1
EffectofStorage D ays on M ean % K illof Listeria monocytogenes 84.00 86.00 88.00 90.00 92.00 94.00 96.00 98.00 1 5 10 Storage D ays M ean % Kill EffectofTem perature on M ean % K illof Listeria monocytogenes 93.00 93.50 94.00 94.50 95.00 10 15 20 T em perature,°C M ean % Kill EffectofM G 300 on M ean % K illof L isteria monocytogenes 80.00 85.00 90.00 95.00 100.00 0.0 1.0 2.0 3.0 M G 300 level,ppm M ean % Kill 86 88 90 92 94 96 98 100 1 5 10 D ays M ean % K ill 0 P P M 1 P P M 2 P P M 3 P P M 86 88 90 92 94 96 98 100 M ean % K ill 84 86 88 90 92 94 96 98 100 M ean % K ill 80 85 90 95 100 M ean % K ill 96 96.5 97 97.5 98 98.5 99 99.5 1 5 10 D ays M ean % Kil 0% M G 300 1% M G 300 2% M G 300 3% M G 300 96.5 97 97.5 98 98.5 99 99.5 M ean % K ill 84 86 88 90 92 94 96 98 100 M ean % K ill 88 90 92 94 96 98 100 0 0.2 0.5 1 O zone Level,P P M M ean % K ill 0% M G 300 1% M G 300 2% M G 300 3% M G 300 Synergistic effect of ozone and microgard 300 for controlling Listeria monocytogenes in ready-to-eat cooked and cured ham. R. JHALA 1 , K. Muthukumarappan, J. L. Julson, and R. I. Dave. (1) Agricultural and Biosystems Engineering, AE - 0218#2120 South Dakota State University,, Brookings, SD 57007 Abstract The effectiveness of ozone and Microgard® (MG300) on the survival of known number of Listeria monocytogenes in ham sample was investigated in a closed system. The survival rate of Listeria monocytogenes was studied as a function of gaseous ozone concentration, Microgard ® , temperature and storage period for a fixed treatment period of 30 min and storage temperature of 4ºC. The results indicate that a synergistic effect of ozone, MG300 and storage period can inactivate up to 99.94% of Listeria monocytogenes on cooked and cured ham. The temperature does not have any significant effect on %kill of Listeria monocytogenes. The combination of ozone and MG300 can be an effective hurdle to control Listeria monocytogenes in cooked and cured ham. Isolation Listeria monocytogenes culture was obtained from Alfred Chair’s Laboratory (SDSU, Brookings, SD). The culture was maintained at 80°C in glycerol-nutrient broth. Propagation The cultures were given three transfers (16-16-18 hrs) before replications for the purpose of full activation. Media used for activation was trypticase soy broth with 0.6% yeast extract. Probable number of Listeria monocytogenes was determined by optical density measurement (at 603 nm) using an UV spectrophotometer Inoculation About 0.1ml of the active culture of known number of Listeria monocytogenes is spread on 50.0-cm 2 area of Hyvee brand reduced fat (97% fat free) cooked cured ham slices. The inoculated samples are stored for 20 minutes under refrigerated condition, to allow the culture to absorb to the surface of the ham. Experimental Design Ozone (ppm) - 0, 0.2, 0.5, 1.0 MG300 (%) - 0, 1.0, 2.0, 3.0 Temperature (°C) - 10, 15, 20 Exposure time - 30 min Storage days - 1, 5, 10 Experimental set-up The inoculated samples were exposed to gaseous environment of ozone in a closed system housed in an incubation chamber to control the temperature. The percent solution of MG300 was prepared in pH – 7.0 phosphate buffer. 0.1 ml of MG300 (%) solution was spread after the ozone treatment to study the synergistic effect. The samples for the storage study were vacuum packed (Food saver) and stored in a refrigerator at 4°C. Microbial Analysis Enumeration of the surviving Listeria monocytogenes was done according to the method suggested by murano et al, using the pour plate technique. The efficacy of the above treatment has been reported as percent kill of (%Kill) Listeria monocytogenes. Statistical Analysis According to the experimental design a total of 432 samples were treated. The whole experiment was replicated thrice (4 ozone level X 4 MG300 level X 3 temperature X 1 exposure time X 3 storage period X 3 replication). The mean %kill data was analyzed using split- split- split-plot experimental design model with the help of statistical analysis software (SAS Institute, Cary, NC). Introduction In the recent years, Listeria monocytogenes has caused major listeriosis outbreaks in the U.S. associated with ready-to-eat meat products(). Food pathogens like Listeria monocytogenes may survive the conventional food processing methods like pasteurization and cooking. Moreover, there is a demand for safe and judicious usage of sanitizers, bleaching agents, preservatives and chemicals in food processing (1). Thus, the food industry is currently in need of innovative