788042

Windscreen Wiper/Washer

Grey 788626 787010 786415 785117

Window Wiper/Washer

Grey 788056

Headlamp Wiper/Washer

Grey 788398 786408

Lighting

Light Grey 788097

Insert Rotations

0o 90o 270o180o

777 Series InsertsSwitches not supplied with inserts.

Symbol inserts available in categories such as lighting, heating & ventilation and drives.

Many inserts are available in 4 orientations for situations when switch mounting needs to be horizontal or even upside down.

Multiple colours available.

AvailabilityDue to the extensive range of combinations manufactured not all of the listed inserts are available from local stock holdings.


Minimum order quantities may apply.

We are constantly adding to the locally held stock. To confirm which part numbers are

currently held as local stock lines please visit ionnic.com to download the current list.

non-stock item

in-stock item

Blue 788622 788613

Grey 788583 784738

90

Rocker

Lighting cont.


Light Grey 788586 783304 786400 784782

High Beam Grey 788573

Dipped Beam

Blue 788060

Grey 782480 783303

Side Marker Lamps Blue 788088

Side Marker Lamps Blue 788111

Position Lamp Blue 788087

Fog Lamp Grey 788394 785181 786414 784799

Fog Warning Lamp Grey 788715

Fog Warning Lamp Grey 788310 787102 786417


Front

Blue 788090

Grey 788412


Front

Blue 788621

Grey 788585


RearBlue 788089

Worklamp

Blue 788719

Grey 788711

Worklamp

Blue 788622

Grey 788583 784738 788008

Worklamp

Blue 788135

Grey 788233

Worklamp Grey 788576 784768 784428

Lighting cont.


Loading Floor Lamp Blue 788137

Light Indicator Grey 788322

Main Light

Blue 788074

Grey 788234

Main Light Grey 788584 785182 785102 784800

Interior Light

Blue 788715

Grey 788688 783305 783678

Interior Light Medium Grey 788581 786799

Interior Light Dim Grey 788336

Driving Seat Light Grey 788335 783311

Reading Light Grey 788334

Night Light Grey 787187

Rotary Beacon

Blue 788020

Grey 788712

Rotary Beacon Grey 788628 785188 786406

Rotary Beacon

Blue 788136

Grey 788049

Test Grey 788213

Lamp Test Grey 788550 784781

Hazard Warning Red 788231

91

Rocker

Lighting cont.


Hazard Warning

Grey 788587

Red 788435 784739 785417

Hazard Warning

Grey 788551

Red 786614


Pre-Warm Fuel Grey 783289

Additional Heating Grey 788317

Heating Passenger

RoomGrey 788324 783316

Heating Front Grey 788338 782318

Defroster Grey 786422

Fresh Air Grey 782594 788333

BlowerBlue 788716

Grey 788708

Blower Slow Grey 788094

Blower Fast Grey 788396

Blower Speed Adjustment Grey 787982

Ventilation Motor Grey 788323

Ceiling Fan Grey 788331

Cooling Grey 788138

Cooling Grey 788625



Seat Heating Grey 787987

Heating & Ventilation Grey 787977

Rear Window Defroster Grey 788084

Rear Window Defroster Grey 788337

Rear Window Heating Grey 784496

Exterior Mirror

Defroster

Blue 787969

Grey 788143

Exterior Mirror

DefrosterGrey 788575

Drives

Differential Lock Grey 788307

Differential Lock Grey 788549

Axle Lock Grey 788128

All Wheel Drive

Blue 788076

Grey 788228

Wheel Drive Behind Grey 788108



Level Control Grey 787225


92

Rocker

Drives cont.


Raise Grey 787224


Raise Lower Grey 788329

Miscellaneous

Working Speed Grey 788302

Working Speed Grey 788570

Speed Automatic Grey 788130

Engine Liquid Indicator Grey 788008

Engine Grey 787890

Engine Grade 3 Grey 787898

Stop Engine Grey 788325 785103

Fire Alarm Grey 784468




Out of Gear Grey 788572

Gear Trouble Grey 787035

Miscellaneous cont.


Forward Gear/

Reverse GearBlue 788078

Forward Gear/

Reverse GearGrey 788216

Electric Brake System Grey 788319

Retarder Grey 788306

Retarder Grey 788571 784429

Retarder Out Grey 787183

Retarder Out Grey 788328

Exhaust Brake Grey 788305

Engine Brake Grey 788304

Engine Brake Grey 788313

Exhaust Brake Retarder Grey 788193

Engine Brake Retarder Grey 788297

Brake System Trouble Grey 785148 788321

Parking Brake Red 788077

Parking Brake

Grey 788578

Red 788102

ABS Grey 788327

93

Rocker

Miscellaneous cont.


Test ABS Unit Grey 787327

ASR

Blue 787206

Grey 785341

Steering Lock Grey 786381

Automatic Lubricant

Blue 788682

Grey 788713

Automatic Lubricant Grey 787985

Oil Level Control Grey 787144

Horn

Blue 788062

Grey 786196

Horn Backwards Grey 787980

Horn Backwards Grey 788326

Horn Out Red 788117

Stop Request Grey 787088

Sounder Out Grey 788016

Turn Signals

Blue 788057 788717

Grey 788709

Turn Signals Grey 788298

Cruise On Grey 788582

Grey 788208

Miscellaneous cont.


Fuel Grey 788624

Tank Filling Level Grey 786222

Hostess Call Grey 786635

Level & Kneeling Grey 787226

Kneeling Grey 784762

School Bus Grey 788343

Wheel Chair Grey 787229

Door Opener Grey 788314

Door Opener

Grey 788342

Red 788341




Window Lifter Grey 788574

Radio Music Grey 786186

Camera Grey 788318

Monitor Grey 784422

94

Rocker

Miscellaneous cont.


DVD Grey 787166

Position Open Grey 788189

Hydraulic Lever Locked

Grey 788222

Red 788070

Tipper to Horizontal Grey 788157

Overload

Grey 788224

Red 788067

Lift Against Stop Grey 787967

Lift Against Stop Grey 788038

Bucket Loader Unlocked Grey 788218


Bucket Loader Unlocked

Grey 788230

Red 788068

Side Shift

Grey 788226

Red 788069

Bucket Loader Locked Red 787917

Bucket Loader Locked Red 788034

Bucket Loader Suspension

Blue 788075

Grey 788220

Bucket Loader LSM Grey 788124

Float Position Grey 788126

Miscellaneous cont.


Bucket Loader Horizontal Grey 788131


Bucket Loader Float Grey 788012

Auxiliary Step Grey 785145

Boot Lid Grey 788330

Regulator for Press Red 787984

Grey 787795

Spray Water Rolling Broom Grey 787979

Grey 785377

Water Grey 788316

Heater Grey 785424

Main Switch Grey 788311 788096 786398 784780

Battery

Blue 788714

Grey 788687 788320

Peeling Knife Grey 788315

Locked Grey 787186

Fast Slow Grey 788046

95

Rocker

Miscellaneous cont.


Economy Power Grey 787185

Mode Grey 788036

Warning Grey 787130

Water Closet Grey 788322

Information Grey 788623

Reset Grey 788110

Grey 788299

Grey 785316

Press Out Grey 788122

Circuitry

Proximity Limit Switch

Single Pole Change Over, Double Make Double Break as well as Normally Open / Normally Closed circuitry is offered within the Micro & Limit ranges.

The Proximity Limit Switch utilises magnetic switching to sense and trigger off fer-rous metals.

All components are sealed and protected within the rug-ged brass housing eliminat-ing instances of mechanical failure.

The single sensing area which extends from one side of the enclosure detects ferrous materials within a range of 10mm. Using the Target Magnet this sensing range can be further extended to 90mm.

Multiple Lever TypesA wide selection of lever types are available in the Micro & Limit ranges including roller, double pivot roller, standard lever, spring lever, and a variety of plungers . Each actuator has an extensive service life with a minimum of 500,000 operations.

NO

NC

NO

NCCOM

NC

NO

Micro - Limit SwitchesMicro - TM Series 98



Limit - Proximity 105

98

Voltage : 12-24VCircuitry : SPCOCurrent Rating : 10A @ 12V, 5A @ 24VService Life : Min. 500,000 operationsApprovals : CE, CSA, UL, VDE

Micro & Limit

Mic

ro -

TM S

erie

s

• Wide variety of actuators.

• High breaking capacity - 15A.

• Single Pole Change Over.

• Long life - 500,000 operations.

Micro - TM Series - Plunger with RollerPart No. Description Part No. Description

TM1308 Button plunger with roller TM1309 Button plunger with cross roller

49.6mm Ø12mm

Ø4.4mm

23.5

mm

35.4

mm

25.4mm 17.6mm

49.6mm Ø12mm

Ø4.4mm

23.5

mm

35.4

mm

25.4mm 17.6mm

TM1309TM1308

SW15

TM1305

TM1307

TM1300

TM1743

TM1401

SW15

TM1308

TM1705 TM1701

99

Micro & Limit

TM1300 TM1305

TM1307

Micro - TM Series - PlungerPart No. Description Part No. Description

TM1300 Pin head plunger TM1305 Slim plunger

TM1306 Short button plunger TM1307 Long button plunger

49.6mm Ø4.4mm

23.5

mm

25.4mm 17.6mm

49.6mm

23.5

mm

14.1

mm

25.4mm 17.6mm

Ø5.2mm

Ø4.4mm

49.6mm Ø7.3mm

Ø4.4mm

23.5

mm

7.4m

m

25.4mm 17.6mm

49.6mm Ø12mm

Ø4.4mm

23.5

mm

24m

m

25.4mm 17.6mm

TM1306

Micro - TM Series - LeverPart No. Description Part No. Description

TM1301 Pin head plunger with lever TM1701 63mm lever

TM1702 28mm lever TM1705 110mm wire lever

61.5mm Ø4.4mm

23.5

mm

25.4mm 17.6mm25.4mm 17.6mm

29.2

mm

22.9

mm

49.6mm

Ø4.4mm

25.4mm 17.6mm

49.6mm

29.2

mm

22.9

mmØ4.4mm

25.4mm 17.6mm

29.2

mm Ø4.4mm

22.9

mm

49.6mm

155mm

TM1301

TM1702

TM1701

TM1705

100

Micro & Limit

TM1303

TM1703

TM1743

TM1704

Micro - TM Series - Lever with RollerPart No. Description Part No. Description

TM1303 Pin head plunger with roller lever TM1401 60mm roller lever

TM1703 48mm lever with roller TM1704 27mm lever with roller

TM1743 32mm double pivot roller lever

55.4mmØ4.4mm

40.8

mm

25.4mm 17.6mm

TM1401

49.6mm

38.5

mm

25.4mm M4x30mm

19.3

mm

25.4mm 17.6mm

29.2

mm

22.9

mm

49.6mm

16.3

mm

Ø4.4mm

25.4mm 17.6mm

29.2

mm

22.9

mm

49.6mm

16.3

mm

Ø4.4mm

25.4mm 17.6mm

29.2

mm Ø4.4mm

22.9

mm

49.6mm

101

Micro & Limit

Micro - TM Series - Heavy Duty Spring LeverPart No. Description

SW15 TM1300 with heavy duty spring lever casing

86.7mm

25.4

mm

19m

m

149.

2mm

NPT1/2”

25.4mm

25.4mm

Ø4.4mm

102

Micro & Limit

Lim

it - T

Z-7 S

erie

s


• High precision.


• Sealed with gasket diaphragm.

• Single Pole Change Over.

Limit - TZ-7 Series - PlungerPart No. Description Part No. Description

TZ7310 Long button plunger TZ7311 Button plunger with roller

TZ7312 Cross roller plunger

21.4mm

25.4mm

Ø4.2mm

Ø12mm

42m

m22

mm

70.5mm 21.4mm

25.4mm

Ø4.2mm

Ø12mm

42m

m34

mm

70.5mm

21.4mm

25.4mm

Ø4.2mm

Ø12mm

42m

m34

mm

70.5mm

TZ7310

TZ7312

TZ7311

Voltage : 12-24VCircuitry : SPCOIngress Protection : IP65Current Rating : 10A @ 12V, 5A @ 24VService Life : Min. 500,000 operationsApprovals : CE, UL

TZ7166

TZ7144

TZ7120

TZ7141

103

Micro & Limit

Limit - TZ-7 Series - LeverPart No. Description Part No. Description

TZ7120 63.5mm lever TZ7121 48mm roller lever

TZ7141 30mm roller lever TZ7144 30mm double pivot roller lever

TZ7166 Polymer rod lever

21.4mm

25.4mm

Ø4.2mm

42m

m

70.5mm

83.5

mm

41m

m

21.4mm54mm

25.4mm

Ø4.2mm

21.4mm

25.4mm

Ø4.2mm

57m

m

70.5mm

21.4mm

25.4mm

Ø4.2mm

57m

m

70.5mm

TZ7120

TZ7141

TZ7166

TZ7144

TZ7121

21.4mm

25.4mm

Ø4.2mm

72m

m

70.5mm90

o

104

Micro & Limit

Lim

it - T

Z-9 S

erie

s



• Robust glass reinforced polymer.

