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Synopsis of the RFCS projects 2015
List of projects co-financed by the Research Fund for Coal and Steel of the European Commission
Synopsis of the RFCS projects 2015
Technical Group TGC1 :"Coal mining operation, mine infrastructure and management,
unconventional use of coal deposits"
Grant Agreement N°
RFCR-CT-2015-00001
Reference N°
TGC1.01/15
Budget (€)
3.309.995
Funding (€)
1.985.998
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Smarter Lignite Open Pit Engineering Solutions
Partners
Dates:Duration
36 (Mths)
SLOPESAcronym
:
OBJECTIVES AND CONTENTS
The SLOPES project brings together experts from across Europe to advance the current technology and methodologies applied to monitoring and risk
analysis of slopes within open pit lignite mines. Modern techniques which aim to overcome the challenges of monitoring within open pit mines will be
deployed and tested within real mines and results will be compared against physical model tests as well as rigorous numerical modelling. A reliability-
based method for the evaluation of risks will be developed based on monitoring and modelling results which will provide significant benefits to design
optimisation and decision support within real open-pit lignite mines.
State of progress: Research in progress
UNIV NOTTINGHAM
THE UNIVERSITY OF NOTTINGHAM
Responsible: Dr. Alec MARSHALL
GB NOTTINGHAM NG7 2RD
University Park
Direct line: +(44) 115/951 39 08
+(44) 115/951 38 98
Address:
Organisation: Direct fax:
(CO) UNIV NOTTINGHAM
CERTH
CENTRE FOR RESEARCH AND TECHNOLOGY
HELLAS
Responsible: Dr. Nikolaos KOUKOUZAS
GR-57001 THERMI-THESSALONIKI
6th km Charilaou-Thermi Road
Direct line: +(30) 210/650 1771
+(30) 210/650 1598
Address:
Organisation: Direct fax:
(P) CERTH
GEOCONTROL
GEOCONTROL S.A.
Responsible: Mr Agustín MUÑOZ NIHARRA
ES-28003 MADRID
Cristobal Bordiu 19-21
Direct line: +(34) 91/553 17 63
+(34) 91/554 93 96
Address:
Organisation: Direct fax:
(P) GEOCONTROL
INERIS
INSTITUT NATIONAL DE L'ENVIRONNEMENT
INDUSTRIEL ET DES RISQUES
Responsible: Ms Auxane CHERKAOUI
FR-60550 VERNEUIL-EN-HALATTE
Parc Technologique ALATA
Telephone: +(33)
+(33)
Address:
Organisation: Fax:
(P) INERIS
POLTEGOR INST
POLTEGOR INSTYTUT - INSTYTUT
GORNICTWA ODKRYWKOWEGO
Responsible: Ms Barbara ROGOSZ
PL-51 616 WROCLAW
Parkowa 25
Direct line: +(48) 71/348 81 80
+(48) 71/348 43 20
Address:
Organisation: Direct fax:
(P) POLTEGOR INST
1
Synopsis of the RFCS projects 2015
Technical Group TGC1 :"Coal mining operation, mine infrastructure and management,
unconventional use of coal deposits"
SUBTERRA
SUBTERRA INGENIERIA S.L.
Responsible: Dr. José Miguel GALERA
ES-28015 MADRID
Calle Vallehermoso 30 Bajo A
Direct line: +(34) 91/534 05 30
+(34) 91/533 14 75
Address:
Organisation: Direct fax:
(P) SUBTERRA
Camborne School of Mines Cornwall Campus
UNIV EXETER
UNIVERSITY OF EXETER
The Queen's Drive
Responsible: Prof. John COGGAN
GB EXETER EX4 4QJ
Department:
Northcote House
Direct line: +(44) 1326/371 824
+(44) 1326/370 450
Address:
Organisation: Direct fax:
(P) UNIV EXETER
VUHU
VYZKUMNY USTAV PRO HNEDE UHLI A.S.
Responsible: Dr. Petr SVOBODA
CZ-434 01 MOST
Budovatelu 2830/3
Direct line: +(420) 476208724
+(420) 476706948
Address:
Organisation: Direct fax:
(P) VUHU
Grant Agreement N°
RFCR-CT-2015-00002
Reference N°
TGC1.02/15
Budget (€)
3.153.076
Funding (€)
1.891.845
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Long-term STability Assessment and Monitoring of flooded Shafts
Partners
Dates:Duration
36 (Mths)
STAMSAcronym
:
OBJECTIVES AND CONTENTS
The main objective is to implement solutions to monitor and assess the stability of flooded shafts, for long periods of time. The objective will be
achieved by subjecting a shaft (a) to periodic measurements, and (b) to continuous monitoring. This requires developing new technologies and
achieving the following goals:
Inspection Module, featuring the novel combination of ultrasonic profiling and ultrasonic imaging, to inspect shafts visually and measure possible
deformations.
sensors post-closure, that will withstand shaft filling operations.
real-time, significant differences that may indicate instability or significant changes in a flooded shaft.
long term stability of shafts during and after flooding by coupling the hydro-mechanical behaviour with the chemical reactions which occur between the
aqueous solution and the shaft lining components.For periodic measurements, inspection tools will be implemented with multiple instruments to
perform measurements of water aggressiveness, gas production and to carry out macroscopic inspection. A software control system will be developed to
analyse, in-situ, if there are significant changes in the conditions of the shafts acquiring information from the inspection modules and from the
continuous measurement devices. For continuous measurements the objective is to install newly developed devices to monitor the water level recovery
dynamics. Additionally this device could also be used as reference points to make comparisons between periodic images. The numerical simulation will
be used to help the design and the interpretation of the in-situ measurement
State of progress: Research in progress
Direction des Risques du Sol et du Sous-sol
INERIS
INSTITUT NATIONAL DE L'ENVIRONNEMENT
INDUSTRIEL ET DES RISQUES
Responsible: Dr. Marwan AL HEIB
FR-60550 VERNEUIL-EN-HALATTE
Department:
Parc Technologique ALATA
Direct line: +(33) 3/83 58 42 89
+(33) 3/83 53 38 49
Address:
Organisation: Direct fax:
(CO) INERIS
2
Synopsis of the RFCS projects 2015
Technical Group TGC1 :"Coal mining operation, mine infrastructure and management,
unconventional use of coal deposits"
AITEMIN
ASOCIACION PARA LA INVEST. Y EL DESAR.
INDUSTRIAL DE LOS RECURSOS NAT.
Parcela CE 1 12
Responsible: Mr Carlos REOL
ES-28918 MADRID
Calle Margarita Salas, 14
Telephone: +(34) 91/442 49 55
+(34) 91/441 78 56
Address:
Organisation: Fax:
(P) AITEMIN
ARMINES
ASS. POUR LA RECHERCHE ET LE DEV. DES
METHODES ET PROC. IND., ARMINES
Responsible: Prof. Faouzi HADJ-HASSEN
FR-75272 PARIS CEDEX 06
60, boulevard Saint-Michel
Telephone: +(33) 1/40 51 90 50
+(33) 1/40 51 00 94
Address:
Organisation: Fax:
(P) ARMINES
COAL AUTHORITY
THE COAL AUTHORITY
Berry Hill
Responsible: Dr. Steven KERSHAW
UK MANSFIELD NOTTINGHAMSHIRE NG18 4RG
Lichfield Lane, 200
Direct line: +(44) 1623637362
+(44) 1623637398
Address:
Organisation: Direct fax:
(P) COAL AUTHORITY
DMT
DMT GmbH & Co KG
Responsible: Mr. Klaus SIEVER
DE-45307 ESSEN
Am Technologiepark 1
Telephone: +(49) 201/172 12 03
+(49) 201/172 13 28
Address:
Organisation: Fax:
(P) DMT
Dept. of Extraction Technologies and Mining Support
GIG
GLOWNY INSTYTUT GORNICTWA
Responsible: Dr. Stanislaw PRUSEK
PL-40166 KATOWICE
Department:
Pl. Gwarkow 1
Direct line: +(48) 32/259 24 23
+(48) 32/258 44 25
Address:
Organisation: Direct fax:
(P) GIG
HUNOSA
HULLERAS DEL NORTE, S.A.
Responsible: Mr. Fran MIRANDA
ES-33005 OVIEDO
Avenida Galicia 44
Telephone: +(34) 985/10 73 00
+(34) 985/24 02 90
Address:
Organisation: Fax:
(P) HUNOSA
KOMPWEG
KOMPANIA WEGLOWA S.A.
Responsible: Mr. Lucjan GAJDA
PL-40 039 KATOWICE
Powstancow 30
Telephone: +(48) 32/757 20 14
+(48) 32/255 54 53
Address:
Organisation: Fax:
(P) KOMPWEG
3
Synopsis of the RFCS projects 2015
Technical Group TGC1 :"Coal mining operation, mine infrastructure and management,
unconventional use of coal deposits"
SRK
SPOLKA RESTRUKTURYZACJI KOPALN SA*
SRK SA
Responsible: Mr Paweł RYDLEWSKI
PL-41-914 BYTOM
Strzelców Bytomskich, 207
Direct line: +(48) 600086706
+(48) 322652547
Address:
Organisation: Direct fax:
(P) SRK
UC3M
UNIVERSIDAD CARLOS III DE MADRID
Responsible: Prof. Carlos BALAGUER
ES28903 GETAFE (MADRID)
Calle Madrid, 126
Direct line: +(34) 1/624 8452
+(34)
Address:
Organisation: Fax:
(P) UC3M
Camborne School of Mines Cornwall Campus
UNIV EXETER
UNIVERSITY OF EXETER
The Queen's Drive
Responsible: Prof. John COGGAN
GB EXETER EX4 4QJ
Department:
Northcote House
Direct line: +(44) 1326/371 824
+(44) 1326/370 450
Address:
Organisation: Direct fax:
(P) UNIV EXETER
Grant Agreement N°
RFCR-CT-2015-00003
Reference N°
TGC1.03/15
Budget (€)
2.817.117
Funding (€)
1.690.271
Starting
1/09/2015
Ending
31/08/2018
Actual
31/08/2018
Title: Bucket wheel excavators operating under difficult mining conditions including unmineable inclusions and geological
structures with excessive mining resistance.
Partners
Dates:Duration
36 (Mths)
BEWEXMINAcronym
:
OBJECTIVES AND CONTENTS
In newly-opened as well as in existing lignite mines are increasingly difficult mining conditions. Mainly due to the presence of growing number of
undiggable inclusions and partings of excessive mining resistance in overburden. During exploitiation of such centers there are large dynamic and
impulse loads. Already working excavators and often newly designed are not fully adapted to such conditions. This results in frequent breakdowns,
resulting in the exclusion of the machine from normal operation. The aim of the project is to develop solutions to reduce failure rates of bucket wheel
excavators working in those conditions. This will be achieved either by reducing the sensitivity of excavators on pulse load or by efforts to reduce the
size of dynamic loads. The project includes three packages. The first package WP1 includes: the experimental determination of the dynamic surplus
from mass forces and the linkage of these surpluses with physico-mechanical characteristics of exploited soils; method for determining of alternative
computational strength of pulse loads; determination of the requirements for flawless excavator work in specific conditions. In the second - WP2 will be
developed way to create a system to monitor stress excavator’s structures leading to continuous assessment of the degree of construction effort,
signaling of the damage possibility, and information on the residual fatigue strength. The activities included in the third - WP3 is to strive to eliminate
or just reduce the size of pulsed loads caused by encountering on undiggable obstacle (stone) by early detection of stones in the slope and adequate
control of the excavator. Information collected by the system will also facilitate the correct interpretation of the signals sent by the stress monitoring
system. All three WPs are interrelated and create a complete set of activities aiming at the same goal, which is to reduce failure rates of bucket wheel
excavators in difficult mining conditions.
State of progress: Research in progress
POLTEGOR INST
POLTEGOR INSTYTUT - INSTYTUT
GORNICTWA ODKRYWKOWEGO
Responsible: Ms Barbara ROGOSZ
PL-51 616 WROCLAW
Parkowa 25
Direct line: +(48) 71/348 81 80
+(48) 71/348 43 20
Address:
Organisation: Direct fax:
(CO) POLTEGOR INST
4
Synopsis of the RFCS projects 2015
Technical Group TGC1 :"Coal mining operation, mine infrastructure and management,
unconventional use of coal deposits"
COMP ENER OLTENIA
SOCIETATEA COMPLEXUL ENERGETIC
OLTENIA SA
Responsible: Dr. IONUT COSMIN PREDOIU
RO-210227 TARGU JIU GORJ
Strada Alexandru Ioan Cuza 5
Telephone: +(40)
+(40)
Address:
Organisation: Fax:
(P) COMP ENER OLTENIA
KOMAG
INSTYTUT TECHNIKI GORNICZEJ KOMAG
Responsible: Dr. Jaroslaw TOKARCZYK
PL-44101 GLIWICE
ul. Pszczynska 37
Direct line: +(48) 32/237 44 19
+(48) 32/237 45 44
Address:
Organisation: Direct fax:
(P) KOMAG
NTUA
NATIONAL TECHNICAL UNIVERSITY OF
ATHENS
Responsible: Dr. Theodoros MICHALAKOPOULOS
GR-157 80 ZOGRAPHOU
9, Heroon Polytechneiou Street
Direct line: +(30) 2107722208
+(30) 2107722191
Address:
Organisation: Direct fax:
(P) NTUA
PGE GIEK
PGE GORNICTWO I ENERGETYKA
KONWENCJONALNA SA
Responsible: Mr. Zbigniew MIZERSKI
PL-97-400 BELCHATOW
Ul. Weglowa, 5
Telephone: +(48)
+(48)
Address:
Organisation: Fax:
(P) PGE GIEK
PPC
PUBLIC POWER CORPORATION S.A.
Responsible: Dr. Christos ROUMPOS
GR-10432 ATHENS
Chalkokondili Street, 30
Telephone: +(30) 210/512 3999
+(30) 210/525 999
Address:
Organisation: Fax:
(P) PPC
TU CRETE
THE RESEARCH COMMITTEE OF THE
TECHNICAL UNIVERSITY OF CRETE
Responsible: Dr. Michael GALETAKIS
GR-73132 CHANIA
Building E4, Campus Konoupidiana
Direct line: +(30) 28210/376 16
+(30) 28210/695 54
Address:
Organisation: Direct fax:
(P) TU CRETE
UNIV PETROSANI
UNIVERSITATEA DIN PETROSANI
Responsible: Prof. Maria LAZAR
RO-332006 PETROSANI
Univerisitatii Street, 20
Direct line: +(40) 742153709
+(40) 254543491
Address:
Organisation: Direct fax:
(P) UNIV PETROSANI
5
Synopsis of the RFCS projects 2015
Technical Group TGC1 :"Coal mining operation, mine infrastructure and management,
unconventional use of coal deposits"
VUHU
VYZKUMNY USTAV PRO HNEDE UHLI A.S.
Responsible: Dr. Petr SVOBODA
CZ-434 01 MOST
Budovatelu 2830/3
Direct line: +(420) 476208724
+(420) 476706948
Address:
Organisation: Direct fax:
(P) VUHU
Grant Agreement N°
RFCR-CT-2015-00005
Reference N°
TGC1.05/15
Budget (€)
4.122.079
Funding (€)
2.473.246
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Monitoring, Assessment, Prevention and Mitigation of Rock Burst and Gas Outburst Hazards in Coal Mines
Partners
Dates:Duration
42 (Mths)
MapROCAcronym
:
OBJECTIVES AND CONTENTS
The main objectives of MapROC are to: - develop and field test rock burst and gas outburst prevention techniques based on the use of large diameter
boreholes with alternative stress and gas pressure relief techniques such as blasting, slotting and/or high pressure water injection, - formulate a
methodology to couple the near-real time processing of field monitored microseismic data with Artificial Neural Networks and Fractal Dimension
analysis to develop a short-term prediction method for rock bursts and gas outbursts, - demonstrate the use of this prediction method as a tool for early
risk assessment, prevention, and mitigation of rock bursts and gas outbursts, - numerically model the field application of the borehole stress/gas
pressure relief methods as well as modelling stress control and protective mining options, - develop and validate a generic risk assessment
methodology for the prevention and mitigation of rock bursts and gas outbursts, and - widely disseminate the research findings within the industrial
and academic communities.
State of progress: Research in progress
Earth Science and Engineering
IMPERIAL COLLEGE
IMPERIAL COLLEGE OF SCIENCE,
TECHNOLOGY AND MEDICINE
Exhibition road
Responsible: Prof. Sevket DURUCAN
GB LONDON SW7 2AZ
Department:
South Kensington Campus
Direct line: +(44) 20/7594 73 54
+(44) 20/7594 73 54
Address:
Organisation: Direct fax:
(CO) IMPERIAL COLLEGE
AITEMIN
ASOCIACION PARA LA INVEST. Y EL DESAR.
INDUSTRIAL DE LOS RECURSOS NAT.
