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    3 Beams3.1 TlCebeam -1

    barn A bemn h a member subject to bending. Thisarismfrom foras transmaeto themember, andapplied moments (Flgum4). Beams arewry oommonin mginwrinp Someexamples arc door and window lintels, crankshafts,ships in rough near, bookshelva, floorboards, car bodia and so on(Figure 5). Note that some of these objcds may not look like beamsi n t h e ~ t i o d a c n s c ,b u t t h y c a n b e m o d d l c d a s b e a m s b e a ~ ~ ~ o fthe way8 in which they am supported and loaded

    A beam can be supported in several ways (Figun6).The simple supportgives reactions along two aner, but no moment If the beam is fixed, ie.clamped,or solidly cast into say a wall, then there can also be a momentd o n . This 6 x 4 upport is sometimesd e d encaatrC. If the end of ab e a m h a s n o ~ o ~ t h e n n e t u r a l l y i t n c a l k d a ' f n e c n d ' .

    simple

    SA0 bCan you thinkof any other sort of support reaction? If m, o.dsacrbc it.

    A beam 6x4 t only one end is called a cmuileocl.(Rgure7a). To locatethe beam against movement in one plane rcquins that it can neithertranslatenormtate, sotheend mustk rulyflxed(-M). If thebeamisalso carrying longitudid loads, is . actingalso as a tie or strut, tbm dueaccount must be taken of these & a8 well Often, h o w , he tomesalong the beamam notsignilicant, so for this nectionI am only concanedwith the transverse reactions andmoments. In thisUnit weam d 4 h g onlywith parallcl forcm acting in one plam, and moments about axespcpndicular to thisplane. In Figure 7 thisplane is the plane of thepage.How large a fora can a cantilever aupport at the end,or hall-way slowHow muoh does it bend? Toanswer thestquestions it isnammry to lookatthestrep,andstraininsidethebeam.Thiswintakc~~ometime.soIwintcllyou in ad- that it iswortb the &of4 kcaoscthe raultswinmaMcyou to deal with all sorts of bending problems, and it a h hrows a gooddeal of light on the behaviour of memberam w m p d o m .

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    3.2 Strengfh of beamsI want to find the forces acting inside the beam a t a distance X from the freeend. Naturally this requires a free body exposing the unknowns. Twopossible forces and a moment may act a t the imaginary cu t a t point X:longitudinalP, hear Pan d moment M (Figu re 7e). Newton's Third Lawsays that there must be equal and opposite pairs. My sign convention ispositive shearforce down on the right, up on the left, clockwise moment onthe right, anticlockwise on the left (or think of the moment arrows as upthrough the cut), Figure 8. I shall neglect the weight of the beam in relationto the externally applied forceF, and choose axes parallel to the unknownforces. From equilibrium along X, P = 0. This is always the case fo r a beamthat is not also acting as a strut, and in future I shall ignore thiscomponent. From equilibrium along y, F - V= 0, so V= F. Finally,taking moments about the cut ( to avoid involvingP an d V), M - x = 0,so M= Fx. It is this moment in the beam that causes the bending, andhence it is known as the bending moment.Note that this internal bending moment is produced by the external loadsand reactions, be they forces or moments. How does the beam actuallyexert this bending moment? Th e bottom edge of the beam is in tension andthe to p edge in compression (Figure 9)- lthough as you have alreadyseen the total sideways force P s zelo. Because the beam is much longerthan it is deep, the applied force Fh as a lot of leverage and can cause largeinternal stresses. You can see already that the depth of the-beam will be ofgreat importance. The bending moment will be bigger the further we gofrom the point of application of F, so if the beam is of uniform cross-section we would expect failure to occur a t the section with largest b en d igmoment. To examine the load-carrying capabilities of beams you need tobe able to find the bending moment at all sections along the beam, andcompare the maximum bending moment with that which will cause thebending stresses to reach a,.Returning to the cantilever in Figure 7, the bending moment is associatedwith a bend in the beam. Figure 10 shows in more detail a short piece ofthe beam around the section at X. This piece of the beam is bent to a radiusof curvature R. Somewhere between the extreme tension a t the bottoman d compressionat the to p must be a plane of zero stress.This is called theneutral plane of the beam. Th e zero stress means that it must also have zerostrain. Its length, in Figure 10, is R9 because it is an arc of a circle. Nowlook at the 'fibre' a t distance y from the neutral plane. (By 'fibre' I am no timplying that the material is actually fibrous, it is just a convenient way ofrefemng to a long thin element.) The beam cross-section,Figure 11,showsthe 'fibre' with a cross-sectional area 6A . The beam cross-section is shownas rectangular for convenience, but it need no t be so. Th e intersection ofthe neutral plane and cross-section is called the neutral axis. It can beshown that the neutral axis passes through the centre of area (centroid) ofthe cross-section,if the loading is as described in Section 3.1 above.