• Smooth operation with greater over travel.

• Easy-to-wire design.

• Normally Open, Normally Closed.

TZ9204

TZ9208

TZ9266

TZ9207

Limit - TZ-9 Series Part No. Description Part No. Description

TZ9204 Angle adjustable roller lever TZ9208 Height adjustable roller lever

TZ9207 Height adjustable rod lever TZ9266 Polymer spring lever

TZ9204

TZ9207

TZ9208

54m

m

30mm

21mm

30mm

M4

PF1/2”

54m

m

45mm

54m

m

30mm30mm PF1/2”

18m

m

R30~80mm

M4

49.5mm

M4

54m

m

30mm 30mm

R30~110mm

PF1/2”

M4

47mm

M4

18m

m

TZ9266

54m

m10

4mm

30mm 30mm

24.5mm

M4

PF1/2”

Voltage : 12-24VCircuitry : DMDB (Double Make Double Break)Ingress Protection : IP65Current Rating : 5AService Life : Min. 500,000 operationsApprovals : CE, UL

105

Micro & Limit

11-51118

• Simple, rugged brass body design.

• Intrinsically safe - certified explosion proof.

• Long sensing ranges - up to 90mm using target magnet.

• Double Pole Change Over.

• DMDB contacts rated (max.) 10A @ 120V, 3A @ 24V.

• Environmentally sealed to IP68, when used with similar rated conduit and fittings.

Limit - P

roximity

AMC5

Limit - ProximityPart No. Description

11-51118 12-24V limit switch.

AMC5 Mountable magnet - Extends sensing range to 90mm.

38mm38mm

32m

m

49mm

112m

m

M20

6mm11-51118

80m

m20

mm

108mm

127mm

9 x 7mm

AMC5

Voltage : 12-24VCircuitry : DMDB (Double Make Double Break)Current Rating : 5A @ 12V 3A @ 24VSensing Range : Ferrous object 10mm

Target Magnet (AMC5) 90mmContacts : Silver cadmium oxide, gold flashedBody : Brass - black lacquer coatingOperating Temperature : -40 °C to 105°C

Seesaw armature provides snap action and solid contact pressure, eliminating ‘contact teasing’ and ‘contact chatter’ in high vibration applications.

Versatile gold flashed contact are

suitable for high and low electrical loads,

and can be wired AC or DC, N/O or N/C.

Sensing range can be extended to 90mm using external target magnet.

Sealed contact chamber prevents

moisture or dust from reaching the

contacts

Consumes no power to operate

and has no current leakage or voltage

drop.

Potting fills the entire switch cavity, forming

a barrier against moisture.

Rugged brass housing withstands physical abuse, moisture, and corrosives.

Permanent magnets never lose their strength.

NO

NC

NO

NC

Solid State Weatherproof RelaysWeatherproof relays seal to IP67. This protection rating is achieved by utilising a shrouded relay hous-ing with an accompanying sealed connector. Offered individually or in kit form in normally-open or change-over configuration.

Solid State relays are suitable across all applications where reliability is paramount.

Unlike conventional relays, Solid State relays use elec-tronics in place of traditional contacts, allowing them to be multi-voltage and eliminat-ing failures associated with mechanical components. This guarantees extremely quick switching times and outstand-ing service life.

Manufactured with standard housing and terminal con-figurations ensures compat-ibility with standard mini relay accessories.

Standard Coil Relay

Timer Relays - Fixed & AdjustableTimer relays are microproces-sor controlled change-over relay units incorporating a time delay. Depending on the model, the time delay can trigger in either a “delay on” or “delay off” configuration.

User adjustable models are available ex-stock. ‘Made to order’ factory preset units available by special order. (Minimum order quantities apply.)

Relays & SolenoidsSolid State 108

Mini & Micro 109Timer 114

Timer - Factory Preset 116High Current 118

Specials 120Voltage Sensor 121

Headlights On Units 122Hand Brake Alarm Module 123

Smart Battery Isolator 124Solenoids 125

Turbo Timers 126

108

Relays & Solenoids

Solid State Relay

Voltage : 12/24VOperational (9-30V)

Contact : BrassBody : PolymerIngress Protection : IP5K4Supply Current : OFF State <0.5mA

ON State 5mA

• Solid state reliability.


• Fast switching speed.

• Silent operation.

• No moving parts.

• Replacement to mechanical relays.

Solid StatePart No. Voltage Switching

AmpsContinuous Max. Switching

PE14-10P 12/24 Positive 10 35

PE14-25P 12/24 Positive 25 100

PE14-10N 12/24 Negative 10 35

PE14-25N 12/24 Negative 25 100

For accessories see page 113.

40mm 30mm

30m

m

6.3mm

IONNIC Solid state relays have no moving parts, eliminating failures normally associated with conventional mechanical switching relays.

Rated up to 25A IONNIC Solid State relays provide faster switching time, improved reliability and the convenience of 12/24V operation.

Sol

id S

tate

No Moving Parts - No Contacts

Negatively Triggered

+

30

8731 15

Positively Triggered

+

30

8731 15

109

Relays & Solenoids

P1524R

P1424R

P1512RWP

P2512R

PM2512R

• Weatherproof Mini relays available - Environmentally sealed to IP67.

• Most models resistor protected.

• Full range of accessories available.

• Models available with mounting bracket.

Contacts : Silver AlloyBody : PolymerIngress Protection : Micro, Mini IP54

Mini - Weatherproof IP67Operating Temperature : -40 °C to 125°C

AccessoriesPart No. Description

47002/10 Micro relay base kit - 10 pack. Interlocking base with mounting bracket

Contents: 10 x Bases (47002), 20 x AMP™ Terminals (160927-4), 30 x AMP™ Terminals (281197-2)

47002 Micro relay base. Interlocking base with mounting bracket

47003/10 Micro relay base kit - 10 pack

Contents: 10 x Bases (47003), 20 x AMP™ Terminals (160927-4), 30 x AMP™ Terminals (281197-2)

47003 Micro relay base

160927-4 AMP™ Terminal - 6.3mm. Suits 1-2.5mm2 cable size. 100 pack


4700347003/104700247002/10 160927-4 281197-2

MicroPart No. Voltage Amps Contact Type Terminals Fig.

PM1412R 12 20 N/O 4 1

PM1424R 24 10 N/O 4 1

PM2512R 12 10/20 C/O 5 2

PM2524R 24 5/10 C/O 5 2

25mm

4.8m

m

23m

m

15mm

6.3mm 4 Terminal - Normally Open (N/O)

86

85 30

8787a

5 Terminal - Change Over (C/O)

Fig.1 Fig.2

86

85 30

87

PM2512R

Mini &

Micro

110

Relays & Solenoids

Mini Electrical CentresMini Electrical Centres are a compact, convenient tool for safely housing

a combination of relays, fuses and circuit breakers.

• Designed to accept up to 2 IONNIC Micro 280 Series Relays, 4 mini blade fuses/circuit breakers or a combination of both relays & fuses/circuit breakers.

• Compact size.

• Easy mounting.

• Eliminates excess wiring.

• High quality Packard™ terminals.

• Clear polycarbonate cover provides protection & easy visual inspection.


Accessories - Micro - 280 SeriesPart No. Description Cable Size (mm²) Colour Pack Qty

BFH9 Mini Electrical Centre kit 0.8-1 — 1

Contents: 1 x Base & cover (BFH002), 8 x Terminals (12077411), 8 x Terminal Seals (15324982)

12077411L Terminal 0.8-1 — 100

15324982 Terminal Seal 0.8-1 Green 100

12129493L Terminal 1-2 — 100

15324980 Terminal Seal 1-2 Grey 100

12010300 Blanking Seal — Green 100

Terminal and Seals are products of Packard™.

BFH9

120103001532498212077411L 1532498012129493L

Micro - 280 SeriesPart No. Voltage Amps Contact Type Terminals

PB1412RMC 12 20 N/O 4

PB1424RMC 24 10 N/O 4

PB1424RMC24mm

35mm

16m

m 2.8m

m

6.3mm

85

86 30

87

4 Terminal - Normally Open (N/O)

BFH9 shown with various relays, fuses fitted.

111

Relays & Solenoids

Accessories - Mini WeatherproofPart No. Description

12065685 Relay base connector

12033997L Packard™ Terminal - 6.3mm with pull to seat locking tab. Suits 2-3mm2 cable size. 100 pack

12066614L Packard™ Terminal - 6.3mm with pull to seat locking tab. Suits 1-2mm2 cable size. 100 pack

12065685 12033997L 12066614L

Mini - WeatherproofPart No. Voltage Amps Contact Type Terminals Mounting Bracket Fig.

P1512RWP 12 40 N/O 5 Removable 1

P1524RWP 24 30 N/O 5 Removable 1

P2512RWP 12 40/30 C/O 5 Removable 2

P2524RWP 24 20/15 C/O 5 Removable 2

P1512RWP-KIT 12V N/O Weatherproof Relay Kit Kits contain: 1 x Mini Weatherproof Relay 1 x Base Connector (12065685) 1 x Sealing Blank (114017) 2 x Terminals 1-2mm2 (12066614L) 3 x Terminals 2-3mm2 (12033997L)

P1524RWP-KIT 24V N/O Weatherproof Relay Kit

P2512RWP-KIT 12V C/O Weatherproof Relay Kit

P2524RWP-KIT 24V C/O Weatherproof Relay Kit

69mm 35mm

35m

m

Ø6mm 6.3mm

P1512RWP P1512RWP-KIT


Fig.2

86

85 30

8787a


Fig.1

86

85

8787

30

112

Relays & Solenoids

Mini SeriesPart No. Voltage Amps Contact Type Terminals Mounting Bracket Fig.

P1424R 24 40 N/O 4 Removable 1

P1512R 12 40 N/O 5 Removable 2

P1524R 24 20 N/O 5 Fixed 2

P2512R 12 40/30 C/O 5 Removable 3

P2524R 24 40/30 C/O 5 Removable 3

For bulk packs of 200, add “-B” to end of part number (eg P2524R-B).


Fig.3

86

85 30

8787a


Fig.2

86

85

8787

30


Fig.1

86

85 30

87

P1424R

P1524R

P2512R

Mini - PB SeriesPart No. Voltage Amps Contact Type Terminals Mounting Bracket Fig.

PB1512R 12 30 N/O 5 Removable 1

PB1524R 24 10 N/O 5 Removable 1

PB2512R 12 50/30 C/O 5 Removable 2

PB2524R 24 20/15 C/O 5 Removable 2

PB2524R

PB2512R

Ø5mm

41mm

51mm 26mm

26m

m

6.3mm

Ø5mm

41mm

51mm 26mm

26m

m

6.3mm


Fig.2

85

86 30

8787a

Fig.1


86

85

8787

30

113

Relays & Solenoids

Accessories - Solid State, Mini & TimerPart No. Description

PRBC Mini relay base kit. Interlocking base with mounting bracket

Contents: 1 x Packard™ Base, 5 x Packard™ Terminals

47000/10 Mini relay base kit - 10 pack. Interlocking base with mounting bracket

Contents: 10 x Bases (47000), 50 x AMP™ Terminals (160927-4)

47000 Mini relay base. Interlocking base with mounting bracket

47001/10 Mini relay base kit - 10 pack

Contents: 10 x Bases (47001), 50 x AMP™ Terminals (160927-4)

47001 Mini relay base

47004 Mini relay base. For mounting to PC boards


PRBC 47001 4700447000/10 47001/10 160927-447000

114

Relays & Solenoids

Timer - Adjustable

Tim

er

• Programmable time periods.

• Compact units.

• 10A switching current on most units.

Protection : ResistorBody : Polymer

41mm 30mm

30m

m

6.3mm 5 Terminal - Change Over (C/O)

Delay Type

0: OFF - 0.5 secs - 10 secs 1: OFF - 5 secs - 60 secs 2: OFF - 30 secs - 10 mins 3: OFF - 5 mins - 60 mins 4: OFF - 30 mins - 6 hrs 5: ON - 30 mins - 6 hrs 6: ON - 5 mins - 60 mins 7: ON - 30 secs - 10 mins 8: ON - 5 secs - 60 secs 9: ON - 0.5 secs - 10 secs

Delay ON Delay OFFActivation

(+)

Adjustable Time

Adjustable Time

Activation(+)

30

30 - Timer Positive Supply (B+)31 - Timer Negative (B-)15 - Timer Switch/Control (B+)

8787a15

+

31

PT40-205

TIM01

TIM05

Increase Time

Decrease Time

Delay Type

AdjustablePart No. Function Voltage Amps Time Delay

PT40-205 Delayed turn OFF or Delayed turn ON 12 10 0.5 sec to 6 hrs

PT40-405 Delayed turn OFF or Delayed turn ON 24 10 0.5 sec to 6 hrs

For accessories see page 113.

115

Relays & Solenoids

Increase Time

Decrease Time

Switch 1: Specifies when timer activates.

