Systems & Components for Outside and Inside the Garage

Systems & Components for Outside and Inside

the Garage

About Royal Mouldings

800.368.31172

Royal Mouldings is a division of Royal Group and along with Royal Window and Door Profiles, Royal Building Products, Royal Outdoor Products, and Royal Pipe Systems, they compile five vertically integrated manufacturers in the field of polymer based consumer, home improvement and commer-cial construction products. Royal Group is owned by Georgia Gulf Com-pany, one of the leading North American manufacturers of and an interna-tional marketer of commodity chemicals as well as polymers and durable, custom and other vinyl based building and home improvement products.

Royal Mouldings, maintaining a business philosophy of exceeding custom-ers’ expectations, offers to the industry more than 40 years of continuous growth as a manufacturer and is one of the largest producers of decorative polymer and Cellular Vinyl PVC moulding extrusion components and sys-tems in North America. Royal offers the most extensive selection of stock and custom colored products available. Quality mouldings, components and systems are manufactured and distributed from state-of-the-art pro-duction facilities in Marion, VA and Bristol, TN. Royal Mouldings provides quality products, impeccable service, and ability to be a low cost provider of integrated products consistent with customers’ needs…

Marion, Virginia

Bristol, Tennessee

Table of Contents

www.royalbuildingproducts.com 3

Table of ContentsAbout Royal Mouldings ................. 2

Garage Door Trim System .............. 4

Stain-Able™ Garage Door Trim ..... 6

Decorative Garage Trim .................. 8

Overlays ..........................................10

Garage Door Lite Lineals .............. 14

Smart Space System® .................. 16

Envelop™ Garage Surrounds ...... 18

Royal S4S Trimboard™ ................. 20

Royal Trim Board® ......................... 22

Envelop® Pole & Post Surround ... 24

Installation Tips & Techniques ...... 26

Envelop® Surround Installation ... 28

Capabilities .................................... 33

Warranty ........................................ 34

Profile Cross Reference ................ 35

What Are Cellular Vinyl and Polymer Mouldings?Royal Mouldings has pioneered the marketing, promotion and manufacturing of the Cellular and Celuka processes. This process uses specially formulated resins, such as PVC, allowing it to expand to a “full size” profile with a strong inner cell and outside surface that emulates the benefits of wood without the natural defects of wood. Cellular PVC products do not promote mold or mildew growth. There are no surface blemishes with minimal on-going maintenance. The products do not rot and are available in the industry’s largest selection of finishes.

Royal Cellular Vinyl exceeds the market demand and homeowner expectations! In today’s economy, it is essential to conserve energy, not only for cost purposes but also for environmental reasons. One of the strongest features of Cellular Vinyl is energy efficiency. The material insulates 70% better than wood and 1600% better than aluminum, something no wood product can do. Royal Mouldings are specified for their cost effectiveness, low environmental impact, proven per-formance and reliability. Royal Mouldings are completely safe to use in high moisture and humidity environments.

Why Are Cellular Vinyl and Polymer Mouldings Better?

Garage Door Trim System

Brick Mould7137

1-1/4” x 2”

Jamb2328

5/8” x 4-9/16”

Jamb2497

5/8” x 5-5/8”

Jamb2398

5/8” x 6-13/16”

Utility Trim2709

5/16” x 5-13/16”

Thermo*Stop Mini2914

13/32” x 1-1/2”

Thermo*Stop2100

7/16” x 1-7/8”

Thermo*Stop2016

7/16” x 1-7/8”

Thermo*Stop2149

7/16” x 2”

Thermo*Stop2211

7/16” x 2”

Thermo*Stop2213

7/16” x 2”

Thermo*Stop2591

1/2” x 3-1/4”

800.368.31174

Garage Door Trim System

CBA

Before

After

CBA

A Brick Mould B Jamb* C Thermo*Stop II

Garage Solutions®

Both inside and outside the garage, Royal Mouldings provide maintenance so low it’s a pleasure!

Royal Mouldings’ Garage Door Trim System is the energy efficient way to seal out moisture, dirt and bugs. Enjoy the

beauty and sustainability of Royal Garage Solutions®. Made from durable 100% Cellular Vinyl PVC® offering 70% better insulation performance over wood and 1600% better than aluminum. Ready to install system includes Never Rot® Brick Mould, Jamb and Thermo*Stop® II Garage Door Stop. All are prefinished, moisture resistant, termite proof and have a Never Rot® lifetime warranty.

Never Rot® Garage Trim Solutions• LifetimeNeverRot®Material • DentResistant• MoistureResistant • ReducesEnergyCosts• SealsoutDirt,Bugs,Wind, • Strong&Durable Snow&Water

Available Colors:


White Sandstone Bronze BrownAlmond

* Jamb is non load-bearing.

Stain-Able™ Garage Door Trim

800.368.31176

™

• Stainable&Paintable

• LifetimeNeverRot® Material

• LowMaintenance

• Moisture&TermiteProof

• ResistsMold&Mildew

• HighEnergyEfficiency

Brick Mould7137

1-1/4” x 2”

Stain-Able™ Garage Door Trim


LightOak Cherry Mahogany

Brick Mould2448

1-1/4” x 2”

Thermo*Stop2089

1/2” x 2”

Jamb2398

5/8” x 6-13/16”

Jamb2497

5/8” x 5-5/8”

Jamb2328

5/8” x 4-9/16”

Finally... A Garage Trim System That Is Stainable!

Custom match any door color on the job site using Royal Mouldings’ stainable garage products and exterior gel stains.

Decorative Garage Trim

800.368.31178

Trimplank® 1x47318

3/4” x 3-1/2”

Trimplank® 1x67311

3/4” x 5-1/2”

Stucco Brick Mould2622

13/16” x 1-5/16”

Williamsburg Brick Mould7216

1-7/32” x 3-1/4”

Dentil2721

5/8” x 1-1/2”

RB3 Casing2369

1” x 3-1/2”

Products that help you design a home around sustainability, not repairs.

