T Italian Association for Manufacturing · 2020. 7. 18. · ITIA PilotPlant: electricalcablescase study Training Set Classification model was constructed by using the shredded electric

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Prof. Ing. Michele Dassisti (+393296506022)/[email protected]/1

Italian Association for Manufacturing

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AITEM is the Italian association of bothacademy and industry who livemanufacturing as their core business.Since 1992, AITEM is the cultural andtechnological reference for manufacturingand production systems in Italy.

Italian Association for ManufacturingWhat’s:

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A motivated team 242 Italian fellows coming form academy and industryYoung generations is one of our focus:44 junior Italian fellows


Stakeholders:ü Professors of manufacturingü Manufacturing related companiesü Research institutions

Who’s:

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AITEM vision:A strong scientific baseA pragmatic «industrial» approachMulti-level cooperation International Cooperation


Keywords:Innovation

IntegrationDevelopment

NetworkingDesign

Sustainability

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AITEM promotes studies, knowledge development and applications in the following fields:

- manufacturing processes- material characterization- process design methodologies- production planning and control- quality management- manufacturing sustainability

Italian Association for ManufacturingHow’s:

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How AITEM works:> A conference every two years> Yearly general assembly> Meetings and high education> Information and dissemination:

>> Labs network>> Performance monitoring>> Technical committee>> Observatories & Interest groups

Italian Association for ManufacturingHow’s:

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International Cooperation:- Organization of CIRP Conferences in Italy- Grants for young scientist for participating to GA- CIRP Dictionary- CIRPedia- Technical Committee support the CIRP conferences


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Technical committee:

PromoL@ser

Polymers technologies

Machining

Virtual/Digital Manufacturing


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Observatories:

Tubes and sheet metal forming

Extrusion

Aerospace manufacturing systems


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New initiatives (Interest Groups):

Micromanufacturing

Additive Manufacturing

Sustainable Manufacturing(SOSTENERE)


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SUSTAINABLE MANUFACTURING «SOSTENERE» network

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SUSTAINABLE MANUFACTURING «SOSTENERE» NETWORK

Prof. Tullio TolioProf. Marcello Colledani([email protected])Dr. Nicoletta Picone

“Lombardy node”

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v Highly Evolvable E-waste Recycling Technologies and Systems

“Lombardy node”from research .… to market

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“Intelligent” Recycling Processes

In-line optimization of the process parametersto adapt to the material characteristics.

Hyperspectral imaging to perform the on-line classification of product conditions and mixtures.

New generation flexiblemechanical recycling systems foroptimal pre-treatment of complexmaterial mixtures.

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Imaging spectrograph with input slit

Fore objective

Line light source

Sample stage

Sensor with 2D detector array

Specim – Spectral Imaging Ltd.

HSI technique: basical conceptsPush-broom system à scanning in one spatial direction

Optical sorting

Inspector optics

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ITIA Pilot Plant: electrical cables case study

Training SetClassification model was constructed by using the shredded electric cables, properly separated in two classes: plastic particles and copper wires. Conveyor images was also acquired.

Test Set 1Two bulks of plastic and copper have benn acquired and processed in order to validate the classification model.

Test Set 2Plastic and copper mixture was acquired in order to evaluate the predictive ability of model on a real bulk sample classification.

Experimental set-up 3Experimental set-up 2Experimental set-up 1

CopperConveyor Plastic

Copper Plastic

Mixture

Shredding

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Raw spectra

Source image Training Set ROI’s selection

Pre-processed spectra

Pretreatment: SNV+Smoothing+Mean centering

BAND SELECTIONSPECTRAL NOISE

Background/Conveyor

Copper

Plastic

Spectral data analysis in NIR range


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A specific GUI has been designed and implemented


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Classification results

Conveyor Copper Plastic

Experimental set-up 1 Experimental set-up 2 Experimental set-up 3


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SUSTAINABLE MANUFACTURING«SOSTENERE» NETWORK

Prof. Michele DassistiProf. Massimo La ScalaProf. Piero MastrorilliProf.ssa Antonella DorazioProf. Franco MaddalenaDr. Umberto RizzutiDr. Giuseppe FlorioProf. Giuseppe Devillanova

“Apulia node “

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v WEE Recycling Patent

v Sustainable building Patent

v Advanced energy production systems

“Apulia node – sub-net”

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PATENT PTC/IT2013/000135Thermo-mechanical controlled delaminationprocess for the full recovery of rigid mono-, polycristalline amorphous materials coated

with plastic materialsRE-CRYO

M. Dassisti

SUSTAINABLE WEE recyclingThermo-mechanical processing

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Material with fixed substrate subject to thermal sources

Implementing the delamination process: PTC/IT2013/000135 - INITIAL CONDITION

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Implementing the delamination processPTC/IT2013/000135 - FINAL RESULT

Breaking of the plastic layer è delamination!

