Systems for mobile machines - ifm · 2018-07-28 · detection in the hydraulic system. Electronics for hydraulics In mobile machines and equipment most functions are carried out by

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Systems formobile machines

Gesamtkatalog EN 2015_Stilvorlage LK FrutigerOT_2010 DE_GB.qxd 17.11.14 12:50 Seite 3

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In your element

Systems for mobile machinesWith over 45 years of experience in sensors and control systems weknow about the special requirements for mobile machinery:heat, cold, moisture, dust and vibrations – maximum reliability evenunder extreme conditions. In addition, practical solutions for operation,communication and remote maintenance. The result: high uptime ofthe machines. The world’s leading manufacturers for mobile machineryrely on solutions from ifm – in over 70 countries worldwide.ifm – close to you!

The name ifm electronic stands for a large

range of different sensors and systems

for automation technology. For more

than forty-five years the family-run com-

pany has been researching, developing

and producing with the aim of optimising

technical processes and conserving

resources.

With industry and application know-how,

ifm – one of the leading manufacturers of

automation technology – successfully

provides system solutions that are both

innovative and economical. An extensive

product range provides sufficient flexi-

bility to meet customer requirements –

from an individual sensor, matching

accessories to a complete system solution.

Agricultureand forestry

Municipal vehicles

Transport and logistics

Constructionmachines

Simply scan the QR code andwatch the video showing theifm ecomatic overview.

www.ifm.com/gb/ecovideo

branch officetrade partner

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With industry-specific knowledgeand global service

The ifm group of companies is present in

over 70 countries with more than 5,200

employees and looks after more than

125,000 customers from the various in-

dustries. We take being close to the

customer very seriously: service visits in

the event of questions or requests,

support for installation or set-up have

become a standard for us. Your satisfac-

tion drives us on.

ifm electronic – a reliable partner for

implementing your projects.

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ecomatmobile used inconstruction machines

Sensors and controllers used in muddy and wet conditionsWe do not worry when leaving them out in the rain. Water, permanentcondensation or dirt are no problem for our systems for mobile appli-cations. The special mechanical design of the housing and a reliablesealing concept prevent the penetration of moisture.Suitable connectors and connection cables ensure that protectionrating IP 69K does not end at the housing connections. Benefit fromthe many years of application know-how from ifm electronic foryour construction machine!

Constructionmachines

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In muddy and wet conditions

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Sensors and controllers for shocks and vibrationsWhere the going gets tough, the material is exposed to permanentvibrations or extreme impact. This is why our sensors for mobile appli-cations are fully potted. Connectors are protected against unintendedloosening by a special vibration protection. The mechanical design ofcontrollers and modules is especially rated for permanent shock andvibration. Whether on the field or in the forest: no challenge can betoo hard for our systems.

For shocks and vibrations

Agricultureand forestry

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ecomatmobile used in agriculturaland forestry machines

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Sensors and controllers in snowy and icy conditionsThat leaves us cold: extreme weather conditions with iciness orblazing heat are no problem for our systems for mobile applications.Their wide temperature range allows use in all climatic zones.All sensors and controllers must prove their resistance in cyclicaltemperature shock tests before leaving production.Resistant housing materials ensure that salt deposits, as they mayarise during the winter when gritters are used, do not affect the product.

Municipal vehicles

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In snowy and icy conditions

ecomatmobile usedin municipal vehicles

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Sensors and controllers with thunder and lightningEven if high voltage is in the air: our sensors and control systems arenot impressed. The complex electronics is protected against electro-magnetic interference as detailed EMC tests have shown.Conducted interference is reliably filtered out and cannot affect thecontrollers. This ensures that the data exchange via the CAN interfacesfunctions reliably even under most adverse conditions such as inoutdoor applications of transport and logistics.

With thunder and lightning

Transport and logistics

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ecomatmobile usedin transport and logistics

photo source: Kai Tholen / pixelio.de

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7.8. 8.

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1.Encoder type RM

Robust multi-turn encoder forposition detection in harsh

applications with automaticwork functions.

2.Dialogue modules PDM360 NG

7" and 12" TFT graphicdisplay for operation,

visualisation and parametersetting of the functions

of the vehicle.

3.CabinetModule

Decentralised CANopen I/Omodule for detecting digitaland analogue signals in the

cockpit or the operating panel.

4.ClassicController R360

Powerful 32-bit mobilecontroller for the complex

work functions ina wheeled excavator.

