CEMENT-BONDED PARTICLEBOARD TAMAK

Facade finishing • Retained formwork • Flat roofing• FloorInterior finishing• Moisture resistant partitions • Windowsill boards

TAMAK

FACADE FINISHING

WINDOWSILLS

PARTITIONS CHIMNEY

TAMAK

FACADE FINISHING

WINDOWSILLS

PARTITIONS CHIMNEY CEILING

ROUGH FLOOR

FOOTSTEPS, PAVING SLAB,KERB-STONE

INTERIORFINISH

Thermits-, fungus-, insects-and rodents-resistant

Hygienically pure

Frost-resistant

Soundproof

Environment-resistant

Noncombustible

Ecologically sound

TAMAK

CONTENT

1. CEMENT-BONDED PARTICLE BOARDS ...........................................................................2. TECHNICAL CHARACTERISTICS ...................................................................................... 2.1 PHYSICAL-MECHANICAL PROPERTIES...................................................................... 2.2 LINEAR EXTENSIBILITY............................................................................................... 2.3 HEAT ENGINEERING PROPERTIES........................................................................... 2.4 FIRE PROPERTIES....................................................................................................... 2.5 PRINCIPAL PHYSICAL-MECHANICAL PROPERTIES OF PLATES.............................3. PRODUCT RANGE................................................................................................................4. MACHINING OF CBPB ........................................................................................................ 4.1 CUTTING (SAWING) .................................................................................................... 4.2 BORING ........................................................................................................................ 4.3 MILLING ........................................................................................................................ 4.4 GRINDING ....................................................................................................................5. FIXING OF CBPB ................................................................................................................. 5.1 FIXING OF CBPB WITH NAILS .................................................................................... 5.2 FIXING OF CBPB WITH SCREWS................................................................................6. JOINTS .................................................................................................................................7. SURFACE TREATMENT OF CEMENT-BONDED PARTICLE BOARDS ......................... 7.1 PAINTING .................................................................................................................... 7.2 PLASTERING .............................................................................................................. 7.3 WALLPAPER ............................................................................................................... 7.4 FACING WITH CERAMIC TILE .................................................................................... 7.5 FLOORING ..................................................................................................................8. TAMAK CBPB APPLICATION ............................................................................................ 8.1 GENERAL PROVISIONS .............................................................................................. 8.2 TAMAK CBPB APPLICATION IN PREFABRICATED STRUCTURES ....................... 8.2.1 Heat insulation of existing buildings ................................................................. 8.2.2 Sheeting of frame structures ............................................................................ 8.2.3 Interior finishing of walls ................................................................................... 8.2.4 Moisture-resistant partitions ............................................................................. 8.2.5 Floors ................................................................................................................ 8.2.6 Modular, retained formwork .............................................................................. 8.2.7 Windowsill boards ............................................................................................ 8.3 SAFETY OF CBPB APPLICATION .............................................................................9. PACKING, STORING AND TRANSPORTATION ................................................................ Appendix 1. A list of certificates

11122334556667789

101010111212131314141415151515161617

TAMAK

1 CEMENT-BONDED PARTICLE BOARDS TAMAK 1

2. TECHNICAL CHARACTERISTICS

1. CEMENT-BONDED PARTICLE BOARDS

2.1 PHYSICAL-MECHANICAL PROPERTIES

Cement-bonded particle boards (hereinafter –CBPB) ТАМАК are solid plates having smooth and hard surface used in «dry assembly» technology. The thickness varies from 10 mm to 36 mm.

- ecological compatibility: absence of harmful impurity such as asbestos, phenol, formaldehydes and other;- machining by all usual wood processing tools (though cement-bonded particle boards are firmer than any wood);- fire resistance and fire safety;- water resistance and frost resistance;- biostability: thermits-, fungus-, insects- and rodents-resistant;- application both inside and outside living spaces and utility rooms; - variety of surface dressing: painting, plaster, ceramic tiling, boarding, plastic incrustation, etc.;- fitness for use in all climatic conditions.

High quality of CBPB ТАМАК is secured by a strict quality control in compliance with EN 634-2, as well as with the Russian state standard ГОСТ (GOST) 26816-86.The basic properties of CBPB ТАМАК are:

Cement-bonded particle boards, known at the market under the trade mark CBPB ТАМАК, belong to a new generation of constructional materials. Due to the original property set, they are widely used in all spheres of constructional industry. CBPB TAMAK are made by pressing moulded mixture, consisting of coniferous wood chips, Portland cement, mineral substance and water. Percentage of production mixture components, considering the total volume, is the following:

CBPB-11250-1400

9±3≤2

≤16

≥12≥10≥9

≥0,4––

№ PROPERTY EUROPEAN STANDARD12345 678

≥1000 (EN 323)9±3 (EN 322)≤1,5 (EN 317)

–

≥ 9,0 (EN 310)

≥ 0,5 (EN 324-1)≥0,3 (EN 319, EN 321)≤1,5 (EN 317, EN 321)

Density, kg/mMoisture, %Thickness swelling after 24 hours, %Water absorption after 24 hours, % Bending strength, МPа, for thickness, mm:

Tensile strength perpendicularly to board plane, МPаTtransverse tensile strength after a cyclic test, N/mm2 Thickness swelling after a cyclic test

3

8,10,12,1620, 24

36

PORTLANDCEMENT65 %

WATER8,5 %

WOODCHIPS24 %

HYDRATIONADDITIONS2,5 %

TAMAK

2

Roughness of a face Rz concerning national standards (ГОСТ 7016-82), mkm :

not grinded platesgrinded plates

Thickness limit deviation mm for plates:grinded

not grinded

Length and width limit deviation, mm, for plates:

2.2 LINEAR EXTENSIBILITY

2.2 LINEAR EXTENSIBILITY

Fig. 1. Linear extensibility of CBPB TAMAK caused by humidity, mm/m

Relative air humidity, %

2.3 HEAT ENGINEERING PROPERTIES

Due to wood and cement integrity in CBPB, the plates represent homogeneous solid material without air drop-lets. This guarantees high thermal conductivity. That is why CBPB are used mostly in constructions where a com-bination of high tenability and low temperature resistance of a material is needed. Heat engineering properties of CBPB are estimated with the help of thermal conductivity coefficient which is the most important thermal rate of constructional materials.