• Prefinished,ReadytoInstall

• LifetimeNeverRot® Material

• Moisture&TermiteProof

• SavesTime&Labor

• LowMaintenance

Rams Crown7158

1-13/32” x 2”

Backband7152

1-11/32” x 1-13/32”

Brick Mould2448

1-1/4” x 2”

Crown2435

9/16” x 3-5/8”

Decorative Garage Trim


Dentil2722

1” x 3-1/2”

Casing/Backband2590

1-7/8” x 4-1/2”

Casing2852

1” x 3-33/64”

Trimplank® 1x87312

3/4” x 7-1/4”

Trimplank® 5/4x47482

1” x 3-1/2”

Trimplank® 5/4x67483

1” x 5-1/2”

A. 7318, 1 x 4 Trimplank®

B. 2435 3-5⁄8 CrownC. 2740 DentilD. 7440 1 x 10 Trimplank®

E. 2450 Base Cap

A. 7158 Rams CrownB. 2721 DentilC. 7311 1 x 6 Trimplank®

A. 7318 1 x 4 Trimplank®

B. 2592 4-5/8 CrownC. 7311 1 x 6 Trimplank®

D. 2450 Base Cap

Build-up Ideas

A

B

C

D

E

A

B

C

A

B

C

D

• Repaintable

• ReadiFinish®

• 10-yearColorFadeWarranty

• DoesNotPromoteMold&Mildew

See pages 18 and 19 for more design ideas

Overlays™

800.368.311710

Trimplank® 1x67311

3/4” x 5-1/2”

Trimplank® 1x67483

1” x 5-1/2”

Trimplank® 1x87444

5/8” x 7-1/4”

Trimplank® 1x87312

3/4” x 7-1/4”

Trimplank® 1x87441

1” x 7-1/4”

Trimplank®1x107443

5/8” x 9-1/4”

Trimplank®1x107440

3/4” x 9-1/4”

Trimplank® 1x127442

5/8” x 11-1/4”

Overlay2497

5/8” x 5-5/8”

Trimplank® 1x47446

5/8” x 3-1/2”

Trimplank® 1x47318

3/4” x 3-1/2”

Trimplank® 1x47482

1” x 3-1/2”

Trimplank® 1x67445

5/8” x 5-1/2”

Prefinishedwhite&paintableprofileswith heat-reflective paint

Woodgrain Embossed Texture and Smooth Surfaces Available

Utility Trim2709

5/16” x 5-13/16”

Overlays™


StainableProfiles

1x4Overlay6785

3/4” x 3-1/2”

1x6Overlay6786

3/4” x 5-1/2”

Enlarged View of Stainable Surface

Overlays™ finished in dark colors require special compound formulation.

Reversible Beaded Planking

77181/4” x 7-1/2”

Wide Bead

Narrow Bead

Overlays™

800.368.311712

Dentil

Thermo*Stop

Jamb

Brick Mould7312 Trim Board

7311 Trim Board

2150TrimBoard

TheAnatomyofanOverlayAssembly

Overlays™


GarageDoorLiteLineals

800.368.311714

VinylSafe™ Technology AddsEndlessCustom DarkColorOptions.

See page 27 for details.

Custom DIY Color

Never Rot®100%CellularVinylPVC®

GarageDoorLiteSurrounds• EasytoMachine• Strong&Durable• AvailablePrefinished,Paintable,orStainable• CustomColor-matchFinishAvailable• DesignedtoComplementAnyGarageDoorDesign

Stainable Emboss

SmoothWhite

Allprofilesavailable inwhiteorstaingrade.

GarageDoorLiteLineals


DoorLite2014

1-1/16” x 1-3/8”

DoorLite2060

1-1/16” x 1-3/8”

DoorLite2061

1-1/16” x 1-1/2”

DoorLite2115

1-7/32” x 1-7/16”

DoorLite2114

1-1/16” x 1-3/8”

DoorLite2306

1-5/32” x 1-15/32”

DoorLite2225

1-1/16” x 1-3/8”

DoorLite2013

1-1/16” x 1-3/8”

DoorLite2305

1-5/32” x 1-15/32”

Smart Space System®

800.368.311716

Organize and add value to your home and start enjoying your garage once again!

Available Colors:

Bright White

Light Grey*

Greyed Taupe*

Royal Mouldings’ Smart Space System® organizes any space while protecting walls from damage and moisture. Smart Space® organizer Slat Wall components interlock for versatile results and utilize standard pegboard hardware for simple low cost storage solutions. Smart Space System® components may be installed separately or with Royal Mouldings’ unique Base&WainscotSystem for maximum value and wall protec-tion. Made from 100%CellularVinylPVC®, the wall system deflects moisture, dirt and bugs while shielding your walls from every day use.

A

B

C

• 100%CellularVinylPVC®

• LowMaintenance

• EasyToInstall

• Moisture&Termite

Proof Material

• EnergyEfficient

• DoesNotPromote

Mold or Mildew

• Expandable

* Available by special order. Minimum quantities apply.

Smart Space System®


Base 2854

11/16” x 3-1/2”

Beaded Planking2352

3⁄8” x 5-15⁄32”

Cap Trim 2566

1” x 3”

Cap Trim 2764

3⁄4” x 1-3⁄4”

Slat Wall 7242

3⁄4” x 6”

Slat Wall 7386

3⁄4” x 8-11/16”

Garage clean-up can be fast and easy with Royal Mouldings’ Base & Wainscot System that deflects water and protects your walls.