5.SmartController R360

Powerful mobile controllerfor automotive drive control

and communication withthe engine controller in a

wheeled excavator.

6.Identification systemDTM design

RFID reader for mobile usewith CANopen interface for

the identification ofattachment tools.

7.Camera system O3M design

3D sensors for detectingscenes and objects

for automated collisionavoidance.

8.Temperature sensor type TA

Compact 6 mm temperaturetransmitter for oil temperature

detection in the hydraulicsystem.

Electronics for hydraulics

In mobile machines and equipment most

functions are carried out by hydraulic

systems. In the meantime electronic control

of the valves and pumps has become a

standard in modern machines.

ifm’s ecomatmobile system provides

current-controlled PWM outputs and

optimised control functions for the power

outputs. This leads to a manufacturer-

independent interface between

hydraulics and electronics.

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2.14.

10.

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Pressure sensortype PT

Compact androbust pressuretransmitter fordetecting theoperating pressurein the hydraulicsystem.

Temperaturesensor type TS

Compact androbust Pt100screw-in sensor formeasuring thegearbox tempera-ture. The mea-suring probe isscrewed directlyinto the gearboxhousing.

CompactModule

DecentralisedCANopen I/Omodule for readingthe process signalsand triggering theactuators in acombine harvester.

CANremote

Web-based wire-less data exchangefor remotediagnosis, visuali-sation and agri-cultural comfortfunctions.

ClassicControllerR360

Powerful 32-bitmobile controllerfor the complexwork functions,the automotivedrive control andcommunicationwith the enginecontroller in acombine harvester.

BasicDisplay

The high-resolu-tion colour displayand the visualisa-tion conceptreplace the con-ventional panelmeters in acombine harvester.

9. 10. 11. 12. 13. 14.

Remote maintenance and diagnosis

The detection of diagnostic data in the

sensors and network components is the

basis for a powerful and low-cost remote

maintenance concept. Via a radio connec-

tion service, operating data is read and

can be changed, if necessary. Thus faults

can be rectified and machine functions

can be optimised to the operating condi-

tions. A service engineer on site is not

necessary. The CANremote radio gateway

transfers the data between the CAN and

GSM / UMTS networks. The GPS option

allows detection of machine positions and

implementation of position-dependent

functions (e.g. tracking, precision farming).

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1.

Inductive sensortype IGM

Inductive sensor inM18 design formobile applica-tions for positionmonitoring of thewaste containerlock.

Camera systemO3M design

3D sensors fordetecting scenesand objects forassistance func-tions such as colli-sion avoidanceand tracking.

Dialogue modulePDM360 NG

7" and 12" TFTgraphic display foroperation, visuali-sation and para-meter setting ofthe functions ofthe vehicle.

Mini controllerBasicController

A simple, modularand cost-optimisedmini controller toensure the workand drive functionsin a compactsweeper vehicle.

Camera systemO2M design

Camera for rearmonitoring in ve-hicles. Indicationsand visualisationson the cockpitdisplay.

Pressure sensortype PT

Compact androbust pressuretransmitter forlevel detection inthe industrialwater tank.

2. 3. 4. 5. 6.

E1 approval and highest EMC resistance

All sensors and control components meet

the high electrical requirements for noise

emission and immunity for components

for mobile use.

The units also have the E1 type approval

by the Kraftfahrt-Bundesamt (German

Federal Motor Transport Authority).

This allows installation of the units on

vehicles without invalidating their

operating permit. Beyond the required

EMC limit value of the E1 type approval

all units have an increased EMC resistance

of 100 V/m and withstand pulses from the

on-board vehicle supply system without

problems.

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Inductive sensortype IIM

M30 sensor formobile applica-tions for positionmonitoring of thetwistlocks in thespreader of thereach stacker.

CompactModule

DecentralisedCANopen I/Omodule for readingthe position sensorsignals of a spread-er. The reducedwiring complexityincreases the up-time of the reachstacker.

SafetyControllerR360

Powerful 32-bitsafety controllerfor the complexwork functions,the automotivedrive control andcommunicationwith the enginecontroller of areach stacker.

Temperaturesensor type TS

Compact androbust Pt100bolt-on sensor formeasuring thegearbox tempera-ture. The mea-suring probe isscrewed directlyinto the gearboxhousing.

Pressure sensorPU design

Compact androbust pressuretransmitter withDEUTSCH or AMPconnector for thedetection of theoperating pressurein hydraulicsystems.