processing technologies in order to meet consumer’s demand for fresher and safe ready-to-eat meat products (2). There are several methods available for inactivation of microorganisms in foods; thermal, high pressure, pulsed electric field, oscillating magnetic field, irradiation and ozonation. In August 2001, Food and Drug Administration (FDA) has approved ozone as a direct food additive for the treatment, storage and processing of food in gaseous and aqueous phases (3). Ozone’s antimicrobial action is through the oxidation of bacterial cell wall components (4). The technologies used singly to ensure that a food is free of pathogens may cause changes in the sensory attributes of the food. Thus, in the food industry, the use of multiple parameter known as “Hurdle Concept” has been suggested (5). Microgard ® 300 is a bacteriocin like, low molecular weight metabolite material of Propionibacterium shermanii in a skim milk base. It has been used as a preservative in cottage cheese and other food products to inhibit psychrotrophic spoilage bacteria, yeast, mold and gram-positive organisms like Listeria monocytogenes (6). In this study we have hypothesized that application of ozone and Microgard ® 300 hurdle concept can better control pathogens like Listeria monocytogenes in cooked and cured ham. Objectives Materials and Methods Ozone Concentrator - Generator Plexiglass Sample Treatment Chamber O 3 in O 3 out Ham sample Results References 1. 1.G.Vignolo, S. Fadda, M.N. de Kairuz, A.A.P. de Ruiz Holgado, G. Oliver, 1996. Control of Listeria monocytogenes in ground beef by lactocin 705, a bacteriocin produced by Lactobacillus casei CRL 705. Intl. J. Food Microbiol. 29:397-402. 2. Barnby-smith, FM. 1992. Bacteriocins:application in food preservation. Trends in Food Sci. Technol. 3:133-37. 3. Khadre. M.A, A.E. Yousef, and J.-G. Kim, 2001. Microbiological aspects of ozone application in food: A Review.J. Food Sci. 66:1242-52. 4. Federal Register, 2001. Secondary direct food additives permitted in food for human consumption. Federal Register 66(123):33829-33830. 5. Muthukumarappan, K. F. Halaweish, A.S. Naidu, 2000. Ozone. In Natural food antimicrobial systems. Eds. A. S. Naidu, pp-783-799. CRC Press LLC. 6. Daeschel, M.A. 1989. Antimicrobial substances from lactic acid bacteria for use as food preservatives. Food Technol. 43:164-167. 7. Murano, E.A., P.S Murano, R.E. Brennan, K. Shenoy, and R.G. Moreira. 1999. Application of hydrostatic pressure to eliminate Listeria monocytogenes from fresh pork sausage. J. Food Prot. 62:480-483. As indicated in Table-1, ozone, MG300 & Days have significant effect on mean %kill of Listeria monocytogenes in cured ham. The table also indicates the significant interaction parameters of the experiment. The group – 1 graphs shows that as ozone concentration increases from 0.0 to 0.5 ppm microbial inactivation significantly increased but above 0.5 ppm the inactivation was not significant. Increasing the MG300 level up to 2.0% significantly increases the mean %kill of Listeria monocytogenes. As the storage days increases from 1 to 5 and from 5 to 10 days the mean %kill of Listeria monocytogenes increases exponentially. Temperature has no significant effect on mean %kill of Listeria monocytogenes. Group 2 graphs show the effect of interaction of experimental parameters. The difference of least square means indicate that ozone & MG300 has a synergistic effect in inactivating Listeria monocytogenes with ozone being a predominant inactivating parameter. Storage days have a predominant inactivating effect in the interaction of storage days and ozone. While MG300 has a predominant inactivating effect in the interaction of MG300 & storage days. Conclusions 84 86 88 90 92 94 96 98 100 M ean % K ill 80 85 90 95 100 M ean % K ill 84 86 88 90 92 94 96 M ean % K ill DAY 3 DAY 2 DAY 1 OZONE LEVEL – 0 PPM Effect P r>F Tem p 0.3776 MG <.0001* M G*Tem p 0.3852 O zone <.0001* Ozone*Tem p 0.2658 Ozone*M G <.0001* Ozone*M G*Tem p 0.0062 D ay <.0001* Day*Tem p 0.4747 M G *Day <.0001* M G*Day*Tem p 0.3021 O zone*Day <.0001* Ozone*Day*Tem p 0.3047 O zone*M G *Day <.0001* Ozone*M G*Day*Tem p 0.0002 OZONE LEVEL – 0.2 PPM OZONE LEVEL – 0.5 PPM OZONE LEVEL – 1 PPM MG300 0% MG300 1% MG300 2% MG300 3% E ffectofO zone Levelon M ean % K illof Listeria monocytogenes 75.00 80.00 85.00 90.00 95.00 100.00 0.00 0.20 0.50 1.00 O zone level,ppm M ean % Kil INTERACTION OF OZONE AND MG300 INTERACTION OF STORAGE DAYS AND OZONE INTERACTION OF STORAGE DAYS AND MG300 GROUP 2 GROUP 1