    (a) What is the radius of curvature of the fibre because of the beambending?(b) What is the length of the fibre?

    p;bsitiGsignconvention for momenrs

    effectofpos,tfvs tnternalmoment

    effectof negative nternalmomentFigure 8

    Figure 9

    Figure I0

    Figure J J

    When the beam was completely unstressed, the length of every fibre in thispiece was Re. Th e stressed length of the fibre is (R + y)9.

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    SA0 7(a) What is the extension of the fibre?(b) What is the strain of the fibre?

    Figure I2

    I 0- - --

    i /. , ., ...., , . . ,ltwl rein orccornme

    cast iron woodFlgure I4 Bcmn sectiom (designedwith tenvile &aces on top)

    The fibre has an extension of y0 and a corresponding strain

    The strain is therefore proportional to y, the distana from the neutralplane. For fibres with negative y (above the neutral plane in this case) thestrain is negative, implying compression, so the mathematics has handledthat for us automatically. Figure 12 shows how the strain varies linearlyam088 the depth of the beam, and is zero at the neutral plane.Provided the material of the beam is within its linear elastic ngion, wecan deduce the stress distribution by using the stms-strain relationshipa =Ee. S i = y/R, then a= Ey/R (Figurc 13).The distribution is linear.The material near to the neutral axis has relatively low stress. The bendiingmoment is mostly carried by the material near to the top and bottom ofthe beam. Hence for the most efficient use of mats it should beconantrated away from the neutral plane. Thecommon mUed-steel joist(RSJ) beam section (Figurc 14)h a good example. This takes maximumadvantage of the pmpmties of steel. You can also see the reason whyconcrete beams ~IC d o & with steel rods. Concrete has very poortensile propertits, but part of the beam is in high tension. Concrete (andmasonry generally) is therefore a poor beam matcrial. However, if anappropriate quantity of steel rod is inserted on the tensile side, an efficientbeam will result. If it is used the wrong way up, the performana is terrible!Cast iron is weakex in tension than compression, although the differenceisnot as drasticas it is with concrete. Cast iron beams for beat performancewould therefore have extra material on the tensile side. Wood s strongerin tension than compression, so for best stmgth/weight perlormana thetension side will be the one with least material Note that the beams inFigure 14am bending opposite to the way shown in Figurc 10,and tensionoccurs at the top, compression at the bottom.Already you can explain a good deal about beam design, but we nccd toquantify it. Returning to the cantilever with its radius R at the section X(Figure 10). what is the actual bending moment? Look again at the fibre ofelemental area &A,distance y from the neutral plane. The stress on thatfibre is

    a= Ee = Ey/RThe fora is given by stms times area, so

    The tension in this fibre contributes to the bending moment. The momentabout the neutral axis is

    The total bendiing moment is found by integrating over the cross-sectionalarea:M= dM= -dAI IrThe radius of curvature R of the. neutral plane is a constant for the section.E, the material s t i l k ~ould vary if different materials wen used (a'compound' beam) but I shall only consider the case of constant E. Nowthe constants E and R can be removed from the integd, so