Switch 2: ON: Minutes OFF: Seconds

TIM05

Delay On/Off

TIM01 TIM05, TIM06

30mm

30m

m

43mm

6.3mm5 Terminal - Change Over (C/O)

72mm

72mm 15m

m42

mm

15m

m6.

3mm


+

INH+

COM

NONC

Multi FunctionPart No. Function Voltage Max. Amps @ 12V Time Delay

TIM01 Multi 12-24 3 1 sec to 60 mins

TIM05 Delayed turn OFF 12-24 10 1 sec to 60 mins

TIM06 Delayed turn ON 12-24 10 1 sec to 60 mins

Protected microprocessor timer control circuit.

TIM01 : Incorporates timer reset terminal.

86

+

30

8787a

85

Switch

1: OFF = Delay ON ON = Instant ON - Delay OFF 2: OFF = Once only ON = Cycle ON-OFF-ON-etc 3: OFF = Seconds ON = Minutes 4: OFF = 1-30 Time ON = 2-60 Time 5: OFF = 24V ON = 12V

Increase Time

Decrease Time

Red LED indicates when relay is energised.

Multi Function TIM01

Temporary activation at Turn ON

1 2 3 4 5

ON

(+)Activation

Adjustable Time

Temporary activation at

Turn ON1 2

ON

(+)Activation

Adjustable Time

Delayed Off

1 2

ON

(+)Activation

Adjustable Time

TIM06

Delayed Activation at

Turn On1 2

ON

(+)Activation

Adjustable Time

Temporary activation at

Turn OFF1 2

ON

(+)Activation

Adjustable Time

Delayed Activation at Turn On

1 2 3 4 5

ON

Activation(+)

Adjustable Time

1 2 3 4 5

ON

Cycle activation at Turn ON

Activation ActivationActivation(+)

Adjustable Time

Adjustable Time

Adjustable Time

116

Relays & Solenoids

Ordering System

The fixed range of Timer Relays are programmed at the point of manufacture hence are a non-stocked item - lead times & MOQs apply.

When ordering specify: - Type, - Voltage, - Time, - Seconds or Minutes.

Minimum order quantity of 50 pieces.

Part Number

T20 T30 T31 T35

205 - 12 Volt 405 - 24 Volt

Time (01 - 60) S - Seconds M - Minutes

T20-205-37 S

Delay ON With constant positive

feed to terminal 15

Delay OFF With positive trigger

to terminal 15

Delay OFF With constant positive

feed to terminal 15

Activation(+)

Delay OFF With loss of positive

to terminal 15(+)

Preset Time

Activation(+)

(+)Activation

Preset Time

56mm 28mm

28mm

6.3mm6mm5 Terminal - Change Over (C/O)

15

31 30

8787a

30 - Timer Positive Input (B+)31 - Timer Negative (B-)15 - Timer Switch/Control (B+)

Preset Time

Tim

er -

Fact

ory

Pre

set • User defined factory preset time.

• Flexible time periods.

• Compact unit.

• Clean contacts.

• Removable mounting bracket.

• Non-stocked item - lead times & MOQs apply.

Protection : ResistorCurrent Rating : 12V 20A

24V 10 AContact : Copper-Zinc AlloyBody : Nylon PA6.6Ingress Protection : IP5K4Operating Temperature : -40 °C to 80°CApprovals : CE, RoHS

T20 T30

T31 T35Preset Time

Activation

Catalogues

CataloguesLighting


Catalogues

• Heavy Duty LED• Heavy Duty HID• HID Driving Lights• Heavy Duty Halogen• General Purpose• Interior Lighting

To get your copy visit ionnic.com

• LED & Halogen Beacons• Strobes• Lightbars• Minebars• ROPS Bar• Directional Arrows• LED Lighting• Bus Warning Light Kits• Flasher Units

To get your copy visit ionnic.com

118

Relays & Solenoids

Hig

h Cur

rent

• High current power relays.

• Models available up to 200A.

• Various mounting styles.

• Mini Series feature protective resistor.

Mini - PowerPart No. Voltage Amps Contact Type Terminals Mounting Bracket

P141270 12 70 N/O 4 Removable


86

85 30

87


86

85 30

87

Contacts : Silver AlloyBody : PolymerMount : Stainless SteelOperating Temperature : -40 °C to 100°CApprovals : RoHS

P141275HD

PR12V200

PB1412RHD

P141270

Ø5mm

41mm

59mm 26mm

26m

m

9.5mm

6.3m

m

Mini - Power PB SeriesPart No. Voltage Amps Contact Type Terminals Mounting Bracket

PB1412RHD 12 70 N/O 4 Removable

PB1424RHD 24 25 N/O 4 Removable

Ø5mm

41mm

59mm 26mm

26m

m

6.3mm

9.5m

m

119

Relays & Solenoids

62mm

Ø6mm

75mm

6.3mm

34m

m

PowerPart No. Voltage Amps Contact Type Terminals Mounting Bracket

PR12V200 12 200 N/O 4 Fixed

PR24V100 24 100 N/O 4 Fixed

P141275HD 12 75 N/O 4 Fixed

P142450HD 24 50 N/O 4 Fixed

P141275HD, P142450HDPR12V200, PR24V100


86

85 30

87


86

85 30

87

6.3m

m

Ø6mm

Ø6mm

46mm

46m

m

28mm

76m

m

45m

m

120

Relays & Solenoids

Protection : ResistorContacts : Silver AlloyBody : PolymerIngress Protection : IP40Operating Temperature : -40 °C to 55°CApprovals : UL, CSA, CE, RoHS

•Flag indicator shows relay status in manual or powered condition.

•Bipolar LED status lamp allows for reverse polarity applications - ideal in low light conditions.

•Colour-coded push button with lock-up door - allows for manual operation of relay without the need for coil power.

•White polymer ID tag for labelling in multi-relay circuits.

4 Pole Change OverPart No. Coil Voltage Amps per Contact Contact Type Terminals

P4512 12 4 C/O 14

P4524 24 4 C/O 14

Accessories - SpecialsPart No. Description Amps Terminal No. of Poles Receptacle

47006 Relay base 7 M3 Screw 4 14 Blade

40mm 21mm

28m

m

2.5mm

13(+)

14(-)

51

9

62

10

73

11

84

12


Spe

cial

s

With P4512 mounted

121

Relays & Solenoids

Voltage Sensor

Body : ABSWire Length : 300mmOperating Temperature : 0 °C to 50°C

Voltage SensorPart No. Voltage Amps Adjustable Sensing Range (volts)

Factory Trigger SettingMinimum Voltage Maximum Voltage

VS12 12 10 9.0 - 16.0 12.0 ± 0.2 12.7

VS24 24 10 18.0 - 35.0 24.0 ± 0.2 25.2

50mm

30m

m24

mm

70mm

• Internal change-over relay activates when the voltage falls below or rises above the preset level.

• Adjustable sensing range.

• VS12 - 9-16V operation.

• VS24 - 18-35V operation.

• Example uses : - Helps prevent the over-discharging of a battery. - Triggering an alert when a battery discharges to a preset level. - Automatic activation of a battery charger.

Voltage adjusting screw5 Terminal - Change Over (C/O)

COM

+ NONC

-

IC

Used to switch a circuit relative to system voltage.

The user only sets the minimum voltage level (User Set Point). The VS12 maximum voltage level is approximately +0.7 volts higher than the User Set Point. The VS24 maximum voltage level is approximately +1.5 volts higher than the User Set Point.

When the system voltage reaches the maximum voltage level the internal change-over relay energises switching the COM from NC to NO. When the system voltage falls below the minimum voltage level the internal relay de-energises switching the COM back to NC.

11 11.5 12.5 13

Voltage12 12.7

User Set Point

De-Energises

On a Falling System Voltage*

On a Rising System Voltage*

Voltage12 12.7

User Set Point

Energises

11 11.5 12.5 13

*VS12 operation illustrated with default User Set Point.

122

Relays & Solenoids

Hea

dlig

hts

On

Uni

ts

• Can be adapted to any vehicle.

• Designed to operate park & low beam lights any time vehicle ignition is on.

• Can be wired to disable control unit eg. hand brake switch, door switch.

• 10 seconds start up delay.

• Compact easy installation.

• Diagnostic LEDs.

• Available in positively and negatively switching models.

• Epoxy filled.

• 2 year warranty.

Body : ABSWire Length : 200mmOperating Temperature : 0 °C to 85°C

Headlights On UnitsPart No. Description

MS-LOR-12V Suits any negatively switched headlight

MS-LOP-12V Suits any positively switched headlight

MS-LOR-12V-KIT Suits Toyota Hi-Lux up to 2011 model. Supplied complete with plug-in harness

86mm

48m

m24

mm

95mm

MS-LOR-12V-KIT - Easy InstallationMS-LOR-12V-KIT Headlights On Units are

exceptionally easy to install. The kit is supplied with plug-in harness to suit Toyota Hi-Lux.

Plugs directly into headlight harness

123

Relays & Solenoids

Hand B

rake Alarm

Module

• Can be adapted to any vehicle.

• Can be used as a general 2 stage alarm module.

• Designed to signal when hand brake is not engaged and vehicle door opens.

• Satisfies mine site requirements.

• 2 stage outputs.

• Compact easy installation.

• Suitable for positively and negatively switched vehicles/applications.

• Epoxy filled.

• 2 year warranty.

• Clean contacts.

Voltage : 12-24VCurrent Rating : 2 x 10A @ 12VBody : ABSWire Length : 150mmOperating Temperature : -40 °C to 70°C

Hand Brake Alarm ModulePart No. Description

MS-HB01 Suits any positively or negatively switched vehicle

86mm

48m

m24

mm

95mm

Epoxy filled.Hand Brake Alarm OperationThe MS-HB01 Hand Brake Alarm Module is designed to satisfy mine site requirement that all stationary vehicles must have the hand brake engaged.

The MS-HB01 does this by triggering alarms when a vehicle operator attempts to leave the vehicle by opening one or more of the doors without applying the hand brake.

The MS-HB01 unit is a 2 stage device.

Device deactivation will only occur when the hand brake is applied. Closing the door alone will not deactivate the unit.

Hand brake not engaged

Door opens

Stationary vehicle

5 seconds pass in stage 1

Stage 2 output triggers.

Stage 1 output triggers.

124

Relays & Solenoids

Sm

art

Bat

tery

Isol

ator

• Microprocessor-controlled battery isolator designed for use in multi-battery applications.

• Cost-effective protection against a flat battery.

• Cooler operating temperature.

• Silver alloy contacts for longer life.

• Power saving technology.

• Fault indication.

• Surge-protected.

• 2 Year warranty.

Smart Battery IsolatorPart No. Voltage

AmpsOff Volts On Volts Current Draw (Amps)

Inrush Continuous

1315-200 12 600 200 12.8 13.2 0.13

SBI-12 12 400 100 12.7 13.2 0.15

SBI-24 24 400 100 25.4 26.4 0.15

Body : PolymerContact : Silver AlloyOperating Temperature : SBI 0 °C to 50°C

1315-200 -40 °C to 60°C

SBI-12

1315-200

83m

m

55mm

54m

m

74m

mØ7mm

Ø8mm

1315-200 SBI-12, SBI-24

83mm

103m

m10

2mm

51mm

7mm

Ø8mm

83m

m

55mm

54m

m

74m

m

Ø7mm

Ø8mm

125

Relays & Solenoids

70mm

55mm

55m

m70

mm

Ø5mm

Ø8mm

Ø7mm

• Range of normally open & change over style contacts.

• Integrated mounting brackets.

• 12 & 24 volt models available.

SolenoidsPart No. Voltage Amps Duty Contact Type Fig.

ST85 12 80 Continuous N/O 1

ST88 24 80 Continuous N/O 1

15-132 12 100 Continuous N/O 1




15-323 12 100/100 Continuous C/O 2

15-326 24 100/100 Continuous C/O 2

15-3F 12 200 Intermittent N/O 3

Fig.3Fig.2

83mm

59mm

60m

m89

mm

Ø5mm

Ø8mm

Ø7mm

Ø8mm

Ø5mm

7mm

89mm

55mm

55m

m

Ø8mm

Fig.1

Solenoids

15-323

15-3F

ST85

Fig.14 Terminal - Normally Open

(N/O)

Fig.26 Terminal - Change Over

(C/O)

Fig.34 Terminal - Normally Open Includes Auxiliary Output

(N/O)

126

Relays & Solenoids

Voltage : 12-24VCurrent Rating : 10A max.

• Multiple mounting options.

• Energise to run or stop models.

• Models with remote face.

• 5 Minute Fixed models feature 30A switching capacity via serviceable external relay.


