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Complete packaging solutions and equipment for the food, beverage, glass and can making industryIntegration, expertise and technology: discover how they can help you meet and overcome the challenges of today and tomorrow
Tutti i diritti sono riservati. Dati tecnici, caratteristiche, allestimenti e riferimenti normativi possono subire variazioni senza obbligo di preavviso. Le aziende del gruppo Emmeti declinano pertanto ogni responsabilità per danni derivanti dalla mancanza o dall’inesattezza delle informazioni riportate in questa sede.
Emmeti S.p.A. Via G. Galilei, 2942027 Montecchio Emilia (RE)ItalyPh.: +39.0522.861911Fax: +39.0522.861912eMail: [email protected]
SIPAC S.p.A. Via Berettinazza, 2543010 Fontevivo (Parma)Italy Ph.: +39.0521.611811 Fax: +39.0521.611850eMail: [email protected]
MECTRA S.p.A. Via Galvani, 6-942027 Montecchio Emilia (RE)Italy Ph.: +39 0522 868411 Fax: +39.0522.864536eMail: [email protected]
LOGIK s.r.l. Via Ramazzone, 2243010 Fontevivo (Parma)Italy Ph.: +39.0521.611116 Fax: +39.0521.680405eMail: [email protected]
FlexibilityTailored solutions
Competence and reliability
Complete packaging solutions and equipm
ent
Complete packaging solutions and equipment for the food, beverage, glass and can making industry
Emmeti group. Sinergy at work.
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4
Emmeti is the lead company of a group of four closely related, privately owned, companies: EMMETI, MECTRA, SIPAC, and LOGIK. Each company has a design and production facility near Parma, Italy, about a 60 minute drive from Milan and Bologna. These four companies are specialized in designing and manufacturing complete palletizing, depalletizing, packaging and conveying lines, which allows the group the flexibility to supply turn-key solutions to their customers, or just one specific piece of equipment on the line.
The group. Sinergy at work.
The group Sinergy at work
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page 10
page 18
page 26
page 34
www.emmeti-spa.it www.sipac.pr.it www.mectra.it www.logik.it
EMMETI Palletizing, depalletizing and conveying technology for the wine and spirit industries
EMMETI designs and manufactures complete cold-end lines for the glass industry, as well as packaging lines for the plastic container industry and beverage industries (wine, beer, distilled spirits, soft drinks, water, juices and other beverages).
SIPAC manufactures conveyors, accumulation tables, elevators / lowerators, lane dividers, and optical inspection system for non-round container orientation.
MECTRA designs and manufactures complete packaging lines for the food industry (cereals, spices, honey, salt, cookies, pasta, ice-cream, coffee, tea, frozen food and more), PET packaged foods, cosmetic and chemical industries (lube oil, paints, and diluents).
LOGIK designs and manufactures packaging equipment for the beverage industry (depalletizers, case and crate packers and unpackers, and case palletizers).
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2 Key values and benefits
The group Sinergy at work
For a company in the bottling or glass industry, facing the challenges of the current global markets means relying on all of its potential.
Flexibility has been the key to success since the conception of the organization.
• Fit proposals to customer needs (machine design, components selection, integration on the line)
• Collaboration with companies involved in the value-chain
• Anticipating future requirements
Flexibility in the management of the line
• Fast or zero time change over: quick job change • Handling of non-round, unstable containers• Easy handling of palletizing layer patterns• No back pressure on accumulation tables
Flexibility in the after-sales
• Customized, targeted after sales and maintenance campaigns based on actual customer’s needs
• Large use of commercial parts (no proprietary parts)• Worldwide technical network to widely assist our
customers.• 24 / 7 / 365 day support.
FLEXIBILITY
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Emmeti, Sipac, Mectra and Logik are able to develop highly qualified solutions with the advantage of being a premier worldwide industrial group. The Emmeti group of companies has the experience, expertise and combined aggressive and strategic capacity necessary to understand customer’s short and long term requirements, in order to allow customers to implement their own strategy and be a part of their development plans for the future.
Understand
Expertise to perceive the significance of special demands in terms of: difficult to handle containers, such as RT, Unique / Geometrical shapes, frosted, as well as high end containers. Supplying equipment for low to high volume production rates, logistical needs, system integration, and much more.
