TDZ hidraulic vane pump.pptx

8/12/2019 TDZ hidraulic vane pump.pptx

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Introdution Of Hydraulic

Hydraulik adalah teknologi yang memanfaatkan

zat cair / fluida sebagai penggerak ( power

transmission).

Prinsip dasar hidraulik


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HYDRAULIC PUMPS

KOMPONEN UTAMA1. POMPA

2. TANKI OLI

3. KOMPONENPENDUKUNG

4. MOTOR

5. AKTUTOR / CYLINDER

6. DIRECTIONAL VALVE


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POMPA

Fungsi pompa adalah untuk mensirkulasikan fluida ke system dan merubah

energi mekanik ( torque, speed ) menjadi energi hidraulik ( pressure, flow).

Type pompa hidraulik

1. External gear pump ( Krach , Caproni pumps)

2. Internal gear pump

3. Ring gear pump

4. Screw pumps

5. Single chamber vane pump ( TDZ Vane pumps )

6. Double chamber vane pump

7. Radial piston pump with eccentic cylinder blok

8. Radial piston pump with eccentic shaft

9. Axial piston pump in bent axis design10. Axial piston pump in swashplatedesign


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Gear pumps


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Kracht Pumps

Tranfer pumps Transfer gear pumps KF ( KF 0, KF 2.5...200, KF3/100...KF6/760)Aplikasi sebagai pompa transfer digunakan di berbagai industri (Coating machines,Centrifuge

construction,Filling stations,Lubricant manufacturers, Filter systems, Lubricating oil systems)

Transfer gear pumps BT & BTH low speed for transfering medium and hight viscosity 100700 1/min

provided they have certain minimum amount of lubricating property

do not contain any solids and are chemically compatible with the materials of construction

Material kontruksi:

1. Housing ,bearing cover, and stufing box cover adalah besi tuang

2. Shaft and gear adalah baja tuang yang mendapatkan perlakuan panas.

3. Shaft seal menggunakan gland packing PTFE fillied aramid yarn

Durotec gear pumps


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Shaft Seal


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Standard model BT

Gear pump BT 2 Kontuksi body dan gear stainless steel sehingga tahan

terhadap corrosiondan asam.

Operating pressure 5 bar

Gear pump BT1 up to BT 4 Housing dapat di buat dari perunggu

Kombinasi stainless steel gears and shafts

bronze gears and stainless steel shafts.

Suitable Fluids Lubricating, Synthetic resin varnishes

Diesel oils, Molasses, Waxes, Greases Bitumen, Paints, Greases, Waste oil , etc

Gear pump BT ATEX

Pumps of the series BT are also available inATEX design


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Cutting oils Waste oil

Synthetic resin varnishes Paints


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Gear Pump DT 5 & DuroTec KP 1

Gear pump DT 5 Untuk abrasiv dan minim lubricant

Aplikasi fluida : silicates (sodium silicate), isocyanates

polyols, PUR-technology

150, 200, 250 cm3/r, working pressures up to 100 bar

DuroTec Gear Pumps KP 1 for abrasive and poor lubricating

Aplikasi fluida : silicates (sodium silicate), isocyanates

polyols, PUR-technology 5.5 / 8 / 11 / 16 / 22 cm3/r ,working pressures up to 150 bar


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Transfer Gear Pumps

Transfer Gear Pumps KF

KF 0 KF 3/100...KF 6/730 KF 1/4...1/24 KF 2.5...200

TYPE Nominal Size cc/rev Working presssure (bar) Speed (rpm) viscosity (mm2/s )

KF 2.5...200 2.25...206.2 25 200...3000 1220 000

KF 0 0,5 ... 4 0,5...4 120 3000 10...20.000

KF 1/4...1/24 4...24 4,6...24,8 50 200...2000 12...15000

KF3,KF4,KF5,KF6 100...730 10,8...730 14 - 25 bar 200...2000 12...30000

KF 32'...80 T valve 32...80 32 ...80 25 200...3000 12...5000KF 32...112 Universal valve 32...112 32...112 25 200...3000 12...20000