Remote Face - AdjustablePart No. Outputs Energise to Remote Face Time Intervals (mins) Park Brake Override Description

BES-925/ST-1 1 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management

BES-925/ST-4 1 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management

BES-925/ST-5 2 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management

CTR-M 1 Stop Yes 0.5, 1, 2, 3, 4, 5 No Electronic engine management

Turb

o Ti

mer

s

BES-925/ST-1

130mm

29m

m

50mm

91mm

24m

m25

mm

BES-925/ST-1

CST-515

BES-124/ST-4

127

Relays & Solenoids

AdjustablePart No. Outputs Energise to Remote Face Time Intervals (mins) Park Brake Override Description

BES-124/ST-1 1 Run No 1, 3, 5 No Non-electronic engine management

BES-124/ST-2 2 Run No 1, 3, 5 No Non-electronic engine management

BES-124/ST-4 1 Run No 1, 3, 5 No Electronic engine management

Gauge Mount - FixedPart No. Outputs Energise to Remote Face Time Intervals (mins) Park Brake Override Description

CST-500 1 Run No Fixed @ 5 No Relay driven output

CST-515 1 Stop No Fixed @ 5 No Relay driven output

CST-515

75mm

25m

m

54mm

33m

m

52mm

58m

m

112mm

BES-124/ST4

Vandal Resistant LED IlluminationManufactured from solid stainless steel the vandal resistant range of push button switches and pilot lamps can withstand severe abuse.

The IP65 rated units are available in several sizes and lighting options, with the integrated LED illumination in a variety of colours.

Low power consumption and long life make LED’s the ideal light source for Pilot Lamps and switches. All IONNIC pilot lamps are available is several colours and are multi-voltage 12-24V.

MiscellaniesVandal Resistant 130

Pilot Lamps 131

Push Button 132

General 133

Ignition 134

Pendant 136

Trafficator 138

Low Coolant Alarm 139

Pressure 140

Custom Engraved Panels 141

130

L16RR

L19-RA

V16 L22RG

Miscellanies

Vand

al R

esis

tant

• Vandal resistant momentary switches.

• LED illumination (excluding V16).


• Highly impact resistant.

• Variety of colours.

• Environmentally sealed to IP65 (face only).

Voltage : 12-24VContact Rating : 2AContacts : Silver AlloyBody : Stainless Steel

Push-In PolycarbonateIngress Protection : IP65 (face only)Approvals : CE, RoHS

Momentary Switch - Push-InVoltage Size (mm) Max. Panel Thickness (mm) Circuitry Part Number

12-24V 16 1 Normally Open V16

16mm 1.8mm

16m

m

18m

m

0.4m

m

Normally OpenCOM

NC

Momentary Switch - IlluminatedVoltage Size (mm) Max. Panel Thickness (mm) Circuitry Red Green Amber Blue

12-24V 16 10 NO/NC L16-RR L16-RG L16-RA L16-RB

12-24V 19 10 NO/NC L19-RR L19-RG L19-RA L19-RB

12-24V 22 8 DM/DB L22-RR L22-RG L22-RA L22-RB

NO/NC

COMNC

NO

31mm

18m

m

16m

m

1.8mm

0.4m

m

NO/NC

COMNC

NO

22m

m

31mm

19m

m

2.8m

m

0.5mm

NC

NO NO

NC

DM/DB25m

m

27mm

22m

m

2.8m

m

0.5mm

22mm

19mm

16mm

131

Miscellanies

P12-CR

BA16DS-RED

P19-CG

P19-RB Pilot Lam

ps

Wide ViewVoltage Size (mm) Max. Panel Thickness (mm) Red Green Amber Blue

12-24V 16 10 BA16DS-RED BA16DS-GRN BA16DS-AMB BA16DS-BLU

LR01 Load resistor maybe required when used as an alternator warning light.

19m

m

35mm

16m

m

4.8m

m

0.5mm

• LED illumination.

• Vandal Resistant models environmentally sealed to IP65 (face only).


• Ring and centre style illumination.

• Variety of colours.

• LR01 load resistor maybe required when used as an alternator warning light.

Voltage : 12-24VBody : Vandal Resistant Stainless Steel

Wide View ABS PolymerIngress Protection : IP65 (face only)Approvals : Vandal Resistant CE, RoHS

22mm

12m

m 2.8mm

15m

m

0.5m

m

RingCentre27mm

19m

m

22m

m

2.8m

m

0.5mm

Vandal ResistantVoltage Size (mm) Max. Panel Thickness (mm)

Red Green Amber BlueRing Centre Ring Centre Ring Centre Ring Centre

12-24V 12 7 — P12-CR — P12-CG — P12-CA — P12-CB

12-24V 19 7 P19-RR P19-CR P19-RG P19-CG P19-RA P19-CA P19-RB P19-CB

LR01 Load resistor maybe required when used as an alternator warning light.

19mm

12mm

132

Miscellanies

90030

C936/K

C936

C936/D1

Voltage : 12-24VCircuitry : SPSTContacts : Silver AlloyBody : Polymer

90030 Die-cast

Pus

h But

ton

• Heavy & standard duty models available.

• Normally Open or Normally Closed contact types.


PushbuttonPart No. Amps @ 12V Contact Type Action Max. Panel Thickness (mm) Terminal Type

C936 10 N/O Off - Mom.On 5 Blade

C936/K 10 N/O Off - Mom.On 5 Blade

C936/D1 10 N/O Off - Mom.On 3.5 Blade

C938/D1 10 N/C On - Mom.Off 3.5 Blade

90030 35 N/O Off - Mom.On 8 Screw

C936 C936/K

C936/D1, C938/D190030

63mm 28mm

Ø4mmØ16mm

42mm24

mm

6.3mm

17mm

Ø12mm

44mm 17mm

24m

m

6.3mmØ12mm

41mm

6.3mm

24m

m

17mm

Ø12mm

133

Miscellanies

General

• Heavy & standard duty push-pull switches available.

• PPS-02 supplied with 4 coloured caps. Can be illuminated, bulb not supplied.

• 5582-10 & 55021-07 feature ‘O’ ring sealed shafts.

Voltage : 12-24VContacts : Silver AlloyBody : Polymer

PPS-01 Die-cast

PPS-01

36m

m

71mm 22mm

Ø12mm

PPS-02

22mm

31m

m

56mm

Ø10mm

TS02

28m

m

23mm55mm

Ø12mm

GeneralPart No. Description Voltage Amps Action Max Panel Thickness (mm)

PPS-01 Heavy duty push-pull 12-24 75 Push - Pull 10

PPS-02 Standard duty push-pull 12-24* 20 Push - Pull 2.5

TS02 Toggle 12-24 10 Toggle - On - Off - On 2.5

*Bulb not included with PPS-02. Bulb type - BA7S.

TS02

PPS-01

PPS-02

134

Miscellanies

IGS-07IGS-02

IGS-01

IGS-05

Igni

tion

• Bosch™ & Lucas™ style heat start switches.

• Die-cast & polymer models available.

• Marine version available.


Voltage : 6-36V

PreheatPart No. Key Positions Terminal Size (mm) Terminal Type

Terminal IDStart Preheat Ignition Battery Park

IGS-02 Park - Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 50a, 17 19 15/54 30 58

IGS-07 Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 4 3 2 1 —

Park - this key position provides power for use on auxiliary circuits while vehicle is not operating. i.e. external park lights etc.

IGS-02

IGS-07

54mm53mm

3.5mm

Ø16.5mm

4

13

2

IGS-02/KEY IGS-02/BOOT IGS-07/KEY

Accessories - PreheatPart No. Description

IGS-02/KEY 2 x spare key for IGS-02

IGS-02/BOOT Protective boot for IGS-02

IGS-07/KEY 2 x spare key for IGS-07

63mm 55mm

3.5mm

Ø26.5mm

17

50a

30 58

1915/54

30-5830-15/54

30-1930-17

30-50a

P 0 III III

1-21-31-4

0 I II III

135

Miscellanies

MarinePart No. Key Positions Terminal Size (mm) Terminal Type

Terminal IDGround Battery Magneto Start Ignition

IGS-03 Off - Ignition - Start 4 Screw G B M S A

Terminals G and M are bridged when key is in “OFF” position.

UniversalPart No. Key Positions Terminal Size (mm) Terminal Type

Terminal IDGround Ignition Start Battery Accessory

IGS-01 Accessory - Off - Ignition - Start 6.3 Blade G I S B A

IGS-04 Accessory - Off - Ignition - Start 5 Stud — I S B A

IGS-05 Accessory - Off - Ignition - Start 6.3 Blade — I S B A

9579 Accessory - Off - Ignition - Start 4 Screw — I S B A

71mm 37mm

26mm

Ø21

.5m

m SA

G

BM

9579

IGS-03

IGS-01

B-AB-S

G-M

0 I II

IGS-04

IGS-05

B-AB-I

B-S

0 I II III

B-AB-I

B-S

0 I II III

Body-G

B-AB-I

B-S

0 I II III

B-AB-I

B-S

0 I II III

62mm 36mm

6mm

Ø19mm

SA

B

I

50mm 45mm

3.5mm

Ø16.5mm

S

A I

B

G

45mm67mm

5mm

Ø19mm

S

A

BI

35mm

5mm

54mmØ19mm

SA

B

I

136

Miscellanies

THS822A

THS62

THS61

Pen

dant

• Waterproof model available - THS822A.

• HC1 Pendant Control configurable to personal requirements.

• Engraved face plate for the HC1 Pendant Control on request.

• Hoist Push Button series used for indirect switching.

Voltage : 12-24VBody : Hoist ABS

HC1 Polyurethane

Hoist Push ButtonPart No. Description Contact Rating (Amps)

THS61 2 button hoist control - Single Speed. Only for relay solenoid control 2

THS62 4 button hoist control - Single Speed 2

THS822A Waterproof 4 button hoist control - Single Speed 5

THS61 THS62 THS822A

50mm

131m

m

69mm

110m

m

50mm

192m

m

69mm

110m

m

77mm

214m

m

53mm

110m

m

137

Miscellanies

Pendant ControlPart No. Description

HC1 Hand controller body

FP Face plate - blank

FP2 Face plate - 2 hole. 8mm switch hole

FP3 Face plate - 3 hole. 8mm switch hole

CG16SR IP68 strain relief adaptor - 5mm to 10mm

Requires 7 x 8mm screws for face plate.

Engraved face plates available on request.

HC1

FP2 FP3FP

Example shown with toggle switches installed

CG16SR

88mm

70m

m

145mm

205m

m

Ø6mm

Compatible Suzi CoilsPart No. No. of Cores Cores - Qty x mm2 Tails Working Length - m Fig.

RC013 7 7 x 0.5 2x Tangent 3 1

RC014 7 7 x 0.5 2x Tangent 2 1

RC031 7 7 x 1.5 2x Tangent 8 2

RC032 7 1 x 2, 6 x 1 2x Tangent 3 3

RC022 7 7 x 0.75 Tangent & Axial (N12) 7.5 4

Fig.1

RC022

Fig.2

Fig.3 Fig.4

Tangent

Tangent

Axial

7 Pin N12 Plug

Tangent

N12 Plug

2

1

1

1

1

1

1

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.75

0.75

0.75

0.75

0.75

0.75

0.75

1.5

1.5

1.5

1.5

1.5

1.5

1.5

138

Miscellanies

900

905

Voltage : 12-24VBody : Die-cast

• Cast alloy heavy duty.

• Universal mount.

• 900 model features pilot lamp for turn and hazard indication.

• 900 model can be used for 24V applications by changing the pilot bulb.

• 905 features indicator, hazard and dimmer functions.

• 905 includes a 12V change over relay.

TrafficatorPart No. Description Harness Length (mm)

900 Heavy duty. Indicator, Hazard Lights 450

905 Heavy duty. Indicator, Hazard Lights, Dimmer. Includes 12V C/O relay 800

All supplied with adjustable column mounting strap.

Traf

ficat

or

900

184mm

70m

m55

mm

102mm

60m

m

905

184mm

70m

m55

mm

102mm

60m

m

Push button for highbeam control

139

Miscellanies

WL601P

WL601PS1

WL601LP

B657

BA16DS-RED

8015002

Voltage : 12-24VSensing Depth : WL601P 35mm

WL601PS1 25mmCurrent Rating : WL601LP 3A @ 12V

8015002 10A

• Visual & audible warning device for water/coolant level monitoring.

• LED indicator on modules.

• 7 second “slosh” delay preventing false triggering.

• Epoxy encapsulated modules.

• Brass sleeve or rubber multi-fit style probes available.

KitsPart No. Description

Kit ContentsProbe (x 1) Module (x 1) Pilot Lamp (x 1) Buzzer (x 1)

WL-1 Threaded Probe & 10A Module WL601PS1 WL601LP BA16DS-RED B657

WL-2 Multi-fit Probe & 10A Module WL601P WL601LP BA16DS-RED B657

WL-3 Threaded Probe & 3A Module WL601PS1 8015002 BA16DS-RED B657

WL-4 Multi-fit Probe & 3A Module WL601P 8015002 BA16DS-RED B657

All components available separately.