D

A

A

BC

D

• EnergyEfficient

• DoesNotPromote

Mold or Mildew

• Expandable

Reversible Beaded Planking

77181/4” x 7-1/2”

Cap/Base Trim* 7716

5/8” x 3”

* Profile 7716 is for use only with Reversible Beaded Planking 7718.

Wide Bead

Narrow Bead

Flex

Flex

Envelop™ Garage Door Surrounds

are the perfect upsell for new or

replacement garage doors. Available in

a variety of styles to complement any

type of architecture, these surrounds

are pre-finished, pre-fabricated, easy

to install and have exceptionally low

maintenance. From your customers’

point of view, Envelop™ Garage Door

Surrounds add curb appeal and set their

homes apart from others in the neighborhood.

Available Styles

ColonialElegance Rams Crown RefinedSophistication Decadence

After Refined Sophistication Surround

Before

Envelop™ Garage Door Surrounds by Royal Add Value and Curb Appeal

Envelop™GarageSurrounds

800.368.311718

FeaturesandBenefits

• Lifetime Never Rot® Warranty

• Ready to Install

• Factory Applied Readi-Finish®

• Warranted 10 year UV Coating

• No Further Painting Required

• Repaintable with Oil or Latex

• Low Maintenance

• Moisture & Termite Proof Material

• Installs Direct to Masonry

• Does Not Promote Mold or Mildew

• Superior Nailing and Gluing

• Uses Standard Woodworking Equipment

• Long Lengths – Perfect Tip-to-Tip

Decadence RefinedSophistication Rams Crown ColonialElegance

APedimentProfile#77142” x 2-7/8”

BTrimplank®

Profile#73113/4” x 5-1/2”

ARams CrownProfile#71581-13/32” x 2”

BTrimplank®

Profile#73113/4” x 5-1/2”

CDecorative TrimProfile#27591/2” x 1”

ARoyal Trim Board®

Profile#28263/4” x 3-1/2”

BRams CrownProfile#71581-13/32” x 2”

CDentilProfile#27401-1/16” x 3-7/16”

DShingle Mould Profile#259911/16” x 1-5/8”

ERoyal Trim Board®

Profile#28681” x 7-1/4”

ATrimplank®

Profile#73183/4” x 3-1/2”

BCrownProfile#28539/16” x 2-3/4”

CDentilProfile#27215/8” x 1-1/2”

DTrimplank®

Profile#73113/4” x 5-1/2”

B

AA

B

C

A

B

CDE D

A

B

C

Before

After Rams Crown Surround

Envelop™GarageSurrounds


For complete installation instructions, see pages 26 through 32.

4”

6”

8”

10”

12”

AVAILABLE FINISHES

Reversible – Woodgrain/Smooth

Smooth/Smooth

Available: – 3 Standard Thicknesses– 5 Standard Widths– Standard 18-ft Lengths & Custom

Royal S4S Trimboard™

800.368.311720

Sizes Available

5∕8” 3∕4” 1”

Royal S4S Trimboard™ eliminates the extra work edge cut dirt creates making every job quick and clean from start to finish. Enjoy all the benefits of dimensional sanded lumber without the worries of rot, replacement or high maintenance. Improve every trim project you install while saving time using Royal S4S Trimboard™.

•Smooth4-SidedFinish

•TrueSquare™ – Stay Clean™Edges

•PolySelect®Face&EdgeSurface

•ReadytoInstall

•Paintable

•100%CellularVinylPVC®

•LifetimeNeverRot® Warranty

Royal Mouldings – A history of innovation – A reputation of quality.

Royal S4S Trimboard™


Basic Trim Board Edges

Stay Clean Edges™

New! ™

Nominal Width

Actual Dimensions

ProfilePieces Per 1/2

Unit

Actual Length

5/8 Thickness

5/8” x 4” 5/8” x 3-1/2” 7827 130 18’

5/8” x 6” 5/8” x 5-1/2” 7828 80 18’

5/8” x 8” 5/8” x 7-1/4” 7829 60 18’

5/8” x 10” 5/8” x 9-1/4” 7830 50 18’

5/8” x 12” 5/8” x 11-1/4” 7831 40 18’

4/4 Thickness

1” x 3” 3/4” x 2-1/2” 7833 171 18’

1” x 4” 3/4” x 3-1/2” 7834 117 18’

1” x 5” 3/4” x 4-1/2” 7871 90 18’

1” x 6” 3/4” x 5-1/2” 7835 72 18’

1” x 8” 3/4” x 7-1/4” 7836 54 18’

1” x 10” 3/4” x 9-1/4” 7837 45 18’

1” x 12” 3/4” x 11-1/4” 7838 36 18’

5/4 Thickness

5/4” x 3” 1” x 2-1/2” 7874 133 18’ & 20’

5/4” x 4” 1” x 3-1/2” 7840 91 18’ & 20’

5/4” x 5” 1” x 4-1/2” 7875 70 18’ & 20’

5/4” x 6” 1” x 5-1/2” 7841 56 18’ & 20’

5/4” x 8” 1” x 7-1/4” 7842 42 18’ & 20’

5/4” x 10” 1” x 9-1/4” 7843 35 18’ & 20’

5/4” x 12” 1” x 11-1/4” 7844 28 18’ & 20’

• LifetimeNeverRot®

• DURABLEPolySelect® 2-Sided Surface

• Clean,PreciseEdges

• ConsistentHighDensity

• Moisture Proof

• Mills&MiterswithStandardTools

• Paintable

• Does Not Promote Mold

• ColorfastSurface&Core

• HIGHEnergyEfficiency

Woodgrain Embossed Texture and Smooth Surfaces Available for Trim Board®

Royal Trim Board®

800.368.311722

Sizes Available

Nature takes its toll on the exterior of any home. Royal Trim Board® is the ideal

new construction and remodeling solution to battle severe weather and seasonal ele-ments. Made of 100% Cellular Vinyl PVC®, Royal Trim Boards® are an improved alter-native to other composite and wood boards. Offering design versatility coupled with unmatched Poly Select® surface durability makes Royal Trim Board® the “Best Board in the Business”®.