7. 8. 9. 10. 11.

Safety controllers

The integrated hardware and software

functions as well as the programming

according to IEC61131 are the basis for the

use of ecomatmobile components in

applications up to PL d (EN ISO 13849-1)

or SILcl 2 (IEC 62061).

The CANsafety extension allows the safe

exchange of safety-critical data between

bus participants e.g. two safety controllers

on the same bus cable, parallel to the

”normal“ communication.

Above-average qualitycreates reliability

Sensors and controllers of the highest quality and reliabilitySolutions of maximum quality and reliability – that is what thecustomers expect from ifm electronic. In addition to the qualitymanagement according to ISO 9001 all ifm systems are developed andcertified according to applicable standards for use in mobile vehicles.ifm also offers control systems for safety-related applicationscomplying with EN ISO 13849-1 and IEC 62061.

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All ifm units have to prove their reliability

in extensive tests. Common product tests

are enhanced and completed by com-

bined tests such as temperature shock and

vibration tests as well as special leak tests,

e.g. using high-pressure water jets.

Among others, these test procedures

lead to protection rating IP 69K that all

sensors and connectors for mobile applica-

tions have. Before the ifm products go to

the customer they are all submitted to a

100 % final inspection.

Only these measures allow ifm to

guarantee the quality and reliability they

promise the customer.

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IP 69K test

A high-pressurewater jet with

100 bar pressure at80 °C is aimed atthe object from

short distance andat standardised

angles. Only unitsremaining ingress-

resistant over adefined time

obtain protectionrating IP 69K.

Climate laboratory

Simulation ofdifferent climatic

zones. Amongothers the switch-

on behaviour ofthe ecomatmobile

components istested at extreme

temperatures.

EMC test

Electric discharge,high voltage andelectromagnetic

fields:ecomatmobile

products areprotected against

noise pulsesby the housing.

The electronics onthe inside are

protected.

Shaker

Vibration andshock tests

simulate therough operatingconditions which

are no problemfor the ifm compo-

nents for mobileapplications.

Tried-and-tested for daily use

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Robust ina stone crusher:

The PDM dialoguemodule as display

and operatingunit.

Automated agri-culture:Using the 3D sen-sor system O3M,line tracking canbe automated andthe speed of thetractor can beoptimised.

ecomatmobile in afire engine: ThePDM dialoguemodule visualisesthe state of thefire water pumpsystem.

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ifm as soilstabiliser: I/O

modules are usedfor a decentralised

connection ofsensors and

actuators.Theycommunicate with

the controller viaCANopen.

Logging vehiclewith loader:ecomatmobilecontroller controlsvehicle andapplication.

Digging depthcontrol:In the CR1082 dia-logue unit fromifm, the heightposition of thebucket blade iscalculated to thecentimetre fromthe measuredresults of six incli-nation sensorstype JN – spreadacross the excava-tor boom, in theupper structureand on the tiltbucket.

In the street andon rail:In the 2-wayvehicle a pressuresensor for mobileapplicationsmonitors the airbrake system.

http://www.ifm.com/products/gb/ds/CR1082.htm

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Control systemsfor mobile vehicles


CR040120 12 x digital, 4 x analogue (U/I)4 x frequency, 4 x resistance 8 x digital, 8 x PWM 2 x CAN

CR040324 12 x digital, 4 x analogue (U/I)4 x frequency, 4 x resistance

12 x digital, 2 x PWM-I10 x PWM 2 x CAN


8 x digital, 8 x PWM-I8 x PWM, 4 x H bridge 2 x CAN

CR043114 8 x digital, 4 x analogue (U/I)4 x frequency, 4 x resistance 6 x relay 2 x CAN

Inputs / outputstotal

Input functions Output functions Interfaces Order no.