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PAT. PCT/IB2013/000830Antisysmic dry and Self-

Sustaining Building-System made by Eco-sustainable

stratified and self-blockingelements: Nexus

Montalbano C., Petruccioli A., Chiarantoni C., Piccinni F., Dassisti M.

Sustainable buinding:New stratified modular concept

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Prof. Antonella D’Orazio( [email protected])

http://dee.poliba.it/npeg/

Green photonicsfor a sustainable economy

Design, fabrication and characterization of advanced linear and nonlinear integrated optical devices, photonic crystals, metamaterials and plasmonic structures, for various applications in sustainability (optical sensing for environment, space or biomedicine; optical communication systems; renewable energy)

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HYBRID SYSTEMSA successful synergy…

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HY-REI: Successful applications

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SUSTAINABLE STORAGE SYSTEMFOR RESIDENTIAL SECTOR (1-5kW):

Improved Vanadium Redox Flow Batteries (VRFBs) :

q High energy density /40-50%> conventional

system/

q Wider operative temperature range /-10°C +

50°C/.

q Optimisation of cell configuration design for

industrial large-scale application

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INNOVATIVE STORAGE SYSTEM Stack for Lab testing

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INNOVATIVE STORAGE SYSTEMIn process research on sustainability

q New membranes

q Innovative materials

for bipolar plates

q Non-acqueous electrolytes

for energy density

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• Ability to upload and manage electrical consumptiondata via connection to any single-phase line. Add also anysensor and IP cameras as plug&play devices (wired orwireless)

I40.0Internet of things platform

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SUSTAINABLE MANUFACTURING

«SOSTENERE» NETWORK

Prof. Luca Tomesani

Prof. Giampaolo Campana

([email protected])

“Emilia-Romagna

node”

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Prof. Luca SettineriProf. Paolo Priarone([email protected])

“Piedmont node”

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v Process design and optimization in view of sustainable

developmentv Eco-sustainable lubricoolant

strategiesv Cryogenic-assisted cuttingv Recycling-related issues

“Piedmont node”

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q Optimization of tool geometries andcutting edge treatments

Advanced Machining

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q Process design and optimization

Sustainable Manufacturing

Quality-oriented optimization of energy consumption in a grinding process

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q Advanced nano-structured tool coatings

Advanced Machining

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q Surface integrity

In cooperation with:

Advanced Machining

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q Eco-sustainable lubricoolant strategies

Comparison among different lubricoolant strategies:

dry cutting, conventional flood cooling, Minimum Quantity

Lubrication (MQL), Minimum Quantity Cooling (MQC), cryogenic

assisted-machining.


Sustainable Manufact.

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q Recycling-related issues

Analysis of recycling benefits awarding in manufacturing Performance of cutting tools

produced from WC-Co scraps


Sustainable Manufact.

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Prof. Archimede Forcellese([email protected])Prof. Michela Simoncini([email protected])

“Marche node”

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v Design and development of low-environmental impact machine toolv New sustainable manufacturing

processes

“Marche node”

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• Cast iron basament of machine tools replaced by an high-density calcaroeus mineral, bonded with epoxy resin

• Machining operations performed under dry cutting conditions

Cast iron bed Epoxy concrete bed

SUSTAINABLE MACHINE TOOLq Low environmental impact machine tool

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Improvement in the vibrational rensponse

Acceleration time history Acceleration spectrum


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Improvement in tool life and surface finish of theworkpiece obtained by both polymer concrete bedand dry cutting condition


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Friction Stir Welding considered as a ʺgreen technologyʺ

NEW SUSTAINABLE PROCESSq Friction Stir Welding

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FSW performed using different tool set-up

NEW SUSTAINABLE PROCESSq Friction Stir Welding

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Rosa Di LorenzoGiuseppe Ingarao([email protected])

“Sicily node”

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v Environmental impact analysisof manufacturing processes

v Material related enviromentalimpact reduction

v Enviromental impact reduction at production system level

“Sicily node”

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Manufacturing processes, as used for discrete partmanufacturing, are poorly documented in terms ofenvironmental footprint

the CO2PE!–Initiative has the objective to coordinateinternational efforts aiming to document and analyzethe overall environmental impact for a wide range ofavailable and emerging manufacturing processes andto provide guidelines to improve these.