Attention! Linear operational changes of dimensions does not influence badly the quality and durability of CBPB.

When constructing and designing it is necessary to consider that wood as a component of CBPB causes slight deviation of linear extensibility when environmental humidity changes. That is why when encasing outside vertical structures it is necessary to leave compensation joints (8 mm) between the plates, when encasing inside ones – (4 mm).On bearing horizontal structures (such as flooring) the plates are put close together and the dilatation gap has to be created along the walls in a width of 10 mm.

CBPB-1№ PROPERTY EUROPEAN STANDARD9

10

11

≤320≤80

±0,3

±0,6±0,8±1,0±1,4±3

8, 1012, 1620, 24

36

–

EN 324-1±0,3

±0,6±0,8±1,0±1,4±3

0.5

1

1.5

2

2.5

3

100 20 30 40 50 60 70 80 90 100

TAMAK

3

0,0310,0380,0460,0620,0770,0920,138

2.4 FIRE PROPERTIES

2.4 FIRE PROPERTIES

2.5 PRINCIPAL PHYSICAL-MECHANICAL PROPERTIES OF PLATES

1 Flex modulus, МPа, not less 3500 ГОСТ 10635-882 Hardness index, МPа 45-65 ГОСТ 11843-763 Impact elasticity, joule/m, not less 1800 ГОСТ 11842-764 Resistivity against pulling screws out of plates, N/m 4-7 ГОСТ 10637-785 Specific heat capacity, k joule (kg С) 1,156 Class of bioproofness 4 ГОСТ 17612-897 Thermal and humidity-cycling stability: reduction of bending strength, % (after 20 cycles of thermal and humidity impact), %, not more 30 ГОСТ 26816-86 thickness swelling (after 20 cycles of thermal and humidity impact), %, not more 58 Inflammability Group of poorly combustible G1 ГОСТ 30244-949 Frost resistance, (reduction of bending strength after 50 cycles), %, not more 10 ГОСТ 8747-88

Loading table of CBPB“Continuous load – 1 field console”

Bay,mm200250300

Thickness,10 mm0,3450,2670,212

Thickness,8 mm0,2130,1710,142

Thickness,12 mm0,4800,3870,307

Thickness,16 mm0,8130,6230,508

Thickness,24 mm2,0071,5721,167

Thickness,20 mm1,4141,0310,803

Thickness,36 mm4,8023,2802,687

Loading, кN

CBPB are widely used in fireproof constructions due to their properties. In compliance with EN 13501-1 the class of CBPB ТАМАК refractoriness is B-s1, d0. In accordance with Construction Regulations 21-01-97 CBPB are included into inflammability group G1 (poorly combustible), what is proved by the certificate of fire security № ССПБ. RU.ОП031.Н.00484 dated 27.04.2007.CBPB ТАМАК are related to a group of nonflammable materials of raised bioproofness and are intended to be used for construction of wall panels, roof slabs, elements of counter ceilings, air chutes, flooring, and also as stools, encasement, facing details and other construction goods of ТАМАК.

Thickness, mm Termal conductivity, W/m° C(k) Termal resistance, m2 °C/W

№ Index Value for plates CBPB-1 ГОСТ (National standart)

8101216202436

0,26

2

о

TAMAK

4

Bay,mm350400450500

Thickness,10 mm0,1680,1530,1280,095

Thickness,8 mm0,1100,0960,0820,056

Thickness,12 mm0,2670,2480,1950,185

Thickness, 16 mm0,4230,3770,3470,345

Thickness,24 mm1,0300,9450,7600,667

Thickness,20 mm0,6880,6220,5530,541

Thickness,36 mm2,2882,0421,7471,572

Loading, кN

Fig. 2. Bearing capacity of CBPB for continuous load of 1 field

Max

imum

load

, kN

Console span, mm3 PRODUCT RANGE

3 PRODUCT RANGE

Types and dimensions of CBPB

length width thicknessDimensions, mm

Weighof 1 sheet,kg

Squareof a sheet,m

Volumeof a sheet, m

Quantityof sheets, m

Weigh,1m, kg

81012162024368

101216202436

1250

36,4545,5654,6872,9091,13109,35164,0343,2054,0064,8086,40108,00129,60194,40

3,375

0,02700,03380,04050,05400,06750,08100,12150,03200,04000,04800,06400,0800,09600,1440

