T3003 IECQ-CECC TEST REPORT No. 37-0816 TEST REPORT TITLE · PDF fileT3003 IECQ-CECC TEST REPORT No. 37-0816 TEST REPORT TITLE ... Object of Test. 3 Sample Details. 3 ... Megger MIT481

GLENAIR UK LTD40 LOWER OAKHAM WAYOAKHAM BUSINESS PARK

MANSFIELDNOTTS. NG18 5BY

T3003 IECQ-CECC

TEST REPORT No. 37-0816

TEST REPORT TITLE

CLIENTGLENAIR UK

TESTING CONDUCTED BY: A.McMillan L.Wilson

REPORT COMPILED BY: A.McMillan

REPORT APPROVED BY: G.Forrest

This is to certify that all tests have been conducted in accordance with the

order/specification/test programme. The results relate to the samples tested and

have been accurately recorded in the test report given under my authority.This

report shall not be reproduced without the written approval of the laboratory.

ISSUE DATE:

DISTRIBUTION: Mal Hughes, Tim Hall (Glenair UK)

15/09/2016

Qualification Testing of Glenair Super G55 Subsea Connector Series to QTP G55.

TR37-0816 Page 1 of 21 QD30revD

ContentsPage

Summary 3

Object of Test. 3

Sample Details. 3

Test Specification. 4

Test Equipment. 4

Test Sequence 4

Test Method. 4 to 5

Test Results 6 to 21

Appendix 1, (G55 concentricity after pressure report aug16)


Summary.Qualification testing of Super G55 Subsea connector Series was carried out over the period 5/08/2016 to12/9/2016.

Object of Test.To subject Glenair Super G55 Subsea connector Series to the qualification test program given in QTP-G55

Sample Details.

MRM18682 Harness, (GUK0014678/1 /2 /3) 3 offA straight moulding and a 90° Moulded 1508 CCP Assembly

G5506-1508-0004 FCR Connector (GUK00837/1 /2 /3) 3 offFlange Mount Connector

G5507-1508-0004 BCR Connector (GUK011937/1 /2 /3) 3 offBulkhead Connector

MRM18660 Harness, (GUK0014681/1/2) 2 offA straight moulding and a 90° Moulded 2021 CCP Assembly

G5506-2008-0004 FCR Connector, (GUK014250/3 /6) 2 offFlange Mount Connector

G5507-2008-0004 BCR Connector, (GUK014256/3 /6) 2 offBulkhead Connector

MRM18620 Harness, (GUK0014683/1/2) 2 offA straight moulding and a 90° Moulded 2412 CCP Assembly

G5506-2412-0004 FCR Connector, (GUK014300/1 /2) 2 offFlange Mount Connector

G5507-2412-0004 BCR Connector, (GUK014305/8 /9) 2 offBulkhead Connector


Test Specifications.GTS-4131EIA-364 various.

Test Equipment.

Description Lab No Cal Date ApplicationThermotron temperature cycling chamber AtSS-30 C-8 Sep-15 Thermal cyclingMegger MIT481 M-45 Oct-15 Insulation resistanceKeithley 580 M-9 Aug-15 Line ResistanceVitrek 944i M-31 Jul-16 DWVESI USB Transducer MI-17 Feb-16 Pressure TransducerAscott salt spray machine C-1 May-16 Salt sprayHI pH meter TR-13 n/a pH checkerHI7007 (pH7) n/a n/a buffer solutionPressure transducer (RMS pump tools) n/a Mar-16 Pressure Transducer

Test Sequence.The samples were divided into 5 groups as described in GTS 4131 4.1,testing was then carried out in the following sequence as in GTS 4131

Test Description QTP-G55 Test GroupRequirement 1 & 3 2 & 4 5

Product Examination. 7.1 x x xInsulation Resistance 7.2 x xLine Resistance 7.3 x xDielectric Withstand Voltage 7.4 x xInitial Hydrostatic Pressure Test 7.8 B x xThermal Shock Test 7.5 x xDurability 7.6 xSalt Spray 7.7 xFinal Hydrostatic Pressure Test 7.8 A x xFinal Insulation Resistance 7.2 x xFinal Line Resistance 7.3 x xFinal Dielectric Withstand Voltage 7.4 x xFinal Examination. 7.1 x x x

x - applicableTest Method

Examination of Product (7.1).All test items shall be visually examined for damage, burrs, quality of finish or other imperfectionsthat may impair function.