Design
Each of the four companies employees a team of highly specialized engineers, utilizing advanced 3-D CAD systems, and an experience of over 1,500 installations worldwide.
Provide
Flexible technology and maximum efficiency.
Emmeti group produces the most reliable and most advanced container handling systems (palletizers, depalletizers, conveying lines and ancillary equipment) for glass, plastic, metal (tin plate/aluminum) containers. Customers operating some of the world’s most advanced, highly automated plants can rely on our highly efficient lines. Plants where 24 / 7 operation is not a requirement, it’s a necessity.
TAILORED SOLUTIONS COMPETENCE AND RELIABILITY
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Excellent support in providing proper training of operators, mechanics and technical services by our skilled trainers and technical field teams.
Two levels of training: one for every day operation and one for support (electrical and mechanical + maintenance).
Classroom and hands-on practice to simulate actual production and maintenance scenarios
Refresher courses after installation and start up
Extended follow-up service calls to further assist in the transition to full ownership of the equipment
The group Sinergy at work
Global assets
Currently Emmeti incorporates a worldwide assets network comprised of more than 30 local team members and numerous technical support centers. This entire network provides full support to the over 1,500 + installations supplied globally, in more than 30 years of business.
Global presence, combined with local service
Services to support your efficiency
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Remote access to troubleshoot possible equipment malfunctions from our technical offices
Eliminates the need for a visit and saves time and money required to get a service rep on site
Equipment is supplied ready for remote access and in most cases all that is needed is a clean phone line, or network access
Remote Engineering
24/7/365 technical support lines to assist in maintenance, discuss technical issues and downtime.
Over 99+% of all calls result in equipment that is back up and running within the same call.
Telephone Assistance
Our intent is to share targets and goals with our client through a responsable and sustainable use of technology
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4
EMMETI Palletizing and depalletizing technology for glass and bottling industries
Emmeti designs, produces and installs complete cold-end lines, for the glass industry (hollow glass), packaging lines for plastic and beverage industries. Emmeti offers cost effective and flexible packaging solutions to reduce downtime, maintain a high efficiency through the entire lifetime of its equipment, improve quality of finished product, thus to assure its customers a full satisfaction and a quick return on investment.
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Emmeti is a world market leader in the palletization and depalletization field thanks to its consolidated experience and the high quality standards of its machines.
Palletizing, depalletizing and conveying technology
100
16.000
35.000.000 €
Employees
Square meters of manufacturing plant
Average annual turnover
EMMETI Palletizing and depalletizing technology for glass and bottling industries
Mission5
Our personnel, highly specialized in the various production sectors, utilize the most current design engineering tools to develop innovative solutions and supply complete assistance to all of our customers. Continuous research and technological innovation involves every section of the production cycle, from the administrative and sales departments, to the engineering and production divisions.
Skilled engineers and state-of-the-art products
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In a fast changing world the ability to react quickly is the most important key to success.Emmeti’s technology is designed to ensure the fastest and easiest way to fulfill our customer’s market demands. Standardized fast or zero-time change over, high reliability, tailor-made solutions (especially those involving non-round and unstable containers), integrated handling and logistics, through experience and unsurpassed service and support, makes Emmeti a worldwide competence center for the automation of glass and bottling production plants.
EMMETI Palletizing and depalletizing technology for glass and bottling industries
14
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EMMETI Palletizing and depalletizing technology for glass and bottling industries
Technology and quality: cornerstones of the Emmeti company philosophy
Thanks to the huge investments made in the competitiveness and technology of its products, in a market that continues to demand increasingly higher performance, Emmeti provides application specific technological solutions.
High technological level achieved by Emmeti solutions
GLASS INDUSTRY
BOTTLING
CASE / CRATE PACKERS
Available from 1 to 10 heads.
CASE / CRATE PACKERS
COMPLEMENTARY MACHINES FOR CASE PACKERS
Case formers, case sealers (hot melt or PVC) and partition inserters.
15EMMETI Palletizing and depalletizing technology for glass and bottling industries
Quality, design, engineering and production, as well as careful selection of materials and the meticulous detail to pre-installation assembly of the machinery prior to installation, enables optimum quality standards to be obtained, on extremely short installation timescales.