37,0429,6324,6918,5214,8112,358,2331,2525,0020,8315,6312,5010,426,94

3200 1250

Fig. 3. Stool (windowsill board) made of CBPB

4,00

2700 1300–1400

1300–1400

2 3 3

3

0

1

2

3

4

54,5

36 mm

24 mm

20 mm

8 mm10 mm12 mm16 mm

3,5

2,5

1,5

0,5

200 250 300 350 450 500400

2

38

B

H

TAMAK

4

Bay,mm350400450500

Thickness,10 mm0,1680,1530,1280,095

Thickness,8 mm0,1100,0960,0820,056

Thickness,12 mm0,2670,2480,1950,185

Thickness, 16 mm0,4230,3770,3470,345

Thickness,24 mm1,0300,9450,7600,667

Thickness,20 mm0,6880,6220,5530,541

Thickness,36 mm2,2882,0421,7471,572

Loading, кN

Fig. 2. Bearing capacity of CBPB for continuous load of 1 field

Max

imum

load

, kN

Console span, mm3 PRODUCT RANGE

3 PRODUCT RANGE

Types and dimensions of CBPB

length width thicknessDimensions, mm

Weighof 1 sheet,kg

Squareof a sheet,m

Volumeof a sheet, m

Quantityof sheets, m

Weigh,1m, kg

81012162024368

101216202436

1250

36,4545,5654,6872,9091,13109,35164,0343,2054,0064,8086,40108,00129,60194,40

3,375

0,02700,03380,04050,05400,06750,08100,12150,03200,04000,04800,06400,0800,09600,1440

37,0429,6324,6918,5214,8112,358,2331,2525,0020,8315,6312,5010,426,94

3200 1250

Fig. 3. Stool (windowsill board) made of CBPB

4,00

2700 1300–1400

1300–1400

2 3 3

3

0

1

2

3

4

54,5

36 mm

24 mm

20 mm

8 mm10 mm12 mm16 mm

3,5

2,5

1,5

0,5

200 250 300 350 450 500400

2

38

B

H

5

Weigh, kg/pcs32,8145,9359,0521,8730,6239,3725,9236,2946,66

Length, L, mm270027002700270027002700320032003200

Width В, mm250350450250350450250350450

Thickness Н, mm363636242424242424

4 MACHINING OF CBPB

4.1 CUTTING (SAWING)

4.1 CUTTING (SAWING)

Stationary shape sawing (horizontal and vertical position)Sawing with a hand circular saw blade:thickness of a plate <12 mm

thickness of a plate >12 mm

- saw blade 250 - 400 mm - quantity of cogs 48 - 72

- saw blade 250 mm- quantity of cogs 48 - 72- saw blade 250 mm- quantity of cogs 36 - 60

Speed of rotation 3000 - 4000 circ/min

Attention! Cutting of the boards generates a lot of dust, that is why it is necessary to use dust exhaust apparatus and means of aspiration.

The major advantage of CBPB is an ease of machining them. Despite the fact that CBPB are much more firmer than particle boards, they can be machined by all usual wood processing tools. For professional machining of the plates and getting a qualitative machined face it is necessary to apply the tools milling plates of which are made of hard metal. CBPB can be cut, milled, bored and ground.

In the table one can see standard dimensions of stools (windowsill boards). We can produce other dimensions that a customer wishes.

The boards can be cut at the plant taking into account customer’s requirements. If there is a necessity to cut a plate at the site, it is recommended to use cutting tools with the plates made of hard metal. A lug of a sawing disc from the side of an undersurface must be minimum for the cut edges look impeccable.

Windowsill board

Volume of a board, m3

0,02430,03400,04370,01620,02270,02920,01920,02690,0346

TAMAK

6

4.2 BORING

4.2 BORING

Boring with the help of a hand drill For separate holes

For continuous duty

Borer HS2,5-3,0 mmBorer made of hard metalВК6-ВК8

Rotation frequency of a borer1300 minRotation frequency of a borer1300 min

4.3 MILLING

Milling at the plant is made by end-milling cutters,equipped with solderings made of hard metal, installed on a routing machine.

Milling at sites is made by end-milling cutters,equipped with solderings made of hard metalinstalled on an electrical manual mill.

Rotation frequencyof a milling instrument in the range 9000-12000 min

Rotation frequencyof a milling instrument in the range 12000-16000 min

Attention! It is necessary to have dust and chip extraction from the milling zone.

4.4 GRINDING

In accordance with the client’s documentation boring of through holes with dimples for screw heads can be done at the plant. To bore holes manually one needs to use:- borers with hard metal tips, having high wearing capacity,- boring systems with electronic rotation speed control.

Milling of CBPB ТАМАК is recommended to be done at the plant. However if plates application peculiarities require their milling at sites directly it is necessary to follow the recommendation (set forth below):

CBPB ТАМАК have a smooth surface that is why there is no grinding at the plant. All the more such kind of a plate surface treatment breaks the upper layer and opens a structure of a plate, increases its water absorption and thus leads to deterioration of physical-mechanical properties.At the same time when assembling plates, local roughness (which should be removed by grinding) can emerge at the junctures.

-1

-1

-1

-1TAMAK

75 FIXING OF CBPB

5 FIXING OF CBPB

5.1 FIXING OF CBPB WITH NAILS

Minimum dimension of nails and screws depending on CBPB thickness and a peg diameter

Diameter,mm2,533,54

Thickness of CBPB, mm10354045–

83540––

12404550–

1650505560

24––7575

20–606060

36–––110

To fasten the plates it is necessary to use galvanized drivescrews from 2,5 mm. Nails dimensions are chosen in such a way that a length of a fixed end was not less than two thicknesses of a CBPB sheet and not less than 10 diameters of a nail (see the table).

Attention! Before fixing CBPB it is necessary to be sure in vertical or horizontal positioning of frame elements. Elements of a frame must be in plane.

CBPB can be fastened to bearing structures with screws and special nails. All types of fixture elements must have anticorrosive surface.