Never Put Wood in a Position to Fail!Never Put Wood in a Position to Fail!

Royal Trim Board®


t 3/8” thickness

t 1/2” thickness

t 5/8” thickness

t 3/4” thickness

t 1” thickness

Royal Trim Board® Thicknesses

Nominal Width

Actual Dimensions

ProfilePieces Per 1/2 Unit

Actual Length

3/8 Thickness Trim Boards

3/8” x 4” 3/8” x 3-1/2” 2880 208 18’

3/8” x 6” 3/8” x 5-1/2” 2881 128 18’

3/8” x 8” 3/8” x 7-1/4” 2882 96 18’

3/8” x 10” 3/8” x 9-1/4” 2884 80 18’

3/8” x 12” 3/8” x 11-1/4” 2885 64 18’

3/8 Thickness Sheet Stock

3/8” x 4’ 3/8” x 48” 2878 32 8’,10’,12’,18’,20’


1/2” x 4” 1/2” x 3-1/2” 2873 156 18’

1/2” x 6” 1/2” x 5-1/2” 2874 96 18’

1/2” x 8” 1/2” x 7-1/4” 2875 72 18’

1/2” x 10” 1/2” x 9-1/4” 2876 60 18’

1/2” x 12” 1/2” x 11-1/4” 2877 48 18’


1/2” x 4’ 1/2” x 48” 2871 24 8’,10’,12’,18’,20’


5/8” x 4” 5/8” x 3-1/2” 2832 130 18’

5/8” x 6” 5/8” x 5-1/2” 2833 80 18’

5/8” x 8” 5/8” x 7-1/4” 2834 60 18’

5/8” x 10” 5/8” x 9-1/4” 2835 50 18’

5/8” x 12” 5/8” x 11-1/4” 2836 40 18’


5/8” x 4’ 5/8” x 48” 2838 19 8’,10’,12’,18’,20’


1” x 3” 3/4” x 2-1/2” 2898 162 18’

1” x 4” 3/4” x 3-1/2” 2826 117 18’

1” x 5” 3/4” x 4-1/2” 2899 90 18’

1” x 6” 3/4” x 5-1/2” 2827 72 18’

1” x 8” 3/4” x 7-1/4” 2828 54 18’

1” x 10” 3/4” x 9-1/4” 2829 45 18’

1” x 12” 3/4” x 11-1/4” 2830 36 18’


1” x 4’ 3/4” x 48” 2837 16 8’,10’,12’,18’,20’


5/4” x 4” 1” x 3-1/2” 2866 91 18’,20’

5/4” x 5” 1” x 4-1/2” 2901 70 18’,20’

5/4” x 6” 1” x 5-1/2” 2867 56 18’,20’

5/4” x 8” 1” x 7-1/4” 2868 42 18’,20’

5/4” x 10” 1” x 9-1/4” 2869 35 18’,20’

5/4” x 12” 1” x 11-1/4” 2870 28 18’,20’


5/4” x 4’ 1” x 48” 2864 12 8’,10’,12’,18’,20’

Envelop®Pole&PostSurround

800.368.311724

4”x4”SquareKit

6”x6”Kit

3-1/2”JackPostKit

4”x4”RoundKit

Envelop®Pole&PostSurround


Envelop® — the beautiful solution to exterior poles and posts.Transform unsightly deck posts, support poles and exposed pipes into beautiful decorative columns. Envelop® Pole and Post Surround is your solution for both interior and exterior applications. This unique interlocking system snaps together in less than five minutes, with an easy to use kit including top and bottom trim, and surround.

• LifetimeNeverRot® Warranty • PrefinishedReadytoInstall • UniqueInterlockingSystemMakes

Assembly a “Snap” • QuickFitTopandBottomTrimIncluded

inKitsforDecorativeResults

InstallationTips&Techniques

800.368.311726

Tools • Safety glasses and power miter saw: carbide saw blade with 80

teeth or more recommended.• Miter box and hand saw: Limited angle adjustment (not recom-

mended for crown).• Coping saw: Only needed if you choose the coping technique

to install the moulding.• Angle gage: To create the correct miter, you must determine

the wall corner angle.• Glue: To adhere the miter joints, Royal Mouldings strongly

recommends gluing all joints with PVC or “Pipe Cement.”• Hammer&nails or a pneumatic nail gun.Other tools may include a tape measure, pencil, C-clamp, putty and caulk.

NailingInstall Never Rot® mouldings using 6d and 8d galvanized nails and/or recommended adhesives (see chart on this page). Place nails 12” on center. Nails should be approximately 3⁄4” from each edge. If nail-ing product at 40˚F or below, pre-drilling is required. Pneumatic nail-ing is also recommended.

FasteningTrimBoardUse fasteners designed for wood trim and wood siding (thinner shank, blunt head, full round head) with trim board. Use only fasteners intended for exterior use such as stainless steel or hot-dipped galvanized.

DO NOT USE staples, small brads and wire nails. The fasteners should be long enough to penetrate the solid wood substrate a minimum of 1-1/2”.

Use two fasteners per every framing member for trim board applications. Trim boards 12” or wider as well as sheets will require additional fasteners. Fasteners must be installed no more than 2” from the end of each board.

Trim boards should be fastened into a flat, solid substrate. Fastening trim boards into hollow or uneven areas must be avoided. Unless product is installed in lower temperatures (< 40°F) pre-drilling is typically not required. Thinner trim products (3/8” and 1/2”) are not intended to be ripped into trim pieces. They are to be glued to a substrate and mechanically fastened.