KF-F 2.5 ...112 For Fuels 2.5 ...112 2.5...112 40 200...1500 1.2...20000


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Transfer Gear Pumps

Mobile Hydraulic Hight Pressure Gear pumps KP

KP 0 KP 1 KP 5KP 2/3


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Hight pressure Gear Motors KM


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TDZ hidraulic vane pump

Single vane pump double vane pumps

TDZ range vane pump manufactured in a wide of displacement

2 cc/rev to 269 cc/rev for single pumps

460 cc/rev for double pumps

560 cc/rev for thriple pumpsAll TDZ pumps have a lower power, weight ratio, high efficiency , low noise levels, optional inlet and outlet port position and ease

maintenace. Ease of maintenace is achieved by the pumps design, where the working components are contained within a

catridge which can quickly and easily be replaced without disconnecting the pump from the prime move or moving it a way from

the pipe work.

Thriple vane pumps


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Kebutuhan sesuai aplikasi

1. Industrial Model VS and BHS2. Mobile models VQ and BHQ

3. Multi purpose model DT6 ( 275bar)

The port flanges :model VS, VQ and DT6 ( UNC threads )

model BHS , BHQ ( metric threads )

Use Hydraulic antiwear with viscosity 25-49cST

Optimumtemperatur 50 -70 degC


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Maximum speed range

With antiware fluid 18002500rpm ( tergantung dari model )

Fluida syinthetic , water glycol and water oil emulsions Max recommended 1200 rpm

Special version BHP pump is avaiablle for speed up to 5000rpm

For antiware hydraulic fluids and water glycols inlet pressure must not exceed 0,2 bar

vacuum for sinthetic fluids and water in oil emulsion, the inlet pressure must not exceed

0,1 bar vacuum.

Minimum speed V*20, V*25, V*30, V*45, BH 4, BH 6, BH7, double and triple pumps


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Single and Multiple vane pumps V* & BH* Hydraulic vane pumps

MAXIMUM CONSTANT PRESSURE

Anti-wear Hydraulic oil : from 175 to 210 Bar

Synthetic Oil : from 175 to 210 Bar

Water-Glycol emulsions : 160 Bar

Water-in-oil emulsion : 70 bar


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DT serie pumps

Fixed displacement hight efficiency pump

Optimum viscosity 30 and 40cST Mxsimum viscosity is 2000cSt very low speed and pressure and 110cST at full speed and pressure

Minimum viscosity 10cST ( 18 cST for other thank Anti-wear Petroleum base fluids)

Fluid Contamination and Filtration

Fluid must be clean and maintain a contamination level of ISO 18/14 or even better.

Filter with 25micron are adequated but will not guarantee total cleanliness level.

Higher levels of water than 0,10% ini meneral oils , 0,05% in synthetic oil.

Minimum and Maximum speed

Min 400 rpm

Max : 2800 rpm untuk seie C, 3500rpm seri D dan 2200 untuk seri E.


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DT 6 Serie pumpsPressure ratings

Max pressure DT6 vane pumps 275 bar for serie C and 240 bar for serie D and E

Minimum Inlet Pressure Minimum inlet pressure 0,95 bar for 1800 rpm, 1,1 bar between 1800 and 2300

1.30 bar 2300 rpm.

Single Vane pumps

Type pump :

BHP 10 Industral and mobile ( modelBHP 1 , 2 , 3 )

BHP 12 Industral ( model BHS 4 , 6 , 7 )

BHQ 10 mobile use ( model BHQ 4 ,6 , 7 )


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type

flow Speed Pressure Nominal Connection

Lst.at gal. At Reduction Min Max Contin Intermit Power In Out

1000 rpm 1200 rpm

BHP 1 2 up to 6.5 0,6 up to 2 0,18 - 0,36

600

2500

150 175

0,5 - 1,6

( 4 ) ( 4 )