Low C

oolant Alarm

WL601P

8015002

B657 BA16DS-RED

WL601LP

WL601PS1

21m

m

66mm

37m

m

Ø4.5mm

27m

m42

mm

6.3m

m

72mm

87mm Ø5.5mm

55m

m

16m

m19

mm

6.3m

m

Ø9.5mm

64m

m28m

m

25m

m

Ø1/4” NPT

43m

m

43mm

34m

m

6.3m

m

35m

m

19mm

16mm

4.8mm

140

Miscellanies

Voltage : 6-24VCircuitry : SPCOProof Pressure : 500 PSICurrent Rating : 8A @ 12VTerminals : #8-32 screws & 6.3mm bladeConnection : 1/8 - 27 NPT MaleBase : BrassCover : Glass reinforced polyesterDiaphragm : Polyimide filmContact : Silver alloy, gold platedOperating Temperature : -40 °C to 120°CApprovals : CE, UL

• Compatible with a wide range of substances including air, motor oils, transmission oils, fuels and other similar petroleum based liquids and gases.

• Water compatible model on request.

• Single pole change over.

• Robust, compact design suitable for harsh environments.

• Tolerates high pressure spikes.

• Supplied with 6.3mm blade terminals.

PressurePart No.

Switching Pressure Maximum Operating Pressure Burst PressurePSI KPA PSI KPA PSI KPA

PS3-4 4 27 150 1034 750 5171

PS3-10 10 69 150 1034 750 5171

PS3-15 15 103 150 1034 750 5171

PS3-20 20 137 150 1034 750 5171

PS3-30 30 206 250 1723 1250 8618

PS3-40 40 275 250 1723 1250 8618

PS3-50 50 344 250 1723 1250 8618

PS3-60 60 413 250 1723 1250 8618

PS3-BOOT Protective Boot

38mm

10m

m

62mm

1/8 - 27 NPT

Pre

ssur

e

141

Miscellanies

Custom Engraving

Custom engraving is available for the creation of control panels and name plates up to a maximum size

of 500mm x 380mm.

Choose from a large range of colours with some materials suitable for use with backlighting.

For further information ask your local reseller or enquire on-line at ionnic.com.

Engraver Type : Rotary flat bedMaximum Size : 500mm x 380mmMaterials : Laminated Impact Acrylic

UV Stabilised

• Front or rear engraving.

• Large range of colour combinations including metallic finishes.

• Materials available for use with backlighting.

• UV Stabilised.

• Ideal for: - Safety signage - Control panels - Product tags - Name plates

Custom

Engraved Panels

Circuit Breaker TypesAutomatic Reset

The circuit breaker cycles continuously during an overload condition until the over-load is removed or corrected.

Modified Reset

The circuit breaker contains an additional resistive component that causes the device to remain open as long as power is available.

Manual Reset

The circuit breaker contains a trip indicator button or lever that must be manually activated to return the device to normal operation.

Switchable

Circuit breaker operation is the same as ‘Manual Reset’ but with the additional trip button or lever allowing the user to disable the circuit.

Circuit ProtectionCircuit Breakers - General 144






Blade Fuse Tap 154



Bolt-in Fuses 158


144

Circuit Protection

• Compact size.

• Manual or automatic reset methods.


• Ideal for trucks, buses, RV's. portable generators, battery chargers.

Material : CB121-M SteelCB174, CB121, S55, CDM Thermoplastic

Ingress Protection : CB174, S55 IP54CB121 IP66

Operating Temperature : -40°C to 85°CApprovals : CB174, S55 UL & CSA

CB174, CB121, CB121-M, CDM SAE J553SAE J1171

40mm

49mm

20m

m18

mm 15

mm

36m

m

Ø 5mm

32mm

121 Series - MetalPart No. Current Rating (Amps)

CB121-10M 10

CB121-15M 15

CB121-20M 20

CB121-25M 25

CB121-30M 30

CB121-40M 40

CB121-50M 50

Auto Reset.

40mm

51mm

20m

m

15m

m

16m

m

35m

m

Ø 5mm

32mm

121 Series - PlasticPart No. Current Rating (Amps)

CB121-8 8

CB121-10 10

CB121-15 15

CB121-20 20

CB121-25 25

CB121-30 30

CB121-40 40

CB121-50 50

Auto Reset.

Circu

it Bre

aker

s - G

ener

al

CB121-20

S5505

CDM15

145

Circuit Protection

Boots to suit 121 SeriesPart No. Color

CB121BOOT-BLK Black

CB121BOOT-RED Red

CDM Series - Panel Mount 51mm

23m

m32

mm

40mm

33m

m

10m

m

13mm

Ø 6mm

Part No. Current Rating (Amps)

CDM05 5

CDM10 10

CDM15 15

CDM20 20

CDM30 30

CDM40 40

CDM60 60

Manual Reset.

Not a Bussmann product.

S55 Series - Panel Mount 35mm

Ø 11.5mm

15m

m54

mm

31m

m

24mm

6mm


S5503 3

S5505 5

S5510 10

S5515 15

S5520 20

S5525 25

S5530 30

S5535 35

Manual Reset.

Not a Bussmann product.

174 Series - Panel Mount

14m

m37

mm

24m

m

29mm

24mm

Ø 11mm

6mm


CB174-10 10

CB174-15 15

CB174-20 20

CB174-25 25

CB174-30 30

Manual Reset.

146

Circuit Protection

• Panel or surface mount option.

• Manual reset and switchable models.



• Ideal for trucks, buses, RV's, marine, battery chargers, DC audio systems.

Circu

it Bre

aker

s - H

igh

Am

p

Material : Thermoset PlasticIngress Protection : IP67Operating Temperature : -40°C to 85°CApprovals : SAE J1171 , SAE J1625

CB184P-60

CB185F-100

CB184F-120

Switchable - Press to trip

Manual reset

147

Circuit Protection

185F Series - Surface Mount 48mm

27mm

74m

m

Ø 6.6mm

37m

m57

mm

10m

m


CB185F-100 100

CB185F-150 150

Switchable.

184F Series - Surface Mount 48mm

27mm

74m

m

37m

m57

mm

10m

mØ 6.6mm


CB184F-30 30

CB184F-40 40

CB184F-50 50

CB184F-60 60

CB184F-70 70

CB184F-80 80

CB184F-100 100

CB184F-120 120

CB184F-150 150

Manual Reset.

184P Series - Panel Mount 48mm

74m

m

27mm

Ø 6.6mm

46m

m62

mm

39m

m17

mm


CB184P-60 60

CB184P-80 80

CB184P-100 100

CB184P-120 120

Manual Reset.

148

Circuit Protection

• Marine rated.

• Stainless steel hardware.

• Panel or surface mount options.

• Switchable.



• Ideal for marine applications, trucks, buses, RV's.

Circu

it Bre

aker

s - M

arin

e

Material : Body Thermoset plasticCover & Button Thermoplastic

Ingress Protection : IP66Operating Temperature : -40°C to 85°CApprovals : CB255 SAE J553

CB187F SAE J1625, CESAE J1171

40mm

56mm

23mm

37m

m43

mm

11m

m

1/6” STUD

255 Series - Panel MountPart No. Current Rating (Amps)

CB255-10 10

CB255-15 15

CB255-20 20

CB255-25 25

CB255-30 30

CB255-35 35

CB255-40 40

CB255-50 50

Switchable.

87m

m42

mm

54m

m

64m

m

40mm

18m

m

Ø 5.5mm

187F Series - Surface MountPart No. Current Rating (Amps)

CB187F-30 30

CB187F-40 40

CB187F-50 50

CB187F-60 60

CB187F-70 70

CB187F-80 80

CB187F-100 100

CB187F-120 120

CB187F-150 150

Switchable.

CB187F-100

CB255-10

149

Circuit Protection

31 Series - Panel Mount

40m

m

35mm

65m

m

Ø12mm

18m

m


CBW31-5 5

CBW31-10 10

CBW31-15 15

CBW31-20 20

Switchable.

Circuit B

reakers - Toggle

• Compact size.

• Switchable.


• Ideal for passenger cars, trucks, buses, RV's, portable generators.

Material : ThermoplasticOperating Temperature : -20°C to 65°CApprovals : UL1077, CSA

CBW31-15

150

Circuit Protection

30m

m

36mm

23mm

10m

m

8mm

192 Series - Maxi BladePart No. Current Rating (Amps)

CB192-20M 20

CB192-30M 30

Modified Reset.

• Replaces standard blade fuse types.

• Manual or modified reset models.


• Ideal for passenger cars, trucks, buses, RV's.

Circu

it Bre

aker

s - B

lade

Material : Housing ThermoplasticTerminals Tin-plated Copper Alloy

Operating Temperature : -40°C to 85°CApprovals : SAE J553

CB192, CB227 SAE J1171

CB192-30M

CB233-10

CB227-15

233 Series - Mini Blade

227 Series - ATC Low Profile

151

Circuit Protection

227 Series - ATC Low Profile36mm

25mm

6mm

5mm

20m

m

Part No. Current Rating (Amps) Colour

CB227-5 5 Tan

CB227-7.5 7.5 Brown

CB227-10 10 Red

CB227-15 15 Blue

CB227-20 20 Yellow

CB227-25 25 White

CB227-30 30 Green

Manual Reset.

233 Series - Mini Blade35mm

6mm

26mm

12m

m 3mm

Part No. Current Rating (Amps) Colour

CB233-5 5 Tan

CB233-7.5 7.5 Brown

CB233-10 10 Red

CB233-15 15 Blue

CB233-20 20 Yellow

CB233-25 25 White

CB233-30 30 Green

Manual Reset.

152

Circuit Protection

• Designed to hold 4, 6, or 8 standard size blade fuses.

• Tin-plated copper buses and fuse clips give 30 Amp rating per circuit.


• Axial or lateral terminal exit styles.

Bla

de F

use

Hol

ders

Housing : Reinforced PolymerCover : PolycarbonateTerminals : Tin-plated CopperTerminal Size : 6.3mmFuse Type : ATCOperating Temperature : -40°C to 125°C

BFH2

BFH5

Lateral Blade Fuse Holder - Side entry terminals

Axial Blade Fuse Holder - Bottom entry terminals

153

Circuit Protection

Blade Fuse Holder - AxialPart No. Seats

BFH4 8

BFH5 4

BFH6 6

BFH4 has 2x M5 nuts moulded to case for through-wall mounting.

BFH4 BFH5 BFH6

58m

m

Ø 5mm65mm

26m

m

54mm

58m

m

Ø 5mm86mm

26m

m

72mm

43m

m

Ø 4mm

115mm

32m

m

102mm

Blade Fuse Holder - LateralPart No. Seats

BFH1 4

BFH2 6

BFH3 8

BFH1 BFH2 BFH3

37m

m

80mm

27m

m

64mm

Ø 5mm

100mm

37m

m27

mm

85mm

Ø 5mm

120mm

37m

m27

mm

104mm

Ø 5mm

154

Circuit Protection

• Provides an additional protected circuit without splicing or soldering.

• Easy & safe installation.

• Seamless crimp connector on fly lead.

• Models suiting standard or mini blade fuses.

Bla

de F

use

Tap

Current Rating : 10A per circuitCable Size : 4mm/1.84mm2

Cable Length : 140mm

Blade Fuse TapPart No. Suits

BFH10 Standard Blade Fuses

BFH11 Mini Blade Fuses

BFH10

BFH11

BFH11

BFH10

29mm

164mm

24mm

5mm0.5mm7mm

13mm

10mm

34mm

3.8mm

10mm

8mm 24mm

7mm

0.5mm

166mm

155

Circuit Protection

PID41 PID42

• Plug & play connection.

• Multiple configurations.

• Industry standard connector.

• Pin connection diagrams are clearly labeled on housing.

Diode C

onnectors

Molding : Thermoplastic PolymerConnector : PolyamideTerminal Size : 6.3mmMax. Average Rectified Current : 3AOperating Temperature : -65°C to 150°C

Diode ConnectorsPart No. Pin Connection Max. Reverse Voltage

PID41 400

PID42 400

PID6A 600

20m

m49

mm

22mm

25mm

20m

m49

mm

22mm

25mm

PID42

PID6A

10mm

13mm

22m

m44

mm

PID6A

156

Circuit Protection

• Designed to accept up to 2 Micro 280 series relays, 4 mini blade fuses/circuit breakers or a combination of both relays & fuses/circuit breakers.

• Compact size.

• Easy mounting.

• Eliminates excess wiring.

• High quality Packard™ terminals.


• Environmentally sealed.

Min

i Ele

ctrica

l Cen

tres

Current Rating : 120A max.Cover : PolycarbonateBody : ThermoplasticSeal : Silicon RubberTerminal : Tinned BrassBracket : Zinc Plated SteelIngress Protection : IP66Operating Temperature : -40°C to 125°C

Mini Electrical Centre - Kits Kits contain:

1 x Mini Electrical Centre Body 1 x Mini Electrical Centre Cover 1 x Mounting Bracket 8 x Terminal Seals suit 0.8-1mm² cable (15324982) 8 x Terminals suit 0.8-1mm² cable (12077411L)

Part No. Cover

BFH8 Low Profile

BFH9 High Profile

60mm

26m

m

36m

m

50m

m 75m

m

67m

m

42m

m

40mm

48mm 48mm60mm

26m

m

36m

m

50m

m 75m

m

67m

m

42m

m

40mm

48mm 48mm60mm

26m

m

36m

m

50m

m 75m

m

67m

m

42m

m

40mm

48mm 48mm

BFH8

Shown with various relays, fuses fitted.