Synergistic effect of ozone and microgard 300 for controlling Listeria monocytogenes in ready-to-eat cooked and cured ham. R. JHALA 1, K. Muthukumarappan,

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Page 1: Synergistic effect of ozone and microgard 300 for controlling Listeria monocytogenes in ready-to-eat cooked and cured ham. R. JHALA 1, K. Muthukumarappan,

Effect of Storage Days on Mean % Kill of Listeria monocytogenes

84.0086.0088.0090.0092.0094.0096.0098.00

1 5 10

Storage Days

Mea

n %

Kill

Effect of Temperature on Mean % Kill of Listeria monocytogenes

93.00

93.50

94.00

94.50

95.00

10 15 20Temperature, °C

Mea

n %

Kill

Effect of MG300 on Mean % Kill of Listeria monocytogenes

80.00

85.00

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100.00

0.0 1.0 2.0 3.0MG300 level, ppm

Mea

n %

Kill

86

88

90

92

94

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0 PPM 1 PPM 2 PPM 3 PPM

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8486889092949698

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80

85

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96

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0% MG300 1% MG300

2% MG300 3% MG300

96.5

97

97.5

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99

99.5

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8486889092949698

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88

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98

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0 0.2 0.5 1

Ozone Level, PPM

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0% MG300 1% MG300

2% MG300 3% MG300

Synergistic effect of ozone and microgard 300 for controlling Listeria monocytogenes in ready-to-eat cooked and cured ham.

R. JHALA1, K. Muthukumarappan, J. L. Julson, and R. I. Dave. (1) Agricultural and Biosystems Engineering, AE - 0218#2120 South Dakota State University,, Brookings, SD 57007

Abstract

The effectiveness of ozone and Microgard® (MG300) on the survival of known number of Listeria monocytogenes in ham sample was investigated in a closed system. The survival rate of Listeria monocytogenes was studied as a function of gaseous ozone concentration, Microgard®, temperature and storage period for a fixed treatment period of 30 min and storage temperature of 4ºC. The results indicate that a synergistic effect of ozone, MG300 and storage period can inactivate up to 99.94% of Listeria monocytogenes on cooked and cured ham. The temperature does not have any significant effect on %kill of Listeria monocytogenes. The combination of ozone and MG300 can be an effective hurdle to control Listeria monocytogenes in cooked and cured ham.