Attention! When grinding it is necessary to apply industrial exhaust fans and other means of dusting.

At the same time when assembling plates, local roughness (which should be removed by grinding) can emerge at the junctures. One can apply manual grinding tools: manual vibrogrinding machine, manual belt grinding machine. The grain number of grinding material must be №16-№25.

CBPBElementsof a frame CBPB

Elementsof a frame

CBPBElementsof a frame

CORRECT INCORRECT

Fig. 4.TAMAK

8 5.1 FIXING OF CBPB WITH SCREWS

Diameter,mm4,555,56

Thickness of CBPB, mm108 12 16

6570–

2475758085

20657075–

36110110110110

Thikness of a plate,mm8, 10, 1216, 202436

Аmm200300400600

Bmm4006008001200

Сmm20252540

To provide a technologically correct CBPB fixing it is necessary to leave a pitch between fixture elements and spaces between them and edges of plates.

AAAС

С A

AA

AA

BB

B

5.2. FIXING OF CBPB WITH SCREWS

Preliminary it is recommended to bore holes for screws with countersunk for their heads (diameter is 1,2 bigger than diameter of a screw). In case of fastening plates without prior boring of holes one can use only self-drilling screws with a hardened tip and countersunk head having edges for countersunk for its dimensions. To fasten plates to a construction it is possible to use screw intended for gypsum plasterboards. Dimensions of screws are chosen in such a way that a length of a restrained part is not less than two widths of a CBPB sheet and not less than10 diameters of a screw (see. c. 5.1). A span between screws is chosen according to the scheme, described in c.5.1. For a professional fastening it is recommended to use screwdrivers with a pneumatic or electrical drive.

Fig. 5.

TAMAK

96. JOINTS

6. JOINTS

EDGES AND JOINTS

Exposed dilatation joint, screw jointing Exposed dilatation joint, nail jointing

Closed dilatation joint, screw jointing Closed dilatation joint, nail jointing

When choosing a way of edges and joints engineering one should bear in mind exterior and interior climate and especially moisture. Possible ways of edges and joints engineering are numerous. The most prevailing ones see below.

Attention! Cement-bonded particle boards are delivered from the plant having humidity 9+3 %. Plates must be protected from moisture before assembly.

CBPB ТAMAK as any other material made of wood shrink and expand when humidity changes. That is why big quantity of joints (small size of plates) leads to a light shift of plates, and a small amount of joints (big size of plates) – to a bigger shift. Shifts are suspended by means of fastening the plates inside the joints. During long-term tests of the plates the trends to plates shrinkage became visible, which needs to be considered thoroughly when doing closed joints. To prevent crack formation in construction mixtures for sealing of joints, a width of a closed visible compensation joint must be 8 mm for exterior use and 4 mm – for interior.The most reliable and simple decision concerning assembly, technical and aesthetic point of view is exposed visible compensation joint with a width 4-8 mm.

Fig. 6. Variants of joints between CBPB

Jointing with an aluminium lath An example of a cover strip application

TAMAK

10

7 SURFACE TREATMENT OF CEMENT-BONDED PARTICLE BOARDS

7.1 PAINTING

7.1 PAINTING

From esthetic point of view joints created by plates with chamfered edges look effective. In case when a surface treatment without joints is needed, it is necessary to apply a system of planar joint filler.

Furthermore, created joints between the plates can:- be left as an element of design (in this case the edges of a plate are necessary to be painted the colour one needs);- be filled in with elastic mastic;- be covered with decorative metal, plastic or wooden laths.

The simplest way to treat the surface of CBPB is painting with creation of joints between the plates (see. fig. 7). Acrylic or silicon base paints are the most suitable for this purpose. Depending on a type of paint and a wish of a customer paints are applied in one or several coats on a dry grounded surface of a plate.

Attention! Regardless of the ways of CBPB surface treatment, it is strongly recommended to apply a first coat to surfaces and edges.

7.2 PLASTERINGIt is possible to carry out plastering on sheeting made of CBPB with visible joint or without it.

7.2.1 System of structural plaster with open dilatation joints by the example of SIKKENS systems

Primer Fasade first coatAdhesive prime coating with covering power (binders – acrylic copolymer, solvent – aromatic hydrocarbon and light ethers).

Application conditions Air humidity: until 85%. Application methods: roller. Thinning dilution: no thinning required (in no circumstances).Cleaning instruments: with White spirit. Covering power: 10 m2/L for one coating.Drying time is approximately 3 hours, at 23° C and 50% humidity; repainting – after 24 hours.

1 – CBPB;2 – first coat; 3 – final paint, two coats;4 – elastic filler for joints Bostik 2637

Fig. 7

4

32

1

TAMAK

117.3 WALLPAPER

Alpha Coat textured paint

Applying structural plaster ANEROC 80 –TRIMETAL

Final applying Alpha TopCoat paint (2 layer)

7.2.2 System of surface preparation for plaster without a visible dilatation joint of CAPAROL firmis presented below:

1. CAPATECT – DAMMKLEBER – insulation adhesive.2. Heat insulating boards made of mineral fiber.CAPATECT-MW – Fassadem dammplatten – faсade insulating boards. 3. Reinforcing layer – CAPATECT-Klebe - und - Spachtelmasse adhesive filing mixture + CAPATECT Gewese glass net. 4. Putz GRUNT 610 coat.5. Top layer of plaster. ROLL PUTZ structural plaster.

