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Tailor made EBM Machines

Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

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Page 1: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

Tailor madeEBM Machines

Page 2: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

ABOUT US

Page 3: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

MORE THAN 30 YEARSOF EXPERIENCE

AS A SOLUTION PROVIDER IN THE EXTRUSION BLOW MOLDING WORLD.

+ 1100Installed Machines

+ 60Worldwide Countries

+ 330Worldwide Customers

In 2017 Simoparmain partnership withOswaldo Cisnerosacquired TECHNE.

About us

2TECHNE | COMPANY PROFILE

Page 4: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

Always at your side

FROM CHOICETO AFTER-SALES SERVICE

Save time

CHOOSE FEATURESTHAT MEET YOUR NEEDS

TECHNE | COMPANY PROFILE

Page 5: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

Full electricEBM Machines

Bottles Design& Moulds

100%

Complete reuse of plastic containers, recovery of kinetic energy, technical

solutions environment-friendly.

We help our customers shaping what they need to stand out from the competition.

Each container is carefully analysedin our own laboratory.

Full electric EBM Machines withenergy-efficient power consumption.

Recyclable Materials

What we do

3TECHNE | COMPANY PROFILE

Page 6: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

Machines Worldwide

EMEA

57%

SOUTH AMERICA

17%

NORTH AMERICA

13%

ASIA PACIFIC

13%

75

50

25

0

75

50

25

0

WORLDWIDE ACQUIRED CUSTOMERS

WORLDWIDE ACQUIRED CUSTOMERS

5TECHNE | COMPANY PROFILE

Page 7: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

MACHINES

Page 8: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

NEWDESIGN

Page 9: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly
Page 10: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

• No use of oil at all;• All movements are electrically driven;• Reduction of the noise level of the machine;

Advantages for the user:• Low maintenance;• Low electric consumption;• User friendly

The E-LINE series gives you 3 core benefits –low consumption, low maintenance, anduser friendly interface. It can help youovercome the maintenance and processpotential issues.

Key areas of the machine can be accessedsafely and easily, from the moulds to thehead, extrusion platform, and electric cabinet.

Therefore, parts can be removed andreplaced quickly if necessary, to get yourproduction line up and running again swiftlywith minimal downtime.

In addition, the interface is simple to use evenfor operators who are not used to workingwith fully electric machines.

Do you need a solution for a flexible production?

TECHNE | COMPANY PROFILE

Page 11: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

E-SMALL > E-545

• Full electric machine which allowsenergy saving and absolute repeatabilityof the final quality of the product.• Vertical movement of the plasticizinghead for a better parison cutting.• Limited rotation angle of the headduring bobbing to reduce eventualparison oscillations.• Carriage horizontal movements, novibrations, no maintenance.

• Bottle capacity from 60 ml up to 30L with different number of cavities

• Shuttle stroke customized

with the simple addition of mechanical parts.

HIGH FLEXIBILITY

SIMPLE & RELIABLE

TECHNE | COMPANY PROFILE

1-2 SHUTTLES

Page 12: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

E-MEDIUM > E-750

• Full electric machine which allowsenergy saving and absolute repeatabilityof the final quality of the product.• Vertical movement of the plasticizinghead for a better parison cutting.• Limited rotation angle of the headduring bobbing to reduce eventualparison oscillations.• Carriage horizontal movements, novibrations, no maintenance.

• Bottle capacity from 60 ml up to 30L with different number of cavities

• Shuttle stroke customized

with the simple addition of mechanical parts.

HIGH FLEXIBILITY

SIMPLE & RELIABLE

TECHNE | COMPANY PROFILE

1-2 SHUTTLES

Page 13: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

E-LARGE > E-1000

• Full electric machine which allowsenergy saving and absolute repeatabilityof the final quality of the product.• Vertical movement of the plasticizinghead for a better parison cutting.• Limited rotation angle of the headduring bobbing to reduce eventualparison oscillations.• Carriage horizontal movements, novibrations, no maintenance.