Insulation Resistance (7.2)IR shall be measured in accordance with EIA-364-21


Test Method (continued).Line Resistance, Low Level Signal Current (7.3)

Dielectric Withstand Voltage (7.4)

Initial Hydrostatic Pressure Test (7.8B)

IR measurements will be taken between odds & even numbered contacts and shell.

Thermal Cycle(7.5)

Tb

t1

t10

Ta

Comments: Number of cycles:10 ,

Ta: -20c

Tb:+ 105c

Testing was performed in accordance with EIA-364-32 Method A

Durability (7.6)

Salt Spray (7.7)Tested in accordance with EIA-364-26, 5% salt spray, 35⁰C, 500 hours duration.

Final Hydrostatic Pressure Test (7.8A)

York road business park, Malton York, YO17 6YB.IR measurements will be taken between odds & even numbered contacts and shell.

Line resistance shall be measured in accordance with EIA-364-23.

1800V (DC) shall be applied in accordance with EIA-364-20, the maximum leakage current will be recorded.

Samples are to be manually mated and unmated for 500 cycles, the samples will then be mated manually. The testing shall be performed in accordance with EIA-364-26

Sample shall be tested at 6,000PSI. The test duration will be 2 hours.

Sample will be tested at 15,000PSI. The pressure will be increased at a steady rate, hold for 1 min at 1000PSI increments, the test duration will be 2 hours. Testing is to be performed at RMS pump tools


Test Results.Group 1

7.1 Examination of product.

All samples were visually examined for damage, burrs, quality of finish or other imperfections.

No damage, burrs or imperfections found.

7.2 Insulation Resistance,

Value (Ω)Contact 1 2.06G Minimum requirement 100MΩContact 2 1.91GContact 3 2.04GContact 4 1.71GContact 5 1.39GContact 6 1.70GContact 7 1.49GContact 8 1.47G

7.3 Line Resistance

Value (Ω)Contact 1 27.72m Maximum requirement 0.2ΩContact 2 28.40mContact 3 27.71mContact 4 27.88mContact 5 27.97mContact 6 27.95mContact 7 27.87mContact 8 27.86m

7.4 Dielectric Withstand Voltage

Value (uA)Contact 1 1.08 Maximum requirement 2mAContact 2 1.16Contact 3 1.08Contact 4 1.26Contact 5 1.54Contact 6 1.19Contact 7 1.32Contact 8 1.34

Group 1

Group 1

Group 1


Test Results (continued)7.8 (B) Hydrostatic Pressure Test.

Value (Ω)640M1.04G1.27G724M

Visual inspection after test.No visual damage to any sample

7.5 Thermal Cycle

Samples were thermally cycled at 105oC to -20oC, 10 cycles with a dwell of 1hour at each temperature.

Insulation Resistance after Thermal cycling

Value (Ω)Contact 1 3.09GContact 2 2.91GContact 3 3.13GContact 4 2.79GContact 5 2.25GContact 6 2.69GContact 7 2.58GContact 8 2.41G

7.6 Durability

Each sample was mated and unmated 500 times, visual inspection occurred at every 50 cycles.


7.8 (A) Hydrostatic Pressure Test.

Value (Ω)1.5G8.7G

Final 12.5G2.37G

Visual inspection after test.

No visual damage to any sample

6000

Initial

Final 0

0

Pressure (PSI)

Initial 01500015000

Group 1

Pressure (PSI)0

6000


7.2 Insulation Resistance


7.3 Line Resistance




Group 1

Group 1

Group 1


Group 2






7.3 Line Resistance




Group 2

Group 2

Group 2


7.8 (B) Hydrostatic Pressure Test.

This test was performed with all connectors un-mated.