Parcela CE 1 12
Responsible: Dr. José Luis FUENTES-CANTILLANA
ES-28918 MADRID
Calle Margarita Salas, 14
Direct line: +(34) 91/395 02 70
+(34) 91/441 78 56
Address:
Organisation: Direct fax:
(P) AITEMIN
CM-VELENJE
PREMOGOVNIK VELENJE, d.d.
Responsible: Dr. Simon ZAVSEK
SI-3320 VELENJE
Partizanska cesta 78
Direct line: +(386) 3/899 62 74
+(386) 3/899 63 82
Address:
Organisation: Direct fax:
(P) CM-VELENJE
6
Synopsis of the RFCS projects 2015
Technical Group TGC1 :"Coal mining operation, mine infrastructure and management,
unconventional use of coal deposits"
Mining Geophysics
GIG
GLOWNY INSTYTUT GORNICTWA
Responsible: Dr. Adam LURKA
PL-40166 KATOWICE
Department:
Pl. Gwarkow 1
Direct line: +(48) 32/259 2575
+(48) 32/259 6533
Address:
Organisation: Direct fax:
(P) GIG
JSW
JASTRZEBSKA SPOLKA WEGLOWA S.A.
Responsible: Mr Piotr BOJARSKI
PL-44 330 JASTRZEBIE ZDROJ
aleja Jana Pawła II, 4
Direct line: +(48) 327/564491
+(48) 32/756 43 04
Address:
Organisation: Fax:
(P) JSW
RWTH
RHEINISCH-WESTFÄLISCHE TECHNISCHE
HOCHSCHULE AACHEN
Responsible: Dr. Bernhard KROOSS
DE-52062 AACHEN
Templergraben 55
Direct line: +(49) 241/80 95 752
+(49) 241/80 92 152
Address:
Organisation: Direct fax:
(P) RWTH
#Name?
#Name?
7
Synopsis of the RFCS projects 2015
Technical Group TGC2 :"Coal preparation, conversion and upgrading"
Grant Agreement N°
RFCR-CT-2015-00006
Reference N°
TGC2.01/15
Budget (€)
2.075.609
Funding (€)
1.245.365
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Coal-liquid based upgraded carbon materials for energy storage
Partners
Dates:Duration
36 (Mths)
SUPERCOALAcronym
:
OBJECTIVES AND CONTENTS
This project is aimed at the development of coal liquid-based carbon materials with superior properties for their use as active electrode materials in
electrochemical energy storage systems as supercapacitors (SCs) and hybrid systems (battery-capacitor), a topic that is given top priority in the RFCS
programme (upgrading of coal-derived liquids). In the present proposal, coal-derived liquids, such as coal tars and anthracene oil, are proposed as
starting materials for the production of polymerized-isotropic/mesophase pitches, cokes and graphites to be used in the preparation of carbon materials
with a tailored structure and, consequently, specifically targeted properties. Moreover, some of these materials will be subjected to different activation
methods to develop the porous structure required for some of the proposed applications (electrodes in supercapacitors). The as obtained activated
carbons (ACs) will be studied alone or combined with graphene (G), a high-tech material also produced and investigated as electrode material by itself.
The development of this project will address the growing need of the electrical energy industry to have more efficient storage devices. One special
feature is to choose proper treatment methods of transforming the irregular structure of the starting carbonaceous matter into the organised structure of
carbon materials. The possibility of synthesizing carbon materials maximizing their porosity, tailoring their morphology, controlling their surface
chemistry and retaining high electrical conductivity will allow the production of electrodes with improved performance and, subsequently, energy
storage systems with higher power and energy densities. Thus, and from feedstocks with a low added-value, a new generation of supercapacitors and
hybrid systems will be developed, which will help to a better and cleaner utilization of the energy resources
State of progress: Research in progress
CSIC
AGENCIA ESTATAL CONSEJO SUPERIOR DE
INVESTIGACIONES CIENTIFICAS
Responsible: Prof. Rosa MENENDEZ LOPEZ
ES-28006 MADRID
Calle Serrano 117
Direct line: +(34) 985/11 89 98
+(34) 985/29 76 62
Address:
Organisation: Direct fax:
(CO) CSIC
CLAUDIU TOPROM
CLAUDIU TOPROM SRL
ET 8 AP 106 S2
Responsible: Dr. Sorin AXINTE
RO-021597 BUCURESTI
Soseaua Pantelimon 111, Bl400C SC A
Telephone: +()
+()
Address:
Organisation: Fax:
(P) CLAUDIU TOPROM
IQNSA
INDUSTRIAL QUIMICA DEL NALON S.A.
Responsible: Dr. Juan José FERNANDEZ-RODRIGUEZ
ES-33005 OVIEDO
Avenida de Galicia 31
Direct line: +(34) 985/982 600
+(34) 985/982 666
Address:
Organisation: Direct fax:
(P) IQNSA
UNIV ANGLIA
UNIVERSITY OF EAST ANGLIA
Responsible: Dr. Sonia MELENDI
GB- NORWICH NR4 7TJ
Earlham Road
Telephone: +()
+()
Address:
Organisation: Fax:
(P) UNIV ANGLIA
UNIV WROCLAW
POLITECHNIKA WROCLAWSKA - WROCLAW
UNIVERSITY OF TECHNOLOGY
Responsible: Prof. Grazyna GRYGLEWICZ
PL-50370 WROCLAW
Wybrzeze Wyspianskiego 27
Direct line: +(48) 71/320 6398
+(48) 71/320 6506
Address:
Organisation: Direct fax:
(P) UNIV WROCLAW
8
Synopsis of the RFCS projects 2015
Technical Group TGC2 :"Coal preparation, conversion and upgrading"
UPB RO
UNIVERSITATEA POLITEHNICA DIN
BUCURESTI
Responsible: Dr. Georgeta PREDEANU
RO-060042 BUCURESTI
Splaiul Independentei, 313 Sect 6
Direct line: +(40) 21/220 55 06
+(40) 21/220 42 95
Address:
Organisation: Direct fax:
(P) UPB RO
Grant Agreement N°
RFCR-CT-2015-00007
Reference N°
TGC2.02/15
Budget (€)
1.897.471
Funding (€)
1.138.483
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Bulk density and INternal Gas pressure in coke Ovens
Partners
Dates:Duration
42 (Mths)
BINGOAcronym
:
OBJECTIVES AND CONTENTS
Wall Pressure is one of the major causes of coke oven degradation but it is impossible to measure it directly. Internal Gas Pressure is easier accessible;
so the present project aims at increasing coke plant service life by controlling Internal Gas Pressure in industrial ovens. This project proposes to
investigate parameters influencing Internal Gas Pressure measurements in stamp and gravity charging and to find correlations between Internal Gas
Pressure measured at pilot and industrial scales. This study will allow to define guidelines for European coke plants to better monitor Internal Gas
Pressure and to define limit values for safe operation.
State of progress: Research in progress
AMMR
ARCELORMITTAL MAIZIERES RESEARCH S.A.
Immeuble le Cezanne
Responsible: Mr Matthieu LANDREAU
FR-93200 SAINT-DENIS
Rue André Campra, 6
Direct line: +(33) 3/87 84 90 17
+(33) 3/87 84 90 00
Address:
Organisation: Direct fax:
(CO) AMMR
Abt. F+E/RE
AGDH
AKTIEN-GESELLSCHAFT DER DILLINGER
HÜTTENWERKE AG
Responsible: Dr.-Ing. Rongshan LIN
DE-66763 DILLINGEN/SAAR
Department:
Werkstraße, 1
Direct line: +(49) 6831/47-3401
+(49) 6831/47-3676
Address:
Organisation: Direct fax:
(P) AGDH
ARCELOR
ARCELORMITTAL ATLANTIQUE ET LORRAINE
SAS*AAL
Immeuble Le Cézanne
Responsible: Mrs Juliette DELINCHANT
FR-93200 SAINT DENIS
6, rue André Campra
Direct line: +(33) 3/878 490 13
+(33) 3/878 490 00
Address:
Organisation: Direct fax:
(P) ARCELOR
DMT
DMT GmbH & Co KG
Responsible: Dr. Drazen GAJIC
DE-45307 ESSEN
Am Technologiepark 1
Direct line: +(49) 201/172 1826
+(49) 201/172 1328
Address:
Organisation: Direct fax:
(P) DMT
9
Synopsis of the RFCS projects 2015
Technical Group TGC2 :"Coal preparation, conversion and upgrading"
TKSE
THYSSENKRUPP STEEL EUROPE AG
Responsible: Mr. Viktor STISKALA
DE-47166 DUISBURG
Kaiser-Wilhelm-Strasse 100
Telephone: +(49) 203/521
+(49) 203/522 51 02
Address:
Organisation: Fax:
(P) TKSE
R&D
VOESTALPINE
VOESTALPINE STAHL GMBH
Responsible: Dipl.-Ing. Karl PILZ
AT-4020 LINZ
Department:
VOEST-ALPINE-Strasse 3
Direct line: +(43) 732/6585 4534
+(43) 732/6980 4534
Address:
Organisation: Direct fax:
(P) VOESTALPINE
#Name?
#Name?
10
Synopsis of the RFCS projects 2015
Technical Group TGS1 :"Ore agglomeration and Ironmaking"
Grant Agreement N°
RFCR-CT-2015-00004
Reference N°
TGC1.04/15
Budget (€)
3.793.767
Funding (€)
2.276.259
Starting
15/12/2015
Ending
14/12/2019
Actual
14/12/2019
Title: Management of Environmental RIsks During and After mine closure
Partners
Dates:Duration
48 (Mths)
MERIDAAcronym
:
OBJECTIVES AND CONTENTS
The management of environmental risks during and after mine closure is a multi-hazard and multi-risk process that requires integration of interrelated
environmental processes and combining their effects when considering hazard identification and risk characterisation. Failure to manage environmental
impacts and risks in an acceptable manner throughout the mine closure and post-closure will result in the mining industry finding it increasingly
difficult to obtain community and government support for existing and future projects. The objective of the current proposal (MERIDA) is to design
and provide technical guidance on the implementation of necessary investigations that should be undertaken in order to develop a mine closure plan.
The aim is to minimise the environmental impacts and risks during the mine closure and post-closure periods in accordance with the general principle
that the mine must take responsibility and minimise all risks that can be foreseen. In practical terms, MERIDA will provide a planning tool that allows
the design of a logical, step-wise approach to mine closure that can be progressively refined during the post-closure period and allows to address all
relevant environmental risks. The objectives of MERIDA are: - to provide specific guidance on the issues that need to be considered when assessing the
environmental impacts from coal mines at closure and post-closure stages; - to identify the physical and chemical processes that affect environmental
risks during mine closure and post-closure and establish monitoring and modelling methods that should be implemented in order to make reliable
environmental impact predictions; - to establish an integrated risk assessment methodology; - to provide a practical methodology (written up as a
technical guidance) that can be used for the evaluation of risk remediation measures in terms of their performance in risk reduction, practical
implementation and cost.
State of progress: Research in progress
GIG
GLOWNY INSTYTUT GORNICTWA
Responsible: Dr. Alicja KRZEMIEN
PL-40166 KATOWICE
Pl. Gwarkow 1
Direct line: +(48) 322592556
+(48) 322028745
Address:
Organisation: Direct fax:
(CO) GIG
DMT
DMT GmbH & Co KG
Responsible: Dipl.-Ing. Karsten ZIMMERMANN
DE-45307 ESSEN
Am Technologiepark 1
Direct line: +(49) 201/172 1992
+(49) 201/172 1971
Address:
Organisation: Direct fax:
(P) DMT
HUNOSA
HULLERAS DEL NORTE, S.A.
Responsible: Mr. Fran MIRANDA
ES-33005 OVIEDO
Avenida Galicia 44
Telephone: +(34) 985/10 73 00
+(34) 985/24 02 90
Address:
Organisation: Fax:
(P) HUNOSA
IMG PAN
INSTYTUT MECHANIKI GOROTWORU -
POLSKIEJ AKADEMII NAUK
Responsible: Prof. Jerzy KRAWCZYK
PO-30 059 KRAKOW
Ul. Wladyslawa Stanislawa Reymonta 27
Direct line: +(48) 126372884
+(48) 126372884
Address:
Organisation: Direct fax:
(P) IMG PAN
11
Synopsis of the RFCS projects 2015
Technical Group TGS1 :"Ore agglomeration and Ironmaking"
IMPERIAL COLLEGE
IMPERIAL COLLEGE OF SCIENCE,
TECHNOLOGY AND MEDICINE
Exhibition road
Responsible: Dr. Anna KORRE
GB LONDON SW7 2AZ
South Kensington Campus
Telephone: +(44) 71/589 51 11
+(44) 71/823 85 25
Address:
Organisation: Fax:
(P) IMPERIAL COLLEGE
INERIS
INSTITUT NATIONAL DE L'ENVIRONNEMENT
INDUSTRIEL ET DES RISQUES
Responsible: Mr Arnaud CHARMOILLE
FR-60550 VERNEUIL-EN-HALATTE
Parc Technologique ALATA
Direct line: +(33) 3/44 55 62 94
+(33) 3/44 55 67 00
Address:
Organisation: Direct fax:
(P) INERIS
KOMPWEG
KOMPANIA WEGLOWA S.A.
Responsible: Mr. Stanisław ADAMEK
PL-40 039 KATOWICE
Powstancow 30
Telephone: +(48) 32/757 20 14
+(48) 32/255 54 53
Address:
Organisation: Fax:
(P) KOMPWEG
Mining Engineering
UNIV EXETER
UNIVERSITY OF EXETER
The Queen's Drive
Responsible: Dr. Patrick FOSTER
GB EXETER EX4 4QJ
Department:
Northcote House
Direct line: +(44) 1326/371 828
+(44)
Address:
Organisation: Fax:
(P) UNIV EXETER
UNIV OVIEDO
UNIVERSIDAD DE OVIEDO
Responsible: Prof. Ana SUÁREZ SÁNCHEZ
ES-33003 OVIEDO
San Francisco 3
Telephone: +(34) 98/510 40 61
+(34) 98/510 40 42
Address:
Organisation: Fax:
(P) UNIV OVIEDO
VSB-TUO
VYSOKA SKOLA BANSKA - TECHNICKA
UNIVERZITA OSTRAVA
Responsible: Prof. Jaroslav DVORACEK
CZ-708 33 OSTRAVA-PORUBA
17 Listopadu 15/2172
Direct line: +(420) 597 323 381
+(420) 59 691 8589
Address:
Organisation: Direct fax:
(P) VSB-TUO
12
Synopsis of the RFCS projects 2015
Technical Group TGS1 :"Ore agglomeration and Ironmaking"
Grant Agreement N°
RFSR-CT-2015-00001
Reference N°
TGS1.01/15
Budget (€)
3.599.376
Funding (€)
2.159.625
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Optimizing Blast Furnace Hearth Inner State
Partners
Dates:Duration
42 (Mths)
OPTIBLAFINSAcronym
:
OBJECTIVES AND CONTENTS
This proposal reflects to different dead man states in a blast furnace hearth in relation to coke particles forming the dead man, hearth liquid flow and
respective heat loads. Describing the dead man as a conglomeration of individual particles and correlating global process parameters with local wear
factors will form highly innovative activities of the project. State of the art computer modelling technique combining DEM-CFD approaches will be
used tounderstand the actual liquid and solid flow witihn the hearth. Such modelling approach will be used for the first time in a project realised within
the RFCS frame work. In addition, advanced monioring techniques wil be tested with the aim to gain an improved understanding of localised wear
events. This will provide a better ground for decsion-making concerning stabilizing the hearth condition, improving hearth drainage and prolonging
hearth life.
State of progress: Research in progress
Research & Development (Building 4H16)
TATA STEEL NL
TATA STEEL NEDERLAND TECHNOLOGY B.V.
Responsible: Ir. G. LOUWERSE
NL-1951 JZ VELSEN NOORD
Department:
Wenckebachstraat, 1
Direct line: +(31) 251/49 84 69
+(31) 251/47 03 44
Address:
Organisation: Direct fax:
(CO) TATA STEEL NL
Head of Laboratory
ABO AKADEMI
ABO AKADEMI UNIVERSITY
Responsible: Prof. Henrik SAXEN
FI-20500 ABO
Department:
Domkyrkotorget 3
Direct line: +(358) 40/544 3301
+(358) 2/215 4792
Address:
Organisation: Direct fax:
(P) ABO AKADEMI
Abt. F+E/RE
AGDH
AKTIEN-GESELLSCHAFT DER DILLINGER
HÜTTENWERKE AG
Responsible: Dr.-Ing. Rongshan LIN
DE-66763 DILLINGEN/SAAR
Department:
Werkstraße, 1
Direct line: +(49) 6831/47-3401
+(49) 6831/47-3676
Address:
Organisation: Direct fax:
(P) AGDH
AMMR
ARCELORMITTAL MAIZIERES RESEARCH S.A.