• Bottle capacity from 60 ml up to 30L with different number of cavities

• Shuttle stroke customized

with the simple addition of mechanical parts.

HIGH FLEXIBILITY

SIMPLE & RELIABLE

TECHNE | COMPANY PROFILE

1-2 SHUTTLES

Page 14: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly
Page 15: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

PH-LINE > PH2-750

TECHNE | COMPANY PROFILE

The PH-LINE series gives you 3 core benefits– low consumption, low maintenance, anduser friendly interface. It can help youovercome the maintenance and processpotential issues. Key areas of the machinecan be accessed safely and easily, from themoulds to the head, extrusion platform, andelectric cabinet. In addition, the interface issimple to use even for operators who are notused to working with fully electric machines.

Do you need solutions to meet Pharmaceutical market’s need?

Page 16: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly
Page 17: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

TK-LINE > TK2-1000

TECHNE | COMPANY PROFILE

Do you need a flexible solution for tanks production?

Page 18: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

MARKETS MARKETS

Page 19: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

Markets

FOOD & DAIRY HOUSEHOLD LUBRICANTS

Whether top quality, or cost-effectiveness is

your priority, we design specific

containers for household cleaning products.

Customization can also include recyclable-

plastic IML.

Whatever your requirements,

we can design quality containers for personal

care, of any size and format, all designed and tested strictly according

to your needs.

Techne stands out from the crowd with a

proprietary sterilization process based on our

special multilayer technology.

Plastic containers for products like long-life

milk, yoghurt, fruit juices and tomato puree.

We design multi-layer technology containers of

different sizes, with capacities ranging from 1

to 30 liters. Ideal for packaging

lubricants or hazardous liquids such as fertilizers, fungicides, paints, acids,

engine oils and other chemicals.

We design flexible plastic containers, ideal

for infusion therapy,nutritional therapy,

integrative therapy or dialysis.

PERSONAL CARE PHARMACEUTICAL

The common goal is the continuous search for good container quality,which is able to enhance the brand and respect the environment.

Page 20: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

FEATURES: Low maintenance, Lowelectric consumption, User Friendly.

RESIN: HDPE

100% Recyclable:> Complete reuse of plastic containers> Recovery of kinetic energy> Enviroment-friendly technical solutions

CHALLENGE: Increase production of more efficient bottles.A large dairy cooperative producing milk bottles for Europeanmarket, needed to improve bottle performance and increaseproduction efficiency reducing environmental impact.

SOLUTION: A practical bottle to use with 6-month shelf-life,100% recyclable.The cooperative has relied on our staff to improve the pouringcapacity of the product and perfect the closure of the bottleso as to avoid the spillage of the content. The choice ofTechne multilayer technology has proved to be fundamentalfor the preservation of the product for up to 6 months, thusduplicating the shelf life of the liquid contained in the asepticcarton. With this solution the cooperative has obtained a morereliable bottle, practical to use and 100% recyclable.

CUSTOMER: A large dairy cooperative producing milk bottles for European market.COUNTRY: France SECTOR: DairyMACHINE: E2-1000 Aseptic

TECHNICAL DATA

Food & Dairy Project

PROJECT ADVANTAGES

CUSTOMER LAYOUTCASE STUDY OPTIMIZED 3D LAYOUT LABORATORY ANALYSIS

FINAL PRODUCT

Pallet

Optimization

25%

Weight Constancy

25%

Drop Test

20%

Downweight

15%

Thickness Analysis

15%

Quality Flexibility Saving Recycle

TECHNE | COMPANY PROFILE

Page 21: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

FEATURES: Low maintenance, Low electric consumption, User Friendly.

RESIN: HDPE

100% Recyclable:

> Complete reuse of plastic containers

> Recovery of kinetic energy

> Technical solutions enviroment-friendly

CHALLENGE Same bottle, more “green”. Our customer needed to reduce the impact of his enviromentalfootprint, improve the sealing performance and reduce the cycle time.