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    What does the term Jy'dA represent? Figure 10 shows that y is the'moment arm' of the area dA from the neutral axis, so J dA is called thesecond moment of area ('second' because y is squared). In Block 4, second moment o f a mDynamics, you met something similar- he second moment of mass, I.The same symbol I is also used for second moment of area. Should youever be in danger of confusing the two you should use subscripts, I , andl,, but normally it should be clear from the context which is meant.Finding 1 or a given beam section is usually fairly easy: there are simpleformulae for simple shapes, and more complicated ones can often belooked up in handbooks. Table 2 shows the ones that are commonlyencountered in beam design. Note that the sections in Table 2 are subjectto a vertical loading plane at right angles to the neutral axis XX passingthrough the centre of area.Table 2 Properties of c ross-sections

    All the sections shown can be analysed using the same data if they aresubject to a ho rizontal bending plane at right angles to the neutral axis YY(shown in the I-section diagram). Fo r the circular sections the same dataapply; for the rectangular sections the same formulae apply provided thewidth and depth terms are correctly substituted, and for the I-sectionseparate formulae are appropriate, a s shown.

    Tx-i-x-k-T-C

    U&/ notes:11) If or the whole section is the sum of h forthe parts l ~ a e, or I-bsam smionl(21 1 for a 'hollow' section is the I for the outer shape minus the Ifor the

    missing pana [wehollow nmnple, hollow circle, h or I-beam i.*ionl(31 Caution: for the rmlangls l=ab1/l2, the dimension cubed ia the one

    perpendicular to the axis

    ab' ccrl. -77 -2 -

    m' fl1" =2,7+ j-

    b2

    4

    I/ V

    {/V

    ab - cd

    -

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    SA0 8(1) Draw the stress and strain distributions across a beam in bending andmark the neutral axis. Which part of the section carria most of thebending moment? Which part carries least?(2) Explain the cross-sectional shapes of the beams in Figure 15.

    0 ) (b) (0 ) (d )Figure I5

    (3) Indicate for each of the beams in Figure 15 the surface which isintended t o be in tension, if the materials are: (a) steel, (b)wood, (c)rein for ad concrete, (d) cast iron.

    Writing I for r y 2 dA in our equation M = ( E / R ) J y a A gives us M = EI/Ror the more common form M11 = EIR. For a given beam design andmaterial we know I and E, so this equation gives us a re lationsh ip betweenthe bending moment M and the radius of curvature R. I want to find,however, the maximum bending moment that a beam can exert withoutsuffering permanent distortion . Having found this I can work back to 6ndthe maximum safe loads the beam can carry.You remember tha t for a fibre a t a distance y from the neutral axis E = y/R,but a = Ee, so a= Ey/R an d a / y = E/R. Now I have just shown you tha tM /I = E/R, so

    a M EY l R

    The greatest stress for the section, a,,, will occur on the fibre withgreatest strain. This is the one furthest from the neutral axis. This fibrecarrying stress a,. is at the distance y,,, soa,, a M-=-a-y,, Y I

    . . Y-This is the equation that tells us the maximum beam moment because a,.must not exceed the material capabilities. This could be the yield stress,a,,for a ductile material or the fracture stress, a ,, for a brittle one, or someother chosen design limit. The term I / y , frequently c r o p up and is giventhe name section modulus, symbol Z , so

    Iz = -Y, .The maximum moment is therefore given by

    M = o Zwhere a is the approp riate stress limit and Z s the section modulus. Notethat the maximum moment is proportional to the permissible stress andthe section modulus. If the stress limit is the yield stress, the beam couldprovide a greater moment, but only by suffering permanent plasticdeformation, so our maximum moment is known as the maximum elasticmoment.

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    Note tnat tne neutra axu u m tne mlaale 01 a symmetnm secuon, so it ishalf-way up a square, rectangle, circle, ellipse, round tube, square tube, etc.Finally, take care with the units.SA 0 SWhat are the S1units of (a) second moment of area, (b) section modulus?

    Figure 16 shows a solid rod. (a) What is its second moment of area?(b) What is its section modulus?SA0 11Figure 17 shows a hollow tube. (a) What is its second moment of area?(b) What is its sectionmodulus?What diameter solid rod would have(c) thesame I, (d) the same Z?