Gluing Miter Joints Royal Mouldings strongly recommend gluing all miter joints on PVC or styrene mouldings using a quality instant glue and/or PVC ce-ment. It may seem unconventional, but the benefits out weigh the inconvenience. When assembling splice and return miters try gluing the mouldings together before installation.

This will allow you to fit the joints uninhibited, and fasten the trim to the wall as one unit. Fitting these joints on the wall can be difficult and possibly jeopardize the integrity of the miter joint.

Never Rot®BrickMould&Jamb1. Remove old jamb, brick mould and garage door stop with a pry

bar or hammer.2. Measure the top opening from side to side and cut jamb to fit

with a fine tooth power- or hand saw.3. Install top jamb piece using 8d galvanized finishing nails to 2x4

or 2x6 structural frame members. Alternate nailing from side to side, nailing every 12” and approximately 3/4” from each edge. Note: If nailing product at 40ºF or below, pre-drilling is required.

4. Measure and cut jamb side pieces to fit from top jamb to floor. Nail as directed.

5. Measure top brick mould to overlap the jamb material by 1/2”. This will allow for a 1/8”–1/4” reveal around the jamb. Reveal should be both on top and sides. Cut 45º angle on ends, butt or angle joint middle seam if needed. *Note: Reveal may vary depending on siding, siding J-channel, brick or block installa-tion.

6. Install brick mould using 10d or 3” galvanized finishing nails, spaced 12” on center. Use PVC cement in the mitered joint for optimum fit. * Note: nails should penetrate structural frame at least one inch.

7. Measure and cut side brick mould trim to fit. Install as directed.

Never Rot® Garage Door Thermo*Stop® II1. When installing Garage Door Thermo*Stop® II alone, open

the garage door and remove old door stop with standard claw hammer.

2. Close garage door. Begin Garage Door Thermo*Stop® instal-lation by measuring and marking 1/2” from outside of garage door several places around the jamb. Connect the marks with a straight edge, then open door again.

3. Measure top opening from side to side and cut Garage Door Thermo*Stop® ends square with fine tooth power- or hand saw.

4. Place grooved side against jamb and inner edge, (where hard vinyl joins weatherstrip) along marked lines. Nail in place with 6d galvanized finishing nails in the pre-punched nail guides or 8” on center.

5. Measure and cut each piece to fit, from top piece to floor. With grooved side against jamb, position nail as directed.

6. For a good drainage and overlap, trim side stop pieces at a 45° angle with scissors where the soft vinyl weather stripping meets the top.

RoyalSmartSpaceSystemOrganizerMount the system by screwing directly into the studs. Screws should be #8, minimum, in size and long enough to penetrate studs by 1⁄2 their length. Length may vary depending on wall construc-tion. Join panel ends over studs to maximize load capacity.

CBA

InstallationTips&Techniques


Never Rot® Wainscot1. Square cut ends to ensure a 90˚ cut before beginning installation.

Cut pieces to the desired length.2. Apply construction adhesive to the back of one piece of wainscot.3. Starting in a corner of the room and making sure the nailing fin

faces away from the corner, press the first piece into place.4. Nail through the fin into the wall.5. Continue gluing and nailing until you come to the corner. At this

point, it may be necessary to rip the last corner piece so that it will fit.

6. Repeat along each wall.

Painting Royal Cellular Vinyl PVCRoyal’s factory applied Readi-Finish® requires no painting for protec-tion. Desired custom finishes can be achieved using oil based or latex paints. To maintain warranty for custom colors in darker shades, use of paints with VinylSafe™ Technology from Sherwin Williams is rec-ommended. (Dark colors are considered any color that falls within the lightness (L) value of 56 to 0 noting that 100 is white and 0 is black.)

Royal Trim Board® and Royal S4S Trimboard™ may be painted to achieve a color other than that supplied. 1. Scuff Sand using 220 grit sandpaper to remove any foreign mat-

ter and to promote adhesion. Clean sanding residue and paint with a latex acrylic paint. For darker colors refer to Sherwin Williams VinylSafe™ Color Technology. Allow to dry per manu-facturer’s directions.

2. Apply a second coat (if required to achieve desired color).

Touch-UpforExteriorMouldingsA complete line of touch-up products is available from Royal Mouldings for pre-finished woodgrain colors, painted colors and Clearwood® ready to stain finishes. Also recommended:• Dap® “All Purpose” Painter’s Putty®• Minwax High Performance Wood Filler®• Elmer’s Fill-N-Finish Light Wood Filler®• Sherwin Williams Shrink Free Spackling®After installation is complete, caulk and/or putty all gaps and nail holes.

StainingInstructions are intended to give general overview of various meth-ods & techniques for STAIN-ABLE™ products. Work with sample profile to test stain and develop proper color before starting project. Tools for STAIN-ABLE™:• Stain or Glaze – Heavy body or high pigment EXTERIOR gel stains

perform best.• Top Coat –Select topcoat that corresponds with application as well

as stain type (oil, water base, etc.)• Foam Brush – to apply initial coat of stain or glaze• Soft Badger Hair Brush – used to blend or soften a finish.• Rags – Soft cotton is recommended• Safety products – safety glasses, gloves, and garment protection.Step 1: Follow manufacturer’s recommendations for Stain or glaze.

Using foam brush, saturate product surface with stain or glaze and allow coating to “rest or soak” for five minutes.

Step 2: Start wiping stain or glaze with cloth. The amount wiped will determine end color. Start with light touch in one direc-tion only. Vary amount wiped to create natural color varia-tion found in real wood. Allow some coating to remain in embossed areas to achieve graining effect.

Step 3: Use Soft Badger Hair brush to blend and soften the coating. Additional coats may be added to darken an area, but use small amounts and dry brush periodically.