ROBOTIC PALLETIZERS
Palletizer/depalletizer for:
• 3 and 5 gallons bottles, • mixed products (rainbow), • bottles and jars, • plastic crates and cartons • PET bottles and HDPE containers.
DEPALLETIZERS
Pick and place and sweep type depalletizers for glass bottles available at low and high level.
PALLETIZERS
Pick and place and sweep type palletizers for glass bottles.
COMPLEMENTARY MACHINES FOR PALLETIZERS
Layer forming devices, dressing lines for empty pallets, labelling system for full pallets, tray formers, and shuttle cars.
PALLETIZERS FOR CARTONS, CRATES & BUNDLES
High and low level palletizers for any production speed (low volume to high volume lines).
PALLETIZATION / DEPALLETIZATION
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7 Careful attention to every detail
Care and expertise during the machine manufacturing phase leads to achieving the goals of reliability and perfection. Such qualities, in turn, lead to the building of customer loyalty and relationships that stand the test of time.
EMMETI Palletizing and depalletizing technology for glass and bottling industries
Prompt and quick assistanceThe practice of keeping a good in-house stock of spare parts enables us to manage orders efficiently and provide prompt, accurate delivery to our customers, thereby reducing their machine downtime to a minimum.
17EMMETI Palletizing and depalletizing technology for glass and bottling industries
Sustainability: “Development that meets the needs of the present without compromising the ability of future generations to meet their own needs”.For Emmeti and their customers, it is a business approach that has been refined in the last years to create long-term value by taking opportunities derived from economic, environmental and social developments to effectively innovate productivity. The largest and most significant success is the result of accomplishing “long term goals”, such as the design and development of competitively priced, technologically advanced packaging lines dedicated to efficient automation that supports customer’s business practices of minimizing waste, consuming less energy, boosting recycling and reducing dependence on non-renewable resources, through innovation without compromising quality.
Our intent is to share targets and goals with our clients, through a responsible and sustainable use of technology.
SIPAC Conveying technology18
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Sipac can offer complete turn-key installations which includes software integration with equipment supplied by other vendors.
Conveying technology
90
8.000
28.000.000 €
Employees
Square meters of manufacturing plant
Average annual turnover
Sipac is a global leader in the design and manufacturing of automatic conveying lines for glass, PET, HDPE bottles, jars, cans, crates, cartons and bundles. Thanks to its 20 years of experience, Sipac can offer innovative solutions for glass, beverage, food and chemicals industries to meet the varying production needs of an increasing number of customers, by delivering value with its products, services and solutions in innovative and cost effective ways.Capital projects have a specific objective to produce maximum return on investment and we build value for our customers by consistently producing superior conveying lines, while maintaining responsible and sustainable manufacturing practices.
19SIPAC Conveying technology
Since we do not impose any limit to our machine output or container shapes, every new line represents another opportunity for success, with new innovative solutions that maintain the highest degree of customer satisfaction, at competitive prices. Sipac, a company constantly in movement to develop winning technological superiority, realizes this mission by setting the highest standards in service, reliability, safety and cost containment in the conveyor industry.
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The importance of managing the whole production processSpecialist in designing, engineering and installing stand alone, or completely automatic lines for conveyors, elevators, lowerators, accumulation tables, bottle orientating devices and accessories for the internal handling of any product.
SIPAC Conveying technology
Sipac Conveying systems: the sky’s the limit!
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Sipac’s innovative ideas, combined with the technical capabilities of its expert personnel, propel the company toward constantly setting new goals, maximizing its specialist’ knowledge and expertise in the field of material handling, in order to supply unsurpassed complete conveyor solutions.
“Movement” specialists
Cold-end conveying lines
Accumulation tables
Deadplates and vibrating plates for lehr outfeed
Merry-go-round tables
Bottle laners
Bottle spacers (belt – wheel – star)
Bottle orientating devices (belt – wheel – camera)
Cullet conveyors
Elevators / Lowerators / “Omega” systems
Carton / Crate conveyors
Table-top conveyors for non-round and RT bottles
Electrical installations for the automatic management of complete lines (Incorporating equipment from other vendors connected through an Ethernet network)
GLASS INDUSTRY
Conveying lines with accessories
Accumulation tables – F.I.F.O.