 

Isolation Listeria monocytogenes culture was obtained from Alfred Chair’s Laboratory (SDSU, Brookings, SD). The culture was maintained at –80°C in glycerol-nutrient broth.

Propagation The cultures were given three transfers (16-16-18 hrs) before replications for the purpose of full activation. Media used for activation was trypticase soy broth with 0.6% yeast extract. Probable number of Listeria monocytogenes was determined by optical density measurement (at 603 nm) using an UV spectrophotometer

InoculationAbout 0.1ml of the active culture of known number of Listeria monocytogenes is spread on 50.0-cm2 area of Hyvee brand reduced fat (97% fat free) cooked cured ham slices.The inoculated samples are stored for 20 minutes under refrigerated condition, to allow the culture to absorb to the surface of the ham.

Experimental Design

Ozone (ppm) - 0, 0.2, 0.5, 1.0MG300 (%) - 0, 1.0, 2.0, 3.0 Temperature (°C) - 10, 15, 20 Exposure time - 30 minStorage days - 1, 5, 10

Experimental set-upThe inoculated samples were exposed to gaseous environment of ozone in a closed system housed in an incubation chamber to control the temperature.The percent solution of MG300 was prepared in pH – 7.0 phosphate buffer.0.1 ml of MG300 (%) solution was spread after the ozone treatment to study the synergistic effect. The samples for the storage study were vacuum packed (Food saver) and stored in a refrigerator at 4°C.

Microbial AnalysisEnumeration of the surviving Listeria monocytogenes was done according to the method suggested by murano et al, using the pour plate technique.The efficacy of the above treatment has been reported as percent kill of (%Kill) Listeria monocytogenes.

Statistical AnalysisAccording to the experimental design a total of 432 samples were treated. The whole experiment was replicated thrice (4 ozone level X 4 MG300 level X 3 temperature X 1 exposure time X 3 storage period X 3 replication). The mean %kill data was analyzed using split- split- split-plot experimental design model with the help of statistical analysis software (SAS Institute, Cary, NC).

Introduction

In the recent years, Listeria monocytogenes has caused major listeriosis outbreaks in the U.S. associated with ready-to-eat meat products(). Food pathogens like Listeria monocytogenes may survive the conventional food processing methods like pasteurization and cooking. Moreover, there is a demand for safe and judicious usage of sanitizers, bleaching agents, preservatives and chemicals in food processing (1). Thus, the food industry is currently in need of innovative processing technologies in order to meet consumer’s demand for fresher and safe ready-to-eat meat products (2). There are several methods available for inactivation of microorganisms in foods; thermal, high pressure, pulsed electric field, oscillating magnetic field, irradiation and ozonation.

In August 2001, Food and Drug Administration (FDA) has approved ozone as a direct food additive for the treatment, storage and processing of food in gaseous and aqueous phases (3). Ozone’s antimicrobial action is through the oxidation of bacterial cell wall components (4). The technologies used singly to ensure that a food is free of pathogens may cause changes in the sensory attributes of the food. Thus, in the food industry, the use of multiple parameter known as “Hurdle Concept” has been suggested (5).

Microgard® 300 is a bacteriocin like, low molecular weight metabolite material of Propionibacterium shermanii in a skim milk base. It has been used as a preservative in cottage cheese and other food products to inhibit psychrotrophic spoilage bacteria, yeast, mold and gram-positive organisms like Listeria monocytogenes (6).

In this study we have hypothesized that application of ozone and Microgard®300 hurdle concept can better control pathogens like Listeria monocytogenes in cooked and cured ham.

Objectives 

- To evaluate the individual and synergistic effect of ozone and MG300

for controlling Listeria monocytogenes in cooked and cured ham.

- To Study the effect of treatment temperature in improving the synergy

- To Study the effectiveness of the synergy of ozone and MG300 for controlling Listeria monocytogenes in cooked and cured ham over the storage period.