Methodology for Systematic Analysisand Improvement of ManufacturingUnit Process Life Cycle Inventory

Guidance for new ISO standard 14955 (Environmental evaluation of machine tools)

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Time (s)

Pow

er(W

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Environmental impact analysis at unit process levelElectrical energy demand analysis

Punching case study

SPIF case study

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Innovative solid state recycling

Traditional remelting

vs

Process Energy[MJ/kg]

CO2 Emissions[kg/kg ]

Cold compacting 0.26 0.01Heating 2.32 0.13

Extrusion 2.89 0.51Extrusion Material Efficiency 75%

Modelling effort

The case of aluminum alloys

Secondary solid state remelting

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r=95%

r=85%

r=100%

Embo

died

Ener

gy (M

J/Kg

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q Ecological recycling of AA-7075

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34.37.3


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Solid state recycling approach: friction stir extrusion processfor recycling magnesium as well as aluminum alloys chips

q Material related Environmental impact reduction


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LCA based analyses for green material selection

Food packaging case study

Train window panel case study

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Environmental impact comparison of manufacturing approaches

LCA based analyses

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Subtractive versus mass conserving


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Subtractive versus Additive/Subtractive


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PROCESS SUSTAINABILITY ASSESSMENTFirst «SOSTENERE»-net common service

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PROCESS SUSTAINABILITY ASSESSMENTFirst «SOSTENERE»-net common service

FIRST-LEVEL LCA-based analysis

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Transformation

SECOND LEVEL Exergetic Analysis: our new integrated approach

PROCESS SUSTAINABILITY ASSESSMENTFirst «SOSTENERE» net common service

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Prof. Ing. Michele Dassisti (+393296506022)

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Cooperations

• ITIA CNR Cluster Fabbrica Intelligente

• Shanghai Jiao Tong University – Shanghai (Supervision of PhD thesis (Frigerio Nicla), EnergySaving Control Policies in Automated Transfer Lines, thesis under development (fourth year),

Politecnico di Milano, Department of Mechanical Engineering.”

• CTI, Center for Information Technology Renato Archer (CTI) di Campinas (BR), parte delBrazilian Ministry of Science, Technology and Innovation e ITIA-CNR hanno posto le basi per un

accordo di cooperazione internazionale sul tema del riciclo di materiali ad alto valore da rifiuti

elettronici.

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SUSTAINABLE MANUFACTURING

Future is not a measure of time,it actually concerns imagination

and dreams!(Beppe Carrella)

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Research Lines (RL)RL1: Solutions for personalized production

RL2: Models and tools for sustainable production

RL3: Valorization of workers in the factory

RL4: Systems for high efficiency in production

RL5: Innovative production systems

RL6: Adaptable and reconfigurable systems

RL7: Strategies and management for the nextgeneration production systems

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Strategies, methods and toolsfor industrial sustainability

Research line & SOSTENERE

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REFERENCES

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Papers 2015/11. Colledani, Copani, Tolio, Integrated Technological Solutions for Zero Waste Recycling

of Printed Circuit Boards (PCBs). Paper con taglio industriale: Assembly, Disassembly,Life Cycle. AITEM Conference 2015.

2. Colledani, Critelli, Tasora, Diani, , Granular Flow Simulation for the Design andOperation of De-manufacturing Processes and Systems. Articolo a caratterescientifico:Assembly, Disassembly, Life Cycle . AITEM Conference 2015.

3. Borrotti, M., Colledani, M., Critelli, I., Degiorgi, A., Pievatolo, A., A computer-aidedmethodology for the optimization of electrostatic separation processes in recycling,Applied Stochastic Models in Business and Industry, Volume 32, Issue 1, Pages 133–148, 2015.