    A particular size of rectangular section beam of depth a and width b carriesits maximum elastic moment. Sketch the stress distribution showing a,.How is the maximum elastic moment changed by the following separatemodifications?(Trynot to refer to formulae. Draw the stress distributionon the new bigger beam and think about forces and moment arms.)(a) Doubling the width. (b) Trebling the width. (c) Doubling the depth.

    (a) For the beams of the previous question, how much is the weight in-creased ineach case? (b) Does doubling the depth change the strengthfweightratio? If so, how?

    A uniform rectangular section cantilever carries a vertical force at the freeend which just causes the root ( 6 x 4 end) to be at its elastic moment limit.You need to save weight hut cannot increase the depth. Can you suggestways of removing material safely?SA0 l5A rectangular section steel beam (E= 210GNm-=,a, = 300 M N m-2) isintended to carry a bending moment of 250 N m. The section is 20mmdeep and 10mm wide. (a) Is this section adequate? (h) What is the loadsafety factor? Find the safety factor if the beam is: (c) doubled in width,(d) doubled in depth (original width).

    diametu30mmFigure 16

    externaldiameter30mm

    Figure 17

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    Figure I9

    A beam, as you saw earlier, genmlly has a shear fora in it too. Figurc 18shows a slia out of our cantilever from Figurc 7. The ekment at the topedge (exaggerated in size) cannot have a shear fora acting on the frec f aaA, so bccausc of the equality of complementary sheam, that on f aa B mustbe zero too. The element at the bottom must also have zmo shear.However, an element away from the e d m cm , be in shear. Detailedanalysis shows that the shear is distributed pambolically in a rsctaagular-section k m . Hence it is a uselul rule of thumb to member that thebending moment in a beam is camed by forces at the top and bottom, butthe shear is &ed by the material near the neutral plane.Generally the shear stnsscs in a beam m an order of magnitude smallerthan the bending stnsscs, and together with the fact that they areconcentrated away from the bending stresses for a given cross-&on, wedo not often consider them, a t a i n l y at the early stage ofdesigning abeam.Bending stresses are by far the most signhicant. At the preh&&y tages,thcrdon, we nced only to design the beam to carry the maximum bcndingsvcsscs at thed o n whm the bending moment is a maximum. Hence wenccd to fiod where the maximum bending moment occurs, and what itsvalue is.

    3.3 Bendlng-moment dlagramsTo decide whet& a beam is strong enough or has a sufficiently k g csafety lactor you need to know both the capabiities of the beam, whichyou have just covered in step 1 to 6 above, and also the bending momentsthat would be produad by the proposed loads, stcp 7. It is narssary toensure that the beam is strong enough at every point. The bendingmoments in the beam a n most conveniently represented by the bending-moment ( B M ) diagram. This is simply a graph showing the bendingmoment plotted along the beam, for various significant points.You already know how to h d he bending moment at any single point ofthe beam.Block 2, Statics,gaveyou the method. The beam must be 'cut' toexpose the unknowns, and then equilibrium is used. figure 19(a) showsour cantilever again. To 6nd the bending moment at the point X the beamiscut,giving the frec body. Takiing moments about an axis through the cut,M - Fx =0 , so M =Fx. For this cantilever the bending moment isproportional to the distana x from the load. At the root the moment is200 N X 1m =200N m. F i 9(c) is the complete BM diagram.Figure 2 q a ) shows a slightly more complicated example. This time I ncedto know the support reaction at one end (or both) which I can 6nd byequilibrium of the wholebeam, giving Figure Wh). Choosing to measureX from the right-hand end again, for X < 2 m the free body is Figurc 2qc).This time I have not bothered to mark the shear force because I know thatI am going to be taking moments about the cut:

    M - R , x = O so M = R , xThe BM digram tberefon stam at M =0 when X =0 and rtaches400 N X 2 m = 800N m when X = 2 m (Figure 20d). Beyond that distana,I need a new fne body- nccd to include the fora F of magnitude60 0 N (Figurea).ow, by dockwisc equilibrium,