BasicController, IP 20

CR703232 16 x digital, 16 x analogue (U/I)16 x frequency

16 x digital, 16 x PWM-I16 x PWM, 2 x H bridge

4 x CAN, 1 x USB1 x RS-232




SafetyController, IP 67







ClassicController, IP 67


32 x digital, 18 x PWM-I28 x PWM, 2 x H bridge2 x analogue 0.2...10 V




2 x 2 CAN, 1 x USB1 x RS-232



2 x 2 CAN, 1 x USB1 x RS-232

ExtendedController, IP 67


16 x digital, 2 x PWM-I12 x PWM, 2 x analogue 0.2...10 V 2 x CAN


32 x digital, 4 x PWM-I24 x PWM, 2 x analogue 0.2...10 V 3 x CAN

SmartController, IP 67


18 x digital, 8 x PWM6 x PNP 10 A

2 x CAN1 x RS-232

CabinetController, IP 20

32-bit controllers

CR201216 16 x digital, 4 x 0...10 V 4 x digital, 2 x PWM 1 x CAN

CR201616 16 x digital, 4 x 0...5 V 4 x digital, 2 x PWM 1 x CAN



CabinetModule, IP 20

I/O modules

















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The choice is yours

CR20318 – 8 x digital, 4 x PWM-I, 4 x PWM 1 x CAN

CR203216 8 x digital, 4 x analogue (U/I) 8 x digital, 4 x PWM 1 x CAN

CR203312 8 x digital, 4 x analogue (U/I) 4 x digital, 4 x PWM 1 x CAN



CompactModule, IP 67

I/O modules

CR04512.8"colour display – 5 freely programmable backlit function keys,

cursor key 1 x CAN

CR04524.3"colour display – 6 freely programmable backlit function keys,

cursor key 1 x CAN

Displaysize

Inputs /outputs

Operating elements Interfaces Order no.

BasicDisplay, IP 65/67

CR10837"colour display

1 x digital /analogue-In

1 x digital-Out8 freely programmable backlit function keys

4 x CAN, 2 x USB1 x Ethernet

2 x video



1 x digital-Out

9 freely programmable backlit function keys,key with pushbutton,

touch screen


2 x video



1 x digital-Out

9 freely programmable backlit function keys,encoder with pushbutton


2 x video



1 x digital-Out

9 freely programmable backlit function keys,key with pushbutton


2 x video



1 x digital-Out

13 freely programmable backlit function keys,key with pushbutton


2 x video



1 x digital-Out

13 freely programmable backlit function keys,key with pushbutton,

touch screen


2 x video

PDM360 NG, IP 65/67

Dialogue modules

CR04216 automotive relays, 10 automotive fuses

Locations Order no.

BasicRelay, IP 20

Relay modules













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Control systemsfor mobile vehicles


CR3114

CAN 3G / GPS radio modem for the transfer of SMS messages and data packetswith GPS / Glonass-receiver for position determination.

GSM / GPRS / EDGE (850 / 900 / 1800 / 1900 MHz);UMTS / HSDPA (800 / 850 / 900 / 1700 / 1900 / 2100 MHz)

M12 connectorFME connector

SMA socket

Description Connection Order no.

Remote maintenance

RM900124 bits 1 x CAN synchro flange 10 mm synchro flange withflattened shaft 10 mm

Resolution Interface Shaft Shaft Order no.Order no.

Absolute multiturn encoder

O2M2001/4" 4:3 VGACMOS imagesensor Color

1000 / 1500 x 1100;2000 / 3000 x 3200;5000 / 7500 x 5500

78 lens heating

O2M20178 integrated mirror function,lens heating

O2M2021/4" 4:3 VGACMOS imagesensor Color

1000 / 3000 x 2200;2000 / 6000 x 4400;

5000 / 15000 x 11000

115 lens heating

O2M203115 integrated mirror function,lens heating

Type of sensor Operating distance /field of view size

[mm]

Angle ofaperture

[°]

Description Order no.

O2M analogue camera

O3M151PMD 3D chip

– 70 x 23 image resolution 64 x 16 pixels

O3M161– 90 x 32 image resolution 64 x 16 pixels

O3M 3D smart sensor, CAN interface

O3M950infrared light850 mm

– 70 x 23 for the operation of O3M151

O3M960– 90 x 32 for the operation of O3M161

O3M illumination unit

Cameras

RM9000

JN23000...360 / ± 180 0.05 / < ± 0.5 1 x CAN 1 x CAN / J1939

Angular range

[°]

Resolution /accuracy

[°]

Interfaces Interfaces Order no.Order no.

Inclination sensors

JN2100

JN2301± 45 0.01 / < ± 0.1 1 x CAN 1 x CAN / J1939JN2101

M18, f 20

Design Rangereferred to Ø 30 mm

[mm]

Order no.

RFID system 13.56 MHz

DTM424

M18, nf 40 DTM425

M30, f 40 DTM434

M30, nf 60 DTM435

DTM evaluation unit / antenna, CAN interface

Ø 30 x 2.8 / 03 - 16 Kbits

Description Order no.