7.3 WALLPAPER

Attention! 1 It is strongly recommended not using wallpaper with a paper base! 2 It is recommended using the glue and technology of a wallpaper producer.3 It is possible to fix gypsum-cardboard plates on sheeting made of CBPB directly by means of screws with covering joints, in this case any type of wallpaper can be used.

Papering surface is made after fixing coated plates and filling dilatation joints with elastic mastic. The surface finishing is possible to be carried out with vinyl paper, glass paper, fliseline-backed paper. In this case the dilatation joints will be hidden. Vinyl paper is used for premises finishing with high aesthetic demands and in the places where interior elements must be high wear-resistant and washable.

Water-thinned building paint for walls on the base of copolymer dispersion. Used for interior and exterior finish.Application conditions Temperature: from 5°С. Humidity: until 85 %. Application methods: roller, air spraying and airless spraying.Thinning dilution: may be thinned by water if necessary. Cleaning equipment: water. Covering power: 3,5 m2/L. Drying is at 23°С and 65% humidity: inaccessible for dust – after – 1 hour; repainting – after 16 hours.

Acrylic decorative plaster for concrete with texture of tree bark for external and internal works. Application conditions Temperature of painted surface: from 5°С. Air temperature: 10-30°С. Relative humidity: until 80%. Application methods: plastic trowel.No thinning required. Cleaning equipment: with water immediately after finishing works, solidified spots – by Brush Cleaner.Covering power: 0,3 m2/L.Drying time is minimum 24 hours, at 20°C and 60% humidity; recoating – after 48 hours.

Matt water diluting quartz-containing textured paint on the base of copolymer dispersion for external and internal works. Application conditions Air temperature: from 5°С. Humidity: until 85 %. Application methods: roller, air spraying and airless spraying.Thinning dilution: may be thinned by water if necessary. Cleaning equipment: with water. Covering power: 4 m2/L. Drying at 23°С and 65% humidity: inaccessible for dust – after 4 hours; repainting – after 16 hours.

TAMAK

12

Fig. 8

1 – CBPB;2 – dilatation joint;3 – fixing CBPB to the framework;4 – sheets of GCMS;5 – place of joining sheets of GCMS;6 –“Tiefgrund” coat inf. 4503;7 – “Flexkleber” glue inf. 0710;8 – ceramic facing;9 – “Fugenweiss” mastic for joints inf. 7503

1 – CBPB;2 – dilatation joint;3 – fixing CBPB to the framework;4 – sheets of GCMS;5 – place of joining sheets of GCMS;6 – “Flaechendicht” waterproof;7 – “Tiefgrund” coat inf. 4503;8 – “Flexkleber” glue inf. 0710;9 – ceramic facing;10 – “Fugenweiss” mastic for joints inf. 7503Fig. 9

It is recommended that ceramic facing of rooms with high humidity (bathrooms, shower rooms) be done according to the scheme (fig. 8). It is necessary to use CBPB with a corresponding waterproof cover in rooms with not enough airing for constructions influenced by constant water loading (walls adjacent to a bathroom, shower cubicle) (fig. 9): 3 - “Flaechendicht” waterproof

7.5 FLOORING

7.5 FLOORING

Linoleum, carpetsFloors made of cement-bonded particle boards, for thin-layer covers (fig. 10) such as linoleum, carpet covers are to be glazed along the full flatness with proper treatment of joints between boards. It is recommended using the elastic mastics with an acrylic base as a filler. It is recommended that possible irregularities, non-joining of plates edges to be deleted with polishing in accordance with the described above technology.

7.4 FACING WITH CERAMIC TILE

It is not recommended gluing ceramic tile to sheets of CBPB directly.To get long-lived facing on sheetingsheeting made of CBPB it is necessary to fix gypsum cardboard moisture-resistant sheets (GCMS) directly on sheeting made of CBPB by means of screws with covering joints not less than 200 mm (in this case the sheeting made of CBPB is a bearing member). The plate surface is covered with adhesive mastic. 4 – Sheets of GCMS

3 2 1

456

78

9

3 2 1

109

8 7 65 4TAMAK

13

7.5 ПОКРЫТИЯ ДЛЯ ПОЛА

1 – CBPB;2 – “Tiefgrund” coat inf. 4503;3 – filler; 4 – linoleum;5 –“Bostik” elastic filler for joints 2637;6 – dilatation joint

Fig. 10 Floor made of ceramic tiles

1 – CBPB;2 – dilatation joint;3 – dry bitstone;4 – polyethylene film 0,1 mm (bituminous paper);5 – “Knauf” Superfloor (floor element);6 – screws for gypsum fibrous sheets 3,9х19;7 – adhesive mastic;8 – “Fugenfueller GW” filler; 9 – “Flaechendicht” waterproof;10 – “Tiefgrund” coat инф.4503;11 – “Flexkleber” glue инф. 0710;12 – ceramic facing;13 – “Fugenweiss” mastic for jointsinf.7503;14 – border tape

8 ТАМАК CBPB APPLICATION

8 TAMAK CBPB APPLICATION

Fig. 11

8.1 GENERAL PROVISIONS

By using CBPB it is possible to carry out the following: - exterior finishing of houses and buildings; - interior finishing of rooms with dry and humid air; - repair, restoration and reconstruction work.

The TAMAK CBPB has a number of obvious advantages when used in prefabricated constructions which must meet such exacting demands as high strength, moisture resistance, soundproofness, fire-safety, ecological compatibility and hygienic harmlessness, resistance to atmosphere influence. Tests showed that the TAMAK CBPB can stand bad weather conditions.