SOLUTION Multilayer bottles (coex3) for recycled material use. Sealing optimization.In order to optimize the product, bottle weight has beensignificantly reduced and thickness optimized, improving itsperformance. We were able to obtain a perfect balancebetween high end quality on external layer and internalrecycled layer. Customized mould features for modularity withcustomer's mould.

CUSTOMER: Important personal care company, on the market for more than 38 years.AREA: MaghrebSECTOR: Personal Care/CosmeticsMACHINE: E2-545

TECHNICAL DATA

PROJECT ADVANTAGES

2D LAYOUTCASE STUDY OPTIMIZED 3D LAYOUT •LABORATORY ANALYSIS

FINAL PRODUCT

Weight Constancy

25%

Thickness Analysis

25%

Drop Test

20%

Stackability

15%

Downweight

15%

Quality Flexibility Saving Recycle

Personal Care Project

TECHNE | COMPANY PROFILE

Page 22: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

FEATURES: Low maintenance, Low electric consumption, User Friendly.

RESIN: HDPE

100% Recyclable:> Complete reuse of plastic containers> Recovery of kinetic energy> Technical solutions enviroment-friendly

CHALLENGE: Make me lighter, but keep the shape.The customer needed to reduce the amount of plastic perbottle, improve the sealing of the cap and reduce the cycletime keeping the original shape of his product.

SOLUTION: As lighter as it gets.The result of this development is a 15% weight reduction,guaranteeing industrial performance. The redesign of thebottle with minimum aesthetic impact. The improvement ofthe stacking performance.

The refine of cap neck sealing design. To reduce the cycletime and the cooling circuit has been optimized. In addition, tofacilitate the application of labels, a bulging control has beenmade, optimizing the parison (400 points).

CUSTOMER: Big South American converter producing for the biggest household Labels.COUNTRY: ColombiaSECTOR: HouseholdMACHINE: E2-750

TECHNICAL DATA

PROJECT ADVANTAGES

LABORATORY ANALYSIS

FINAL PRODUCT

Drop Test

25%

Stackability

20%

Downweight

20%

Weight Stability

20%

Thickness Consistency

15%

Quality Flexibility Saving Recycle

Household ProjectOPTIMIZED 3D LAYOUTCASE STUDY 2D LAYOUT

TECHNE | COMPANY PROFILE

Page 23: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

RESIN: HWMPE> ᴓ 100 mm - In house design extruder> Electrical Consumption - 0,28 kW/kg

P.R.A.: More Competitive Production System> Resin Savings> Faster cycle times> Bottles with improved mechanical properties> Minimization of Deformations

CHALLENGE: Improve bottle quality and resistance.

SOLUTION; BOTTLE DESIGNBottle efficient downweight and better material distributiondue to PRA (Parison Radial Adjustment).Development design of a 20L jerrycan optimizing resistanceand stackability. Area optimization for pallet occupation.

INDUSTRIAL MOLDModular system mould (up to 14 different configurations) forlogo, neck, bottom and handle features.Makes more versatile and dynamic tooling to achive highercostumization.Reinforced welding areas for improved drop test resistance.Patented Blowing system Veltech® for faster cycle time.

CUSTOMER: Leader in blow moulding and plastic injection articles for the automotive industry.COUNTRY: MexicoSECTOR: IndustrialMACHINE: TK2-750

TECHNICAL DATA

PROJECT ADVANTAGES

CUSTOMER LAYOUT TECHNE DEVELOPMENT LABORATORY ANALYSIS

FINAL PRODUCT

Drop Test

25%

Weight

Constancy

25%

Stackability

20%

Downweigh

t

15%

Thickness Analysis

15%

Quality Flexibility Saving Recycle

Stackable Jerry can 20L

CASE STUDY

TECHNE | COMPANY PROFILE

Page 24: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

FEATURES: Low maintenance, Low electric consumption, User Friendly.

RESIN: LDPE

100% Recyclable:

> Complete reuse of plastic containers

> Recovery of kinetic energy

> Technical solutions enviroment-friendly

CHALLENGE: Improving design & bottle performance.