BFH9

BFH8

BFH9

157

Circuit Protection

AccessoriesPart No. Description Cable Size (mm²) Colour Pack Qty

12077411L Terminal 0.8 - 1.0 — 100

15324982 Terminal Seal 0.8 - 1.0 Green 100

12129493L Terminal 1.0 - 2.0 — 100

15324980 Terminal Seal 1.0 - 2.0 Grey 100

12010300 Blanking Seal — Green 100

Terminals and Seals are products of Packard™.

1532498212077411L

15324980 1201030012129493L

Mini Electrical Centres are compatible with :• IONNIC Micro 280 Series Relays - page 110.

• Bussmann 233 Series Mini Blade Circuit Breakers - page 151.

• Mini Blade Fuses.

High Profile model required if using relays or circuit breakers.

158

Circuit Protection

• Power distribution protection.

• High current ratings

• Compact size.

• Secure bolt-in connection.

• AMI & AMG series colour-coded amperage ratings.

• ANL & AMI series with windows provide blown fuse indication

• Ideal for use in mining & emergency service vehicles, battery chargers, inverters.

Bol

t-in

Fus

es

Voltage Rating : AMI, AMG 32 VDCANL 80 VDC

Terminal : AMI Tin-plated BrassAMG CopperANL Silver-plated Copper

Operating Temperature : -40°C to 125°C

AMI SeriesPart No. Current Rating (Amp) Colour

AMI30 30 Orange

AMI40 40 Green

AMI50 50 Red

AMI60 60 Yellow

AMI70 70 Brown

AMI80 80 White

AMI100 100 Blue

AMI125 125 Pink

30mm

8mm

Ø 5mm

40mm

12m

m

AMI100

AMG125

ANL500

AMI100

AMI50

159

Circuit Protection

ANL SeriesPart No. Current Rating (Amp) Colour

ANL500 500 Brown

ANL675 675 Brown

AMG SeriesPart No. Current Rating (Amp) Housing Colour Text Colour

AMG40 40 Black White


AMG80 80 Red White

AMG100 100 Black Yellow

AMG125 125 Black Green

AMG150 150 Black Orange


AMG200 200 Black Blue

AMG225 225 Black Brown

AMG250 250 Black Pink

AMG300 300 Grey Black

AMG500 500 Brown White

63mm

36mm

8.5m

m

81mm

19m

m

22m

m10

mm

51mm

69mm 10m

m

19m

m

Ø 8mm

AMG125

AMG300

ANL500

160

Circuit Protection

• Used for primary branch fusing.

• Models to suit AMI, AMG & ANL fuses.

• Ideal for mining, agriculture, bus, truck, marine and specialty vehicle applications.

Bol

t-in

Fus

e H

olde

rs

Base : ThermoplasticCover : AMGFH1 TPE Rubber

LMG EPDM RubberTerminal : Plated SteelOperating Tempearture : -40°C to 85°C

LMG3-1-001

ANLFH1

AMGFH1

AMGFH2

51mm

40mm

123mm 24m

m

Ø 8mm

Inline/Panel MountPart No. Suit Fuse Type

AMGFH2 AMG

Fuses not included.

161

Circuit Protection

Surface MountPart No. Suit Fuse Type

AMIFH AMI

AMGFH1 AMG

ANLFH1 ANL

AMIFH is not a Bussmann product.

Fuses not included.

32mm

Ø 4.5mm59mm39

mm

27m

m23

mm

72mm

AMIFH

25mm

24m

m40

mm

61mm

86mm

Ø 8mm

ANLFH1

25m

m

38m

m

100mm

51mm

46m

m

124mm

Ø 8mm

AMGFH1

162

Circuit Protection

Surface Mount - BussedPart No. Suit Fuse Type

LMG-2-1-001 2 X AMG

LMG-3-1-001 3 X AMG

LMG-5-1-001 5 X AMG

One input connection to power all fuses.

Fuses not included.

