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Tangon Knit-Wear LtdAlmamun Garments Ltd
242/1 Deobhog, Pucca Road, Narayanganj, Bangladesh(+23.6122N, 90.49965E)
21 May 2014
3
Columns throughout the building appear to be stressed to a high level and require immediate
review including preparation of a Detail Engineering Assessment
4Column Strength
Checked Ground Floor Column –Brick Chips
Floor Plan (Typical)
Cursory calculations indicate that columns are stressed to a high level and require immediate review.
Building Engineer to perform detailed calculations including a Detail Engineering Assessment (see attached scope) and concrete tests to prove adequacy of column sizes, and (if required):- Reduce loads by vacating floors- Reinforce columns
Existing reinforcement in columns to be verified on site by Building Engineer
Stairs
Stairs
Stairs
6
Damaged Column on 2nd Floor
Building Engineer to review damaged column at 2nd floor level and determine reason for cracking. Column to be made good to original condition. Temporary support to be provided, if required by Building Engineer, to reduce loading on column.
8Structural Support to Roof Water Tank
Concrete water tank on roof of Tangon Knit-Wear Ltd
Building Engineer to review structural support to concrete water tank and confirm the adequacy of this support.
Some evidence of cracking below the water tank was noted. The tank appears to be supported on concrete plinths directly to a concrete slab.
10
Load Management
Building Engineer to prepare controlled loading plans, based on floor slab and column capacity, for all floors which will designate allowable storage density and where storage may be placed. Typical Localised Storage Loads
Accessories Store
12
Steel Roof to 5th Floor
Building Engineer to check adequacy of the 5th floor steel roof structure and connections for code specified live load and wind loads
13
Missing drawings and discrepancies between structural details provided and the as-
constructed building
14
Missing drawings and discrepancies
Column sizes as constructed are smaller than shown on the drawings.
Grids dimensions as constructed do not fully correspond with the drawings.
No permit or structural details available for Almamun Garments Ltd areas.
Building Engineer to update drawings to match as constructed structure.
Building owners to collate all permit and structural drawings for review by Building Engineer to ensure that these correspond with the as constructed structure.
Typical Floor Plan – Tangon Knit Wear Ltd
16
Problems ObservedITEM 1: Columns throughout the building appear to be stressed to a high level and require immediate review
ITEM 2: Damage to concrete column at 2nd floor level
ITEM 3: Design check on structure supporting roof top water tank
ITEM 4: Management of floor loads
ITEM 5: Structural adequacy of steel roof support frame to the 5th
floor
ITEM 6: Missing drawings and discrepancies between structural details provided and the as-constructed building
17
Item No. Observation Recommended Action Plan Recommended Timeline
1
Columns throughout the building appear to be stressed
to a high level and require immediate review
Factory Engineer to review design, loads and column stresses in all columns in the building
Immediate - Now
2
Columns throughout the building appear to be stressed
to a high level and require immediate review
Verify insitu concrete strength either by 100mm diameter cores or existing cylinder strength data for cores from 4 columns . Verify reinforcement and grade of steel reinforcement used.
Immediate - Now
3
Columns throughout the building appear to be stressed
to a high level and require immediate review
A Detail Engineering Assessment of the entire building to be commenced, see attached Scope.
Immediate - Now
4
Columns throughout the building appear to be stressed
to a high level and require immediate review
Detail Engineering Assessment for the entire building to be completed.
6-weeks
5
Columns throughout the building appear to be stressed
to a high level and require immediate review
Produce and actively manage a loading plan for all floor plates within the factory giving consideration to floor capacity and column capacity.
6-weeks
6
Columns throughout the building appear to be stressed
to a high level and require immediate review
Continue to implement load plan 6-months
18
This Schedule develops a minimum level of information, Analysis and testing expected as part of a Detail Engineering Assessment.The Building(s) have been visually assessed and it is deemed necessary that a detailed engineering assessment be carried out by a competent Engineering Team employed by the factory Owner. This Request should be read in conjunction with the BUET developed Tripartite Guideline document for Assessment of Structural Integrity of Existing RMG Factory Buildings in Bangladesh (Tripartite Document), the latest version of this document should be referenced. T his document also gives guidance on required competency of Engineering Team.
We expect that the following will be carried out:1. Development of Full Engineering As-Built Drawings showing Structure, loading, elements, dimensions , levels, foundations and framing on Plan,
Section and Elevational drawings .2. The Engineering team are to carry out supporting calculations with a model based design check to assess the safety and serviceability of the building
against loading as set out in BNBC-2006, Lower rate provisions can be applied in accordance with the Tripartite Guidelines following international engineering practice, justification for these lower rate provisions must be made.
3. A geotechnical Report describing ground conditions and commenting on foundation systems used/proposed.4. A report on Engineering tests carried out to justify material strengths and reinforcement content in all key elements studied.5. Detailed load plans shall be prepared for each level showing current and potential future loading with all key equipment items shown with associated
loads.6. The Engineering team will prepare an assessment report that covers the following:
• As-Built drawings including• Plans at each level calling up and dimensioning all structural components • Cross sectional drawings showing structural beams, slabs, floor to floor heights, roof build-ups and Basic design information of the
structure• Highlight any variation between As-built compared to the designed structure• Results of testing for strength and materials• Results of geotechnical assessment and testing/investigation• Details of loading, inputs and results of computer modelling• Commentary on adequacy/inadequacy of elements of the structure• Schedule of any required retrofitting required for safety or performance of Structure
Any proposals for Retrofitting to follow guidance developed in the Tripartite Document
Detail Engineering Assessment
19
Item No. Observation Recommended Action Plan Recommended Timeline
7Damage to concrete column
at 2nd floor levelBuilding Engineer to review damaged column and determine reason for cracking.
Immediate - Now
8Damage to concrete column
at 2nd floor levelColumn to be made good to original condition. 6-weeks
9Damage to concrete column
at 2nd floor levelTemporary support to be provided, if required by Building Engineer, to reduce loading on column.
6-weeks
10Damage to concrete column
at 2nd floor levelBuilding Engineer to inspect all building columns to ensure that there are no additional cracks.
6-months
11Design check on structure supporting roof top water
tanks
Extent of roof loading, including concrete water tank and water tank support structure, to be surveyed and capacity of roof slab and support system to be assessed to confirm that they are structurally adequate.
6-weeks
12Design check on structure supporting roof top water
tanks
Produce and actively manage a loading plan for all floor plates within the factory giving consideration to floor capacity and column capacity.
6-weeks
13Design check on structure supporting roof top water
tanksImplement loading plans on an on-going basis. 6-months
20
Item No. Observation Recommended Action Plan Recommended Timeline
14 Management of floor loadsProduce and actively manage a loading plan for all floor plates and the roof of the factory giving consideration to floor capacity and column capacity.
6-weeks
15 Management of floor loads Continue to implement load plan 6-months
16Structural adequacy of steel
roof support frame to the 5th floor
The steel roof to the 5th floor area – including connections-should be designed by the Building Engineer and, if required, upgraded to support code vertical and wind loads.
6-months
17
Missing drawings and discrepancies between
structural details provided and the as-constructed
building
Commence survey of as constructed building 6-weeks
18
Missing drawings and discrepancies between
structural details provided and the as-constructed
building
Building Engineer to complete survey of as constructed building. Drawings to be prepared showing the correct as constructed layout.
6-months
19
Missing drawings and discrepancies between
structural details provided and the as-constructed
building
Prepare controlled loading plans for all floors designating allowable storage density and where storage may be placed
6-months