A few points to remember:• Use soft brush and long strokes. Soft badger bristles and light

pressure will achieve the desired coating. • A cross-hatching motion will blend color and soften appearance• Stippling “Pouncing action” will add color back to the product.• Intentionally leave dark and light areas to achieve more natural

wood effect.Step 4: Always apply topcoat for protection. Type of topcoat must

be compatible with exterior gel stain used.

CleaningExteriorNeverRot® Mouldings and TrimCleaning Royal Mouldings is easy and fast with most major house-hold cleaners. There are many cleaners on the market and the glass cleaners seem to be the best candidate for keeping the finish intact. The cleaning solution should be applied and immediately wiped dry. With any cleaning material, the cleaning solution should not be left to stand on the components for an extended period of time. Royal Mouldings recommends the following cleaners:

•Windex® •409 Glass and Surface Cleaner®

•Spic & Span Cinch®

•Fantastik All-Purpose®

•Fantastik Orange Action®

•Regency® (Glass and Surface)•Clorox Clean-Up®

•Glass Plus®

•Fantastik Oxy Power Multi-Purpose Cleaner®

What to AvoidHarsh cleaners with glycol ethers or ethanol type solvents and/or isopropyl alcohol soften the coating if left on for several minutes and are not recommended. Examples of these harmful cleaners are Goof Off®, Wal-Mart “Great Value All Purpose Cleaner®” (gly-col ether), 409 General Purpose® (2-Butoxyethanol) and Greased Lightning® (glycol ether), citrus cleaners, abrasive cleaners, and solvents such as acetone, paint remover and lacquer.

Adhesive Selection for Cellular VinylThe following brands have been laboratory tested and approved for use with Royal Cellular Vinyl; however, individual conditions may vary and these adhesives may not perform under every circumstance. Other brands may also be suitable, but always test before using.

G: Good Bond F: Fair Bond P: Poor BondInt/ExtAdhesive Wood Steel SheetrockMasonry Dow 100% Silicone® F F G – Dap 230 Latex® F P G – Tru Test® (Tru Value®) G P G – Contech PL-400® F F G – Better Than Nails® G F G G Liquid Nails LN-901 G – G G Heavy Duty®

Expansion and Contraction: Royal Mouldings exterior PVC prod-ucts, as manufactured, may expand and contract due to tempera-ture variations. To reduce or eliminate open joints, the preferred method is the use of adhesive commonly called pipe glue or PVC pipe cement. When bonded correctly with this adhesive, the joint becomes an integral part of the system to which it is being applied.

Envelop® InstallationBrick

800.368.311728

Before beginning assembly of the Envelop® Garage Surrounds, make sure you have your PVC glue and Standard Screws before beginning the assembly.

1. ATTACHTHEBOTTOMCLEATTOTHEBRICKFACE. Place the cleat on the header and measure from the bottom of the cleat to the bottom of the header. This will be your distance to set a bottom line on the brick (plus your 3/8” reveal). Lay down a level line and place the bottom cleat into position and mark screw holes. Using a 5/32” masonry bit predrill holes into the brick. Use Tapcon® masonry screws to fasten bottom cleat to the brick face.

2. FASTENTHEHEADERINPLACE.Place the header assembly over the bottom cleat. Use standard screws to fasten down through the top cleat into the bottom cleat as shown below. Caulk cracks and seams between brick and header.

Tech Tip: Be sure to ensure that the cleat and header is mounted level, and bring any miter returns to the face of the brick.

Envelop® Installation

Brick


3. SECURETHETRIMBOARDSTOTHEBRICK.Measure the height on each end of the header flush with the garage open-ing to get the length of the Royal Never Rot® trim board. Cut the trim board to the corresponding length and fit into place. Mark the location of holes, so that they are fastened into the center of the brick using Tapcon® Blue Screws.

4. ADHERETHEFLUTEDTRIMINTHECENTEROFTHETRIMBOARD.Using 401 Loctite, attach the fluted piece centered on the Royal Never Rot® trim board placed in the previous step. Be sure to check that the piece is level, before adhe-sion finishes. This piece will add a more elegant touch, in addition to concealing the screw heads.

Envelop® InstallationBrick

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6. ADHERETHEGARAGESTOPANDFASTEN.Glue the garage door stop using PVC cement. The fin should be placed so that it faces to-wards the center of the door. Nail the stop into place and put spackle over the nail head.

7. INSTALLTHEBRICKMOULDANDFILLERSTRIP.It can be nailed into the framing using galvanized nails. Use Caulking to seal any loose fittings, cracks, or crevices. After installing the brick mould, a small trim piece is needed to cover the remaining edge of the brick surface. The piece should be flush with the outside edge of the brick. Spackle can be used to conceal the nail heads and produce a more uniform finish.

Envelop® Installation

Vinyl Siding


1. FASTENTHEINSIDETRIMBOARDS.Measure the width of the opening and cut the top trim board to length and mount. After the top Royal Never Rot® trim board is fastened measure, cut, and place interior side trim pieces. Mount the trim piece so that it is flush with the exterior edge of the framing.

2. FASTENTHEHEADERINPLACE.Place the header 3/8” above the Royal Never Rot® trim board. Be sure to position the header so that it is level before screwing it into place, using the Cortex™ screws and cap. After header is fastened, place the drip cap in the opening between the siding and the header using PVC Cement. Caulk between siding and drip cap to prevent debris from being trapped.

Envelop® InstallationVinyl Siding

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3. SECURETHETRIMBOARDS.Measure the height and trim the piece to length place the piece so that it is 3/8” from the interior Royal Never Rot® trim board. Fasten using the Cortex™ Concealed Fastening system and plug holes.