Immeuble le Cezanne
Responsible: Dr. Thibault QUATRAVEUX
FR-93200 SAINT-DENIS
Rue André Campra, 6
Telephone: +(33)
+(33)
Address:
Organisation: Fax:
(P) AMMR
Blast Furnace Plant
ARCELOR EHS
ARCELORMITTAL EISENHÜTTENSTADT GmbH
Responsible: Dr. Jörg MERNITZ
DE-15890 EISENHÜTTENSTADT
Department:
Werkstrasse 1
Direct line: +(49) 3364/37 33 99
+(49) 3364/37 65 33 99
Address:
Organisation: Direct fax:
(P) ARCELOR EHS
13
Synopsis of the RFCS projects 2015
Technical Group TGS1 :"Ore agglomeration and Ironmaking"
CRM
CENTRE DE RECHERCHES METALLURGIQUES
ASBL
Responsible: Mr Claudio OJEDA
BE-1000 BRUXELLES
Boulevard de l'Impératrice 66
Direct line: +(32) 4/2546 493
+(32) 4/2546 490
Address:
Organisation: Direct fax:
(P) CRM
JKU
UNIVERSITÄT LINZ*JOHANNES KEPLER
UNIVERSITÄT, LINZ
Responsible: Dr. Gijsbert WIERINK
AT-4040 LINZ
Altenberger Strasse 69
Telephone: +(43)
+(43)
Address:
Organisation: Fax:
(P) JKU
Ironmaking
LKAB
LUOSSAVAARA-KIIRUNAVAARA AB
Responsible: Mr Nicklas EKLUND
SE-971 28 LULEA
Department:
(Varvsgatan 45)
Direct line: +(46) 920/380 85
+(46) 920/255 713
Address:
Organisation: Direct fax:
(P) LKAB
MEFOS
SWEREA MEFOS AB
Responsible: Dr. Lena SUNDQVIST ÖQVIST
SE-97125 LULEÅ
Arontorpsvägen 1
Direct line: +(46) 920/245 226
+(46) 920/25 58 32
Address:
Organisation: Direct fax:
(P) MEFOS
UNIV BOCHUM
RUHR-UNIVERSITÄT BOCHUM
Responsible: Dr. Siegmar WIRTZ
DE-44801 BOCHUM
Universitätstrasse 150
Telephone: +(49) 234/700 45 98
+(49) 234/700 61 32
Address:
Organisation: Fax:
(P) UNIV BOCHUM
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dr.-Ing. Yalcin KAYMAK
DE-40237 DÜSSELDORF
Sohnstrasse 65
Direct line: +(49) 211/6707 299
+(49) 211/6707 205
Address:
Organisation: Direct fax:
(P) VDEH-BFI
R&D
VOESTALPINE
VOESTALPINE STAHL GMBH
Responsible: Dipl.-Ing. Christoph FEILMAYR
AT-4020 LINZ
Department:
VOEST-ALPINE-Strasse 3
Direct line: +(43) 732/6585 49 06
+(43) 732/6580 49 06
Address:
Organisation: Direct fax:
(P) VOESTALPINE
14
Synopsis of the RFCS projects 2015
Technical Group TGS1 :"Ore agglomeration and Ironmaking"
Grant Agreement N°
RFSR-CT-2015-00002
Reference N°
TGS1.02/15
Budget (€)
2.302.713
Funding (€)
1.381.628
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Assessing and control of alkaline circulation in BF operation
Partners
Dates:Duration
42 (Mths)
AlCircAcronym
:
OBJECTIVES AND CONTENTS
The overall research project objective is improved blast furnace (BF) process stability and energy efficiency with increasing flexibility in raw material
selection, taking into account deteriorating raw material qualities in terms of alkali content. This is achieved by developing and establishing new
methods for online alkali control in the BF, based on a novel online top gas evaluation tool for determination of the alkali accumulation in the
operational blast furnace. This tool consists of the top gas measurement equipment (FTIR or MS) and the evaluation routine for determination of the
alkali accumulation / cycle. The new online tool will be applied for monitoring of the alkali cycle amount at selected representative BF’s with elevated
alkali input and with differences in the source of alkali components. The selected BF’s differ in operational modes. Monitoring of the alkali cycle
amount enables the premature detection of operational states with elevated alkali load. In this way, countermeasures for alkali control may be triggered
at an early stage in order to prevent operational disturbances at the BF. For BF alkali control some promising novel measures are developed within the
research project, like coke pre-treatment/coating with alkali absorbing minerals as well as a more optimised adjustment of BF slag composition. Finally,
concepts will be worked out for improved BF alkali control by combined application of the online top gas evaluation tool with selected methods for
inhibition of the alkali circulation. The concepts will consider the special restraints at the different operational BF’s. Finally the concepts will be
validated by operational trials at the different BF’s in comparison with normal operational data.
State of progress: Research in progress
R&D
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dipl.-Ing. Gerald STUBBE
DE-40237 DÜSSELDORF
Department:
Sohnstrasse 65
Direct line: +(49) 211/6707 969
+(49) 211/6707 205
Address:
Organisation: Direct fax:
(CO) VDEH-BFI
Blast Furnace Works
ISD DUNAFERR
ISD DUNAFERR DUNAI VASMU Zrt.
Responsible: Mr Róbert MÓGER
HU-2400 DUNAÚJVÁROS
Department:
Vasmü tér 1-3.
Direct line: +(36) 25/583-988
+(36) 25/584-542
Address:
Organisation: Direct fax:
(P) ISD DUNAFERR
LKAB
LUOSSAVAARA-KIIRUNAVAARA AB
Responsible: Ms Anna DAHLSTEDT
SE-971 28 LULEA
(Varvsgatan 45)
Telephone: +(46) 920/380 00
+(46) 920/195 05
Address:
Organisation: Fax:
(P) LKAB
LTU
LULEÅ UNIVERSITY OF TECHNOLOGY
Responsible: Prof. Bo BJÖRKMAN
SE-97187 LULEÅ
Universitetsområdet, Porsön
Direct line: +(46) 920/49 12 92
+(46) 920/49 11 99
Address:
Organisation: Direct fax:
(P) LTU
MEFOS
SWEREA MEFOS AB
Responsible: Dr. Lena SUNDQVIST ÖQVIST
SE-97125 LULEÅ
Arontorpsvägen 1
Direct line: +(46) 920/245 226
+(46) 920/25 58 32
Address:
Organisation: Direct fax:
(P) MEFOS
15
Synopsis of the RFCS projects 2015
Technical Group TGS1 :"Ore agglomeration and Ironmaking"
Process Engineer, Iron Making Dpt
SSAB EMEA
SSAB EMEA AB
Responsible: Mr David LINDSTRÖM
SE-613 80 OXELÖSUND
Department:
Sodermanlands
Direct line: +(46) 7066/196 25
+(46) 155/25 42 75
Address:
Organisation: Direct fax:
(P) SSAB EMEA
R&D, Hot Metal Production
VOEST-ALPINE
VOESTALPINE STAHL DONAWITZ GmbH & CO
KG
Responsible: Dipl.-Ing. Roland MAYERHOFER
AT-8700 LEOBEN
Department:
Kerpelystrasse 199
Direct line: +(43) 50304/25 21 52
+(43) 50304/65 42 06
Address:
Organisation: Direct fax:
(P) VOEST-ALPINE
#Name?
#Name?
16
Synopsis of the RFCS projects 2015
Technical Group TGS2 :"Steelmaking processes"
Grant Agreement N°
RFSR-CT-2015-00004
Reference N°
TGS2.01/15
Budget (€)
1.927.815
Funding (€)
1.156.689
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Dynamic stirring for improvement of energy efficiency in secondary steelmaking
Partners
Dates:Duration
36 (Mths)
DynStirAcronym
:
OBJECTIVES AND CONTENTS
The project objective is to improve ladle stirring by developing dynamic stirring policies in secondary steelmaking at different treatment stations (CAS-
OB treatment, vacuum treatment and final treatment (rinsing)). In heat-individual dynamic stirring, the stirring process will be tailored to the individual
need of each treated steel melt, based on metallurgical fundamentals, with the aim to improve the energy efficiency of the ladle stirring processes while
maintaining the cleanness of the final product. Imaging and vibration measurement systems will be used to monitor the actual stirring, compare it to
the ideal treatment according to the stirring policies and advise correct stirring accordingly. Extensive sampling and analysis will verify the
improvements. Energy efficiency will be improved by shorter treatment time, reduced amount of stirring gas used and diminished temperature loss of
the steel melt.
State of progress: Research in progress
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dr.-Ing. Birgit PALM
DE-40237 DÜSSELDORF
Sohnstrasse 65
Direct line: +(49) 211/670 72 93
+(49) 211/670 72 02
Address:
Organisation: Direct fax:
(CO) VDEH-BFI
CSM
CENTRO SVILUPPO MATERIALI SPA
Responsible: Dr.ssa Patrizia MICELI
IT-00128 ROMA
Via di Castel Romano 100
Direct line: +(39) 06/505 52 00
+(39) 06/505 54 61
Address:
Organisation: Direct fax:
(P) CSM
EAF Melt Shop
GMH
GEORGSMARIENHÜTTE GmbH
Responsible: Mr Bernd DETTMER
DE-49124 GEORGSMARIENHÜTTE
Department:
Neue Hüttenstrasse 1
Direct line: +(49) 5401/394 747
+(49) 5401/394 058
Address:
Organisation: Direct fax:
(P) GMH
Micro Modelling in Metallurgical Processes
KTH
KUNGLIGA TEKNISKA HÖGSKOLAN - THE
ROYAL INSTITUTE OF TECHNOLOGY
Responsible: Prof. Du SICHEN
SE-10044 STOCKHOLM
Department:
Brinellvagen 8
Direct line: +(46) 8/7908 359
+(46) 820/76 81
Address:
Organisation: Direct fax:
(P) KTH
UDDEHOLM
UDDEHOLMS AB
Responsible: Dr. Mselly NZOTTA
SE-68385 HAGFORS
17 Värmlands län
Direct line: +(46) 563/176 81
+(46) 563/174 59
Address:
Organisation: Direct fax:
(P) UDDEHOLM
17
Synopsis of the RFCS projects 2015
Technical Group TGS2 :"Steelmaking processes"
Grant Agreement N°
RFSR-CT-2015-00005
Reference N°
TGS2.02/15
Budget (€)
1.735.185
Funding (€)
1.041.112
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Improvement of steel cleanness by reducing refractory contamination in secondary steelmaking
Partners
Dates:Duration
42 (Mths)
LEANSTORYAcronym
:
OBJECTIVES AND CONTENTS
MgO based refractory of new generation is developed by the joint competence of steelmaker, refractory producer and university scientists. Both new
carbon free binder system and modification of the current binder systems are studied. The new refractory (either bricks or castable) is characterized and
tested firstly in laboratory and then in full scale ladles. The development is directly towards the need of steelmaking. The new refractory is expected to
result in great improvement of steel cleanness and prolonged lifetime of ladle lining. The sustainability and recyclability of the refractory should be
another important factor in the development.
State of progress: Research in progress
Micro Modelling in Metallurgical Processes
KTH
KUNGLIGA TEKNISKA HÖGSKOLAN - THE
ROYAL INSTITUTE OF TECHNOLOGY
Responsible: Prof. Du SICHEN
SE-10044 STOCKHOLM
Department:
Brinellvagen 8
Direct line: +(46) 8/7908 359
+(46) 820/76 81
Address:
Organisation: Direct fax:
(CO) KTH
GERDAU
SIDENOR INVESTIGACION Y DESARROLLO
EUROPA S.A.
Apartado de Correos 152
Responsible: Mr Asier ARTEAGA
ES-48970 BASAURI (VIZCAYA)
Barrio Ugarte s/n
Direct line: +(34) 94/487 20 07
+(34) 94/487 18 81 or 44
Address:
Organisation: Direct fax:
(P) GERDAU
INSERTEC
REFRACTORY SOLUTIONS INSERTEC SL
Responsible: Mr. Roberto CABALLERO
ES-48960 GALDAKAO
Barrio Aperribay, 10
Telephone: +()
+()
Address:
Organisation: Fax:
(P) INSERTEC
Technology
OVAKO
OVAKO SWEDEN AB
Responsible: MSc Jan-Erik ANDERSSON
SE-813 82 HOFORS
Department:
Direct line: +(46) 290/256 07
+(46) 290/256 70
Address:
Organisation: Direct fax:
(P) OVAKO
POLITEC BARI
POLITECNICO DI BARI
Responsible: Prof. Giovanni MUMMOLO
IT-70125 BARI
Via E Orabona 4
Telephone: +(39) 080/54 60 764
+(39) 080/54 60 788
Address:
Organisation: Fax:
(P) POLITEC BARI
18
Synopsis of the RFCS projects 2015
Technical Group TGS2 :"Steelmaking processes"
Ingeniería de organización, Admin. Empresas
UPM
UNIVERSIDAD POLITECNICA DE MADRID
Edificio Rectorado
Responsible: Prof. Joaquín ORDIERES MERE
ES-28040 MADRID
Department:
Avenida Ramiro Maetzu, 7
Direct line: +(34) 91/336 3144
+(34) 91/561 8618
Address:
Organisation: Direct fax:
(P) UPM
Grant Agreement N°
RFSR-CT-2015-00031
Reference N°
TGS2.03/15
Budget (€)
1.534.605
Funding (€)
920.763
Starting
1/09/2015
Ending
31/08/2018
Actual
31/08/2018
Title: Improvement of electrical arc furnace operations with support of advanced multiphysics modeling SIMULations of the
EAF process
Partners
Dates:Duration
36 (Mths)
SimulEAFAcronym
:
OBJECTIVES AND CONTENTS
The proposal, supported by two research centres (CSM and BFI), three industrial partners (GERDAU, GMH and ORI Martin) and a supplier of
electromagnetic stirring devices (ABB AB) are aimed at:
- developing a numerical simulation tool for the EAF process, coupling fluid flow, magneto-hydrodynamics, energy and mass transfer as well as
selected thermodynamic calculations;
- using this tool for elaboration of process measures with respect to energy savings, reduction of CO2 emissions, and improved metallic yield.
Validating and integrating sub-models (micro-models) into a macro-model used as advanced simulation tool will allow to:
- improve EAF process knowledge, as some data can only be obtained using mathematical modelling techniques due to practical limitations of taking
measurements on the plant;
- reduce risks, as modelling can enable decisions on production plant modifications without carrying out on-site experiments, which are expensive and
leading to a loss of production;
- reduce development costs, as modelling offers a wider range of design options to be evaluated before testing on the plant.
The project is composed by the following working topics:
- selection of available micro-models (detailed description of local phenomena, e.g., stirring, decarburisation by lance, postcombustion);
- development of missing micro-models (e.g. thermodynamics, ..);
- integration into a macro-model (able to describe unsteady transport phenomena by coupled multi-physics approach);
- performance of complete EAF furnace simulations with the tool;
- validation of the modelling results with process data collected at several EAF plants;
- performance of parameter studies to optimise the process layout and the operational practices;
- dissemination of the results.
The techniques used will be based on:
- modelling: Computational Fluid Dynamics numerical models and physical modelling tools will be used ;
- design of stirring sources - plant tests.
State of progress: Research in progress
CSM
CENTRO SVILUPPO MATERIALI SPA
Responsible: Dr. Valerio BATTAGLIA
IT-00128 ROMA
Via di Castel Romano 100
Telephone: +(39) 06/505 52 68
+(39) 06/505 53 00
Address:
Organisation: Fax:
(CO) CSM
Development, Minerals
ABB
ABB AB
Responsible: Mr Jan Erik ERIKSSON
SE-721 83 VASTERAS
Department:
Kopparbergsvagen, 2
Direct line: +(46) 21/340 930
+(46) 21/148 327
Address:
Organisation: Direct fax:
(P) ABB
19
Synopsis of the RFCS projects 2015
Technical Group TGS2 :"Steelmaking processes"
Forging, Rolling & Finishing
GERDAU
SIDENOR INVESTIGACION Y DESARROLLO
EUROPA S.A.
Apartado de Correos 152
Responsible: Mr José Manuel LLANOS RUIZ
ES-48970 BASAURI (VIZCAYA)
Department:
Barrio Ugarte s/n
Direct line: +(34) 94/487 18 96
+(34) 94/487 18 44
Address:
Organisation: Direct fax:
(P) GERDAU
EAF Melt Shop
GMH
GEORGSMARIENHÜTTE GmbH
Responsible: Mr Bernd DETTMER
DE-49124 GEORGSMARIENHÜTTE
Department:
Neue Hüttenstrasse 1
Direct line: +(49) 5401/394 747
+(49) 5401/394 058
Address:
Organisation: Direct fax:
(P) GMH
Research & Development
ORI MARTIN
O.R.I. MARTIN - ACCIAIERIA E FERRIERA DI
BRESCIA SpA
Responsible: Ing. Uggero DE MIRANDA
IT-20100 MILANO
Department:
Corso Garibaldi 49
Direct line: +(39) 030/399 92 65
+(39) 030/200 09 24
Address:
Organisation: Direct fax:
(P) ORI MARTIN
R & D
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dipl.-Ing. Kersten MARX
DE-40237 DÜSSELDORF
Department:
Sohnstrasse 65
Direct line: +(49) 211/670 73 84
+(49) 211/670 72 05
Address:
Organisation: Direct fax:
(P) VDEH-BFI
#Name?