4. M. Dassisti, C. Semeraro, 2015, Exergetic Control Charts (Variability Analysis In AReal Injection-Moulding Industrial Application), 48th CIRP Conference onMANUFACTURING SYSTEMS - CIRP CMS 2015

5. DASSISTI M; Mastrorilli P; RIzzuti A; Caliandro R; Cioffi N , 2014 Improving thetheromchemical water splitting for Hydrogen Production with Magnetic Core-shellNanoparticles. pp.135-139. In Research Contributions - ISBN:978-88-492-2966-0 vol.C1

6. Ingarao G., Priarone P.C., Gagliardi F., Di Lorenzo R., Settineri L. Subtractive versusmass conserving metal shaping technologies: an environmental impact comparisonJournal of Cleaner Production 87 (2015), Issue January 2015, pp. 862-873 ElsevierLtd., ISSN: 0959-6526, DOI: 10.1016/j.jclepro.2014.10.018

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Papers 2015/2

7. Priarone P.C., Robiglio M. Settineri L. Milling of Austempered Ductile Iron (ADI) with recycledcarbide tools The International Journal of Advanced Manufacturing Technology 82 (2016),Issue 1-4, pp. 501-507 Springer-Verlag London, ISSN: 0268-3768 (printed version), ISSN: 1433-3015 (electronic version), DOI: 10.1007/s00170-015-7387-5

8. Priarone P.C., Robiglio M., Settineri L., Tebaldo V. Effectiveness of minimizing cutting fluid usewhen turning difficult-to-cut alloys Procedia CIRP 29 (2015), pp. 341-346, 22nd CIRPConference on Life Cycle Engineering (LCE 2015), 7-9 Aprile 2015, Sydney, Australia, ISSN:2212-8271, DOI: 10.1016/j.procir.2015.02.006, Elsevier B.V.

9. Ingarao G., Priarone P.C., Gagliardi F., Di Lorenzo R., Settineri L. A methodology for theenvironmental comparison of metal shaping technologies: an in-depth analysis on recyclingrelated issues Proceedings of 12th AITeM Conference - Enhancing the Science ofManufacturing, Palermo, Italy, 7-9 Settembre 2015, pp. 14, ISBN: 978-88-906061-2-0, ©AITEM.

10. G. Candiani, M. Colledani , N. Picone, L. Pompilio, M. Pepe, Characterization of fine metalparticles using hyperspectral imaging in automatic WEEE recycling systems. 7th Workshopon Hyperspectral Image and Signal Processing: Evolution in Remote Sensing. Tokyo,2-5 June 2015.

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Papers 2015/3

11. A. Forcellese, M. Martarelli, M. Simoncini: "Effect of process parameters on vertical forcesand temperatures developed during friction stir welding of magnesium alloys", InternationalJournal of Advanced Manufacturing Technology (2015) 1-10.

12. FRIGERIO N, MATTA A. (2016) Energy-Efficient Control Strategies for Machine Tools WithStochastic Arrivals, IEEE TRANSACTIONS ON AUTOMATION SCIENCE AND ENGINEERING, vol.13(1), pp. 238-246.

13. FRIGERIO N, MATTA A. (2015) Energy-Efficient Control Strategies for Machine Tools WithStochastic Arrivals, IEEE TRANSACTIONS ON AUTOMATION SCIENCE AND ENGINEERING, vol.12(1), pp. 50-61.

14. FRIGERIO N, MATTA A. (2015) Analysis of an Energy Oriented Switching Control of ProductionLines. In: 22nd CIRP Life Cycle Engineering Conference, Sydney (Australia). April 07-09, 2015.

15. FRIGERIO N, SHANTHIKUMAR JG, MATTA A. (2015) Dynamic Programming for Energy Controlof Machine Tools in Manufacturing. In: CASE 2015 11th IEEE Conference on AutomationScience and Engineering, Gothenburg (Sweden). August 24-28, 2015.

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Prof. Ing. Michele Dassisti (+393296506022)

/[email protected]/71

Papers 2015/4

17. “Giampaolo Campana, Barbara Cimatti, Francesco Melosi, A Proposal for the Evaluation of

Craftsmanship in Industry”, Procedia CIRP 40 (2016) 669 – 674.

18. G. Campana, B. Cimatti, - “Measures and methods for a new taxonomy in manufacturing

enterprises”, Procedia CIRP 26 (2015) 287-292.