 

 

 

Materials and Methods

Ozone Concentrator - Generator Plexiglass Sample Treatment Chamber

O3 in

O3 out

Ham sample

Results

References

1.  1.G.Vignolo, S. Fadda, M.N. de Kairuz, A.A.P. de Ruiz Holgado, G. Oliver, 1996. Control of Listeria monocytogenes in ground beef by lactocin 705, a bacteriocin produced by Lactobacillus casei CRL 705. Intl. J. Food Microbiol. 29:397-402.

2. Barnby-smith, FM. 1992. Bacteriocins:application in food preservation. Trends in Food Sci. Technol. 3:133-37.

3. Khadre. M.A, A.E. Yousef, and J.-G. Kim, 2001. Microbiological aspects of ozone application in food: A Review.J. Food Sci. 66:1242-52.

4. Federal Register, 2001. Secondary direct food additives permitted in food for human consumption. Federal Register 66(123):33829-33830.

5. Muthukumarappan, K. F. Halaweish, A.S. Naidu, 2000. Ozone. In Natural food antimicrobial systems. Eds. A. S. Naidu, pp-783-799. CRC Press LLC.

6. Daeschel, M.A. 1989. Antimicrobial substances from lactic acid bacteria for use as food preservatives. Food Technol. 43:164-167.

7. Murano, E.A., P.S Murano, R.E. Brennan, K. Shenoy, and R.G. Moreira. 1999. Application of hydrostatic pressure to eliminate Listeria monocytogenes from fresh pork sausage. J. Food Prot. 62:480-483.

As indicated in Table-1, ozone, MG300 & Days have significant effect on mean %kill of Listeria monocytogenes in cured ham. The table also indicates the significant interaction parameters of the experiment.

The group – 1 graphs shows that as ozone concentration increases from 0.0 to 0.5 ppm microbial inactivation significantly increased but above 0.5 ppm the inactivation was not significant.

Increasing the MG300 level up to 2.0% significantly increases the mean %kill of Listeria monocytogenes.

As the storage days increases from 1 to 5 and from 5 to 10 days the mean %kill of Listeria monocytogenes increases exponentially.

Temperature has no significant effect on mean %kill of Listeria monocytogenes.

Group – 2 graphs show the effect of interaction of experimental parameters.

The difference of least square means indicate that ozone & MG300 has a synergistic effect in inactivating Listeria monocytogenes with ozone being a predominant inactivating parameter.

Storage days have a predominant inactivating effect in the interaction of storage days and ozone. While MG300 has a predominant inactivating effect in the interaction of MG300 & storage days.

Conclusions

8486889092949698

100

Mea

n %

Kill

80

85

90

95

100

Mea

n %

Kill

84

86

88

90

92

94

96

Mea

n %

Kil

l

DAY 3

DAY 2

DAY 1

OZONE LEVEL – 0 PPM

Effect Pr>FTemp 0.3776MG <.0001*MG*Temp 0.3852Ozone <.0001*Ozone*Temp 0.2658Ozone*MG <.0001*Ozone*MG*Temp 0.0062Day <.0001*Day*Temp 0.4747MG*Day <.0001*MG*Day*Temp 0.3021Ozone*Day <.0001*Ozone*Day*Temp 0.3047Ozone*MG*Day <.0001*Ozone*MG*Day*Temp 0.0002

OZONE LEVEL – 0.2 PPM

OZONE LEVEL – 0.5 PPM

OZONE LEVEL – 1 PPM

MG300 0%

MG300 1%

MG300 2%

MG300 3%

Effect of Ozone Level on Mean % Kill of Listeria monocytogenes

75.00

80.00

85.00

90.00

95.00

100.00

0.00 0.20 0.50 1.00Ozone level, ppm

Me

an

% K

ill

INTERACTION OF OZONE AND MG300

INTERACTION OF STORAGE DAYS AND OZONEINTERACTION OF STORAGE DAYS AND MG300

GROUP 2

GROUP 1