#Name?
20
Synopsis of the RFCS projects 2015
Technical Group TGS4 :"Hot and cold rolling processes"
Grant Agreement N°
RFSR-CT-2015-00006
Reference N°
TGS4.01/15
Budget (€)
1.129.209
Funding (€)
677.526
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Effective Management of Coolant in Cold Rolling
Partners
Dates:Duration
42 (Mths)
MANCOOLAcronym
:
OBJECTIVES AND CONTENTS
The objective of this research project is to increase the process and product window in cold rolling mills by enhancing the coolant functionality. In a
previous RFCS-project “INCOOL” enormous steps have been made already. Based on the findings in it is expected that a further optimisation is
possible and more benefits can be obtained. New innovative ideas that will be investigated in this project should further increase the cold mill
capabilities. Expected benefits are increased reduction per stand, increased rolling speed and less temperature related material rejections. Specific
objectives of this project are:
• Development of a strip cool unit with width control and testing of this unit in an industrial Cold Rolling Mill.
• Development of a method to re-use the thermal energy that is stored in the emulsion bath. A small scale test installation will be built to verify the
concept. If successful, the option that saves most energy will be tested in a packaging cold mill in Tata Steel IJmuiden.
• Thorough experimental work in order to improve the currently used roll coolant settings (flow, nozzle type, distance/angle of header with respect to
the roll). In contrast to previous experimental work, emphasis will be on testing with (various types of) emulsions and particular interest will be given to
the influence of oil layer on cooling efficiency.
• Investigation and implementation of innovative approaches with respect to cooling, such as adding additives to the bath and optimising the lubricant
to enable efficient cooling.
• Increasing the fundamental knowledge with respect to the formation of heat scratches. More specific a model will be developed that predicts the
maximum reduction per stand without creating heat scratches (depending on roll/strip/emulsion temperature and material grade).
State of progress: Research in progress
TATA STEEL NL
TATA STEEL NEDERLAND TECHNOLOGY B.V.
Responsible: Ir. Leon JACOBS
NL-1951 JZ VELSEN NOORD
Wenckebachstraat, 1
Direct line: +(31) 251/495 103
+(31) 251/495 126
Address:
Organisation: Direct fax:
(CO) TATA STEEL NL
Heat Transfer and Fluid Flow Laboratory
BUT
BRNO UNIVERSITY OF TECHNOLOGY -
VYSOKE UCENI TECHNICKE V BRNE
Responsible: Dr. Miroslav RAUDENSKY
CZ-60190 BRNO STRED
Department:
Veveri Antoninska 548/1
Direct line: +(420) 541/143 274
+(420) 541/142 224
Address:
Organisation: Direct fax:
(P) BUT
CRM
CENTRE DE RECHERCHES METALLURGIQUES
ASBL
Responsible: Mr Bart VERVAET
BE-1000 BRUXELLES
Boulevard de l'Impératrice 66
Direct line: +(32) 9/264 57 74
+(32) 9/264 58 34
Address:
Organisation: Direct fax:
(P) CRM
21
Synopsis of the RFCS projects 2015
Technical Group TGS4 :"Hot and cold rolling processes"
Grant Agreement N°
RFSR-CT-2015-00007
Reference N°
TGS4.02/15
Budget (€)
1.817.557
Funding (€)
1.090.535
Starting
1/08/2015
Ending
31/07/2019
Actual
31/07/2019
Title: Combined Online Microstructure Sensor and Model for a Better Control of Hot Rolling Conditions and Final Products
Properties (phase 2)
Partners
Dates:Duration
48 (Mths)
MicroControl-PLUS Acronym
:
OBJECTIVES AND CONTENTS
Improving of the hot rolling process and achieving better consistency of end-user properties is a big challenge. The online real-time evaluation of
microstructure changes becomes key element to address this challenge, particularly for the new generation of steels. For example, to comply with the
everlasting need for CO2 emission reduction, advanced high strength steels for automotive applications are lighter and stronger. At the same time, their
microstructures show higher sensitivity to process variations, especially of hot rolling conditions. In continuation with the MicroControl (RFS-CR-
2009-10010) project, a new tool combining a microstructural hot rolling model and a Laser Ultrasonic Sensor (LUS) is proposed to predict/control steel
properties all along the coil, while maximizing mill productivity. To reach this goal, the all-fibered LUS (prototype successfully tested in previous
project) will be improved to a robust, portable, full-industrial version for multi-points measurements at several locations in the hot rolling mill. In
parallel, laboratory tests will help develop new signal processing techniques to monitor microstructural changes i.e.:
• austenite or ferrite average grain size;
• grain size gradients along thickness;
• multiple phase transformation during cooling;
• final ferrite grain size before coiling.
Finally, a new analysis and control tool will be developed combining a microstructural model using a multi-objectives optimization and calibrated with
signals obtained from the LUS sensor. This tool will be tested in two industrial situations: 1. predict hot rolling process parameters to achieve final
mechanical properties and evaluate microstructure evolution. 2. measure and control austenite microstructure during finishing to improve toughness of
line-pipes grades. This online tool will significantly improve the hot rolling process and move a step closer to a fully automatic feed-back control of
microstructure and product properties.
State of progress: Research in progress
AMMR
ARCELORMITTAL MAIZIERES RESEARCH S.A.
Immeuble le Cezanne
Responsible: Dr. Louis SATYANARAYAN
FR-93200 SAINT-DENIS
Rue André Campra, 6
Telephone: +(33)
+(33)
Address:
Organisation: Fax:
(CO) AMMR
Sales
IO
IMAGINE OPTIC SA
Responsible: Mr Nicolas LEFAUDEUX
FR-91400 ORSAY
Department:
18, rue Charles de Gaulle
Direct line: +(33) 1/64 86 15 60
+(33) 1/64 86 15 61
Address:
Organisation: Direct fax:
(P) IO
KIMAB
SWEREA KIMAB AB
Responsible: Mrs Eva LINDH ULMGREN
SE-164 07 KISTA
(Isafjordsgatan 28A)
Telephone: +(46) 8/440 48 00
+(46) 8/440 45 35
Address:
Organisation: Fax:
(P) KIMAB
MEFOS
SWEREA MEFOS AB
Responsible: Mr. Bijish BABU
SE-97125 LULEÅ
Arontorpsvägen 1
Telephone: +(46) 920/20 19 00
+(46) 920/25 58 32
Address:
Organisation: Fax:
(P) MEFOS
22
Synopsis of the RFCS projects 2015
Technical Group TGS4 :"Hot and cold rolling processes"
Grant Agreement N°
RFSR-CT-2015-00008
Reference N°
TGS4.03/15
Budget (€)
2.385.416
Funding (€)
1.431.250
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Integration of complex measurement information of thick products to optimise the through process geometry of hot rolled
material for direct application
Partners
Dates:Duration
42 (Mths)
INFOMAPAcronym
:
OBJECTIVES AND CONTENTS
Measurement systems covering flatness and dimensional accuracy on plate/strip products are widely available. Output is usually in the form of contour
plots or ‘maps’, providing visual feedback to mill operators who must interpret the information subjectively, and also to technical staff for investigative
purposes. Objective interpretation of these maps is not straightforward, and comparison of output from devices of different type or manufacturer often
presents further difficulties. The proposed project seeks to address this, developing a tool for objective interpretation of maps from different devices
along the process route, generating concise data suitable for use within automatic control/advisory systems.
State of progress: Research in progress
AM SPAIN
ARCELORMITTAL ESPAÑA SA
Responsible: Mr. Gabriel BONET
ES-33418 GOZON ASTURIAS
Residencia La Granda s/n
Telephone: +(34) 985/12 17 17
+(34) 985/12 63 75
Address:
Organisation: Fax:
(CO) AM SPAIN
CRM
CENTRE DE RECHERCHES METALLURGIQUES
ASBL
Responsible: Mr Hugo UIJTDEBROEKS
BE-1000 BRUXELLES
Boulevard de l'Impératrice 66
Direct line: +(32) 9/264 57 67
+(32) 9/264 58 34
Address:
Organisation: Direct fax:
(P) CRM
INDUSTEEL BELGIUM
INDUSTEEL BELGIUM
Responsible: Mr. Benjamin LECRENIER
BE-6030 MARCHIENNE
Rue de Chatelet, 266
Telephone: +()
+()
Address:
Organisation: Fax:
(P) INDUSTEEL BELGIUM
MEFOS
SWEREA MEFOS AB
Responsible: M Sc Jan LEVEN
SE-97125 LULEÅ
Arontorpsvägen 1
Direct line: +(46) 920/20 19 75
+(46) 920/25 50 59
Address:
Organisation: Direct fax:
(P) MEFOS
SSSA
SCUOLA SUPERIORE DI STUDI UNIVERSITARI
E DI PERFEZIONAMENTO SANT'ANNA
Responsible: Dr. Valentina COLLA
IT-56127 PISA
Piazza Martiri della Libertà 33
Direct line: +(39) 050/882 507
+(39) 050/882 194
Address:
Organisation: Direct fax:
(P) SSSA
23
Synopsis of the RFCS projects 2015
Technical Group TGS4 :"Hot and cold rolling processes"
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Mr Roger LATHE
DE-40237 DÜSSELDORF
Sohnstrasse 65
Direct line: +(49) 211/6707 204
+(49) 211/6707 205
Address:
Organisation: Direct fax:
(P) VDEH-BFI
Grant Agreement N°
RFSR-CT-2015-00009
Reference N°
TGS4.04/15
Budget (€)
1.920.389
Funding (€)
1.152.233
Starting
1/07/2015
Ending
30/06/2019
Actual
30/06/2019
Title: Development of compound work rolls for hot mill finishing stands by Laser-cladding
Partners
Dates:Duration
48 (Mths)
Laser4rollsAcronym
:
OBJECTIVES AND CONTENTS
The objective is developing a new compound work roll system for the HSM finishing stands by exploiting the advantages of the laser-cladding to
overlay a reusable steel arbour with a thick layer (20 mm) of enhanced tool steel materials. Key points will be defining the system requirements, laser-
cladding trials, modelling and materials evaluation. Modelling of the laser-cladding process, of abrasive wear and of thermal treatment combined with
NDT measurements for a sound layer and bonding zone will lead to recommendations for this new processing route and a demonstrator (diameter
600mm, length 1m , layer 20 mm) will assess the feasibility.
State of progress: Research in progress
CRM
CENTRE DE RECHERCHES METALLURGIQUES
ASBL
Responsible: Ir Gisèle WALMAG
BE-1000 BRUXELLES
Boulevard de l'Impératrice 66
Direct line: +(32) 4/361 59 40
+(32) 4/361 59 47
Address:
Organisation: Direct fax:
(CO) CRM
LISMAR
LISMAR ENGINEERING B.V.
Responsible: Mr. Jack TENSEN
NL-1191 JM OUDERKERK A/D AMSTEL
Ambachtenstraat 55
Telephone: +(31) 20/4966026
+(31) 20/4965174
Address:
Organisation: Fax:
(P) LISMAR
MKB
FONDERIES J. MARICHAL, KETIN & CIE
Responsible: Eng. Mario SINNAEVE
BE-4000 LIEGE
Rue Verte Voie 39
Direct line: +(32) 4/234 72 36
+(32) 4/234 72 51
Address:
Organisation: Direct fax:
(P) MKB
CRDT PRC RMS SUT - (3F22 1-334)
TATA STEEL NL
TATA STEEL NEDERLAND TECHNOLOGY B.V.
Responsible: Dr. Petrus Henk BOLT
NL-1951 JZ VELSEN NOORD
Department:
Wenckebachstraat, 1
Direct line: +(31) 251/499 847
+(31) 251/470 242
Address:
Organisation: Direct fax:
(P) TATA STEEL NL
24
Synopsis of the RFCS projects 2015
Technical Group TGS4 :"Hot and cold rolling processes"
UNIV TWENTE
UNIVERSITEIT TWENTE
Responsible: Dr. Gert-Willem ROMER
NL-7522 NB ENSCHEDE
Drienerlolaan 5
Telephone: +(31)
+(31)
Address:
Organisation: Fax:
(P) UNIV TWENTE
#Name?
#Name?
25
Synopsis of the RFCS projects 2015
Technical Group TGS5 :"Finishing and coating"
Grant Agreement N°
RFSR-CT-2015-00010
Reference N°
TGS5.01/15
Budget (€)
1.556.191
Funding (€)
933.714
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Integrated Material Modelling for Abrasion Resistant Steels
Partners
Dates:Duration
36 (Mths)
IMMARSAcronym
:
OBJECTIVES AND CONTENTS
The abrasion resistance of a material is not solely determined by the ratio of its hardness as compared to the hardness of the abrasive medium. It is also
affected by other factors like:
• The surface state (topography, composition and microstructure);
• The level of residual stresses at the surface.
At the same time, systematic screening have indicated that the material’s microstructure as well as its mechanical response to impact (strain hardening
and damage accumulation) have a pronounced effect on the abrasion resistance. This effect is not captured in the conventional design criteria, where
only the material hardness is taken into account. The IMMARS project objective is to develop an enhanced numerical model to link the surface state
(i.e. topography, composition and structure), the level of residual stresses at the surface and the microstructure to the abrasion resistance, by:
• Lab-scale (open three body impact abrasion) and full-scale (cultivator tine rig) testing to measure abrasion resistance for different microstructural and
operational conditions;
• Develop a micromechanically sound microscopic model that allows taking into account the microstructural features;
• Develop a mechanism informed macroscopic model specifically accounting for the deformation and damage/failure mechanism of the abrasion
process;
• Develop a scaling method to link microstructural features with macroscopic abrasion damage;
• Validate the predictive capability of the micro- and macroscale models by simulation of the lab-scale coupon tests and full-scale cultivator tine tests;
• Applying the multiscale modelling approach to perform design optimization of microstructures with tailored property profiles.
State of progress: Research in progress
Ferrous Metallurgy
RWTH
RHEINISCH-WESTFÄLISCHE TECHNISCHE
HOCHSCHULE AACHEN
Responsible: Dr.-Ing. Goetz HESSLING
DE-52062 AACHEN
Department:
Templergraben 55
Direct line: +(49) 241/80 95 794
+(49) 241/80 92 224
Address:
Organisation: Direct fax:
(CO) RWTH
OCAS
ONDERZOEKSCENTRUM VOOR AANWENDING
VAN STAAL N.V.
Responsible: Dr. Filip VAN DEN ABEELE
BE-9060 ZELZATE
John Kennedylaan 3
Telephone: +(32) 9/345 13 11
+(32) 9/345 12 04
Address:
Organisation: Fax:
(P) OCAS
TU BRAUNSCHWEIG
TECHNISCHE UNIVERSITÄT BRAUNSCHWEIG
Responsible: Prof. Ludger FRERICHS
DE-38106 BRAUNSCHWEIG
Pockelsstrasse 14
Telephone: +(49) 531/391 30 78
+(49)
Address:
Organisation: Fax:
(P) TU BRAUNSCHWEIG
UGENT
UNIVERSITEIT GENT
Responsible: Dr. Jacob SUKUMARAN
BE-9000 GENT
Sint-Pietersnieuwstraat 25
Telephone: +(32) 9/264 30 29
+(32) 9/264 35 83
Address:
Organisation: Fax:
(P) UGENT
26
Synopsis of the RFCS projects 2015
Technical Group TGS5 :"Finishing and coating"
VTT
TEKNOLOGIAN TUTKIMUSKESKUS VTT OY
Responsible: Dr. Anssi LAUKKANEN
FI-02150 ESPOO
Vuorimiehentie 3
Telephone: +(358)
+(358)
Address:
Organisation: Fax:
(P) VTT
Grant Agreement N°
RFSR-CT-2015-00011
Reference N°
TGS5.02/15
Budget (€)
1.789.066
Funding (€)
1.073.439
Starting
1/09/2015
Ending
28/02/2019
Actual
28/02/2019
Title: Improving steel product durability through alloy coating microstructure
Partners
Dates:Duration
42 (Mths)
MicroCorrAcronym
:
OBJECTIVES AND CONTENTS
The project is devoted to the relationship between the metallic coating microstructure and corrosion resistance. Interactions between alloys coating
components will be investigated in series of experiments using a number of innovative, mostly in-situ, electrochemical, corrosion and surface analytical
techniques. A numerical model describing the effect of coating microstructure on the evolution of coated steel structures with time emphasizing Zn-Al
and Zn-Al-Mg systems will be developed and validated by accelerated and field corrosion tests. It will allow coating developers to reduce the time to
market for new generations of metallic coatings with superior long-term corrosion stability and lower coating thickness. The new products will be more
cost-effective due to reduced use of raw materials providing thus competitive advantage to European steel industry and end-users.