4. ADHERETHEGARAGESTOPANDFASTEN.Mount the garage door stop on the inside of the frame with PVC Cement. The fin should be pointing towards the center of the door. Nail the garage stop into place, and then repeat this step for the other side of the door.

5.COVERANDSPACKLE.After all pieces have been put into place, use spackle to cover the nail and screw heads. For Cortex™ screws use the provided caps. Recommended Spackling : Dap Fast’N Final®

Capabilities


The information below is typical of the materials we use in extrusion and manufacture of custom components.

Cellular PVC Celuka PVC Pine CPVC Modified PVC

Average Density 0.50 0.60 0.43 0.60 0.55

Thermal Expansion Coefficient (in./in. - ˚F from 0-120˚F)

3.10 x 10-5 2.53 x 10-5 2.1 x 10-5 2.8 x 10-5 ––––

Surface Hardness (Shore D) 42 69 –––– 58 81

Impact Resistance (in. - lb./in.) 103 258 –––– 115 102

Flexural Strength 2945 3640 –––– 3072 5223

Screw Holding - Face - Edge

298#268#

212#152#

293#231#

314#––––

––––––––

Thermal Conductivity (R-Value; with units of Ft.2 - F˚=Hr/BTU)

2.1/1” 2.2/1” .99/1” 2.2/1” ––––

Tensil Strength (psi) 1457 3151 4940 2323 3906

Dimensional Tolerance ±0.016 ±0.016 –––– ±0.016 ±0.016

Water Absorption (%) ≤1.0 ≤1.0 15-35 ≤1.0 ≤1.0The data presented in this technical bulletin was obtained on a variety of unfinished production specimens. Average values are reported. The actual numbers will vary depending on profile shape, density, type of finish applied to the profile, and several other factors. The actual product to be used should be tested before it is determined to be suitable for a particular end application.

Weathering DataRoyal Mouldings’ waterbased exterior basecoat has been evaluated for the past 3 years for weatherability. The follow-ing report will give the protocol and results of the testing performed. Protocol for testing followed ASTM D-4329-84. The QUV machine was set to 8 hrs. UV at 60˚C. and 4 hrs. conden-sation at 40˚C. The lamps were uva-340. This set of conditions represents 16 hrs. of uv exposure and 8 hrs. of moisture per 24-hour period. The recommended test duration is 720 hrs. total time. We, at present, have approximately 22,000 hrs. total with very little color change and some chalking. After reading initial color (Macbeth color meter) and reading exposed samples we have a delta E change of 1.503. Simultaneously, samples are on test in Miami, FL, and Whitman, AZ, at 21 months actual exposure (both locations) inspection showed no appreciable color change (average of 0.83 delta E). For clarification, delta E is a measurement of total color shift from the standard. A delta E difference of 1 unit is common in checking incoming color concentrates, etc., and visually is difficult to see.

For extruded exterior capped products monsanto centrex Q-485 is used. The value for white (c-1025 compounded in house to obtain correct color) cap is a delta E of 1.14 after 1,269 hours of exposure.

Royal Trim Board® and Royal S4S Trimboard™ Allowable Tolerances1. Variation in component length: – +3/4” – 0.0”2. Variation in component width: ± 0.0163. Variation in component thickness: ± 0.0254. Variation in component edge cut: ± 1.5°5. Density range: .55–.606. Shore-D hardness: 60-54

FlameSpread Smoke

PVC 14.31 180.08

NOTE: This test determines the surface burning characteristics of a material. The results are a flame spread and a smoke development value.

Vertical Burning Test (U.L.-94)

Cellular PVC material: The test determines the upward burning characteristics of a solid of a

given thickness. Our product received a V-0 rating, the best rating a product can achieve.

Dimensional Stability (Heating & Freezing Cycles)

OverallDimensionsBeforeandAfterThermalCycling

Length Width ThicknessBefore After Before After Before After

Celuka 11.991 11.988 1.861 1.861 .851 .853

Cellular PVC 11.987 11.984 2.501 2.502 .988 .990

Pine 11.988 11.975 2.478 2.430 .335 .332

1. The results of this test are dependent on profile shape.

2. The Thermal Cycling Procedure is as follows: The samples are placed in an oven at 140˚F for 8 hours, then returned to room temperature 68˚F for 16 hours, and then placed in a freezer at -12˚F for 8 hours and returned to room temperature for a minimum of 16 hours. This is repeated for a total of five (5) full cycles.

NOTES

Warranty

800.368.311734

Never Rot®Moulding&TrimLimitedWarrantyProduct Coverage

Lifetime Never Rot® Material Lifetime

Degradation of Cellular Vinyl profiles* (capped or finished) 25 years

Factory applied Readi-Finish®* on interior or exterior 10 years

Color Fade (factory applied paint)* Better than ASTM STD

Salt Spray (passes) 1,000 hours

ThiswarrantyappliestothereplacementofdefectiveRoyalcomponentpartsonly.Anyclaimmustbefiledwithin30days of installationandsubjecttoinspection.

Exposure to temperatures in excess of 145˚ F may cause some expansion and contraction. For best results, nail and glue the product to be installed. See installation instructions.

* This warranty does not cover dark colors. Dark colors are considered any color that falls within the lightness (L) value of 56 to 0, where 100 is white and 0 is black.

Royal Trim Board® and Royal S4S Trimboard™LimitedWarrantyThis warranty applies to the original purchaser only and is limited solely to the replacement of defective trim board product. The Manufacturer shall not be liable for damage or failure of the trim board product as a result of any of the following: improper installation of the product or structure to which it is fastened, ice, tornado, hurricane, windstorm, fire, flood, lightning, earthquakes, physical abuse or misuse, any structural support malfunction, or Acts of God.

Any normal and ordinary weathering due to exposure to the elements will not be covered which is defined as chalking, fading, discoloration from ultraviolet light and/or extreme atmospheric conditions.