When organizing floor made of ceramic tiles its is recommended using prefabricated floor base made of gypsum fibrous sheets on levelling dry bitstone, in this case CBPB acts as a structural base (see fig. 11).

Advantages of CBPB are gained more fully in the following cases: Exterior finishing

1. Heat insulation of buildings, industrial and farm structures.2. Erection of extra floors to the already existed buildings. 3. Production of prefabricated houses rlements, administration buildings etc. 4. Prefabricated ties of floor and roofing elements.

4

3

2

1

5 6

1

3 45

98

1011

12

2 76

1413

TAMAK

14

5. Facing of facades: - dwelling houses;- office and administration buildings; - filling stations;- trade pavilions; - mobile dwelling containers;- storehouses and hangar.6. Retained formwork in monolithic building.7. Internal partitions of “sandwich” type including filling up with mineral wool, expanded polystyrene etc. 8. Paving of outdoor swimming pools surroundings.9. Ventilation skips.10. Garden paths.11. Fences.12. Cellars, lavatories, bath-rooms, household blocks.13. Elements of outdoor advertising stands structures.14. Sound isolating panels and etc.

Interior finishing1. Sound isolating and fire-resistant partitions and floors.2. Interior facing of dwelling and non-residential premises.3. Interior facing of underground and air pits. 4. Interior facing of rooms with high humidity. 5. Rough floor.6. Ceilings.7. Window-sills.

8.2 TAMAK CBPB APPLICATION IN PREFABRICATED STRUCTURES

8.2 TAMAK CBPB APPLICATION IN PREFABRICATED STRUCTURES

8.2.1 Heat insulation of existing buildings

The method of facades heat insulation on a wood framework is permitted to use for buildings consisting of not more than 3 floors.

At present time heat insulation of existing buildings has become the actual work because of the implementation of new Heat Engineering Standards in construction. The offered variant of heat insulation does not demand a big capital investment and significant labour costs.The main point of the method is building up either the furring made of 50х80 (50х50) mm wood bars, or the framework made of galvanized or aluminum profile with 600 mm spacing. Plates with a width of 12(16) mm are used for facing. Heat-insulating materials are put between a wall and CBPB. Gaps between cement bonded-particle boards make up 6-8 mm. Joints must be hermetically sealed with either sealing fillers or elastic mastic. Battens are fixed over the joints, the battens can be made of available materials: CBPB, wood, metals, plastic.

Using the TAMAK CBPB in constructing-and-mounting, finishing work leads to a real economy. It is explained with law value of plates, low labour costs for erection, and short periods of construction as well. For constructing-and-mounting brigades the CBPB application is a symbol of quality and reliability, a determining factor in receiving an obvious advantage over their competitors.

8.2.2 Sheeting of frame structures

Plates with a width of 10,12 and 16 mm are used as exterior and interior sheeting of walls (on frame-furring), facing of columns and cross-bars for industrial and farm structures.

TAMAK firm currently develops a system of ventilated facades by using CBPB.

TAMAK

14

5. Facing of facades: - dwelling houses;- office and administration buildings; - filling stations;- trade pavilions; - mobile dwelling containers;- storehouses and hangar.6. Retained formwork in monolithic building.7. Internal partitions of “sandwich” type including filling up with mineral wool, expanded polystyrene etc. 8. Paving of outdoor swimming pools surroundings.9. Ventilation skips.10. Garden paths.11. Fences.12. Cellars, lavatories, bath-rooms, household blocks.13. Elements of outdoor advertising stands structures.14. Sound isolating panels and etc.

Interior finishing1. Sound isolating and fire-resistant partitions and floors.2. Interior facing of dwelling and non-residential premises.3. Interior facing of underground and air pits. 4. Interior facing of rooms with high humidity. 5. Rough floor.6. Ceilings.7. Window-sills.

8.2 TAMAK CBPB APPLICATION IN PREFABRICATED STRUCTURES

8.2 TAMAK CBPB APPLICATION IN PREFABRICATED STRUCTURES

8.2.1 Heat insulation of existing buildings

The method of facades heat insulation on a wood framework is permitted to use for buildings consisting of not more than 3 floors.

At present time heat insulation of existing buildings has become the actual work because of the implementation of new Heat Engineering Standards in construction. The offered variant of heat insulation does not demand a big capital investment and significant labour costs.The main point of the method is building up either the furring made of 50х80 (50х50) mm wood bars, or the framework made of galvanized or aluminum profile with 600 mm spacing. Plates with a width of 12(16) mm are used for facing. Heat-insulating materials are put between a wall and CBPB. Gaps between cement bonded-particle boards make up 6-8 mm. Joints must be hermetically sealed with either sealing fillers or elastic mastic. Battens are fixed over the joints, the battens can be made of available materials: CBPB, wood, metals, plastic.

Using the TAMAK CBPB in constructing-and-mounting, finishing work leads to a real economy. It is explained with law value of plates, low labour costs for erection, and short periods of construction as well. For constructing-and-mounting brigades the CBPB application is a symbol of quality and reliability, a determining factor in receiving an obvious advantage over their competitors.

8.2.2 Sheeting of frame structures

Plates with a width of 10,12 and 16 mm are used as exterior and interior sheeting of walls (on frame-furring), facing of columns and cross-bars for industrial and farm structures.

TAMAK firm currently develops a system of ventilated facades by using CBPB.