State of progress: Research in progress
IC
INSTITUT DE LA CORROSION SASU
Technopole de Brest Iroise
Responsible: Dr. Dominique THIERRY
FR-29200 BREST
220 rue Pierre Rivoalon
Direct line: +(33) 2/98 05 15 52
+(33) 2/98 05 08 94
Address:
Organisation: Direct fax:
(CO) IC
Corrosion engineer
AMMR
ARCELORMITTAL MAIZIERES RESEARCH S.A.
Immeuble le Cezanne
Responsible: Dr. Christian ALLELY
FR-93200 SAINT-DENIS
Department:
Rue André Campra, 6
Direct line: +(33) 3/87 70 48 93
+(33) 3/87 70 42 83
Address:
Organisation: Direct fax:
(P) AMMR
CNRS
CENTRE NATIONAL DE LA RECHERCHE
SCIENTIFIQUE
Responsible: Prof. Kevin OGLE
FR-75794 PARIS CEDEX 16
Rue Michel Ange 3
Telephone: +(33)
+(33)
Address:
Organisation: Fax:
(P) CNRS
MPIE
MAX-PLANCK-INSTITUT FÜR
EISENFORSCHUNG GmbH
Responsible: Dr. Michael ROHWERDER
DE-40237 DÜSSELDORF
Max-Planck-Strasse 1
Direct line: +(49) 211/6792-442
+(49) 211/6792-218
Address:
Organisation: Direct fax:
(P) MPIE
27
Synopsis of the RFCS projects 2015
Technical Group TGS5 :"Finishing and coating"
TATA STEEL NL
TATA STEEL NEDERLAND TECHNOLOGY B.V.
Responsible: Dr. Nitte VAN LANDSCHOOT
NL-1951 JZ VELSEN NOORD
Wenckebachstraat, 1
Telephone: +(31)
+(31)
Address:
Organisation: Fax:
(P) TATA STEEL NL
UNIV WALES
SWANSEA UNIVERSITY*PRIFYSGOL
ABERTAWE
Responsible: Prof. James SULLIVAN
GB SWANSEA SA2 8PP
Singleton Park
Telephone: +(44) 1792/29 53 63
+(44) 1792/29 57 71
Address:
Organisation: Fax:
(P) UNIV WALES
VOESTALPINE
VOESTALPINE STAHL GMBH
Responsible: Dr. Gerald LUCKENEDER
AT-4020 LINZ
VOEST-ALPINE-Strasse 3
Direct line: +(43) 50/304 15 77740
+(43) 50/304 55 4941
Address:
Organisation: Direct fax:
(P) VOESTALPINE
Grant Agreement N°
RFSR-CT-2015-00012
Reference N°
TGS5.03/15
Budget (€)
2.702.556
Funding (€)
1.621.533
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Optimal Residual Stress Control
Partners
Dates:Duration
42 (Mths)
ORSCAcronym
:
OBJECTIVES AND CONTENTS
Client demands for European steel sheet producers are facing a trend in product development where higher quality standards in terms of tighter
material property tolerances are demanded. Producers today encounter great problems coupled to residual stresses where an increased number of
customer complaints are experienced. Traditional control approaches are not sufficient anymore whereas this project will develop a new “residual-stress-
based” control concept, validated at participating industrial partner plants, applicable by combining inline measurements and accurate modelling
approaches. Thereby, material property-related homogenization will be facilitated resulting in noticeable increased product quality for European steel
producers to successfully meet the market expectations.
State of progress: Research in progress
MEFOS
SWEREA MEFOS AB
Responsible: Lic. Eng. Mats KARLBERG
SE-97125 LULEÅ
Arontorpsvägen 1
Direct line: +(46) 920/200 230
+(46) 920/255 059
Address:
Organisation: Direct fax:
(CO) MEFOS
Process-intergrated Methods
FHG
FRAUNHOFER GESELLSCHAFT ZUR
FOERDERUNG DER ANGEWANDTEN
FORSCHUNG e.V.
Responsible: Dr. Bernd WOLTER
DE-80686 MÜNCHEN
Department:
Hansastrasse 27c
Direct line: +(49) 681/9302-3883
+(49) 681/9302-5920
Address:
Organisation: Direct fax:
(P) FHG
28
Synopsis of the RFCS projects 2015
Technical Group TGS5 :"Finishing and coating"
HUVO
HUGO VOGELSANG GMBH & CO. KG
Responsible: Dr. Andreas HESSLER
DE-58119 HAGEN
Alemannenweg 29
Telephone: +()
+()
Address:
Organisation: Fax:
(P) HUVO
Laboratory
IMZ
INSTYTUT METALURGII ZELAZA IM.
STANISLAWA STASZICA
Responsible: Prof. Roman KUZIAK
PL-44100 GLIWICE
Department:
ul. Karola Miarki 12-14
Direct line: +(48) 32/234 52 41
+(48) 32/234 53 03
Address:
Organisation: Direct fax:
(P) IMZ
UDDEHOLM
BÖHLER-UDDEHOLM PRECISION STRIP AB
Uddeholmsvägen 20
Responsible: Mr. Henrik SAMUELSSON
SE-684 28 MUNKFORS
P.O. Box 503
Telephone: +(46) 563/160 00
+(46) 563/162 00
Address:
Organisation: Fax:
(P) UDDEHOLM
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Mr. Joachim DENKER
DE-40237 DÜSSELDORF
Sohnstrasse 65
Telephone: +(49) 211/6707-0
+(49) 211/6707-310
Address:
Organisation: Fax:
(P) VDEH-BFI
#Name?
#Name?
29
Synopsis of the RFCS projects 2015
Technical Group TGS6 :"Physical metallurgy and design of new generic steel grades"
Grant Agreement N°
RFSR-CT-2015-00013
Reference N°
TGS6.01/15
Budget (€)
2.113.428
Funding (€)
1.268.057
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Control of precipitation sequences during hot rolling to improve product uniformity of titanium containing high strength
steels
Partners
Dates:Duration
42 (Mths)
PRETICONTROLAcronym
:
OBJECTIVES AND CONTENTS
The project aims to understand how precipitation of Ti, in conjunction with Nb and V, influences microstructure and property development during
processing of high titanium (max. 0.15wt%) containing high strength steels (>700MPa) and hence make recommendations for compositions which are
relatively insensitive to varying processing conditions. It will be achieved by characterization of precipitation sequences during the main stages of the
hot rolling process. Influence of microalloying elements on austenite recrystallization behaviour and bainite phase transformation will be investigated
by thermo-mechanical techniques coupled to high resolution characterization methods. Models will be developed and applied to optimise hot strip
rolling strategy.
State of progress: Research in progress
CRM
CENTRE DE RECHERCHES METALLURGIQUES
ASBL
Responsible: Mr Benjamin POHU
BE-1000 BRUXELLES
Boulevard de l'Impératrice 66
Direct line: +(32) 9/264 57 96
+(32) 9/264 58 34
Address:
Organisation: Direct fax:
(CO) CRM
CEIT
ASOCIACION CENTRO DE ESTUDIOS E
INVESTIGACIONES TECNICAS
Barrio de Ibaeta
Responsible: Dra Beatriz LOPEZ SORIA
ES-20018 SAN SEBASTIAN
Po. de Manuel Lardizábal, 15
Direct line: +(34) 943/212 800
+(34) 943/213 076
Address:
Organisation: Direct fax:
(P) CEIT
OCAS
ONDERZOEKSCENTRUM VOOR AANWENDING
VAN STAAL N.V.
Responsible: Dr. Lieven BRACKE
BE-9060 ZELZATE
John Kennedylaan 3
Telephone: +(32) 9/345 13 11
+(32) 9/345 12 04
Address:
Organisation: Fax:
(P) OCAS
TATA STEEL UK
TATA STEEL UK LIMITED
Responsible: Dr. Sally PARKER
GB LONDON SW1P 4WY
Millbank, 30
Direct line: +(44) 1709/82 51 00
+(44) 1709/82 53 37
Address:
Organisation: Direct fax:
(P) TATA STEEL UK
360 WSK-WE-WM
TKSE
THYSSENKRUPP STEEL EUROPE AG
Responsible: Dipl -Ing Georg PAUL
DE-47166 DUISBURG
Department:
Kaiser-Wilhelm-Strasse 100
Direct line: +(49) 203/52-4 41 82
+(49) 203/52- 25 938
Address:
Organisation: Direct fax:
(P) TKSE
30
Synopsis of the RFCS projects 2015
Technical Group TGS6 :"Physical metallurgy and design of new generic steel grades"
UNIV GLASGOW
THE UNIVERSITY OF GLASGOW
Responsible: Dr. Ian MACLAREN
GB GLASGOW G12 8QQ
University Avenue
Direct line: +(44) 141/330 4700
+(44) 141/330 4464
Address:
Organisation: Direct fax:
(P) UNIV GLASGOW
Grant Agreement N°
RFSR-CT-2015-00014
Reference N°
TGS6.02/15
Budget (€)
1.529.323
Funding (€)
917.594
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Impact of two-phase region rolling on the microstructure and properties distribution in heavy gauge structural steel plate
Partners
Dates:Duration
42 (Mths)
INCROHSSAcronym
:
OBJECTIVES AND CONTENTS
Heavy gauge line pipe and structural steel plate materials are often rolled in the two-phase region for strength reasons. However, strength and toughness
show opposite trends and the exact effect of each rolling process parameter remains unclear. A stable process window can only be achieved by a more
profound understanding of the microstructure development during the intercritical rolling and its relations with the final microstructure and properties.
By means of recently developed microstructure investigation techniques and modelling, the relation between the temperature gradient, bcc-fcc balance
at high temperature, strain partitioning between phases and subsequent transformation will be studied in detail to allow for wider process windows.
Especially as there is a current trend in increasing the product thickness it is important to zoom in on the microstructure evolution and how it influences
the processing window and the distribution of the final mechanical properties in these products. This project for first time will use a clear strategy to
assess the potential opportunities and risks for the implementation or the consequences of intercritical rolling in an actual industrial product. By
combining a systematic approach to map the behavior of each phase separately and looking at the global mechanical properties on the other hand a
correlation will be developed to allow improved processing conditions for this type of products. In addition the current know-how and capabilities for
microstructure investigation will allow developing an actual micro-mechanical model based on actual observations.
State of progress: Research in progress
CRM
CENTRE DE RECHERCHES METALLURGIQUES
ASBL
Responsible: Mr Matteo CARUSO
BE-1000 BRUXELLES
Boulevard de l'Impératrice 66
Direct line: +(32) 09/264 57 65
+(32) 9/264 58 34
Address:
Organisation: Fax:
(CO) CRM
CEIT
ASOCIACION CENTRO DE ESTUDIOS E
INVESTIGACIONES TECNICAS
Barrio de Ibaeta
Responsible: Dr. Pello URANGA
ES-20018 SAN SEBASTIAN
Po. de Manuel Lardizábal, 15
Direct line: +(34) 943/21 28 00
+(34) 943/21 30 76
Address:
Organisation: Direct fax:
(P) CEIT
OCAS
ONDERZOEKSCENTRUM VOOR AANWENDING
VAN STAAL N.V.
Responsible: Mrs Ulrike LORENZ
BE-9060 ZELZATE
John Kennedylaan 3
Telephone: +(32) 9/345 13 11
+(32) 9/345 12 04
Address:
Organisation: Fax:
(P) OCAS
31
Synopsis of the RFCS projects 2015
Technical Group TGS6 :"Physical metallurgy and design of new generic steel grades"
Microstructural Control in Metals
TU DELFT
TECHNISCHE UNIVERSITEIT DELFT
Responsible: Dr. Ir. Jilt SIETSMA
NL-2628 CN DELFT
Department:
Stevinweg 1
Direct line: +(31) 15/278 22 84
+(31) 15/278 67 30
Address:
Organisation: Direct fax:
(P) TU DELFT
Grant Agreement N°
RFSR-CT-2015-00015
Reference N°
TGS6.03/15
Budget (€)
1.086.144
Funding (€)
651.686
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Screening of tough lightweight Fe-Mn-Al-C steels using high throughput methodologies
Partners
Dates:Duration
42 (Mths)
LIGHTOUGHAcronym
:
OBJECTIVES AND CONTENTS
Fe-Mn-Al-C steels show superior tensile properties at low density, which triggered further studies on other engineering properties but also on
fundamental aspects. Stabilised by Mn and C, the dominant microstructure most compositions is austenitic, although formation of brittle phases needs
to be avoided by a proper balance of Mn and C. Adding Al reduces the density and leads to the precipitation of nano-sized kappa carbides, which, if
properly controlled by the right tempering conditions, effectively strengthen the material. Further, Al readily promotes the formation of ferrite, opening
possibilities for application tailored microstructure variations, but also greatly increasing the alloy complexity. The ongoing steel design and
development process is therefore often time consuming and of limited efficiency. This proposal deals therefore with the screening of toughness, density
and strength of Fe-Mn-Al-C alloys, in quenched and quenched and tempered condition. Alloy compositions with interesting properties and their
respective thermo-mechanical processing parameters will be systematically identified and refined following an iterative combinatorial approach. In
parallel innovative methodologies will be fine-tuned and applied for thermodynamic modelling as well as for efficient high throughput sample
generation, processing and testing. The targeted outcome is twofold:
(i) Property and microstructure “maps” as a function of chemical composition and processing parameters provide the basis for future product
development.
(ii) Innovative high-throughput methodologies enable to accelerate future steel alloy design.
State of progress: Research in progress
MPIE
MAX-PLANCK-INSTITUT FÜR
EISENFORSCHUNG GmbH
Responsible: Dr. Hauke SPRINGER
DE-40237 DÜSSELDORF
Max-Planck-Strasse 1
Telephone: +(49) 211/6792-258
+(49) 211/6792-268
Address:
Organisation: Fax:
(CO) MPIE
KTH
KUNGLIGA TEKNISKA HÖGSKOLAN - THE
ROYAL INSTITUTE OF TECHNOLOGY
Responsible: Prof Malin SELLEBY
SE-10044 STOCKHOLM
Brinellvagen 8
Direct line: +(46) 8/790 83 89
+(46) 8/100 411
Address:
Organisation: Direct fax:
(P) KTH
OCAS
ONDERZOEKSCENTRUM VOOR AANWENDING
VAN STAAL N.V.
Responsible: Dr. Nele VAN STEENBERGE
BE-9060 ZELZATE
John Kennedylaan 3
Telephone: +(32) 9/345 13 11
+(32) 9/345 12 04
Address:
Organisation: Fax:
(P) OCAS
32
Synopsis of the RFCS projects 2015
Technical Group TGS6 :"Physical metallurgy and design of new generic steel grades"
SIM
STRATEGISCH INITIATIEF MATERIALEN
VZW*SIM SIM-FLANDERS
Responsible: Dr. Guido HUYBERECHTS
BE-9052 ZWIJNAARDE
Technologiepark, 935
Telephone: +()
+()
Address:
Organisation: Fax:
(P) SIM
#Name?
#Name?
33
Synopsis of the RFCS projects 2015
Technical Group TGS7 :"Steel products and applications for automobiles, packaging and home
appliances"
Grant Agreement N°
RFSR-CT-2015-00016
Reference N°
TGS7.01/15
Budget (€)
2.134.379
Funding (€)
1.280.628
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: JoiningTWIP - TWIP-Steels for multi material design in automotive industry using low-heat joining technologies
Partners
Dates:Duration
36 (Mths)
JoiningTWIPAcronym
:
OBJECTIVES AND CONTENTS
JoiningTWIP will support the introduction of TWIP-steels in applications of vehicle manufacturers by providing reliable joining technologies for multi-
material design of TWIP-steels with conventional steels and lightweight materials. The results of JoiningTWIP will shift the state of art concerning
lightweight-related joining technologies significantly. Already established mechanical and low-heat joining technologies will be enhanced regarding
their applicability in joining similar and dissimilar joints of TWIP-steels with conventional ultra high strength steels and traditional lightweight
materials. The joining technologies examined in this project will be clinching, tack-setting, flow-drill screwing, rivet-element welding and friction
element welding. The joints made with these specially adapted joining technologies will be tested comprehensively. The testing programme consists of
metallographic analysis, determination of mechanical properties (static and crash loads, fatigue) and corrosion tests and even prototype tests under
realistic conditions.This will allow end-users to consider TWIP-steels in further designs and constructions by providing them the needed mechanical
and technological properties in joining this new steel-grade in multi-material design. Always in focus of the project is the applicability of the results for
end-users. Therefore, the results will be directly comparable to already existing results of solutions made from conventional steels and will show the
superior properties of multi-material designs made with TWIP-steels.
State of progress: Research in progress
SZMF
SALZGITTER MANNESMANN FORSCHUNG
GmbH
Responsible: Dr. Tobias BOEDDEKER
DE-38239 SALZGITTER
Eisenhüttenstrasse 99
Direct line: +(49) 5341 21-8689
+(49) 5341 21-2963
Address:
Organisation: Direct fax:
(CO) SZMF
Computer Modelling
COMTES
COMTES FHT a.s.