All connectors were air dried by an airline for 5 mins per connector and electrically testedwithin 30 mins after the pressure test. IR to be tested at 1000VDC, 60 sec hold, taken between odds & even numbered contacts and shell.

IR after pressure test = 527MΩ



7.5 Thermal Cycle







IR after pressure test = 1.02GΩ



Group 2


7.2 Insulation Resistance


7.3 Line Resistance




Group 2

Group 2

Group 2


Group 3






7.3 Line Resistance




Group 3

Group 3

Group 3



Value (Ω)740M1.44G1.73G858M







7.5 Thermal Cycle




7.6 Durability

Each sample was mated and unmated 500 times, visual inspection at every 50 cycles.



60000

Group 3

Pressure (PSI)

Initial 06000

Final



This test was performed with all connectors mated.

Pressure (PSI) Value (Ω)1.27G0.09MN/AN/A

IR dropped at 12000PSI, pressure test aborted.


Contacts show signs of damage, see attached document appendix 1 for details

No further testing performed due to pressure test damage.

Group 4





Value (Ω)Contact 1 1.44G Minimum requirement 100MΩContact 2 1.37GContact 3 1.45GContact 4 1.35GContact 5 1.28GContact 6 1.34GContact 7 1.36GContact 8 1.40GContact 9 1.29GContact 10 1.41GContact 11 1.36GContact 12 1.38G

15000Initial

Final 150000

Group 4

0


7.3 Line Resistance

Value (Ω)Contact 1 1.44G Maximum requirement 0.2ΩContact 2 1.37GContact 3 1.45GContact 4 1.35GContact 5 1.28GContact 6 1.34GContact 7 1.36GContact 8 1.40GContact 9 1.29GContact 10 1.41GContact 11 1.36GContact 12 1.38G


Value (uA)Contact 1 1.23 Maximum requirement 2mAContact 2 1.28Contact 3 1.26Contact 4 1.35Contact 5 1.24Contact 6 1.22Contact 7 1.16Contact 8 1.14Contact 9 1.23

Contact 10 1.12Contact 11 1.17Contact 12 1.16



Value (Ω)422M823M1.08G473M



Group 4

060006000

0

Initial

Final

Group 4

Pressure (PSI)



This test was perform with all connectors un-mated.




7.5 Thermal Cycle



Value (Ω)Contact 1 3.59G Minimum requirement 100MΩContact 2 3.51GContact 3 3.25GContact 4 3.37GContact 5 3.10GContact 6 3.02GContact 7 3.19GContact 8 3.46GContact 9 3.08GContact 10 3.32GContact 11 3.36GContact 12 3.15G



Pressure (PSI) Value (Ω)Initial 634M

1.76GFinal 2.40G

711M


Contacts show signs of damage, see attached document appendix 1 for details

Group 4

0

150000

15000





IR after pressure test = 1.09GΩ

Visual inspection after test.Contacts show signs of damage, see attached document appendix 1 for details

No further testing performed due to pressure test damage.

Group 5




Salt Spray (7.7)

Temp 35oCsalt solution 5%

ph 6.5-7.2deposition rate 0.5-3mm per hour

Image above showing the samples in the salt spray test chamber.


Initial photos (before salt spray)

GUK0014678 90 degree moulding GUK0014678 straight moulding


GUK0014683 90 degree moulding GUK0014683 90 straight moulding


GUK011937/3 GUK014256/6

GUK014305/9 GUK008373/3

GUK014300/2 GUK14250/6


Final photos (after salt spray)



GUK0014683 90 degree moulding GUK0014683 90 straight moulding


GUK014256/6 GUK011937/3

GUK014305/9 GUK008373/3

GUK14250/6 GUK014300/2

After salt spray; only mild corrosion is visible on threads and contacts.


Documents

T3003 IECQ-CECC TEST REPORT No. 37-0816 TEST REPORT TITLE · PDF fileT3003 IECQ-CECC TEST REPORT No. 37-0816 TEST REPORT TITLE ... Object of Test. 3 Sample Details. 3 ... Megger MIT481