SOLUTION : Tailor-made solution.Thanks to this collaboration, Techne had the opportunity toupgrade the clients current blow moulding system for the IV(Intravenous) packaging segment.

Customer was also involved in a extensive R&D process fordifferent materials performances on the requested IVapplication.

One of the main challenge was the bottom hook, havingcontinuous process manufacturing as our main drive.

CUSTOMER: One of the world leaders in the pharmaceutical sector that has chosen to change its machines for an advantageous and customized solution.COUNTRY: GermanySECTOR: PharmaceuticalMACHINE: PH2-750

TECHNICAL DATA

PROJECT ADVANTAGES

2D LAYOUTCASE STUDY

OPTIMIZED 3D LAYOUT LABORATORY ANALYSIS

FINAL PRODUCT

Performance

25%

Weight

Constancy

25%Sealin

g

20%Downweigh

t

15%

Thickness Analysis

15%

Quality Flexibility Saving Recycle

Pharmaceutical Project

TECHNE | COMPANY PROFILE

Page 25: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

SOLUTIONS

Page 26: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

3TECHNE | COMPANY PROFILE

Looking to optimizeyour bottle design process?

BOTTLE DESIGN & MOULDSA shape is rather the icon, the signature or a strongmessage that oftently brand’s use to separate each otherin the shelf. TECHNE’s focus is to find balance betweenefficient manufacturing process and latest high endmarketing trends.

Our internal laboratory controls all funtionality andaestetics aspect of the bottle as preliminary qualitycontrol process – Balanced wall thickness on multilayerstructures, repeatability in terms of weight, size, capacity,maximum load resistance and drop-test performance.

Page 27: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

3TECHNE | COMPANY PROFILE

Looking to optimizeyour bottle design process?

3D MOCK-UP

With the aim of giving shape to your marketing ideas inthe new product design process.

Our Mold Department, create a lowCost preliminaryproposal for clients to evaluate bottle shape.

Starting from a 1 cavity pilot mold, TECHNE’s able torecreate IN HOUSE blow moulding conditions for client’s:Line filling trial run, market field test, among others.

That way we can minimize risk of product failure andoptimize design process with more prototype iterations.

Page 28: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

3TECHNE | COMPANY PROFILE

SAVE THE PLANET,SAVE PLASTICS.

Plastics have provided many benefits to modern society.However, the non proper handling of after-usedpackaging is turning its benefits, into significantenviromental problems.By 2030, new European Community laws will regulate the“conscious and efficient use of plastics to reduceenvironmental pollution”.

Our COEX (Multi-Layer) blow moulding tech, brings a longtime proven bottle formation process that reduces up to50% plastics use.

Page 29: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

3TECHNE | COMPANY PROFILE

At TECHNE, our in-house laboratory allow us to control anarray of parameters for the containers clients produce.

➢ Dimensional measurement➢ Plastic thickness and distribution➢ Layer distribution➢ Top load➢ Drop test➢ Leak test

Our equipment is validated for CP/CPK analysis and toperform preliminary tests under the UN regulation forhazarous goods, if required.

Control Quality

Page 30: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

3TECHNE | COMPANY PROFILE

Wearing TECHNE Smart Glasses andsimply have complete access to remotetechnical support, training andmaintenance procedures from highqualified staff is our concept of after saleson-site assistance.

Support, in Real Time

Catching up with Industry 4.0, TECHNEoffer remote support service via PC clusterinterconnection, Technical Support is ableto predict, detect and correct issues forprocess optimization in real time.

Teletech is a remote-assistance platforminstalled in all our FULL ELECTRICmachines and possible to apply to ourhydraulic machines equipped with thelatest generation PLC.

SMART GLASSES

TELETECH

Page 31: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

References

TECHNE | COMPANY PROFILE

Page 32: Tailor made EBM Machines · Full electric EBM Machines Bottles Design & Moulds 100% Complete reuse of plastic containers, recovery of kinetic energy, technical solutions environment-friendly

Make a focused choice, rely on a solution.

www.technepackaging.com