Continuous lane dividers
Air and suctioned conveyors
Elevators / Lowerators / “Omega” systems with air cleaning units
Carton / Crate conveyors
Electrical installations for the automatic management of complete lines (Incorporating equipment from other vendors connected through an Ethernet network)
BOTTLING INDUSTRY
SIPAC Conveying technology
Conveying lines with accessories
Accumulation tables – F.I.F.O.
Continuous lane dividers
Air and suctioned conveyors
Elevators / Lowerators / “Omega” systems with air cleaning units
Carton / Crate conveyors
Electrical installations for the automatic management of complete lines (Incorporating equipment from other vendors connected through an Ethernet network)
FOOD & CHEMICAL INDUSTRY
Air conveyors
Table-top conveying lines
Suctioned conveyors
Electrical installations for the automatic management of complete lines (Incorporating equipment from other vendors connected through an Ethernet network)
PET & HDPE BOTTLE INDUSTRY
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Established in 1988, Sipac has evolved into a worldwide leading company in the manufacturing of fully automatic conveying lines. Successfully specializing in projects involving extreme complexity, due to reduced space constraints in plants as well as non-round or reverse tapered container shapes has enabled Sipac to meet today’s container handling needs with tomorrow in mind. Each project is considered another challenge to test and deliver its technical expertise and creativity!
SIPAC Conveying technology
4
Our experience and expertise in the handling sector applied directly from the design and engineering phase
to developing, manufacturing and delivering on time products while paying attention to every customer’s specific need,
allows our company to provide a comprehensive and reliable services and products that exceed those of our competitors.
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Sipac Small details for a big difference11
SIPAC Conveying technology
Sipac can offer complete “turn-key” installations; a winning synergy of resources to always propose new technical solutions during the designing, manufacturing and after-sales services
25SIPAC Conveying technology
Mectra designs and manufactures complete handling and packaging lines serving industries where packaging is a strategic element in the supply chain.
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MECTRA Palletizing and depalletizing technology for food industries
Mectra’s international success has been achieved by utilizing the most advanced solutions for the handling of tinplate, aluminum, glass containers, cartons and bundles, while supplying complete packaging lines for the food industry, PET packaged foods, cosmetic and chemical industries. Plants based on modular designs and integration of equipment from different vendors is often standard practice. Mectra understands the necessity for the inclusion of automatic control systems which incorporate proper interfacing processes to guarantee a smooth collaboration between the various vendors’ machines on the line. The systems are equipped with self-diagnostic functions and flexible programming parameters, so that they can be applied to a single machine, or the entire line.
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for complete packaging lines for the food industry, PET packaged foods, cosmetic and chemical industries.
Palletizing, depalletizing and conveying technology
Consistent research and development practices combined with impeccable company organization, carried out by an experienced and dedicated work force ensures an efficient production process able to meet the highest quality standards, while providing excellent customer service. Adherence to these strict principles enable Mectra to maintain its place as a global leader as a supplier of loaders and unloaders and automatic handling systems for a wide range of customers.
Quality and productivity 50
5.500
15.000.000 €
Employees
Square meters of manufacturing plant
Average annual turnover
MECTRA Palletizing and depalletizing technology for food industries
Mission13
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The importance of constants in the production processMectra’s overall attention to quality, technical knowledge and experience, careful attention to precision, strict inspections processes and final testing are all guiding principles, evident throughout the company in its systematic approach towards the construction of dependable, efficient, safe and fully factory tested machines.
MECTRA Palletizing and depalletizing technology for food industries
To create a synergic partnership with its customers by providing innovative, efficient solutions that increase productivity, while maintaining the highest standards in customer satisfaction. Special attention is provided from our after sales service and support teams, ensuring our customers fast and accurate responses to their requirements.
Designed specifically for your needs Research, engineering, design, manufacturing and construction of fully automatic, tailor-made lines for the food industry, where the purpose to guarantee maximized footprint usage, flexibility and optimization of available space, without compromising safety, and the most advanced technology is top priority.
Technically advanced engineering Targeted, and in-depth engineering designs and developments enables Mectra to offer advanced solutions, while maintaining the highest standards, for reliable, high output machines with the capacity to maintain their performance over time.