20m

m

91m

m

51m

m

25mm

42m

m

91mm

Ø 8mm

20m

m

91m

m

51m

m

25mm

42m

m

115mm

Ø 8mm

LMG2-1-001 LMG3-1-001

LMG3-1-001

LMG5-1-001

LMG5-1-00120

mm

91m

m

51m

m

42m

m

165mm

Ø 8mm25mm 20mm

163

Index

Part No. Page

0

0460-202-1631 33

0462-201-1631 33

1

103349 33

11-51118 105

12010300 110

12010300 157

12015870L 54

12015870L 54

12033997L 111

12065685 111

12066614L 111

12077411L 110

12077411L 157

12129493L 110

12129493L 157

1315-200 124

15-132 125

15-133 125

15-141 125

15-269 125

15-323 125

15324980 110

15324980 157

15324982 110

15324982 157

15-326 125

15-3F 125

160927-4 49

160927-4 69

160927-4 69

160927-4 109

160927-4 113

2

220S20 25

281197-2 109

4

444000 61

444001 61

444002 61

444003 61

444004 61

444005 61

444006 61

444007 61

444008 61

444009 61

444010 61

444011 61

444012 61

444013 61

444014 61

444015 61

444016 61

Part No. Page

444017 61

444018 61

444019 62

444020 62

444021 62

444022 62

444023 62

444024 62

444025 62

444026 63

444027 63

444028 63

444029 63

444030 63

444031 63

444032 63

444033 67

444034 67

444035 67

444036 67

444037 67

444038 67

444039 67

444040 67

444041 67

444042 67

444043 67

444044 67

444045 65

444046 65

444047 65

444048 65

444049 65

444050 64

444051 64

444052 64

444053 64

444054 64

444055 64

444056 64

444057 64

444058 64

444059 64

444060 64

444061 64

444062 64

444063 64

444064 64

444065 64

444066 64

444067 64

444068 64

444069 64

444070 64

444071 64

444072 64

444073 64

444074 64

444075 66

444076 66

444077 66

444078 66

Part No. Page

444079 66

444080 66

444081 66

444082 66

444083 66

444084 66

444085 63

444086 63

444087 63

444088 63

444089 63

444090 65

444091 65

444092 65

444093 65

444094 65

444095 63

444096 63

444097 63

444098 63

444099 63

444100 66

444101 66

444102 66

444103 66

444104 66

444105 62

444106 62

444107 62

444108 62

444109 62

444110 62

444111 62

444112 66

444113 66

444114 66

444115 66

444116 66

444127 61

444128 61

444129 61

444130 61

444131 61

444137 63

444138 63

444139 63

444140 63

444141 63

444142 63

444143 63

444144 63

444145 63

444146 65

444147 65

444148 65

444149 65

444150 65

444151 65

444152 65

444153 65

444154 65

444155 65

Part No. Page

444160 61

444161 61

444162 61

444163 61

444164 61

444165 61

444166 61

444167 61

444168 61

444169 61

444170 61

444171 61

444172 61

444173 61

444174 61

444175 61

444176 61

444177 61

444178 61

444179 61

444180 61

444181 62

444182 62

444183 62

444184 62

444185 62

444186 62

444187 62

444190 68

444191 68

444192 68

444193 68

444194 68

444195 68

444197 62

444198 62

444199 62

444200 62

444201 62

444202 63

444203 63

444204 63

444205 63

444206 63

444207 63

444208 63

444209 66

444210 66

444211 64

444212 64

444213 64

444214 64

444215 64

444216 64

444217 64

444218 68

444219 68

444219-12V 68

444220 68

444233 62

444234 62

444235 62

Part No. Page

444236 62

444237 62

444238 62

444239 62

444240 63

444241 63

444242 63

444243 63

444244 63

444245 63

444246 63

444247 68

444262 68

444263 68

444264 63

444265 63

444266 63

444267 63

444268 63

444269 63

444270 63

444271 67

444272 67

444273 67

444274 67

444275 67

444276 67

444277 67

444278 68

444286 64

444287 64

444288 64

444289 64

444290 64

47000 113

47000/10 113

47001 113

47001/10 113

47002 109

47002/10 109

47003 109

47003/10 109

47004 113

47006 120

5

55021-07 45

55065-02 45

5582-10 45

6

605001BL2 59

611502 69

611503 69

613328 69

627081 69

627082 69

633500 69

633501 69

633502 69

164

Index

Part No. Page

633503 69

689790 69

694801 69

694802 69

695502 69

695902 69

696273 69

696289 69

696710 69

696956 69

7

75904-03 12

75907 8

75910B 8

75912B 8

75920 9

777000 61

777003 61

777004 61

777005 61

777006 61

777007 61

777010 61

777011 61

777012 61

777015 61

777016 61

777017 61

777018 61

777019 62

777022 62

777023 62

777024 62

777025 62

777026 63

777029 63

777030 63

777031 63

777032 63

777033 67

777036 67

777037 67

777038 67

777039 67

777040 67

777043 67

777044 67

777045 65

777048 65

777049 65

777050 64

777053 64

777054 64

777055 64

777058 64

777059 64

777060 64

777063 64

777064 64

777065 64

Part No. Page

777068 64

777069 64

777070 64

777073 64

777074 64

777075 66

777078 66

777079 66

777080 66

777083 66

777084 66

777085 63

777088 63

777089 63

777090 65

777093 65

777094 65

777095 63

777098 63

777099 63

777100 66

777103 66

777104 66

777105 62

777108 62

777109 62

777110 62

777111 62

777112 66

777115 66

777116 66

777117 66

777120 66

777121 66

777122 62

777125 62

777126 62

777127 61

777130 61

777131 61

777132 66

777135 66

777136 66

777137 63

777138 63

777139 63

777142 63

777143 63

777144 63

777145 63

777146 65

777149 65

777150 65

777151 65

777154 65

777155 65

777160 61

777163 61

777164 61

777167 61

777170 61

777171 61

Part No. Page

777174 61

777177 61

777178 61

777181 62

777184 62

777185 62

777190 68

777191 68

777197 62

777200 62

777201 62

777202 63

777205 63

777206 63

777209 66

777210 66

777211 64

777214 64

777215 64

777216 64

777217 64

777226 65

777229 65

777230 65

777231 65

777232 65

777233 62

777236 62

777237 62

777240 63

777243 63

777244 63

777245 63

777246 63

777255 65

777258 65

777259 65

777260 65

777261 65

777264 63

777267 63

777268 63

777271 67

777274 67

777275 67

777276 67

777277 67

777279 67

777282 67

777283 67

777286 64

777289 64

777290 64

777800 61

777801 61

777802 61

777803 61

777804 62

777805 62

777806 62

777807 62

777808 66

Part No. Page

777809 66

777810 67

777811 67

777812 67

777813 67

777814 63

777815 63

777816 65

777817 65

777818 64

777819 64

777820 65

777821 65

777822 64

777823 64

777824 64

777825 64

777826 64

777827 64

777828 64

777829 64

777830 65

777831 65

777832 66

777833 66

777834 65

777835 65

777836 66

777837 66

777838 66

777839 66

777840 66

777841 66

782318 91

782480 90

782594 91

783289 91

783303 90

783304 90

783305 90

783306 89

783311 90

783316 91

783624 91

783678 90

784400 89

784422 93

784428 90

784429 92

784468 92

784496 91

784719 89

784738 90

784739 91

784762 93

784768 90

784780 94

784781 90

784782 90

784799 90

784800 90

785102 90

Part No. Page

785103 92

785116 89

785117 89

785145 94

785148 92

785181 90

785182 90

785188 90

785316 95

785341 93

785377 94

785417 91

785424 94

786136 89

786186 93

786196 93

786222 93

786381 93

786398 94

786400 90

786406 90

786408 89

786409 89

786414 90

786415 89

786416 89

786417 90

786422 91

786614 91

786635 93

786718 89

786799 90

787007 89

787010 89

787029 93

787035 92

787088 93

787102 90

787130 95

787144 93

787166 94

787183 92

787184 92

787185 95

787186 94

787187 90

787206 93

787224 92

787225 91

787226 93

787229 93

787327 93

787795 94

787890 92

787898 92

787917 94

787964 91

787965 92

787967 94

787969 91

787977 91

787979 94

165

Index

Part No. Page

787980 93

787982 91

787984 94

787985 93

787987 91

788008 90

788008 92

788012 94

788014 94

788016 93

788020 90

788034 94

788036 95

788038 94

788040 91

788042 89

788043 92

788044 92

788046 94

788049 90

788056 89

788057 93

788060 90

788062 93

788067 94

788068 94

788069 94

788070 94

788071 89

788074 90

788075 94

788076 91

788077 92

788078 92

788084 91

788087 90

788088 90

788089 90

788090 90

788094 91

788095 89

788096 94

788097 89

788102 92

788108 91

788110 95

788111 90

788115 94

788117 93

788122 95

788124 94

788126 94

788128 91

788130 92

788131 94

788135 90

788136 90

788137 90

788138 91

788143 91

788157 94

788189 94

Part No. Page

788193 92

788208 93

788213 90

788216 92

788218 94

788220 94

788222 94

788224 94

788226 94

788228 91

788230 94

788231 90

788233 90

788234 90

788297 92

788298 93

788299 95

788302 92

788303 89

788304 92

788305 92

788306 92

788307 91

788310 90

788311 94

788312 89

788313 92

788314 93

788315 94

788316 94

788317 91

788318 93

788319 92

788320 94

788321 92

788322 90

788322 95

788323 91

788324 91

788325 92

788326 93

788327 92

788328 92

788329 92

788330 94

788331 91

788333 91

788334 90

788335 90

788336 90

788337 91

788338 91

788339 93

788340 93

788341 93

788342 93

788343 93

788394 90

788396 91

788398 89

788400 89

788401 89

Part No. Page

788402 89

788409 89

788412 90

788435 91

788548 89

788549 91

788550 90

788551 91

788570 92

788571 92

788572 92

788573 90

788574 93

788575 91

788576 90

788577 89

788578 92

788581 90

788582 93

788583 90

788584 90

788585 90

788586 90

788587 91

788621 90

788622 90

788623 95

788624 93

788625 91

788626 89

788627 89

788628 90

788682 93

788687 94

788688 90

788708 91

788709 93

788710 89

788711 90

788712 90

788713 93

788714 94

788715 90

788715 90

788716 91

788717 93

788718 89

788719 90

8

8497K1 49

891154 79

891508 74

891628 80

891691 74

891731 80

891732 87

891733 74

891844 78

891879 71

891978 71

Part No. Page

891994 76

892022 73

892026 75

892031 79

892032 86

892095 82

892119 72

892180 77

892317 75

892318 75

892348 72

892368 80

892371 80

892373 72

892411 74

892477 84

892480 71

892481 77

892487 76

892518 77

892519 74

892520 87

892521 74

892522 78

892575 76

892582 82

892592 79

892593 74

892594 73

892601 76

892637 83

892671 75

892688 83

892703 83

892704 70

892716 74

892765 80

892766 74

892776 70

892787 70

892850 76

892851 82

892852 82

892854 87

892855 87

892856 74

892857 75

892858 75

892859 75

892860 72

892870 71

892874 83

892875 84

892876 72

892877 84

892878 78

892879 87

892880 76

892881 75

892882 75

892889 71

892896 71

Part No. Page

892897 84

892898 73

892899 76

892900 85

892901 77

892902 77

892903 77

892904 76

892905 83

892906 82

892910 84

892911 80

892912 80

892914 76

892916 72

892917 76

892919 86

892989 82

892995 83

892996 86

893040 86

893042 86

893043 75

893044 87

893045 75

893050 82

893051 82

893057 74

893063 70

893064 86

893065 74

893066 75

893067 72

893068 72

893070 71

893071 75

893194 79

893278 84

893279 73

893280 77

893281 79

893282 85

893283 80

893284 85

893289 72

893290 77

893292 87

893293 79

893295 79

893296 79

893297 79

893301 79

893302 85

893303 71

893304 71

893305 71

893306 70

893307 73

893308 72

893309 86

893310 74

893311 72

166

Index

Part No. Page

893312 87

893313 77

893314 80

893315 71

893316 73

893317 73

893318 73

893319 85

893320 85

893321 85

893322 85

893323 85

893324 85

893327 86

893329 86

893345 80

893346 85

893355 78

893400 76

893401 79

893402 79

893403 79

893404 79

893405 79

893406 76

893407 82

893408 82

893409 76

893410 82

893411 82

893412 76

893413 82

893414 82

893415 76

893416 82

893417 82

893418 76

893419 82

893420 82

893421 76

893422 83

893424 83

893425 78

893435 85

893437 82

893438 82

893439 82

893440 82

893441 82

893442 82

893443 82

893444 76

893445 77

893446 85

893447 85

893496 78

893594 79

893606 73

893616 86

893618 76

893619 86

893620 83

Part No. Page

893621 84

893622 83

893624 76

893625 74

893627 86

893628 86

893629 71

893631 71

893632 77

893633 74

893634 75

893635 86

893639 87

893641 77

893642 78

893644 86

893664 83

893665 80

893666 77

893676 79

893678 71

893772 80

893773 80

893774 78

894400 70

894401 71

894402 75

894403 75

894404 75

894405 77

894406 75

894407 76

894408 72

894409 74

894410 74

894411 83

894412 83

894413 87

894414 79

894415 81

894417 78

894418 87

894419 87

894420 78

894421 86

894422 78

894423 73

894424 75

894425 77

894426 74

894427 87

894428 71

894429 78

894430 80

894431 76

894432 77

894433 71

894434 87

894435 75

894436 77

894437 79

894438 73

Part No. Page

894439 84

894440 79

894441 81

894442 81

894443 75

894444 81

894445 81

894446 83

894447 78

894448 81

894449 78

894450 78

894451 74

894452 84

894453 84

894454 84

894455 74

894456 79

894458 73

894459 84

894460 80

894461 80

894462 73

894463 77

894464 72

894465 73

894466 73

894467 87

894468 77

894469 77

894470 73

894472 74

894473 74

894474 71

894475 71

894475 84

894476 78

894477 76

894478 80

894479 72

894480 72

894482 78

894483 74

894485 71

894486 73

894487 85

894488 85

894490 86

894491 76

894492 79

894493 71

894494 85

894495 80

894496 73

894497 80

894498 80

894499 78

894500 86

894549 84

894594 79

894645 70

894646 70

Part No. Page

894647 80

894648 78

894649 80

894650 80

894665 72

894700 73

894702 73

894703 70

894704 87

894705 71

894706 70

894707 79

894708 71

894709 80

894710 82

894711 83

894712 75

894713 86

894714 71

894715 72

894716 77

894719 70

894720 70

894721 71

894729 78

894730 87

894731 80

894733 78

894734 78

894735 75

894736 75

894737 80

894738 71

894739 72

894740 75

894741 86

894742 72

894746 71

894747 75

894748 75

894749 71

894751 72

894752 78

894753 76

894754 78

894755 82

894756 77

894757 83

894758 83

894759 83

894760 77

894761 79

894762 81

894763 70

894764 77

894765 87

894766 87

894767 71

894768 71

894769 70

894770 71

894773 78

Part No. Page

894775 80

894776 75

894777 74

894778 76

894779 71

894780 86

894781 72

894782 71

894783 75

894784 75

894785 75

894786 75

894787 71

894788 71

894789 80

894790 80

894791 80

894792 80

894793 86

894794 74

894795 73

894796 72

894797 77

894798 71

894799 71

894800 71

895100 72

895101 72

895102 71

895103 77

895104 80

895105 71

895106 71

895107 70

895108 73

895109 70

895110 79

895111 78

895112 70

895113 72

895114 83

895115 81

895116 70

895117 70

895118 70

895119 78

895120 78

895121 79

895122 84

895123 84

895124 84

895125 84

895126 84

895127 73

895128 84

895129 80

895130 84

895131 84

895132 73

895133 72

895134 80

895135 73

167

Index

Part No. Page

895136 81

895137 73