Responsible: Mr Filip TIKAL
CZ-334 41 DOBRANY
Department:
Prumyslová 995
Direct line: +(420) 377/197 320
+(420) 377/197 310
Address:
Organisation: Direct fax:
(P) COMTES
Research Program
CRF
CENTRO RICERCHE FIAT SCPA
Responsible: Dr. Daniele PULLINI
IT-10043 ORBASSANO (TO)
Department:
Strada Torino 50
Direct line: +(39) 011/908 33 96
+(39) 011/90 83 337
Address:
Organisation: Direct fax:
(P) CRF
EJOT
EJOT GMBH & CO. KG
Responsible: Mr. Dirk RUNKEL
DE-57319 BAD BERLEBURG
Astenbergerstrasse 21
Telephone: +()
+()
Address:
Organisation: Fax:
(P) EJOT
TKSE
THYSSENKRUPP STEEL EUROPE AG
Responsible: Dr. Azeddine CHERGUI
DE-47166 DUISBURG
Kaiser-Wilhelm-Strasse 100
Telephone: +(49) 203/521
+(49) 203/522 51 02
Address:
Organisation: Fax:
(P) TKSE
34
Synopsis of the RFCS projects 2015
Technical Group TGS7 :"Steel products and applications for automobiles, packaging and home
appliances"
UNIV HANNOVER
GOTTFRIED WILHELM LEIBNIZ UNIVERSITÄT
HANNOVER
Responsible: Dr. Thomas HASSEL
DE-30167 HANNOVER
Welfengarten 1
Telephone: +(49) 511/762-21 64
+(49) 511/762-30 07
Address:
Organisation: Fax:
(P) UNIV HANNOVER
UNIV PADERBORN
UNIVERSITÄT PADERBORN
Responsible: Mr. Marcus MATZKE
DE-33098 PADERBORN
Warburger Strasse 100
Telephone: +(49) 5251/60 25 62
+(49) 5261/60 35 38
Address:
Organisation: Fax:
(P) UNIV PADERBORN
Grant Agreement N°
RFSR-CT-2015-00017
Reference N°
TGS7.02/15
Budget (€)
1.756.120
Funding (€)
1.053.672
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: New multiphase AHSS steel grades for hot forming, with improved formability and reduced springback
Partners
Dates:Duration
42 (Mths)
HOTFORMAcronym
:
OBJECTIVES AND CONTENTS
In automotive lightweight design, AHSS components are one of the preferred alternatives, since they allow downsizing vehicle structures in a cost
effective manner. Different AHSS grades are used according to the component required functionality, structural, stiffness, crash behaviour,... Cold
forming of AHSS grades, in the range of 1.000MPa, implies high resulting springback and press force, limited formability, reduced post-forming
ductility and low stretch flangeability, several operations needed for manufacturing complex geometry parts and large scrap is produced after trimming
the addendum and blank-holder areas. HOTFORM proposes a new route for manufacturing multiphase AHSS grades (DP type and CP type), where the
annealing stage, from the steel processing, is performed at the press shop, heating the blank sheet in a furnace and then hot forming the part, with
cooled dies. This will be achieved by optimized steel alloying design and dilatometry testing and characterization, aiming at ensuring the stability of the
required phase transformation kinetics over the combined thermal and deformation gradients, produced during hot forming. The benefits of hot forming
will be: improved formability, no springback, reduced press forming forces, reduced raw material usage and produced scrap, only one forming
operation for complex geometries,..The total energy usage will be optimized, as the energy used for annealing stage, from the steel processing, will be
converted in the heating before the hot stamping. Reduced press forces and number of operations will account for production energy savings. Zn coated
materials will be used, and the hot forming process will be designed to ensure the quality of the hot stamped parts (neither liquid metal embrittlement
nor micr-cracks). Experimental tests will validate the new steels. An additional pursued benefit will be the possibility of integrating flanging operations
during the hot stamping. This will be evaluated with CAE simulations
State of progress: Research in progress
Automotive Unit
TECNALIA
FUNDACION TECNALIA RESEARCH &
INNOVATION
paseo Mikeletegi 2
Responsible: Ing. Iñigo ARANGUREN MENDIETA
ES-20009 DONOSTIA SAN SEBASTIAN
Department:
Parque Tecnologico de Miramon
Direct line: +(34) 94/607 3659
+(34) 94/607 3349
Address:
Organisation: Direct fax:
(CO) TECNALIA
Research Program
CRF
CENTRO RICERCHE FIAT SCPA
Responsible: Dr. Daniele PULLINI
IT-10043 ORBASSANO (TO)
Department:
Strada Torino 50
Direct line: +(39) 011/908 33 96
+(39) 011/90 83 337
Address:
Organisation: Direct fax:
(P) CRF
35
Synopsis of the RFCS projects 2015
Technical Group TGS7 :"Steel products and applications for automobiles, packaging and home
appliances"
TATA STEEL NL
TATA STEEL NEDERLAND TECHNOLOGY B.V.
Responsible: Dr.ir. C.T.W. LAHAYE
NL-1951 JZ VELSEN NOORD
Wenckebachstraat, 1
Direct line: +(31) 251/49 48 47
+(31) 251/47 02 42
Address:
Organisation: Direct fax:
(P) TATA STEEL NL
VOLKSWAGEN
VOLKSWAGEN AG
Responsible: Dr. Christina SUNDERKOETTER
DE-38436 WOLFSBURG
Berliner Ring 2
Telephone: +(49)
+(49)
Address:
Organisation: Fax:
(P) VOLKSWAGEN
Grant Agreement N°
RFSR-CT-2015-00018
Reference N°
TGS7.03/15
Budget (€)
2.170.945
Funding (€)
1.302.568
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Integrative cutting solutions to produce high performance automotive components with high-Mn steel sheet
Partners
Dates:Duration
42 (Mths)
iCUTAcronym
:
OBJECTIVES AND CONTENTS
The high mechanical strength of AHSS makes them especially susceptible to premature failure if defects are introduced in structural parts as a result of
non-optimised cutting processes.The exceptional combination of strength and ductility of high Mn steeel (HMnS) poses them as exceptional candidates
for parts that needs high fatigue resistance and may contain defects from processing steps. Currently, there is a major lack of knowledge about the
effects of the cutting processes on the mechanical properties and formability of HMnS. It hampers their extensive industrial application because non-
optimized cutting could lead to dramatic reduction of part performance. A detailed investigation regarding the quality of the cut edge, which determines
fatigue and delayed fracture resistance, is required to face the industrial implementation of HMnS in structural vehicle parts. Moreover, the costs
associated with cutting high strength sheets, as well as the environmental impact of the use of HMnS steels, have to be considered before industrial
implementation. Press cutting is the most efficient cutting process but tool durability has a big impact on process efficiency and has to be assessed to
develop competitive industrial process. A rational evaluation will be performed based on LCA of the of the substitution of currently used steels in the
car body by TWIP steels. Thus, the objective of iCut is to provide the clues to overcome the detrimental effects of the imperfections introduced in cut
edge during cutting processes on the fatigue, H-embrittlement sensitivity and formability of sheared areas of HMnS sheets aimed at obtaining the
cutting parameters and cutting technology that allow producing high performance HMnS parts. Different cutting technologies will be studied, looking
at process competitiveness and LCA evaluation. For press cutting, which is currently considered the most competitive cutting technology, tool
durability and to the effect of tool wear on the evolution o
State of progress: Research in progress
CTM
FUNDACIO CTM CENTRE TECNOLOGIC- CTM
Responsible: Mrs Jessica CALVO
ES-08243 MANRESA
Plaça de la Ciencia, 2
Direct line: +(34) 34938777373
+(34) 3498777374
Address:
Organisation: Direct fax:
(CO) CTM
Research Program
CRF
CENTRO RICERCHE FIAT SCPA
Responsible: Dr. Daniele PULLINI
IT-10043 ORBASSANO (TO)
Department:
Strada Torino 50
Direct line: +(39) 011/908 33 96
+(39) 011/90 83 337
Address:
Organisation: Direct fax:
(P) CRF
36
Synopsis of the RFCS projects 2015
Technical Group TGS7 :"Steel products and applications for automobiles, packaging and home
appliances"
IDC OLOFSTRÖM
INDUSTRIELLT UTVECKLINGSCENTRUM I
OLOFSTRÖM AB
Responsible: Mr. Mikael KJELLBERG
SE-293 38 OLOFSTRÖM
Vällaregatan 30
Telephone: +()
+()
Address:
Organisation: Fax:
(P) IDC OLOFSTRÖM
ROVALMA
ROVALMA SA
Responsible: Dr. Anwar HAMASAIID
ES-08228 TERRASSA
Calle Apollo n°51
Direct line: +(34) 9/378 47 228
+(34) 9/373 12 900
Address:
Organisation: Direct fax:
(P) ROVALMA
Ferrous Metallurgy
RWTH
RHEINISCH-WESTFÄLISCHE TECHNISCHE
HOCHSCHULE AACHEN
Responsible: Prof. Dr.-Ing. Wolfgang BLECK
DE-52062 AACHEN
Department:
Templergraben 55
Direct line: +(49) 241/80 95 783-782
+(49) 241/80 92 2253
Address:
Organisation: Direct fax:
(P) RWTH
SZMF
SALZGITTER MANNESMANN FORSCHUNG
GmbH
Responsible: Dr. Stefan MÜTZE
DE-38239 SALZGITTER
Eisenhüttenstrasse 99
Telephone: +(49) 5341/21-30 55
+(49) 5341/21 22 81
Address:
Organisation: Fax:
(P) SZMF
Grant Agreement N°
RFSR-CT-2015-00019
Reference N°
TGS7.04/15
Budget (€)
2.210.210
Funding (€)
1.326.127
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Development of energy-efficient press hardening processes based on innovative sheet and tool steel alloys and thermo-
mechanical process routes
Partners
Dates:Duration
36 (Mths)
effiPRESSAcronym
:
OBJECTIVES AND CONTENTS
Increased emphasis on the lifecycle resource efficiency of automobiles is pushing the boundaries of contemporary steel grades. The implementation of
the new SSAB steel grade enables the production of lightweight components with improved resource efficiency during the manufacturing and service
cycles. The know-how on steel hot forming process necessary to exploit its potential market competitiveness edge, however, does not exist today. The
objective of this project is to characterise and develop press hardening processes for this new DOCOL® 2000Bor steel alloy and featuring a tensile
strength of 2000 MPa. In addition, investigations of the assisting heating and cooling processes and sheet forming are aimed at ensuring the
comprehensive industrial applicability of the project. The cost-to-benefit advantages of this new steel grade can be demonstrated by the development
and evaluation of automotive component prototypes. As reference for this evaluation, the commercially established DOCOL® 1800Bor steel alloy will
be considered. For the development of the die tools, the new grade HTCS® 230 tool steel alloy will be optimized in order to be used for production dies
considering the potential advantages that can be achieved with help of its enhanced thermal and mechanical properties along with reduced die
construction cost. The project encompasses sheet and tube-based component processing workflows that finalise in dedicated prototypes of passive
safety-critical parts. Material property and forming limit characterization of this steel sheets and tubes is followed by the experimental study of sheet
forming and tube hydroforming processes with an emphasis on formability, tool loads and spring-back behaviour. Within the tube workflow the
welding and heat treatment for improved properties and precision are assessed. The sheet and tube workflows are supported by forming FE simulations,
and experimental tribological characterisation for the selection of appropriate coatings.
State of progress: Research in progress
37
Synopsis of the RFCS projects 2015
Technical Group TGS7 :"Steel products and applications for automobiles, packaging and home
appliances"
TU CHEMNITZ
TECHNISCHE UNIVERSITÄT CHEMNITZ
Responsible: Mr Enrique MEZA GARCIA
DE-09111 CHEMNITZ
Strasse der Nationen 62
Direct line: +(49) 371/531 386 13
+(49) 371/531 61 79
Address:
Organisation: Fax:
(CO) TU CHEMNITZ
ANTOLIN
GRUPO ANTOLIN-INGENIERIA S.A.
Responsible: Mr. Diego VAL
ES-09007 BURGOS
Carretera Madrid Irún Km 244,8
Telephone: +()
+()
Address:
Organisation: Fax:
(P) ANTOLIN
CTM
FUNDACIO CTM CENTRE TECNOLOGIC- CTM
Responsible: Prof. José Maria CABRERA MARRERO
ES-08243 MANRESA
Plaça de la Ciencia, 2
Direct line: +(34) 9/387 77 373
+(34) 9/387 77 374
Address:
Organisation: Direct fax:
(P) CTM
FHG
FRAUNHOFER GESELLSCHAFT ZUR
FOERDERUNG DER ANGEWANDTEN
FORSCHUNG e.V.
Responsible: Ms Anja RAUTENSTRAUCH
DE-80686 MÜNCHEN
Hansastrasse 27c
Telephone: +(49) 89/12 05 01
+(49) 89/12 05 700
Address:
Organisation: Fax:
(P) FHG
ROVALMA
ROVALMA SA
Responsible: Dr. Anwar HAMASAIID
ES-08228 TERRASSA
Calle Apollo n°51
Direct line: +(34) 9/378 47 228
+(34) 9/373 12 900
Address:
Organisation: Direct fax:
(P) ROVALMA
SALZGITTER
SALZGITTER HYDROFORMING GMBH & CO KG
Responsible: Dipl.-Ing. Peter FREYTAG
DE-08451 CRIMMITSCHAU
Gewerbering 26a
Direct line: +(49) 3762/959 715
+(49) 3762/959 729
Address:
Organisation: Direct fax:
(P) SALZGITTER
Forming Technology
SSAB EMEA
SSAB EMEA AB
Responsible: Mr Thomas MÜLLER
SE-613 80 OXELÖSUND
Department:
Sodermanlands
Direct line: +(46) 703/788 703
+(46) 243/715 73
Address:
Organisation: Direct fax:
(P) SSAB EMEA
38
Synopsis of the RFCS projects 2015
Technical Group TGS7 :"Steel products and applications for automobiles, packaging and home
appliances"
UNIV WEST BOHEMIA
ZAPADOCESKA UNIVERZITA V PLZNI-
UNIVERSITY OF WEST BOHEMIA
Responsible: Prof. Dr.-Ing. Bohuslav MASEK
CZ-306 14 PLZEN
Univerzitni 8
Direct line: +(420) 377/63 8050
+(420) 377/63 8052
Address:
Organisation: Direct fax:
(P) UNIV WEST BOHEMIA
#Name?
#Name?
39
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
Grant Agreement N°
RFSR-CT-2015-00020
Reference N°
TGS8.01/15
Budget (€)
1.269.763
Funding (€)
761.858
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Slim-Floor Beams - Preparation of Application rules in view of improved safety, functionality and LCA
Partners
Dates:Duration
36 (Mths)
SlimAppAcronym
:
OBJECTIVES AND CONTENTS
The aim is to increase the competitiveness of steel in buildings by developing the application of slim floor beams through improved rules for safety,
functionality and LCA. Within a holistic approach considering all aspects of optimal technical and sustainable design, special focus is given to the
composite action by reinforcing bars as efficient shear connectors. For normal design, new rules will fill the gap where slim floor solutions are currently
not covered in Eurocode 4. Based on this new ULS and SLS design methodology, “pilot” projects will allow optimization of different composite slim
floor solutions taking account of lifecycle assessment.
State of progress: Research in progress
Institute of Structural Design
USTUTT
UNIVERSITAET STUTTGART
Responsible: Prof.Dr.-Ing. Ulrike KUHLMANN
DE-70174 STUTTGART
Department:
Keplerstraße 7
Direct line: +(49) 711/685 662 45
+(49) 711/685 662 36
Address:
Organisation: Direct fax:
(CO) USTUTT
ARCELOR PROFIL
ARCELORMITTAL BELVAL & DIFFERDANGE
S.A.