19. G. Campana, B. Cimatti, - “The Slow Factory: a new paradigm for manufacturing”,

Proceedings of the Int. Conf. GCSM (11th Global Conference on Sustainable Manufacturing),

September 23–25,

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Pubblicazioni nel 2016/1• «This paper has been developed under the moral patronage of the ‘SOSTENERE’ Group of the

Italian Association of Mechanical Technologist (AITEM).”

• “Giampaolo Campana, Barbara Cimatti, Francesco Melosi, A Proposal for the Evaluation ofCraftsmanship in Industry”, Procedia CIRP 40 (2016) 669 – 674.

• G. Campana, B. Cimatti, - “The Slow Factory: a new paradigm for manufacturing”,Proceedings of the Int. Conf. GCSM (11th Global Conference on Sustainable Manufacturing),September 23–25,

• Ingarao, G. , Licata, S., Sciortino, M., Planeta, D., Di Lorenzo, R., Fratini, L. Life cycle energy and CO2 emissions analysis of food packaging: an insight into the methodology from an Italian perspective. International Journal of Sustainable Engineering. Volume 10, Issue 1, 2 January 2017, Pages 31-43

• Ingarao, G. Manufacturing strategies for efficiency in energy and resources use: The role of metal shaping processes. Journal of Cleaner Production , Volume 142, 20 January 2017, Pages 2872-2886

• Ingarao, G., Deng, Y.b, Marino, R., Di Lorenzo, R., Lo Franco, A. Energy and CO2 life cycle inventory issues for aluminum based components: The case study of a high speed train window panel. Journal of Cleaner Production . Volume 126, 10 July 2016, Pages 493-503.

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Pubblicazioni 2016/2• «This paper has been developed under the moral patronage of the ‘SOSTENERE’ Group of the


• Priarone P.C., Robiglio M., Settineri L. Milling of Austempered Ductile Iron (ADI) with recycledcarbide tools. The International Journal of Advanced Manufacturing Technology 82 (2016),Issue 1, pp. 501-507. Springer-Verlag London. ISSN: 0268-3768 (printed version), ISSN: 1433-3015 (electronic version), DOI: 10.1007/s00170-015-7387-5.

• Priarone P.C., Klocke F., Faga M.G., Lung D., Settineri L. Tool life and surface integrity whenturning titanium aluminides with PCD tools under conventional wet cutting and cryogeniccooling. The International Journal of Advanced Manufacturing Technology 85 (2016), Issue 1,pp. 807-816. Springer-Verlag London. ISSN: 0268-3768 (printed version), ISSN: 1433-3015(electronic version), DOI: 10.1007/s00170-015-7958-5.

• Priarone P.C., Robiglio M., Settineri L., Tebaldo V. Modelling of specific energy requirements inmachining as a function of tool and lubricoolant usage. CIRP Annals - ManufacturingTechnology 65 (2016), Issue 1, pp. 25-28. Elsevier Ltd. © CIRP. ISSN: 0007-8506, DOI:10.1016/j.cirp.2016.04.108.

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Pubblicazioni 2016/3• «This paper has been developed under the moral patronage of the ‘SOSTENERE’ Group of the


• Ingarao G., Priarone P.C., Di Lorenzo R., Settineri L. A methodology for evaluating theinfluence of batch size and part geometry on the environmental performance of machiningand forming processes. Journal of Cleaner Production 135 (2016), Issue November 2016, pp.1611-1622. Elsevier Ltd. ISSN: 0959-6526, DOI: 10.1016/j.jclepro.2015.11.041.

• Priarone P.C. Quality-conscious optimization of energy consumption in a grinding processapplying sustainability indicators. The International Journal of Advanced ManufacturingTechnology 86 (2016), Issue 5, pp. 2107-2117. Springer-Verlag London. ISSN: 0268-3768(printed version), ISSN: 1433-3015 (electronic version), DOI: 10.1007/s00170-015-8310-9.

• Priarone P.C., Ingarao G., Settineri L., Di Lorenzo R. On the impact of recycling strategies onenergy demand and CO2 emissions when manufacturing Al-based components. Procedia CIRP48 (2016), pp. 194-199, 23rd CIRP Conference on Life Cycle Engineering (LCE 2016), 22-24May 2016, Berlin, Germany, ISSN: 2212-8271, DOI: 10.1016/j.procir.2016.03.044, Elsevier B.V.

Documents

T Italian Association for Manufacturing · 2020. 7. 18. · ITIA PilotPlant: electricalcablescase study Training Set Classification model was constructed by using the shredded electric