BHP 2 (1) 7 up to 15 2,2 up to 4,7 0,7 - 1,1 1,8 - 3,7

BHP 3

6 up to 38 2 up to 12 0,9 - 5,4 1,9 - 10,2

44 14 6,6 2000 11,9

50 16 7,8 1500 100 125 13,6

26 up to 67 8 up to 21 4,5 - 6

2500

175 210 6,9 - 16,8

38 26

BHS 4 1800

BHQ 4 ( BHS)

80 24 6,21500 125 150

20,3

88* 27* 6,2 22,4

66 up to 121 21 up to 38 8, 6 - 11, 42400

175 21016,8 - 29,3

60 32BHS 6 1800

BHQ 6 ( BHS )

142 45 13, 1 1500 125 150 33,3

138 up to 240 142 up to 75 15 - 26

2200

155 175 32,3 - 57 , 4 75 38BHS 7 1800

BHQ 7 ( BHS )


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Flow and input power diagram


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V* Single vane pumps

Type pump :

VK 10 mobile and Industrial ( modelBHP 1 , 2 , 3 )

VS 12 Industral use


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Single vane - Vickers design vane pump

Nominal

Lst.at GAL. At Reduction Min Max Contin Intermit Power ( HP ) In Out

1000 rpm 1200 rpm

3 up to 22 1 up to 5 4800

19 6 up to

22 7 2800 140

3400

19 up to 39 6 up to 12 2,8 - 5,4 up to

42 13 6 2400 140

VK 20

VQ 20

46 13 5,3 210 7,6

2500

VS 25 1800

VQ 25 (VS)

80 24 6,2 20,3

88 27 6,5 21,1

2400

VS 35 1800

VQ 35 ( VS )

142 45 13,1 1500 125 150 33,3

VS 45 2200

VQ 45 1800

( VS )

175 32,3 - 57 , 4 3" 11/2"

2" 1 1/4"66 up to 121 21 up to 38 8,6 - 11,4

600175

16,8 - 29,3210175

1500

1 1/2" 1"

138 up to 240 42 up to 75 15 - 26

6,9 - 16,8

125 150

175

26 up to 67 8 up to 21 4,5 - 6,5 175

1800

( 4 )

1,9 - 7,4 1 1/2" 3 /4"

180

3,9 - 4,1

0, 7 - 4,2

210

( 4 )

type

flow Speed Pressure Connection

VC 20

155

155

VC 10 0,8 - 1,9

8 up to 46 2 up to 12 0,9 - 4,3

155


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Double Vane pumps

Speed Nominal Speed Nominal

Lst.at GAL. At Reduction Max Contin Intermit ower ( HP Lst.at GAL. At Reductio Max Contin Intermit ower ( HP )

1000 rpm 1200 rpm 1000 rpm 1200 rpm

16 up to 38 2 up to 12 2500 16 up to 38 2 up to 12 2500

44 14 200 44 14 200

50 16 1500 100 50 16 1500 100

2500VS 42 1800

VQ 42 (VS)

80 24 6,2 20,3

88 27 6,5 22,4

2500

VS 76 1800

VQ 76 (VS)

80 24 6,2 20,3

88 27 6,5 22,4

flow Pressure flow

COVER ENDSHAFT END

6,9 - 16,8138 up to240 8 up to 21 4,5 - 6,5 175 210

26 up to 67 8 up to 21 4,5 - 6,5 175 210 6,9 - 16,8

1500 125 150

1,9 - 13,6175BHP 33 0,9 - 7,8150

150

VS 63VC63, VS 64VC64, VS 73VC73, VS 74VC74,

Pressure

2500 150 1757 up to 15 2,2 up to 4,7 0,7 - 1,1

7 up to 15 2,2 up to 4,7 0,7 - 1,1 2500 150 175

1,8 - 3,7

1,8 - 3,7

1750,9 - 7,8150

1,9 - 13,6

1500 125

type


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TRIPLE VANE PUMP

Documents

TDZ hidraulic vane pump.pptx