15

8.2.2. Обшивка каркасных конструкций

8.2.3 Interior finishing of walls

8.2.3 INTERIOR FINISHING OF WALLS

8.2.4 Moisture-resistant partitions

8.2.5 Floors

CBPB thickness,mm1216202436

Spacing,mm 300400400500600

The space between the base and sheeting is filled with mineral plates or left empty, depending on requirements of fire protection and soundproofness met. Cement particle-bonded boards with a width of 16,24 and 36 mm may perform as the following elements of floors: a base for different covering, an underlayer, a leveling layer, a finished floor with face covering.It is possible to use plates 24 and 36 mm to install prefabricated floors on a made base in warehouses and store rooms. In addition, wet processes are excluded, that enables to carry out works at a temperature below 0°. What is more, plates may substitute cement tie.The advantages of this solution are as follows: reducing labouriousness of work, absence of dust and dirt, an opportunity to carry out repair work without stopping production.

Floors made of CBPB are installed along sleepers (minimum section 50х80 mm). To determine a distance between sleepers it is recommended using data of the following table:

Plates with width of 12 and 16 mm are used in moisture-resistant partitions. It is caused by corresponding physical and mechanical properties of the material. It is possible to use CBPB for lavatory partitions of different purposes buildings. Plates should be precoated and covered with painting compositions, which are suitable for humid conditions. To avoid non-uniform water-saturation of plates it is necessary to cover their edges with water-repellent compositions.

Having fire-proof characteristics the TAMAK CBPB is an eco-friendly and moisture-resistant material. That is why CBPB are successfully applied in interior finishing of walls. Eco-friendly plates make surfaces of walls and room dividers plane. TheТАМАК plates are used as internal cover of walls in dwelling houses, civil and industrial structures with dry, normal and humid conditions. Fixing plates is carried out in different ways:- on the furring made of wood bars by nails or screws;- on metal profiles by self-drilling screw.

Sheeting is fixed to the frame-furing assembled from wood bars or metal profiles.

8.2.6 Modular, retained formwork

Plates with a width of 12,16 and 24 mm may be used as elements of formwork, modular or retained, for foundations installation of low buildings. A simple structure of formwork enables to reduce labour costs and to archive significant reducing cost price of products when foundation work is carried out.

TAMAK

16

8.2.7 Windowsill boards

8.3 SAFETY OF CBPB APPLICATION

Fire safety and CBPB

№

12

3

4

5

Names of indexes

Group of combustibility Groupof inflammabilityGroupof flame propagation Smoke-forming abilityToxicity hazard class of combustion products

ГОСТ(National standards)

30244-9430402-96

30444-97

12.1.044-89

12.1.044-89

Signs

G1V1

RP1

D1(under SNiP 21-01-97)

Т1(under SNiP 21-01-97)

Meaning of signs

Low combustibleHardly flammable

Non-propagating

Low

Low-hazard

Range of built structures application is determined by Building Standards and Regulations (SNiP) 21-01-97, depending on a fire-resistance limit of a structure and a fire-resistance degree of a building.

TAMAK panel houses of 231 series made with one layer of CBPB sheeting relate to VI fire-resistance degree. If the additional second layer made of a gypsum fibrous sheet (12 mm) is used in the structure, III fire-resistance degree of the building with the fire-resistance limit of REI 60 is achieved, that enables to build up to three-storey panel houses.

ТАМАК CBPB is an eco-friendly material, that is why there is no harm for the environment and people health when it is used correctly. The materials, which are used in plates production, stay in connected state and does not have natural radioactivity. The plate is a firm monolithic material. Evolving dust, gases and vapours from plates is impossible because of the contained substances mineralization and the used production technology. In case of a fire in premises the plates do not evolve toxic gases and vapours.To protect the respiratory tract from dust appeared during mechanical processing it is necessary to use dust suction devices and aspiration facilities.

Windowsills made of CBPB suit perfectly any modern interior. Under its characteristics a windowsill made of CBPB is more durable than one made of wood. At the factory output of windowsill boards with a width of 24 and 36 mm is set up, GOST (State Standard) 8242-88, which have the following advantages:- stability of geometrical sizes; - plane firm surface;- absence of joints;- law price.Before setting a windowsill board must be previously precoated on all sides.At the factory the coated and painted windowsill boards may be produced if a customer desires.

CBPB application safety is documented by certificates of fire safety and hygiene (see Appendix 1 on page 20)

8.2.7 WINDOWSILL BOARDS

TAMAK

179 PACKING, STORING AND TRANSPORTATION

Name

Sheetsof CBPB

Product unit (PU) Technological package, package (PK)А, mm

810121620243681012162024

В, mm1250125012501250125012501250125012501250125012501250

С, mm2700270027002700270027002700320032003200320032003200

Mass, kg36,4545,5654,6872,9091,13

109,35164,0343,2054,0064,8086,40

108,00129,60

D, mm664660660672660672648664660660672660672

EP, piece

83665542332818836655423328

m280,125222,750185,625141,750111,38094,50

60,750332264220168132112

mass, kg3025,35

3007,1253007,1253061,8003007,1003061,8002952,450

3585,635643564

3628,8003564

3628,800

In factory conditions the finished products are stored in packages, in which sheets are inserted with spacer plates. Packages are loaded to transport with the help of autoloaders and inserted also with spacer plates. As spacer plates the bars with a width of not less than 80 mm, a thickness of not less than 60 mm and a length of less than the plate width, not more than 200 mm, with a spacing of not more than 600 mm are used.Plates in a package are fixed with tension bands in transverse direction, that guaranties the undamaged state of CBPB during transportation by trucks.