895138 73

895139 73

895140 73

895141 73

895142 73

895143 71

895144 81

895145 84

895146 72

895147 76

895148 79

895149 74

895150 84

895151 86

895152 77

895153 81

895154 79

895155 75

895157 80

895158 79

895159 73

895160 80

895161 76

895162 82

895163 87

895164 79

895165 84

895166 84

895167 84

895175 75

895176 86

895177 75

895180 71

895181 71

895182 71

895183 78

895184 82

895185 75

895186 86

895188 72

895189 87

895190 80

895191 72

895192 73

895193 78

895194 79

895195 71

895196 80

895197 78

895198 86

895199 79

895200 80

895331 86

895332 78

895333 79

895334 87

895335 87

895336 88

895337 86

895338 81

Part No. Page

895339 81

895340 81

895341 79

895342 74

895344 72

895345 82

895346 82

895347 76

895348 75

895349 75

895350 80

895351 80

895352 78

895354 81

895355 81

895356 81

895357 81

895358 81

895359 87

895360 81

895361 85

895362 73

895363 73

895364 73

895365 71

895366 81

895367 72

895368 85

895369 85

895370 85

895371 86

895372 84

895373 71

895374 72

895375 85

895376 85

895377 85

895400 80

895401 71

895402 71

895403 79

895404 79

895405 83

895406 83

895407 83

895408 83

895409 83

895410 77

895413 74

895417 72

895418 71

895419 78

895420 87

895421 81

895422 76

895423 76

895424 86

895425 80

895426 71

895427 74

895428 83

895429 77

Part No. Page

895430 76

895431 81

895432 77

895433 71

895434 77

895435 76

895436 77

895437 73

895438 83

895439 72

895440 74

895441 80

895442 80

895443 77

895489 83

895494 79

895495 84

895496 86

895497 86

895498 86

895499 86

895501 86

895620 70

895620-CE 87

895620-F 87

895620-RM 88

895701 72

895847 71

895851 81

895852 81

895853 78

895965 72

895967 81

895969 86

895971 87

896064 80

896090 85

896091 84

896092 83

896093 85

896100 70

896101 73

896102 87

896103 79

896104 83

896105 86

896106 86

896107 87

896108 81

896109 70

896110 72

896111 74

896112 80

896113 79

896114 78

896115 87

896116 74

896117 72

896118 77

896119 83

896120 72

896121 72

Part No. Page

896122 81

896123 72

896124 85

896125 85

896126 85

896127 85

896128 85

896129 74

896130 74

896131 74

896132 74

896133 74

896134 71

896136 70

896137 71

896138 86

896139 73

896140 73

896141 78

896142 77

896144 79

896146 71

896147 87

896148 71

896149 77

896150 77

896151 71

896152 81

896153 86

896154 84

896155 84

896156 82

896157 82

896158 76

896159 76

896160 84

896161 85

896162 86

896163 74

896164 74

896165 74

896166 74

896168 75

896169 71

896170 72

896171 79

896172 73

896173 78

896174 80

896175 71

896176 80

896178 81

896179 86

896180 72

896181 74

896182 77

896183 74

896184 72

896185 86

896186 81

896187 86

896188 86

Part No. Page

896189 71

896190 73

896191 72

896192 71

896194 81

896195 73

896196 80

896197 82

896198 77

896199 74

896200 74

896201 75

896202 83

896203 84

896204 84

896205 84

896218 74

896219 74

896220 74

896222 80

896226 87

896236 75

896238 80

896296 80

896298 80

896301 80

896303 71

896305 70

896307 70

896309 78

896311 79

896312 71

896313 71

896320 70

896320-CBL 88

896320-CE 87

896320-CE-1 87

896320-CH 88

896320-CVB 88

896320-MC 88

896320-TBL 88

896320-VBL 88

896336 71

896338 78

896340 87

896378 74

896381 79

896388 73

896390 73

896391 78

896392 75

896393 80

896394 70

896395 72

896396 75

896397 86

896398 86

896400 71

896401 70

896402 72

896403 77

896404 71

168

Index

Part No. Page

896405 74

896406 72

896407 72

896408 70

896409 70

896410 72

896411 73

896412 75

896413 75

896414 71

896416 70

896416 72

896417 71

896418 72

896420 74

896422 73

896424 71

896426 72

896463 80

896469 82

896470 75

896471 74

896472 71

896473 71

896484 71

896600 71

896601 71

896602 78

896603 70

896604 73

896605 75

896606 74

896609 71

896610 70

896611 70

896612 73

896613 80

896614 72

896615 70

896615-240V 88

896615-AS 88

896615-C1 88

896615-CE 88

896615-LO 88

896615-LW 88

896615-MMU 88

896615-MU 88

896615-PE 88

896615-PLR 88

896615-PTO 88

896615-PU 88

896615-SE 87

896615-SE-1 87

896615-SU 88

896615-WL 88

896616 75

896619 71

896620 70

896621 71

896622 72

896623 74

896624 75

Part No. Page

896625 70

896626 71

896627 70

896628 72

896629 71

896630 73

896631 72

896632 72

896633 73

896634 81

896635 81

896636 72

896637 72

896638 72

896639 71

896640 71

896641 71

896642 73

896645 73

896646 73

896647 70

896648 71

896649 71

896650 70

896650-AH 88

896650-BL 88

896650-HL 88

896650-HP 88

896650-NP 88

896650-OK 88

896650-SB 88

896651 71

896652 79

896653 82

896654 71

896655 71

896718 70

896791 74

896799 71

896801 70

896802 74

896803 74

897000 82

897001 83

897002 85

897003 80

897005 79

897006 88

897007 70

897008 71

897009 73

897010 70

897011 77

897012 86

897013 85

897014 78

897015 81

897016 80

897017 87

897027 81

897031 75

897032 75

Part No. Page

897033 74

897034 74

897035 78

897036 88

897037 77

897038 74

897039 79

897040 79

897041 75

897042 76

897043 81

897044 81

897045 88

897046 88

897047 79

897048 79

897049 75

897050 77

897051 79

897052 83

897053 85

897054 82

897055 87

897056 77

897057 77

897058 83

897059 81

897060 81

897061 79

897062 72

897063 78

9

900 138

90030 132

905 138

925575-2 69

9579 135

A

AMC5 105

AMG100 159

AMG125 159

AMG150 159

AMG175 159

AMG200 159

AMG225 159

AMG250 159

AMG300 159

AMG40 159

AMG500 159

AMG60 159

AMG80 159

AMGFH1 161

AMGFH2 160

AMI100 158

AMI125 158

AMI30 158

AMI40 158

AMI50 158

Part No. Page

AMI60 158

AMI70 158

AMI80 158

AMIFH 161

ANL500 159

ANL675 159

ANLFH1 161

B

BA16DS-AMB 131

BA16DS-BLU 131

BA16DS-GRN 131

BA16DS-RED 131

BA-J164 26

BA-J174 26

BA-J184 26

BA-J194 26

BA-Z11 26

BA-Z21 26

BES-124/ST-1 127

BES-124/ST-2 127

BES-124/ST-4 127

BES-925/ST-1 126

BES-925/ST-4 126

BES-925/ST-5 126

BFH1 153

BFH10 154

BFH11 154

BFH2 153

BFH3 153

BFH4 153

BFH5 153

BFH6 153

BFH8 156

BFH9 110

BFH9 156

BMM-013 33

BMM-014 33

BMS-05 10

BMS-05K 11

BMS-06 14

BMS-06K 15

BMS-07 10

BMS-08 14

BMS-09 13

BMS-10 12

BMS-12 10

BMS-12K 11

BMS-14 16

BMS-15 13

BMS-16 14

BMS17 8

BMS-18 9

BMS-18R 9

BMS-18Y 9

BMS-1R 11

BMS-1Y 11

BMS-20 9

BMS-2R 11

BMS-2Y 11

BMS-32 16

Part No. Page

BMS-34 16

BMS-3R 9

BMS-3Y 9

BMS-ES 15

C

C936 132

C936/D1 132

C936/K 132

C938/D1 132

CB121-10 144

CB121-10M 144

CB121-15 144

CB121-15M 144

CB121-20 144

CB121-20M 144

CB121-25 144

CB121-25M 144

CB121-30 144

CB121-30M 144

CB121-40 144

CB121-40M 144

CB121-50 144

CB121-50M 144

CB121-8 144

CB121BOOT-BLK 145

CB121BOOT-RED 145

CB174-10 145

CB174-15 145

CB174-20 145

CB174-25 145

CB174-30 145

CB184F-100 147

CB184F-120 147

CB184F-150 147

CB184F-30 147

CB184F-40 147

CB184F-50 147

CB184F-60 147

CB184F-70 147

CB184F-80 147

CB184P-100 147

CB184P-120 147

CB184P-60 147

CB184P-80 147

CB185F-100 147

CB187F-100 148

CB187F-120 148

CB187F-150 148

CB187F-30 148

CB187F-40 148

CB187F-50 148

CB187F-60 148

CB187F-70 148

CB187F-80 148

CB192-20M 150

CB192-30M 151

CB227-10 151

CB227-15 151

CB227-20 151

CB227-25 151

169

Index

Part No. Page

CB227-30 151

CB227-5 151

CB227-7.5 151

CB233-10 151

CB233-15 151

CB233-20 151

CB233-25 151

CB233-30 151

CB233-5 151

CB233-7.5 151

CB255-10 148

CB255-15 148

CB255-20 148

CB255-25 148

CB255-30 148

CB255-35 148

CB255-40 148

CB255-50 148

CBW31-10 48

CBW31-10 149

CBW31-15 48

CBW31-15 149

CBW31-20 48

CBW31-20 149

CBW31-5 48

CBW31-5 149

CDM05 145

CDM10 145

CDM15 145

CDM20 145

CDM30 145

CDM40 145

CDM60 145

CG16SR 137

CHS1 28

CHS2 28

CHS3 28

CHS4 28

CHS5 28

CST-500 127

CST-515 127

CTR-M 126

D

D2179-53CP 29

DT04-3P 33

DT04-3P-P007 33

DT06-3S 33

F

FP 137

FP2 137

FP3 137

G

G101 59

G102 59

G402 59

G403 58

Part No. Page

G404 58

H

HC1 137

I

IGS-01 135

IGS-02 134

IGS-02/BooT 134

IGS-02/key 134

IGS-03 135

IGS-04 135

IGS-05 135

IGS-07 134

IGS-07/key 134

IRoS 36

IRoS-T 37

IRoS-T-USB 37

L

L16-RA 130

L16-RB 130

L16-RG 130

L16-RR 130

L19-RA 130

L19-RB 130

L19-RG 130

L19-RR 130

L22-RA 130

L22-RB 130

L22-RG 130

L22-RR 130

LMG-2-1-001 162

LMG-3-1-001 162

LMG-5-1-001 162

LS11003-01 11

LS11003-02 11

LS11004-01 9

LS11004-02 9

M

MS-DM03 19

MS-DM07 19

MS-FR03 19

MS-FR07 19

MS-HB01 123

MS-HL03 19

MS-HL04 19

MS-HL05 19

MS-HL07 19

MS-HL08 19

MS-HL09 19

MS-LC03 19

MS-LC04 19

MS-LC05 19

MS-LC07 19

MS-LC08 19

MS-LC09 19

Part No. Page

MS-LoP-12V 122

MS-LoR-12V 122

MS-LoR-12V-kIT 122

MS-PD03 19

MS-PD04 19

MS-PD05 19

MS-PD07 19

MS-PD08 19

MS-PD09 19

MSU-04 21

MSU-05 21

MSU-08 21

MSU-09 21

MTS101 41

MTS102 41

MTS111 41

MTS301 41

MTS302 41

MTS401 41

MTS402 41

MTS403 40

MTS404 40

MTS508 40

P

P12-CA 131

P12-CB 131

P12-CG 131

P12-CR 131

P141270 118

P141275HD 119

P142450HD 119

P1424R 112

P1512R 112

P1512RWP 111

P1512RWP-kIT 111

P1524R 112

P1524RWP 111

P1524RWP-kIT 111

P19-CA 131

P19-CB 131

P19-CG 131

P19-CR 131

P19-RA 131

P19-RB 131

P19-RG 131

P19-RR 131

P23 49

P2512R 112

P2512RWP 111

P2512RWP-kIT 111

P2524R 112

P2524RWP 111

P2524RWP-kIT 111

P4512 120

P4524 120

PB1412RHD 118

PB1412RMC 110

PB1424RHD 118

PB1424RMC 110

PB1512R 112

Part No. Page

PB1524R 112

PB2512R 112

PB2524R 112

PCS-01 33

PCS-02 33

Pe14-10N 108

Pe14-10P 108

Pe14-25N 108

Pe14-25P 108

PID41 155

PID42 155

PID6A 155

PM1412R 109

PM1424R 109

PM2512R 109

PM2524R 109

PPS-01 133

PPS-02 133

PR12V200 119

PR24V100 119

PRBC 113

PS3-10 140

PS3-15 140

PS3-20 140

PS3-30 140

PS3-4 140

PS3-40 140

PS3-50 140

PS3-60 140

PS3-BooT 140

PT40-205 114

PT40-405 114

R

R001 54

R002 54

R1000-TF4 35

R1000-TR4 35

R101 54

R101-24RR-xx 54

R102 54

R102-12GG-xx 54

R102-12RR-xx 54

R102-24GG-xx 54

R102-24RR-xx 54

R1500-R12 35

R1500-R24 35

R15-R12-F 34

R15-R12-P 34

R15-R24-F 34

R15-R24-P 34

R2-0 55

R2-0G 55

R2-0R 55

R2-0W 55

R2-1 55

R2-2 55

R302 54

R302-12RR-xx 54

R302-24RR-xx 54

R402 53

Part No. Page

R402-12RR 53

R402-24RR 53

R403 53

R403-12A-xx 53

R403-12G-xx 53

R403-12R-L 53

R403-12R-xx 53

R403-24A-xx 53

R403-24G-xx 53

R403-24R-xx 53

R404 53

R404-12A-xx 53

R404-12R-xx 53

R404-24A-xx 53

R404-24R-xx 53

R508 53

R508-12R-xx 53

R508-24R-xx 53

R509 53

R511 53

R511-12R-xx 53

RC013 137

RC014 137

RC022 137

RC031 137

RC032 137

S

S5503 145

S5505 145

S5510 145

S5515 145

S5520 145

S5525 145

S5530 145

S5535 145

SBI-12 124

SBI-24 124

ST0574 49

ST0575 49

ST0576 49

ST0577 49

ST0578 49

ST0579 49

ST325eF 44

ST85 125

ST88 125

SW15 101

Sy2900-BLk 15

Sy2900-ReD 15

Sy2965-BLk 15

Sy2965-ReD 15

Sy2968-BLk 15

Sy2968-ReD 15

Sy2971-BLk 15

Sy2971-ReD 15

T

T129M 29

T172 29

170

Index

Part No. Page

T176M 29

T176P 29

T1P 29

T2P 29

T3P 29

TA88 29

TB001-BLk 49

TB102e 47

TB301e 47

TB302e 47

TB401e 47

TB402e 47

TB403e 46

TB404e 46

TB508e 46

THS61 136

THS62 136

THS822A 136

TIM01 115

TIM05 115

TIM06 115

TJ34 29

TM1300 99

TM1301 99

TM1303 100

TM1305 99

TM1306 99

TM1307 99

TM1308 98

TM1309 98

TM1401 100

TM1701 99

TM1702 99

TM1703 100

TM1704 100

TM1705 99

TM1743 100

TMS01 24

TMS02 24

TMS03 24

TMS04 24

TMS05 24

TMS06 24

TMS08 24

TMS10 25

TMS11 25

TMS12 25

TMS13 25

TMS14 25

TMS15 25

TMS16 25

TMS17 25

TMS18 25

TMS21 25

TMS23 25

TMS24 25

TMS25 25

TMS26 25

TMS27 25

TMS28 25

TMS29 25

TMS30 25

Part No. Page

TMS31 24

TMS32 24

TMS39 24

TN01 29

TN11 29

TS001 49

TS001-BLU 49

TS001-ReD 49

TS001-yeL 49

TS002 49

TS02 133

TS101A 44

TS101e 44

TS102A 44

TS102e 44

TS301A 44

TS301e 44

TS302A 44

TS302e 44

TS401A 43

TS401e 43

TS402A 43

TS402e 43

TS403A 43

TS403e 43

TS404A 43

TS404e 43

TS501e 43

TS502e 43

TS508A 43

TS509e 43

TS510S 43

TSH 49

TSH 59

TZ7120 103

TZ7121 103

TZ7141 103

TZ7144 103

TZ7166 103

TZ7310 102

TZ7311 102

TZ7312 102

TZ9204 104

TZ9207 104

TZ9208 104

TZ9266 104

V

V101 54

V101-24RR 54

V102 54

V102-12GG 54

V102-12RR 54

V102-24GG 54

V102-24RR 54

V16 130

V302 54

V302-12RR 54

V302-24RR 54

V402 53

V402-12RR 53

Part No. Page

V402-24RR 53

V403 53

V403-12A 53

V403-12G 53

V403-12R 53

V403-24A 53

V403-24G 53

V403-24R 53

V404 53

V404-12A 53

V404-12R 53

V404-24A 53

V404-24R 53

V508 53

V508-12R 53

V508-24R 53

V509 53

V511 53

V511-12R 53

VCH 54

VCH-2 54

VHP 54

VMe 54

VMM 54

VMS 54

VMS-3 54

VRT 54

VS12 121

VS24 121

W

W3S-1939 33

WL-1 139

WL-2 139

WL-3 139

WL-4 139

Z

ZeN-L1111 25

ZeN-L1121 25

General Information

SRC 2013 Version 2.0 - 02/2013

This reference manual supersedes all previous editions.

Auto Electrical Imports Pty. Ltd. reserves the right to change, or discontinue products or specifications without notice. All data and assistance is given as a general guide

only and the final decision on suitability and application must be with the customer.

Warranty Statement

Auto Electrical Imports Pty. Ltd. warrants the replacement only of products for a period of 12 months, unless otherwise stated, from date of purchase against

faulty workmanship and material components.

Disassembly or modification of products may void warranty.

Warranty claims may only be returned by prior arrangement.

For a full statement outlining our warranty visit www.ionnic.com/warranty-statement

Copyright

This publication is copyright. All rights reserved.

This publication may not be reproduced in full or in part by any means (electronic or mechanical) without the prior

written permission of Auto Electrical Imports Pty. Ltd.

ionnic and the ionnic mark are trademarks of IONNIC Pty Ltd., registered in Australia and other countries, used

under licence by Auto Electrical Imports Pty Ltd.

All other brand or product names are trademarks or registered trademarks of their respective owners.


SRC2013

AutacBrigade

BussmannCarlingswitch

Class 1Deutschionnic

Nordic LightsSchlemmerVision Alert

For details of your nearest reseller free call:

1800 724 690ionnic.com

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