    M - R , x + F ( x - 2 ) = OM = R , x - F ( x - 2 ) - R B x - F x + Z F

    = 4 0 0 x - 6 0 0 x + l200= 1 2 0 0 - m

    When x - m, M = 800 N m, agreeing with the existing graph. When x =6 m, M =0so the rest of theBM diagram is a svaight linedescending fromM = 800 N m at X = 2 to zmo at the support at B Figurc 200.64

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    Both the BM diagrams that I have drawn comprise straight lines. The BMd i g r a m resulting from min t loads is always a series of straight lineswhichcha& angle a t the f o r i application points. The diagram can therefore beplotted by calculating the bending moment at the points of application ofthe loads only, plotting the values and joining them up with straight lines.This is a marvellous simplification and saves a lo t of work. In the lastexample a l l that is needed is to calculate the bending moment a t the threeforces. It must be zero a t the outside ones because there are no furtherloads to be supported. By equilibrium of the whole beam, R, = 400N, andthen the bending moment a t C is + 800 N m. Simply plot the three pointsand join them up. Try this method on these SAQs.SA0 l8(a) Plot the BM diagram for the beam in Figure 21.(b) What is the maximum bending moment?(c) What should the beam maximum elastic moment be for a bendingmoment safety factor of five?

    It is intended to use a steel beam with an elastic bending moment capacityof 2 kN m to support an 80 kg person at F in Figure 22. (a) Would youexpect the beam to yield? (b) What bending moment capability is neededfor a load safety factor of four? (c) How far out can the person stand for aload safety factor of two? Figure 22

    Applied point forces cause sharp turns in the BM diagram. Appliedmoments cause abrupt changes of value equal to the applied moment. Forexample, Figure 23 shows a cantilever with a singleapplied moment. Fromthe free-body diagrams the bending moment is zero to the right, an d500 N m to the left of the application point. It remains at 500 N m up tothe mounting, which applies 500 N m clockwise to give overallequilibrium.To obtain the correct BM diagram in such cases we need to calculate twobending moment values at the point of application of the moment. It isperhaps better to think of calculating the bending moment a very smalldistance each side, so that it is clear which one includes the appliedmoment.

    LFigure 23

    EramplePlot the BM diagram for the beam of Figure 24.SolullonApplying equilibrium to the free-body diagrams:Immediately to the right of C: MC,*, = 0Immediately to the left of C: MC,, - 00=0, so MC,&,= +200N mAtB: M,-200=0, s o M B = + 2 1 M N mAt A: M,,-200-300x 1=0 , so M,= + 5 0 0 N mWhen drawing the diagram, be careful to join up the M,,,, value to theright and M , , , to the left; M,,,, joins up to M, not to M,. Figure 24With practice it is no t strictly necessary to draw each free-body diagram,but it does help to avoid errors, so unless you are really confident please dothem. Note that the load force acting a t the point being cut has zeromoment at that point.

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    You now have simple rules for draw ing the BM diagram for a beam withapplied point load f o r m an d moments: calculate the bcnding moment ateach point load force and on each side of each moment, and then plot thepoints and join up with straigh t lines. One more note: you can use eitherside of the beam as thefm body- usually choose the simpler side withfewer forces. Just bc carefulto mark the M as up through the cut regardlessof side.BA0 l8Sketch the BM diagrams for the beams of Figure 25. For a vertical beamuse the sign convention positive M through the cut towards th e left.

    Figure 25

    SA0 1s(a) Plot the BM diagram for the beam of Figure 26.(b) What is the maximum bending moment?(c) What is the load safety factor against yield if the beam has a maximumelastic moment of 250 N m?