ТАМАК plates are delivered from the factory at plates humidity level 9+3 %. It is necessary to store CBPB either in dry closed premises, or in such a way to avoid ingress of moisture. It is possible to store pallets with plates of the same size in piles not more than 4,5 m. Transporting and transferring plates is recommended in piles with spacer plates, in a horizontal position. Transferring a sheet of CBPB is required only in a vertical position. Transporting may be carried out with motor transport of TAMAK CJSC, motor transport of a buyer, railway transport till a buyer’s station. When motor transport is used, it is necessary to take into account, that 1 m of CBPB weighs approximately 1300 - 1400 kg. Sheets number in a package depends on load-carrying capacity of motor transport. When railway transport is used, CBPB is packed according to the schemes of packing.

Square, m3,3753,3753,3753,3753,3753,3753,375

444444

2 2

A

B

C

D

E

C

B

A technologicalpackage

A technologicalpackage

9 PACKING, STORING AND TRANSPORTATION

TAMAK

18 9 PACKING, STORING AND TRANSPORTATION

It is forbidden!

1 To use chain during for TAMAK plates transportation with the help of a crane to avoid edges damage.2 To transport pallets with TAMAK plates with the help of a piler in number more than 5.3 To pile TAMAK plates on transverse supports, which located at the distance of not more than 600 mm.4 To store TAMAK plates in places prone tohumidity influence.5 To store TAMAK plates uncovered.6 To lean TAMAK plates on a wall.7 To place TAMAK plates on non-flat and non-horizontal surface. 8 To use TAMAK plates surface to store heavy things. 9 To carry TAMAK plates with the surface parallel to the floor.

1 Pallets with plates should be transferred only with the help of an autoloader.2 When a crane is used, textile slings should be used.3 ТАМАК plates are delivered from the factory with humidity content 9 ± 3 %. They should be stored in a dry place and on flat surface until the moment of using in construction. 4 When TAMAK plates are transported and stored, they should be protected from atmospheric precipitates.5 Supports should be located under TAMAK plates in maximum every 600 mm. 6 ТАМАК plates should be carried in the position “on rib”.

Rules of storing and transferring TAMAK plates

1 PACKAGE 1 CARRIAGECBPB FORMAT

Sheets number in a package, pieces

Volume of CBPB,in a package,m

Weightof a packagein bulk, kg

83665542332818836655423328

44,8244,5544,5545,3644,5545,3643,8645,1544,8844,8845,7044,8845,73

3025,43007,13007,13061,83007,13061,82960,73585,63564,03564,03628,83564,03497,0

3

Volume of CBPB,in a carriage,m3

Length,mm

Width, mm

Thickness, mm

Sheets number in a carriage, pieces

8101216202436

81012162024

2700 1250

3200 1250

20

17

2,2412,22752,22752,26802,22752,26802,18702,6562,64002,64002,68802,64002,6900

To make transportation reliable the plates in a package are fixed with tension bands only in trans-verse direction. To determine volume of CBPB, sent in carriages, we offer the following table. Plates are shipped in batches. Every batch must be supplied with the quality document.

TAMAK

199 PACKING, STORING AND TRANSPORTATION

L

L

INCORRECTCORRECT

TAMAK

Appendix 1

A LIST OF CERTIFICATES

1. Certificate of factory production control №1393-CPD-0014 issued by Timber Research and Development Institute Praha dated 4th May 2005.2. Certificate of fire safety № ССПБ.RU.ОП031.Н.00484 issued by The certification body “TsSI “Ognestoykost-TsNIISK” dated 27.04.2007.3. Sanitary and epidemiological decision № 68.01.03.553.П.000789.05.07 issued by Centre of State Sanitary Epidemiological Inspection in Tambov region, dated 31.05.2007.4. Certificate of conformance № РОСС RU.СЛ71.H00365 issued TsNIISK named after V.A. Kucherenko 12.07.2006.

TAMAK

TAMAK

Tenement-house in Taganrog.Facade – CBPB TAMAK + siding +

ornamental bricks

Office block.Krasnodar kray.

Facade – CBPB TAMAK

Cafe “Shocoladnitsa”. Skating rink in the Red Square in Moscow. 2008. Facades – CBPB

TAMAK

Skating rink in the Red Square in Moscow. Entrance from the side of GUM. 2008. Facades

– CBPB TAMAK

Frame house Makudom. Facades– CBPB TAMAK + siding

Frame house. Moscow region. Facades – CBPB TAMAK + wooden lathes. Classical

fachwerk style

TAMAK

Boarding house «Delphin». Krasnodar kray. Facade – CBPB TAMAK + siding

Office block.Tambov.

Facade – CBPB TAMAK + siding

Office block of the skating rink in Dvortsovaya Square in Saint-Petersburg. Facade – CBPB

TAMAK + ornamental elements

Cafe «Averion». Rostov region. Facades – CBPB TAMAK + wooden lathes. Classical

fachwerk style.

Mountain-skier resort. Sorochany. Facade – CBPB TAMAK + false timber. Classical fach-

werk style

Cafe. Skating rink in Dvortsovaya Square in Saint-Petersburg. 2008.

Facade – CBPB TAMAK + ornamental elementsTAMAK

Bokino Industrial Territory, village of StroitelTambov district, Tambov region, Russia, 392526

Tel.: (4752) 77-55-01, add. 1361, 1460Fax: (4752) 77-55-01, add. 1452

E-mail: csp@tamak.ru, csp2@tamak.ru

Representative office and a sales department in MoscowTel.: (495) 960-24-40, fax: (495) 960-24-41

E-mail: office_tamos@sovintel.ru

www.tamak.ruTAMAK