29MECTRA Palletizing and depalletizing technology for food industries
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14
MECTRA Palletizing and depalletizing technology for food industries
Mectra Optimization of time and resources
Mectra offers equipment and technology for complete lines. FOOD /PET FOOD INDUSTRY
CAN MAKING INDUSTRY
Palletizing, depalletizing and conveying technology for
Complete lines for tin plate, aluminum, glass, plastic containers and pouches for the Pet Food industry.
Complete lines for cartons, crates, pouches and bundles.
Mectra’s experience and capabilities play a vital role to this market segment. Mectra is a well-known global leader in the can making industry, due to its design and supply of equipment that is technologically advanced, reliable and efficient, while maintaining the highest customer service and performances, at competitive prices.
Supplying complete lines for tin plate and aluminum cans
LOADERS AND UNLOADERS
CAN AND CASE CONVEYING LINES
AUTOMATIC SHUTTLE CARS FOR LOADERS AND UNLOADERS
ROBOTIC SYSTEMSELEVATORS AND LOWERATORS
AUTOMATICFRAME APPLICATOR
PALLETIZERS AND DEPALLETIZERS
PALLET CONVEYORSAUTOMATIC SHUTTLE CARS FOR FULL AND EMPTY PALLETS
The capabilities of our company are unmatched due to our day to day commitment in respecting on time deliveries, identifying strategic objectives and in the sourcing of the best machine components on the market, allowing us to deliver progressive, well established reliable machines, transferring our success in the industry through our supply.
Complete lines for tin plate, aluminum, glass, plastic containers and pouches, as well as mobile case palletizers designed to meet the strict production requirements of pharmaceutical lines.
Mectra is currently expanding into these industries while establishing its place in a new niche market, utilizing its core experiences, founding principles and expertise developed and proven throughout other markets.
Complementary equipment to more efficiently complete production lines.
Pallet conveyors
Strappers
Stretch-wrapper
PHARMACEUTICAL & CHEMICAL INDUSTRY
END OF LINE ADD ON EQUIPMENT
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In recent years, Mectra has invested in a new R&D center. Mectra strives to develop new added value solutions for its customers by studying expansion and production optimization projects, as well as designing systems capable of ensuring the best project-plant-production output ratio.
Mectra Palletizing, depalletizing and conveying technology for the food, can making, chemical and many other industrial fields
32 MECTRA Palletizing and depalletizing technology for food industries
Mectra has developed a range of robotic machines capable of working side by side with the production lines in order to offer unsurpassed flexibility, in the designs and manufacturing complete packaging lines for the food industry PET packaged foods, cosmetic and chemical industries.
33MECTRA Palletizing and depalletizing technology for food industries
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16
16
3.200
5.500.000 €
Employees
Square meters of manufacturing plant
Average annual turnover
LOGIK Palletizing and depalletizing technology for bottling industries
Strives to utilize progressive and well established manufacturing practices while combining shared targets and goals with our clients through a responsible and sustainable use of technology, to supply the most efficient, reliable and advanced packaging equipment for the beverage industry.
Our operative headquarters is composed of a technological advanced mechanical and electronic engineering department where the products are designed and developed.
Our assets at your service
35LOGIK Palletizing and depalletizing technology for bottling industries
Logik was established in August 2004 by three shareholders with over 30 years of combined experience in the food and beverage industry. In 2007, Logik became the fourth company in the Emmeti Group of Companies, further solidifying the organization’s objective of continual growth, while forming a partnership with a market leader such as Emmeti. Adding the design and engineering expertise, coupled with the strong work ethics of these three shareholders, offered the incorporation of additional equipment for the beverage industry that would expand the overall company portfolio, while building on the advantage of Emmeti’s position in the international market.
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Since joining the Emmeti Group of Companies, Logik has been able to prove their position in the global industry with the successful design, manufacturing and delivery of machines, which are reliable, technology advanced and competitively priced to position themselves as a global supplier in the market. Like all companies in the Emmeti Group, Logik has its own in-house engineering team, to design and manufacture packaging equipment, specifically focusing on the beverage industry. Logik supplies depalletizers, case and crate packers and unpackers, as well as case palletizers, to wineries, distilleries, breweries, glass plants, glass re-pack operations, and a host of other industries.