Responsible: Prof. Dr. Olivier VASSART
LU-4009 ESCH-SUR-ALZETTE
Rue de Luxembourg 66
Direct line: +(352) 5313 2175
+(352) 5313 2199
Address:
Organisation: Direct fax:
(P) ARCELOR PROFIL
LINDAB
LINDAB SA
Responsible: Mr Ernest HENDRICKX
LU-9230 DIEKIRCH
Route d'Ettelbrück
Direct line: +(352) 802912404
+(352) 802912228
Address:
Organisation: Direct fax:
(P) LINDAB
Construction Technology
SCI
THE STEEL CONSTRUCTION INSTITUTE LBG
Responsible: Dr. R. Mark LAWSON
GB ASCOT (BERKSHIRE) SL5 7QN
Department:
Buckhurst Road, Silwood Park
Direct line: +(44) 1344/636 525
+(44) 1344/636 570
Address:
Organisation: Direct fax:
(P) SCI
Structural Engineering
UNIV BRADFORD
UNIVERSITY OF BRADFORD
Responsible: Prof. Dennis LAM
GB- BRADFORD BD7 1DP
Department:
Richmond road
Direct line: +(44) 1274/234 052
+(44) 1274/234 525
Address:
Organisation: Direct fax:
(P) UNIV BRADFORD
40
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
Material and Structural Testing
UNIV TRENTO
UNIVERSITA DEGLI STUDI DI TRENTO
Responsible: Prof. Riccardo ZANDONINI
IT-38122 TRENTO
Department:
Via Calepina 14
Direct line: +(39) 0461/88 25 30
+(39) 0461/88 25 99
Address:
Organisation: Direct fax:
(P) UNIV TRENTO
Grant Agreement N°
RFSR-CT-2015-00021
Reference N°
TGS8.02/15
Budget (€)
1.849.586
Funding (€)
1.109.751
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Steel Hybrid Onshore Wind Towers Installed with Minimal Effort
Partners
Dates:Duration
36 (Mths)
SHOWTIMEAcronym
:
OBJECTIVES AND CONTENTS
More powerful wind turbines need higher towers (over 120 m) and therefore require new solutions which are economically justified and
environmentally friendly. The project goal is to find an economical solution based on a hybrid tower, comprising a steel lattice lower part and a steel
tubular upper part. The solution is targeted at tall onshore applications which are more effective in energy generation in situations where wind shear
profile is clearly benefiting higher turbines, for example near forests. The work will focus on:
• the erection process, in which the lattice portion of the tower is used as support for the installation of the upper tubular part of the tower and the
turbine,
• the use of new type of steel for maintenance-free bolts and high strength steel grades for critical parts of the tower (the transition between the lattice
and tubular parts),
• the optimization of design and construction of a low maintenance truss structure for the design life.
The work packages and the partnership are formed in order to address following issues:
i) Optimal proportions and geometry of lattice and tubular parts of the hybrid structure, considering transport and crane size constraints; Conceptual
design of several case studies will be performed.
ii) Competitiveness of solution in terms of structural performance and life cycle assessment; fabrication, construction and inservice maintenance must
be minimized; alternative steel-intensive piled foundations will be considered.
iii) Practicality of erection process (using lower lattice part as support for sliding procedure); numerical simulations will be carried out and a small
scale prototype will be constructed.
iv) Use of high strength steel grades for the lattice part and transition segment; several experimental tests are proposed in order to assess compressive
strength of truss bars, stiffness of joints, feasibility of erection, resistance of transition segment and metallurgical characterization of bolts' steel.
State of progress: Research in progress
UNIV COIMBRA
UNIVERSIDADE DE COIMBRA
Responsible: Prof. Carlos REBELO
PT-3001 451 COIMBRA
Paço das Escolas
Direct line: +(351) 239/797 209
+(351) 23/9700 645
Address:
Organisation: Fax:
(CO) UNIV COIMBRA
FRIEDBERG
FRIEDBERG PRODUKTIONSGESELLSCHAFT
mbH
Responsible: Mrs Beatrix BRAND
DE-45884 GELSENKIRCHEN
Achternbergstrasse, 38a
Direct line: +(49) 209/91 320
+(49) 209/91 32 317
Address:
Organisation: Direct fax:
(P) FRIEDBERG
GERDAU
SIDENOR INVESTIGACION Y DESARROLLO
EUROPA S.A.
Apartado de Correos 152
Responsible: Dr. Diego HERRERO VILLALIBRE
ES-48970 BASAURI (VIZCAYA)
Barrio Ugarte s/n
Direct line: +(34) 944871891
+(34) 944871844
Address:
Organisation: Direct fax:
(P) GERDAU
41
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
Structural Engineering - Steel Structures
LTU
LULEÅ UNIVERSITY OF TECHNOLOGY
Responsible: Prof. Dr. Milan VELJKOVIC
SE-97187 LULEÅ
Department:
Universitetsområdet, Porsön
Direct line: +(46) 920/492 387
+(46) 920/491 913
Address:
Organisation: Direct fax:
(P) LTU
MARTIFER
MARTIFER ENERGIA - EQUIPAMENTOS PARA
ENERGIA, SA
Responsible: Mr Antonio Manuel MATOS SILVA
PT-3684-001 OLIVEIRA DE FRADES
Zona Industrial de Oliveira de Frades
Direct line: +(351) 232 76 77 00
+(351) 232767764
Address:
Organisation: Direct fax:
(P) MARTIFER
Lehrstuhl für Stahlbau
RWTH
RHEINISCH-WESTFÄLISCHE TECHNISCHE
HOCHSCHULE AACHEN
Responsible: Prof. Dr.-Ing. Markus FELDMANN
DE-52062 AACHEN
Department:
Templergraben 55
Direct line: +(49) 241/802 5177
+(49) 241/802 2140
Address:
Organisation: Direct fax:
(P) RWTH
SCI
THE STEEL CONSTRUCTION INSTITUTE LBG
Responsible: Dr. Bassam BURGAN
GB ASCOT (BERKSHIRE) SL5 7QN
Buckhurst Road, Silwood Park
Direct line: +(44) 1344/636 545
+(44) 1344/636 570
Address:
Organisation: Direct fax:
(P) SCI
School of Civil Engineering
UNIV BIRMINGHAM
THE UNIVERSITY OF BIRMINGHAM
Responsible: Prof. Dr.-Ing. Charalampos BANIOTOPOULOS
GB- BIRMINGHAM B15 2TT
Department:
Edgbaston
Direct line: +(44) 1214/145 137
+(44) 1214/143 675
Address:
Organisation: Direct fax:
(P) UNIV BIRMINGHAM
42
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
Grant Agreement N°
RFSR-CT-2015-00022
Reference N°
TGS8.03/15
Budget (€)
1.449.860
Funding (€)
869.915
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: FREE from DAMage Steel Connections
Partners
Dates:Duration
36 (Mths)
FREEDAMAcronym
:
OBJECTIVES AND CONTENTS
The proposed research is aimed at the development of a new design strategy whose goal is the design of connections able to withstand without any
damage the rotation demands due to seismic events, namely “Free From Damage Connections”. Such innovative beam-to-column connections are
equipped with friction dampers which are located at the bottom flange level of the connected beam to dissipate the earthquake input energy. The
friction resistance is calibrated by acting on the number and diameter of bolts and their tightening torque governing the preloading. The flexural
resistance results from the product between the damper friction resistance and the lever arm. The connections are conceived to exhibit wide and stable
hysteresis loops without any damage to the connection steel plate elements. Therefore, the basic idea of the work is inspired to the strategy of
supplementary energy dissipation, but it is based on the use of damping devices under a new perspective. In fact, while passive control strategies have
been commonly based on the integration of the energy dissipation capacity of the primary structure by means of a supplementary dissipation coming
from damping devices, conversely, the FREEDAM design strategy is based on the use of friction dampers conceived in such a way to substitute the
traditional dissipative zones of MRFs, i.e. the beam ends. The development of FREEDAM connections has to be considered, on one hand, a first
important goal because of the benefits coming from the cancellation of the connection repair costs in the aftermath of a seismic event and, on the other
hand, a step towards the ambitious goal of free from damage buildings which will require, additionally, the identification of connection details, between
non-structural components and primary structure, able to prevent also the damage to non-structural components (cladding panels, ceilings, plant
facilities, etc.) and systems to allow the structural recentering after severe seismic events.
State of progress: Research in progress
UNIV SALERNO
UNIVERSITA DEGLI STUDI DI SALERNO
Responsible: Prof. Vincenzo PILUSO
IT-84084 FISCIANO SALERNO
Via Giovanni Paolo II 132
Telephone: +(39) 0899 66 001
+(39)
Address:
Organisation: Fax:
(CO) UNIV SALERNO
FIP INDUSTRIALE
FIP INDUSTRIALE SPA
Responsible: Dr. Maria Gabriella CASTELLANO
IT-35030 SELVAZZANO DENTRO
Via Scapacchio 41
Telephone: +()
+()
Address:
Organisation: Fax:
(P) FIP INDUSTRIALE
O FELIZ
O FELIZ - METALOMECÂNICA, S.A.
Avelada e Vimieiro
Responsible: Dr. José Manuel SILVA
PT-4705 444 CELEIROS BRAGA
Avenida de S. Lourenço, 41 Celeirós
Telephone: +()
+()
Address:
Organisation: Fax:
(P) O FELIZ
FNRS
Ulg
UNIVERSITE DE LIEGE
Responsible: Prof. Jean-Pierre JASPART
BE-4000 LIEGE
Department:
Place du 20 Août, 7
Direct line: +(32) 4/366 92 47
+(32) 4/366 91 92
Address:
Organisation: Direct fax:
(P) Ulg
43
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
Dp. Costruzioni e Metodi Matemateci in Architettura
UNINA
UNIVERSITA DEGLI STUDI DI NAPOLI
FEDERICO II
Responsible: Prof. Dr. Raffaele LANDOLFO
IT-80138 NAPOLI
Department:
Corso Umberto 1
Direct line: +(39) 081/253 8052
+(39) 081/552 8839
Address:
Organisation: Direct fax:
(P) UNINA
UNIV COIMBRA
UNIVERSIDADE DE COIMBRA
Responsible: Prof. Dr. Luis SIMOES DA SILVA
PT-3001 451 COIMBRA
Paço das Escolas
Direct line: +(32) +(351)239/79 72 16
+(32) +(351)239/79 72 17
Address:
Organisation: Direct fax:
(P) UNIV COIMBRA
Grant Agreement N°
RFSR-CT-2015-00023
Reference N°
TGS8.04/15
Budget (€)
1.911.052
Funding (€)
1.146.631
Starting
1/07/2015
Ending
30/06/2019
Actual
30/06/2019
Title: NEW dual-phase steel REinforcing BARs for enhancing capacity and durability of antiseismic moment resisting frames
Partners
Dates:Duration
48 (Mths)
NEWREBARAcronym
:
OBJECTIVES AND CONTENTS
One of the main requirements of the seismic-resistant reinforced concrete structures is a high global ductility, i.e. the ability to absorb energy during
earthquakes. Another fundamental requirements of modern buildings is durability, in order to maintain an adequate safety level over time, minimizing
the maintenance costs. This project aims to develop a new class of reinforcing bars using DP steels, which should guarantee better mechanical
properties and improved corrosion resistance. DP steels have not yet used as reinforcing steel and they can represent a breakthrough for the European
construction sector, allowing the realization of safer and more durable structures.
State of progress: Research in progress
UNIV PISA
UNIVERSITÁ DI PISA
Responsible: Prof Walter SALVATORE
IT-56126 PISA
Lungarno Pacinotti 43/44
Direct line: +(39) 05/083 57 11
+(39) 05/055 45 97
Address:
Organisation: Direct fax:
(CO) UNIV PISA
CELSA
COMPAÑIA ESPAÑOLA DE LAMINACIÓN S.L.
Responsible: Mr. Anders CARDONA
ES-08755 CASTELLBISBAL BARCELONA
Poligono Industrial San Vicente S/N
Telephone: +()
+()
Address:
Organisation: Fax:
(P) CELSA
FERRIERE NORD
FERRIERE NORD S.P.A.
Responsible: Dr. Loris BIANCO
IT-33010 OSOPPO-UDINE
Zona Industriale Fraz Rivoli
Direct line: +(39) 0432/062 844
+(39) 0432/062 853
Address:
Organisation: Direct fax:
(P) FERRIERE NORD
44
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
ISB
INSTITUT FÜR STAHLBETONBEWEHRUNG EV
Responsible: Dr.-Ing. Jörg MOERSCH
DE-40474 DÜSSELDORF
Kaiserswerther Strasse 137
Direct line: +(49) 211/456 42 55
+(49) 211/456 42 18
Address:
Organisation: Direct fax:
(P) ISB
Research, Development and Innovation
ISQ
INSTITUTO DE SOLDADURA E QUALIDADE
Talaide
Responsible: Mrs Maria Margarida PINTO
PT-2740 120 PORTO SALVO-OEIRAS
Department:
Av. Prof. Cavaco Silva N° 33
Direct line: +(351) 214/228 155
+(351) 214/229 018
Address:
Organisation: Direct fax:
(P) ISQ
Product
RIVA
RIVA ACCIAIO SPA
Responsible: Eng Stefano BARAGIOLA
IT-20151 MILANO
Department:
Viale Certosa 249
Direct line: +(39) 02/307 00 386
+(39) 02/307 00 386
Address:
Organisation: Direct fax:
(P) RIVA
SSSA
SCUOLA SUPERIORE DI STUDI UNIVERSITARI
E DI PERFEZIONAMENTO SANT'ANNA
Responsible: Dr. Valentina COLLA
IT-56127 PISA
Piazza Martiri della Libertà 33
Direct line: +(39) 050/882 507
+(39) 050/882 194
Address:
Organisation: Direct fax:
(P) SSSA
UNIV LJUBLJANA
UNIVERZA V LJUBLJANI
Responsible: Prof. Matjaž DOLŠEK
SI-1000 LJUBLJANA
Kongresni Trg 12
Direct line: +(386) 14768612
+(386) 14250693
Address:
Organisation: Direct fax:
(P) UNIV LJUBLJANA
UNIV PATRAS
UNIVERSITY OF PATRAS* PANEPISTIMIO
PATRON
Responsible: Prof Charis APOSTOLOPOULOS
GR-26500 RIO PATRAS
Rion Patras, University Campus
Direct line: +(30) 2610/969 459
+(30) 2610/422 090
Address:
Organisation: Direct fax:
(P) UNIV PATRAS
45
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
Grant Agreement N°
RFSR-CT-2015-00024
Reference N°
TGS8.05/15
Budget (€)
2.381.993
Funding (€)
1.429.196
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Development of Modular Steel Jacket for Offshore Windfarms
Partners
Dates:Duration
42 (Mths)
JABACOAcronym
:
OBJECTIVES AND CONTENTS
Aim of JABACO is to develop a Modular Jacket concept composed by components of pre-qualified quality, for cost reduction of offshore wind farms.
The concept is based on an integrated design considering water depths 30-80m, turbine sizes 5-10 MW, in the North Sea and the Mediterranean.
Design of basic six cases, tests and numerical simulations of structural components conducted together with a sensitivity analysis. Deliverable is the
“JABACO manual”, containing procedure /recommendations for modular jacket design and the six case studies optimized, which will define a
pathway to lowering cost of energy for upcoming offshore wind farms in European waters.
State of progress: Research in progress
CSM
CENTRO SVILUPPO MATERIALI SPA
Responsible: Dr. Elisabetta MECOZZI
IT-00128 ROMA
Via di Castel Romano 100
Direct line: +(39) 34/233 64 070
+(39) 06/50 55 452
Address:
Organisation: Direct fax:
(CO) CSM
IDESA
INGENIERIA Y DISENO EUROPEO, SA
Edificio IDESA 2
Responsible: Dr. Pablo COCA
ES-33203 GIJON
Parque científico y tecnológico de Gijón
Telephone: +(34)
+(34)
Address:
Organisation: Fax:
(P) IDESA
NTUA
NATIONAL TECHNICAL UNIVERSITY OF
ATHENS
Responsible: Prof. Spyros MAVRAKOS
GR-157 80 ZOGRAPHOU
9, Heroon Polytechneiou Street
Telephone: +(30) 1/361 19 88
+(30) 1/361 38 97
Address:
Organisation: Fax:
(P) NTUA
Technology Manager MSC
OCAS
ONDERZOEKSCENTRUM VOOR AANWENDING
VAN STAAL N.V.
Responsible: Dr. Philippe THIBAUX
BE-9060 ZELZATE
Department:
John Kennedylaan 3
Direct line: +(32) 9/345 13 45
+(32) 9/345 12 04
Address:
Organisation: Direct fax:
(P) OCAS
RAMBOL
RAMBOLL MANAGEMENT CONSULTING
GMBH
Chilehaus C
Responsible: Dr. Tim FISCHER
DE-20095 HAMBURG
Burchardstrasse, 13 C
Telephone: +()
+()
Address:
Organisation: Fax:
(P) RAMBOL
46
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
UNIV THESSALY
PANEPISTIMIO THESSALIAS*UNIVERSITY OF
THESSALY
Responsible: Dr. Spyros A. KARAMANOS
GR-38221 VOLOS
Argonafton & Filellinon str.
Direct line: +(30) 2421/0740 86
+(30) 2421/0740 12
Address:
Organisation: Direct fax:
(P) UNIV THESSALY
Grant Agreement N°
RFSR-CT-2015-00025
Reference N°
TGS8.06/15
Budget (€)
1.514.602
Funding (€)
908.761
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Prolonging life time of old steel and steel-concrete bridges
Partners
Dates:Duration
36 (Mths)
PROLIFEAcronym
:
OBJECTIVES AND CONTENTS
European bridges need refurbishment and strengthening to meet new demands of higher loads and new codes. Three distinctive ideas with potential of
saving costs for the European community, reducing the environmental impact for the same result and minimizing the traffic disturbance.