    Figure 28

    SA0 l0Figure 27 shows a beam with a bending-moment capability of 32kN m.(a) Plot the BM diagram. b) What is the maximum bending moment?(c) Will the beam collapse?

    l6kN 8kN

    Figure 27

    So far I have only dealt with loads applied at a point - oncentratedloads. Of course the loads that we normally draw without hesitation as'concen trated' are d y istributed over a finite length. For example, thefloor joists of my house are supported by the wall with a contac t areaabout 50 mm by 100mm. When analysing the joist a s a beam this wouldbe represented by a wncentrated reaction force, acting at an estimatedpoint. At a n even more fund amental level, the force is the sum of a lo t ofconcentrated in tm to m ic forces. Th e distributed force is itself really onlysomething of a convenient fiction.So how are we to analyse the effect of a force which is distributed over alarge portion of the beam? Figure 28 shows an example, a cantilever withdistributed load of 240newtons per metre (240N m-') o n the outer half, atotal load of 240 N m-' X 0.5 m = 120N. T h e n are several possibk waysto analyse this. The way I shall show you h e n is to model the distributedforce by concentrated forcca Then you can use the methods that you havealready learned to get the BM diagram. How valid is this? We are going tomodel the distributed force thwretically as on e or more concentratedfo rm . Like any model of reality it has limitations, bu t it is capable ofadequate accuracy if used with care. Ao interesting equivalent is th ephysical modelling of a distributed force by concentrated foras . Figure 29shows an aircraft wing.Th e forest of rods attached to the wing are uscd toapply forces to simulate the distributed aerodynamic forces.

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    Figure 29 Wing @ a Concorde aircr@ undergoing testsReturning to our cantilever of Figure 28, to find the bending moment inthe region outside the distributed load, it is sufiicient to replace the oad bya single force (at the centre ofgravity, the middle of a uniform force ditri-bution) -Figure 28(b). However, this is not good enough within the regionof the load. A much better estimate in this region is obtained by dividingthe load up into several sections, and replacing each section by a pointload. The solid line in Figure 28(c) shows the result inside the load if manysections are used.ExampleFigure 30 shows a simply-supported beam with a uniformly-distributedload. Plot the BM diagram.solullonI shall divide the distributed load into four equal parts, each of1M)ON m-' X 0.5 m= 500N. placing each concentrated force at thecentre of the part (Figure 30c). I can now calculate the bending momentat each of the loads by the usual method, and plot the BM diagram(Figure 3W). (Actually, because the beam is symmetrical I could havecalculated just one half.) Thismodel shows amaximum bendingmomentof 500 N m. If I had used a different number of sections, then the resultingBM diagram would be slightly diercnt (say by 10%) but as long as youuse several sections, not just one or two, the error is not very critical.SA0 21Draw the BM diagram for the beam of the previous example, modellingthe distributed load by (a) a single point load (b) two equal point loads.

    For approximate manual calculations, and certainly for this course, usingfour sections will be accurate etlough unless you are told otherwise.What happens if the load isnot uniform? You can tilldivide it into equallength sections, and replaa each with an appropriate point load of thesame value as the total of the distributed load in that section. Now youknow how to cope with anysort of applied or point load force.

    Figure 30

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    lWN 80N BON+R , - 130N R , - 1 lONFigure 33

    If you end up with a large number of point loads then the calculations canbe rather tedious by hand, but you have the method. The more com-plicated loadiigsan ot really any more di5cult, they just take mon careand patience. Computers a n well suited to using this method, and allow alarge number of sections to be used.

    Draw the tnabody d h p m of the beam and dstsrmine allapplied l& and @M (forcer and momcatr).2 Replaa distributsd load8 by rcvcral point ( u s d y lonrmtions). (The rq$oo outside tbedistributed loadcdabs plottedusing a mingle qlacmomt paint load.) ICalcuIutcthebmbgmoment at each point load, and uoh ideof any a momentn4 Plot the heknown valuar, oin up with straight linsr

    810 IPFigwe 31 shows a non-uniformly distributed load on a bridge. Calculateand sketch the four-section point load equivalent.

    Appmximatiq the 2 kN m-' distributed load with two point loads:(a) draw the BM diagram for the beam of figure 32, part of a bridge.(b) What is themaximum bending moment? (c) If thebeam material is tobe mild steel, what is the minimum section modulus for a load safety factorof four7BA0WFigure 33 shows the loads on aM olding hi-fi equipment. (a) Plot theBM diagram. (b) If tbe &elf iwood with a safe working stress limit of15MN m-2, what is the minimum d o n modulus? (c) For 0.4 m width,what thickme isneeded?810 PbPlot the BM diagram for the beam of Figure 34.