37LOGIK Palletizing and depalletizing technology for bottling industries
Logik Partnering with customers18
Customers can rely on full assistance of our engineers during the entire life time of the equipment. Our service engineers are always available to either audit and maintain the equipment, through preventative maintenance programs, or provide refresher training courses at the client’s facility. This method guarantees the maximum efficiency and reliability of our machines.
Our assistance never ends
KANGAROO
WOLF
FIREFLY
TIGER
HORNET
SCORPION
38 EMMETI Palletizing, depalletizing and conveying technology for the wine and spirit industries38
Consulting, designing and manufacturing of packaging lines.
Modifications and upgrades of existing machines.
Installation and fine tuning of new and existing machines.
Software designing of turn-key solutions.
After sales assistance.
Operator training courses.
HMI and remote control systems.
Wiring diagrams for electrical panel-board.
Wiring on-board installation.
Ladder diagrams for PLC.
User friendly interface with intuitive graphic solutions (Touch screen)
GLASS INDUSTRY
BOTTLING
PALLETIZERS
DEPALLETIZERS
ROBOTIC SYSTEMS
HERON
LOBSTER
TURTLE
OCTOPUS
LOGIK Palletizing and depalletizing technology for bottling industries
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DECRATERS
PICK-UP HEADS
EAGLE D
CRATERS / CASE PACKERS
PAD INSERTERS
ELEPHANT
Logik strives to work closely with each customer, from the early project analysis through the final commissioning of its equipment, creating a partnership that is carried over to our after sales customer support team, who maintains close contact with each client for the lifetime of the machine. Logik guarantees to have all technical details analyzed by our engineers, and the solutions shared with the customer’s team of engineers for their final approval, ensuring that each customer feels included in the process. The result is to provide a machine beyond customer’s best expectation!
EAGLE
LOGIK Palletizing and depalletizing technology for bottling industries
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40
Zero time change–over The greatest waste of resources in production plants is downtime and the single greatest cause of downtime is the changeover operation from one product, or package size to another.
Our design team realizes that the plants objective is to make the job change as quickly and effortlessly as possible to increase production and maintain efficiency. This is why Logik’s team of engineers is dedicated to designing and manufacturing systems that provide fully automatic change over operations, which is now available on most of our equipment! We have been working for years to design packaging machines with improved automation in combination with our continuous research in order to reduce energy consumption by using smaller motors and/or servos.
LOGIK Palletizing and depalletizing technology for bottling industries
Tutti i diritti sono riservati. Dati tecnici, caratteristiche, allestimenti e riferimenti normativi possono subire variazioni senza obbligo di preavviso. Le aziende del gruppo Emmeti declinano pertanto ogni responsabilità per danni derivanti dalla mancanza o dall’inesattezza delle informazioni riportate in questa sede.
English
Group
Complete packaging solutions and equipment for the food, beverage, glass and can making industryIntegration, expertise and technology: discover how they can help you meet and overcome the challenges of today and tomorrow
Tutti i diritti sono riservati. Dati tecnici, caratteristiche, allestimenti e riferimenti normativi possono subire variazioni senza obbligo di preavviso. Le aziende del gruppo Emmeti declinano pertanto ogni responsabilità per danni derivanti dalla mancanza o dall’inesattezza delle informazioni riportate in questa sede.
Emmeti S.p.A. Via G. Galilei, 2942027 Montecchio Emilia (RE)ItalyPh.: +39.0522.861911Fax: +39.0522.861912eMail: [email protected]
SIPAC S.p.A. Via Berettinazza, 2543010 Fontevivo (Parma)Italy Ph.: +39.0521.611811 Fax: +39.0521.611850eMail: [email protected]
MECTRA S.p.A. Via Galvani, 6-942027 Montecchio Emilia (RE)Italy Ph.: +39 0522 868411 Fax: +39.0522.864536eMail: [email protected]
LOGIK s.r.l. Via Ramazzone, 2243010 Fontevivo (Parma)Italy Ph.: +39.0521.611116 Fax: +39.0521.680405eMail: [email protected]
FlexibilityTailored solutions
Competence and reliability
Complete packaging solutions and equipm
ent