E80370

Ø 30 x 2.5 / 06 - 896 bits E80371

Ø 20 x 2.5 / 06 - 896 bits E80377

Ø 4.35 x 3.6 / 03 - 896 bits, 10 pieces E80381

ID TAGs (selection) for 13.56 MHz system

f: flush installation nf: non-flush installation


http://www.ifm.com/products/gb/ds/RM9001.htm

http://www.ifm.com/products/gb/ds/O2M200.htm










http://www.ifm.com/products/gb/ds/RM9000.htm

http://www.ifm.com/products/gb/ds/JN2300.htm




http://www.ifm.com/products/gb/ds/DTM424.htm




http://www.ifm.com/products/gb/ds/E80370.htm




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Not yet found

the right sensor?

More details at

www.ifm.comThe choice is yours

IFM213M12 / 60 4 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IFM204M12 / 70 7 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IGM200M18 / 70 8 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IGM201M18 / 70 12 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IIM200M30 / 70 12 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IIM201M30 / 70 22 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IFM207M12 / 79 4 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IFM208M12 / 79 7 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IGM202M18 / 81 8 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IGM203M18 / 81 12 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IIM202M30 / 81 12 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IIM203M30 / 81 22 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open

Design /housing length

[mm]

Sensingrange[mm]

Connection Output Order no.

Inductive sensors (selection)

MFH200M12 / 93 1.8 f M12 500

MFH201M12 / 93 1.8 f M12 500

MFH202M12 / 60 1.8 f M12 500

MFH203M12 / 60 1.8 f M12 500

MFH204M12 / 60 1.8 f M12 500

M9H200M14 / 53 2 f M12 500

MF5004M12 / 60 60 ( M 4.0) M12 –

MFS211M12 / 601) 60 ( M 4.0) M12 –

PNP; normally open

NPN; normally open

PNP; normally open

NPN; normally open

PNP; normally closed

PNP; normally open

PNP; normally open

PNP; normally open

Design /housing length

[mm]

Sensingrange[mm]

Connection2) Pressureresistance

[bar]

Output Order no.

Pressure-resistant magnetic sensors

f: flush installation nf: non-flush installation

1)full-metal housing 2)units with cable connection upon request

PU57040...10 0...10 V PU56040...10 V PP004E2 x OUT

PU57030...25 0...10 V PU56030...10 V PP003E2 x OUT

PU57020...100 0...10 V PU56020...10 V PP002E2 x OUT

PU57010...250 0...10 V PU56010...10 V PP001E2 x OUT

PU57000...400 0...10 V PU56000...10 V PP000E2 x OUT

PU57600...600 0...10 V PU56600...10 V

PT57040...10 4...20 mA PT56044...20 mA

PT57030...25 4...20 mA PT56034...20 mA

PT57020...100 4...20 mA PT56024...20 mA

PT57010...250 4...20 mA PT56014...20 mA

PT57000...400 4...20 mA PT56004...20 mA

PT57600...600 4...20 mA PT56604...20 mA

Relative pressuremeasuring range

[bar]

Analogueoutput

Order no. Analogueoutput

Order no. Output Order no.

Pressure sensors

DEUTSCH connector AMP connector M12 connector

http://www.ifm.com/products/gb/ds/IFM213.htm


http://www.ifm.com/products/gb/ds/IGM200.htm


http://www.ifm.com/products/gb/ds/IIM200.htm








http://www.ifm.com/products/gb/ds/MFH200.htm





http://www.ifm.com/products/gb/ds/M9H200.htm

http://www.ifm.com/products/gb/ds/MF5004.htm

http://www.ifm.com/products/gb/ds/MFS211.htm

http://www.ifm.com/products/gb/ds/PU5704.htm


http://www.ifm.com/products/gb/ds/PP004E.htm















http://www.ifm.com/products/gb/ds/PT5704.htm












ifm electronic gmbhFriedrichstraße 145128 EssenTel. +49 / 201 / 24 22-0Fax +49 / 201 / 24 22-1200E-mail [email protected]

Position sensors

Sensors formotion control

Industrial imaging

Safety technology

Process sensors

Condition monitoringsystems

Industrialcommunication

Identification systems


Connectiontechnology

Overviewifm product range:

Accessories

Visit our website:

www.ifm.com

Over 70 locations worldwide –at a glance at www.ifm.com

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Documents

Systems for mobile machines - ifm · 2018-07-28 · detection in the hydraulic system. Electronics for hydraulics In mobile machines and equipment most functions are carried out by