The multi-criteria decision scheme will be delivered reviewed by the expert group proposed by transport authorities.
State of progress: Research in progress
LTU
LULEÅ UNIVERSITY OF TECHNOLOGY
Responsible: Prof. Peter COLLIN
SE-97187 LULEÅ
Universitetsområdet, Porsön
Telephone: +(46) 920/491 608
+(46) 920/492 250
Address:
Organisation: Fax:
(CO) LTU
AP
ALESSIO PIPINATO & PARTNERS
ARCHITECTURAL ENGINEERING
Responsible: Mr Alessio PIPINATO
IT-74202 ROVIGO
via Minadois 20
Direct line: +() 04/25 490 406
+()
Address:
e-mail:
Organisation: Fax:
(P) AP
ARCELOR PROFIL
ARCELORMITTAL BELVAL & DIFFERDANGE
S.A.
Responsible: Prof. Dr. Olivier VASSART
LU-4009 ESCH-SUR-ALZETTE
Rue de Luxembourg 66
Direct line: +(352) 5313 2175
+(352) 5313 2199
Address:
Organisation: Direct fax:
(P) ARCELOR PROFIL
MOVARES
MOVARES NEDERLAND B.V.
Responsible: Mr. Bert HESSELINK
NL-3511 SX UTRECHT
Daalseplein 100
Telephone: +()
+()
Address:
Organisation: Fax:
(P) MOVARES
47
Synopsis of the RFCS projects 2015
Technical Group TGS8 :"Steel products and applications for building, construction and industry"
Bridge Design
RAMBÖLL
RAMBÖLL SVERIGE AB
Responsible: Prof. Peter COLLIN
SE-10265 STOCKHOLM
Department:
PO Box 4205
Direct line: +(46) 10/615 11 54
+(46) 10/615 11 81
Address:
Organisation: Direct fax:
(P) RAMBÖLL
SC
SCHIMETTA CONSULT ZIVIL TECHNIKER
GMBH
Responsible: Dr. Roman GEIER
AT-4020 LINZ
Landwiedstrasse 23
Direct line: +() 1 907 69 67
+() 1 907 69 67 22
Address:
Organisation: Direct fax:
(P) SC
UNIV COIMBRA
UNIVERSIDADE DE COIMBRA
Responsible: Prof. Dr. Luis SIMOES DA SILVA
PT-3001 451 COIMBRA
Paço das Escolas
Direct line: +(32) +(351)239/79 72 16
+(32) +(351)239/79 72 17
Address:
Organisation: Direct fax:
(P) UNIV COIMBRA
#Name?
#Name?
48
Synopsis of the RFCS projects 2015
Technical Group TGS9 :"Factory-wide control, social and environmental issues"
Grant Agreement N°
RFSP-CT-2015-00026
Reference N°
TGS9.01/15
Budget (€)
804.981
Funding (€)
402.491
Starting
1/07/2015
Ending
30/06/2018
Actual
30/06/2018
Title: Plant wide control of steel bath temperature
Partners
Dates:Duration
36 (Mths)
PlantTempAcronym
:
OBJECTIVES AND CONTENTS
The objective of the Pilot & Demonstration project is to develop an operator advisory system for through-process monitoring and control of the liquid
steel temperature in order to improve the accuracy in meeting the target casting temperature with minimisation of energy and material consumptions.
The through-process control system covers the complete process chain of electric steelmaking from the superheating phase in the EAF up to the end of
the casting process in the tundish. The operator advisory system will evaluate the reliability of the information and give operational advice regarding
appropriate measurement procedures and optimised set-points for the practices of the remaining treatment steps. For that purpose optimised
measurement guidelines, model and sensor based monitoring systems and predictive control strategies are combined and applied. Thus the advisory
system will help the operator to react in the optimal way on unscheduled variations in the temperature evolution. The following benefits shall be
achieved by the application of the advisory system:
• Support of the operator in judging the accuracy and reliability of the temperature information and recommendations for optimized operational
practice.
• Improved accuracy in meeting the target casting temperature.
• Optimised resource efficiency with reduced electrical energy consumption.
• Less interference with the casting speed, thus improved steel quality with higher reproducibility and productivity.
The operator advisory system will be implemented, tested and validated at a well-equipped and instrumented electric steelmaking plant with a 140 t
DC electric arc furnace, 2 ladle furnaces, a vacuum degasser, a final stirring station and a six strand continuous billet caster.
State of progress: Research in progress
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dr. Tobias KORDEL
DE-40237 DÜSSELDORF
Sohnstrasse 65
Direct line: +(49) 2116707899
+(49) 2116707202
Address:
Organisation: Direct fax:
(CO) VDEH-BFI
EAF Melt Shop
GMH
GEORGSMARIENHÜTTE GmbH
Responsible: Mr Bernd DETTMER
DE-49124 GEORGSMARIENHÜTTE
Department:
Neue Hüttenstrasse 1
Direct line: +(49) 5401/394 747
+(49) 5401/394 058
Address:
Organisation: Direct fax:
(P) GMH
Grant Agreement N°
RFSR-CT-2015-00027
Reference N°
TGS9.02/15
Budget (€)
2.002.593
Funding (€)
1.201.556
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Prevention of secondary dust emissions in ironmaking plants using dust suppressants
Partners
Dates:Duration
42 (Mths)
PreventSecDustAcronym
:
OBJECTIVES AND CONTENTS
The awareness of the importance of fine dust for human health increased strongly within the last years and with it the legislative regulations with regard
to both emissions and occupational health. The project Prevention of secondary dust emissions in iron making plants using dust suppressants
(PreventSecDust) will provide a major step to decrease the secondary dust emissions in iron making plants. It will cover all sources of secondary dust
upstream to the blast furnace: Transport, storage and mechanical processing of raw materials and products. Tests with locally atomized aqueous dust
suppressants showed good results with respect to dust suppression. However, almost no basic knowledge exists about the mechanisms of dust
generation, the limits of the techniques or the influences on the processes involved. Finally, no technical devices exist, suitable for continuous, reliable
operation in the hostile environment. Monitoring and control concepts are missing. The project starts with the investigation of the mechanisms of dust
generation and propagation to derive the governing conditions. Local dust concentrations and relevant conditions will be measured at different locations
and plants. This provides the knowledge necessary to develop tailor-made techniques and measures. Pilot spraying devices will be installed and
extensive trials will be performed to derive guidelines for selection, concentration and dosing of dust suppressants. The design of the spraying devices
will be optimised for continuous operational use with regard to effectiveness, maintenance and costs. Measuring and monitoring concepts will be
developed. As well, new concepts for conventional dust suppression methods will be developed by DEM/CFD calculations. The new techniques will be
completely assessed and will be integrated in existing dust prevention concepts to provide a new basis for the Best-Available-Techniques.
State of progress: Research in progress
49
Synopsis of the RFCS projects 2015
Technical Group TGS9 :"Factory-wide control, social and environmental issues"
R & D
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dipl.-Ing. Kersten MARX
DE-40237 DÜSSELDORF
Department:
Sohnstrasse 65
Direct line: +(49) 211/670 73 84
+(49) 211/670 72 05
Address:
Organisation: Direct fax:
(CO) VDEH-BFI
AMIII
ARCELORMITTAL INNOVACION,
INVESTIGACION E INVERSION
Responsible: Ms Beatriz GONZALEZ FERNANDES
ES-33418 GOZON (ASTURIAS)
Residencia La Granda s/n
Telephone: +(34)
+(34)
Address:
Organisation: Fax:
(P) AMIII
MUL
MONTANUNIVERSITÄT LEOBEN
Responsible: Dr. Michael PRENNER
AT-8700 LEOBEN
Franz-Josef Strasse 18
Telephone: +(43) 3842/40 24 10
+(43) 3842/468 52
Address:
Organisation: Fax:
(P) MUL
TATA STEEL UK
TATA STEEL UK LIMITED
Responsible: Dr. Neil HAINES
GB LONDON SW1P 4WY
Millbank, 30
Direct line: +(44) 1709/825 126
+(44) 1709/825 400
Address:
Organisation: Direct fax:
(P) TATA STEEL UK
TKSE
THYSSENKRUPP STEEL EUROPE AG
Responsible: Mr Schwalbe Ralf
DE-47166 DUISBURG
Kaiser-Wilhelm-Strasse 100
Telephone: +(49) 203/52-276 80
+(49) 203/52-431 08
Address:
Organisation: Fax:
(P) TKSE
VASD
VOESTALPINE STAHL DONAWITZ GmbH
Responsible: Mrs Sonja SCHADLER
AT-8700 LEOBEN-DONAWITZ
Kerpelystrasse 199
Telephone: +(43) 3842/20 62 73
+(43) 3842/20 62 69
Address:
Organisation: Fax:
(P) VASD
50
Synopsis of the RFCS projects 2015
Technical Group TGS9 :"Factory-wide control, social and environmental issues"
Grant Agreement N°
RFSR-CT-2015-00028
Reference N°
TGS9.03/15
Budget (€)
2.381.665
Funding (€)
1.428.999
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Power generation from hot waste gases using thermoelectrics
Partners
Dates:Duration
42 (Mths)
PowGETEGAcronym
:
OBJECTIVES AND CONTENTS
The possibilities of thermoelectric (TE) power generation using industrial gaseous waste heat at temperatures well above 550 °C will be determined in
the PowGETEG project. Since the TE generators will be installed in the waste gas of an iron and steel manufacturing process, advanced components,
materials and solutions need to be integrated in the TE generators and the electrical power subsystem. These requirements are determined by the high
temperature level at which TE power generation will now be applied and the nature of such waste gases, that are produced when combusting iron and
steel process gases like blast furnace gas or coke oven gas. Not only are such waste gases often fluctuating in temperature, composition and flow, they
also contain particle matter that could lead to accretions on the surface of the heat exchanger of the TE generator, thus decreasing heat transfer,
electrical power production and efficiency. Several waste heat sources of a German integrated steel mill will be studied, supported by both tests and
data evaluation, in order to be able to detailly describe these waste gases. By testing both a bench scale unit and a demonstrator, which will able to
produce about 1000 W, conclusions can be drawn about the requirements to process control, power conversion, heat exchanger design and the
construction that supports the TE generator in the waste heat stream. These will then be used to study the techno-economic feasibility of implementing
TE generators in high temperature waste gases and the effect it will have on energy efficiency of the integrated steel plant. This includes a comparison
with other steam based power producing technologies and an extrapolation of the research results to other industries.
State of progress: Research in progress
R&D
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dr.-Ing. Frank MINTUS
DE-40237 DÜSSELDORF
Department:
Sohnstrasse 65
Direct line: +(49) 211/6707 355
+(49) 211/6707 205
Address:
Organisation: Direct fax:
(CO) VDEH-BFI
FUNDACION CETENA
FUNDACION CETENA
Responsible: Mr. Jesús ESARTE
ES-31110 NOAIN
Plaza Cein 4 Poligono Mocholi
Telephone: +()
+()
Address:
Organisation: Fax:
(P) FUNDACION CETENA
GNTH
GENTHERM EUROPE GMBH
Responsible: Mr. Rüdiger SPILLNER
DE-85235 AUGSBURG
Rudolf Diesel Strasse 12
Telephone: +()
+()
Address:
Organisation: Fax:
(P) GNTH
TKSE
THYSSENKRUPP STEEL EUROPE AG
Responsible: Mr. Hans-Peter DOMELS
DE-47166 DUISBURG
Kaiser-Wilhelm-Strasse 100
Telephone: +(49) 203/521
+(49) 203/522 51 02
Address:
Organisation: Fax:
(P) TKSE
UNIV GLASGOW
THE UNIVERSITY OF GLASGOW
Responsible: Prof. Andrew KNOX
GB GLASGOW G12 8QQ
University Avenue
Telephone: +(44)
+(44)
Address:
Organisation: Fax:
(P) UNIV GLASGOW
51
Synopsis of the RFCS projects 2015
Technical Group TGS9 :"Factory-wide control, social and environmental issues"
Grant Agreement N°
RFSR-CT-2015-00029
Reference N°
TGS9.04/15
Budget (€)
1.849.502
Funding (€)
1.109.701
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Optimization of the management of the process gases network within the integrated steelworks
Partners
Dates:Duration
42 (Mths)
GASNETAcronym
:
OBJECTIVES AND CONTENTS
The project aims at improving the off-gases management within steelworks by minimizing gas amount that is burned in torch, air emissions,
environmental impact and costs related to the waste of a resource and of CO2 allowances. A decision support tool for process operators and process
support team is also developed simulating gas networks and optimizing gases distribution, by considering all the operating constraints. System
dynamics and correlations between energy demands and gases production are fundamental for this analysis, as considerable savings can be achieved
through transients proper management. Multi-period and multi-objective optimization techniques are applied to face this challenging objective.
State of progress: Research in progress
SSSA
SCUOLA SUPERIORE DI STUDI UNIVERSITARI
E DI PERFEZIONAMENTO SANT'ANNA
Responsible: Dr. Valentina COLLA
IT-56127 PISA
Piazza Martiri della Libertà 33
Direct line: +(39) 050/882 507
+(39) 050/882 194
Address:
Organisation: Direct fax:
(CO) SSSA
AMMR
ARCELORMITTAL MAIZIERES RESEARCH S.A.
Immeuble le Cezanne
Responsible: Dr. Valentine WEBER
FR-93200 SAINT-DENIS
Rue André Campra, 6
Telephone: +(33)
+(33)
Address:
Organisation: Fax:
(P) AMMR
ARCELOR BREMEN
ARCELORMITTAL BREMEN GMBH
Responsible: Mr. Santiago BASTIDA
DE-28237 BREMEN
Carl Benz Strasse 30
Telephone: +(49) 421/648 3120
+(49) 421/648 22 51
Address:
Organisation: Fax:
(P) ARCELOR BREMEN
TATA STEEL NL
TATA STEEL NEDERLAND TECHNOLOGY B.V.
Responsible: Dr. Pepijn PRONK
NL-1951 JZ VELSEN NOORD
Wenckebachstraat, 1
Telephone: +(31)
+(31)
Address:
Organisation: Fax:
(P) TATA STEEL NL
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dipl.-Ing. Andreas WOLFF
DE-40237 DÜSSELDORF
Sohnstrasse 65
Direct line: +(49) 211/6707 250
+(49) 211/6707 310
Address:
Organisation: Direct fax:
(P) VDEH-BFI
52
Synopsis of the RFCS projects 2015
Technical Group TGS9 :"Factory-wide control, social and environmental issues"
Grant Agreement N°
RFSR-CT-2015-00030
Reference N°
TGS9.05/15
Budget (€)
1.976.527
Funding (€)
1.185.916
Starting
1/07/2015
Ending
31/12/2018
Actual
31/12/2018
Title: Novel automatic model identification and online parameter adaption for supporting the industrial deployment of model-
based material property process control
Partners
Dates:Duration
42 (Mths)
AutoAdaptAcronym
:
OBJECTIVES AND CONTENTS
In the process route from hot-rolling to hot-dip galvanization, the homogeneity of the material properties often fails to meet increasing customer
demands and there is an urgent need to improve processing systems here. Model-based automation is capable to solve this problem, but its value for the
EU steel community is currently not fully exploited. Due to a cumbersome process of model generation, this technology is not widely deployed yet. The
proposed expandable system aims to apply self-learning methods for adapting such automations to new products and plants. It will be implemented and
tested in industrial scope. Easier commissioning will stimulate the industrial acceptance and distribution of model-based control, resulting in increased
product quality for the EU steel industry.
State of progress: Research in progress
R&D
VDEH-BFI
VDEh-BETRIEBSFORSCHUNGSINSTITUT GmbH
Responsible: Dr.-Ing. Jan POLZER
DE-40237 DÜSSELDORF
Department:
Sohnstrasse 65
Direct line: +(49) 211 6707 241
+(49) 211 6707 923 241
Address:
Organisation: Direct fax:
(CO) VDEH-BFI
CSM
CENTRO SVILUPPO MATERIALI SPA
Responsible: Mr Luigi LANGELLOTTO
IT-00128 ROMA
Via di Castel Romano 100
Direct line: +(39) 06/505 53 38
+(39) 06/505 52 04
Address:
Organisation: Direct fax:
(P) CSM
SSSA
SCUOLA SUPERIORE DI STUDI UNIVERSITARI
E DI PERFEZIONAMENTO SANT'ANNA
Responsible: Dr. Valentina COLLA
IT-56127 PISA
Piazza Martiri della Libertà 33
Direct line: +(39) 050/882 507
+(39) 050/882 194
Address:
Organisation: Direct fax:
(P) SSSA
TKSE
THYSSENKRUPP STEEL EUROPE AG
Responsible: Dr. Thomas KEBE
DE-47166 DUISBURG
Kaiser-Wilhelm-Strasse 100
Direct line: +(49) 203/52 43 486
+(49) 203/52 44 532
Address:
Organisation: Direct fax:
(P) TKSE
#Name?
#Name?
53