The warranty stated herein, to the original purchaser, will cover the trim board product to be free of manufacturing defects that may cause the product to swell (due to excessive moisture), corrode, rot, or delaminate for a period of twenty-five years from the date of the original consumer purchase, and from an authorized dealer of Royal Products. It is the sole responsibility of the purchaser to determine the suitability of use for the product in its intended application.

Thermo*Stop® WarrantyLifetime Never Rot®

Degradation of Cellular Vinyl profiles: 25 Years (no capped or finished notations)

Color Fade: Royal Mouldings does not warrant Thermo*Stop® profiles against color fade. Should fading occur in the field, the product should be painted with good quality 100% Acrylic Paint.

Salt Spray: 1,000 hours

Excessive Heat: Exposure to temperatures in excess of 140˚ F can cause expansion and contraction.

Cross Reference


1x4 Overlay ............................ 6785 .................. 111x6 Overlay ............................ 6786 .................. 11Backband ................................ 7152 ....................8Base ........................................ 2854 ..................17Beaded Planking .................... 2352 ..................17Beaded Planking .................... 7718 ............ 11, 17Brick Mould ............................ 2448 .................7, 8Brick Mould ............................ 7137 ................4, 6Cap/Base Trim ......................... 7716 ..................17Cap Trim .................................. 2566 ..................17Cap Trim .................................. 2764 ..................17Casing .................................... 2852 ....................9Casing/Backband.................... 2590 ....................9Crown .................................... 2435 ....................8Crown ..................................... 2853 .................. 19Decorative Trim ...................... 2759 .................. 19Dentil ....................................... 2721 .............. 8, 19Dentil ....................................... 2722 ....................9Dentil ....................................... 2740 .................. 19Door Lite ................................. 2013 ..................15Door Lite ................................. 2014 ..................15Door Lite ................................. 2060 ..................15Door Lite ................................. 2061 ..................15Door Lite ..................................2114 ..................15Door Lite ..................................2115 ..................15Door Lite ................................. 2225 ..................15Door Lite ................................. 2305 ..................15Door Lite ................................. 2306 ..................15Jamb ....................................... 2328 ................4, 7Jamb ....................................... 2398 ................4, 7Jamb ....................................... 2497 ................4, 7Overlay ................................... 2497 .................. 10Pediment ................................ 7714 .................. 19Rams Crown .......................... 7158 .............. 8, 19RB3 Casing ............................. 2369 ....................8Royal Trim Board .................... 2826 .................. 19Royal Trim Board .................... 2868 .................. 19Shingle Mould ........................ 2599 .................. 19Slat Wall .................................. 7242 ..................17Slat Wall .................................. 7386 ..................17Stucco Brick Mould ................ 2622 ....................8Thermo*Stop ......................... 2016 ....................4Thermo*Stop ......................... 2089 ....................7Thermo*Stop ......................... 2100 ....................4Thermo*Stop ......................... 2149 ....................4Thermo*Stop ..........................2211 ....................4Thermo*Stop ......................... 2213 ....................4Thermo*Stop ......................... 2591 ....................4Thermo*Stop Mini ................. 2914 ....................4Trimplank 1x10 ....................... 7440 .................. 10Trimplank 1x10 ....................... 7443 .................. 10Trimplank 1x12 ....................... 7442 .................. 10Trimplank 1x4 ......................... 7318 ........ 8, 10, 19Trimplank 1x4 ......................... 7446 .................. 10Trimplank 1x6 ..........................7311 ........ 8, 10, 19Trimplank 1x6 ......................... 7445 .................. 10Trimplank 1x8 ......................... 7312 .............. 9, 10Trimplank 1x8 ......................... 7441 .................. 10Trimplank 1x8 ......................... 7444 .................. 10Trimplank 5/4x4 ...................... 7482 .............. 9, 10Trimplank 5/4x6 ...................... 7483 .............. 9, 10Utility Trim .............................. 2709 .............. 4, 10Williamsburg Brick Mould ..... 7216 ....................8

Description Profile Page

2013 ..................................... 152014 ..................................... 152016 ....................................... 42060..................................... 152061..................................... 152089....................................... 72100 ....................................... 42114 ..................................... 152115 ..................................... 152149 ....................................... 42211 ....................................... 42213 ....................................... 42225..................................... 152305..................................... 152306..................................... 152328................................... 4, 72352..................................... 172369....................................... 82398................................... 4, 72435....................................... 82448....................................7, 82497..............................4, 7, 102566..................................... 172590....................................... 92591....................................... 42599..................................... 192622....................................... 82709................................. 4, 102721................................. 8, 192722....................................... 92740 ..................................... 19

2759..................................... 192764 ..................................... 172826..................................... 192852....................................... 92853..................................... 192854..................................... 172868..................................... 192914 ....................................... 46785......................................116786......................................117137 ................................... 4, 67152 ....................................... 87158 ................................. 8, 197216 ....................................... 87242..................................... 177311 ............................8, 10, 197312 ................................. 9, 107318 ............................8, 10, 197386..................................... 177440 ..................................... 107441 ..................................... 107442 ..................................... 107443 ..................................... 107444 ..................................... 107445 ..................................... 107446 ..................................... 107482 ................................. 9, 107483 ................................. 9, 107714 ..................................... 197716 ..................................... 177718 ................................11, 17

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RoyalMouldings•135BearCreekRoad•P.O.Box610•Marion,VA24354

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800.368.3117www.royalb

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RM021511

TollFreeOrdering&Information.............800-368-3117

Local&International............................. (276) 783-8161

Fax........................................................... (276) 782-3292

Website....................www.royalbuildingproducts.com

Hours.......................................................8am-5pmEST

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Systems & Components for Outside and Inside the Garage