TE809-ATS _ Instructions Manual _ Project v1.1.3 _ TECNOELETTRA®.pdf

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    PREFACE  

    Thanking you for preference, TECNOELETTRA SRL  hopes that the use of this equipment could be a reason ofsatisfaction. This manual is designed to put you in a position to intervene on the equipment and different performs ofinstallation and connection. In order to ensure efficient operation and durability, it is recommended the strict observance ofthe rules laid down here. Thanks in advance for the suggestions that we will be given to possible further improvements ofthe equipment. For any question always consult the TECNOELETTRA Technical Department.

    TECNOELETTRA S.r.l.

    Note:  The manufacturer reserves the right to modify equipment for any manufacturing or commercial need, without theobligation to promptly update this installation and using manual.

    This manual cannot be modified without authorization by TECNOELETTRA.This material is the exclusive property of TECNOELETTRA, and cannot be used or disclosed for purposes other than thosecontractual.

    TE809-ATSInstructions Manual

    Project: v1.1.3

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    Index1- GENERAL REQUIREMENTS AND INSTALLATION..................................................................................................3 

    1- 1 General notes........................................................................................................................................................................3  

    1- 2 Product Label and Rating plate...........................................................................................................................................3  

    1- 3 Hardware ratings ..................................................................................................................................................................4  

    1- 4 Electrical Installations..........................................................................................................................................................5  

    1- 5 Connections..........................................................................................................................................................................6  

    1- 6 Operation modes ..................................................................................................................................................................7  

    1- 6.1 Automatic mode..................... ..................... ..................... ..................... ...................... ..................... ..................... ..................... ........ 7 1- 6.2 Manual mode................... ..................... ..................... ..................... ...................... ..................... ..................... ..................... ............... 7 

    1- 6.3 Reset mode ..................... ..................... ..................... ..................... ...................... ..................... ..................... ..................... ............... 7 1- 6.4 Test mode.................... ..................... ...................... ..................... ..................... ..................... ...................... ..................... .................. 7 1- 6.5 Alarms ..................... ...................... ..................... ..................... ..................... ...................... ..................... ..................... ...................... 7 

    1- 7 Equipment Overview ............................................................................................................................................................8  

    1- 8 Display pages .......................................................................................................................................................................9  1- 8.1 Navigation diagram................... ..................... ...................... ..................... ..................... ...................... ..................... ..................... .... 9 1- 8.2 Navigation cursors and first activation ................... ..................... ...................... ..................... ..................... ..................... ............... 9 1- 8.3 Display pages - Mains................... ..................... ..................... ...................... ..................... ..................... ..................... ...................... 9 1- 8.4 Display pages - Genset.................... ...................... ..................... ..................... ..................... ...................... ..................... .................. 9 1- 8.5 Display pages - Hours ................... ..................... ..................... ...................... ..................... ..................... ..................... ...................... 9 1- 8.6 Display pages - Events log..................... ...................... ..................... ..................... ..................... ...................... ..................... ........... 9 1- 8.7 Display pages - System................... ...................... ..................... ..................... ..................... ...................... ..................... .................. 9 1- 8.8 Fast setup.................... ..................... ...................... ..................... ..................... ..................... ...................... ..................... .................. 9 

    1- 9 Optional accessories ...........................................................................................................................................................9 

    1- 9.1 Serial cable code 95-050...................... ..................... ..................... ...................... ..................... ..................... ..................... ............... 9 

    1- 9.2 GSM modem code 1571806B ..................... ..................... ..................... ...................... ..................... ..................... ...................... ....... 9 1- 9.3 TCP/IP converter Aport code 1571806G ...................... ..................... ..................... ..................... ...................... ..................... ........... 9 

    2- PROGRAMMATION MENUS.......................................................................................................................................9 

    2- 1 Navigation chart - Global Setup ..........................................................................................................................................9  

    2- 2 Navigation instructions........................................................................................................................................................9  

    2- 3 M1 - Mains setup...................................................................................................................................................................9  

    2- 4 M2 - Alternator setup............................................................................................................................................................9  

    2- 5 M3 - Engine setup.................................................................................................................................................................9  

    2- 6 M4 - General setup ...............................................................................................................................................................9  2- 6.1 M4.1 - Display setup ..................... ..................... ..................... ...................... ..................... ..................... ..................... ...................... 9 2- 6.2 M4.2 - Clock setup .................... ..................... ...................... ..................... ..................... ...................... ..................... ..................... .... 9 2- 6.3 M4.3 - Test setup.................... ..................... ..................... ..................... ...................... ..................... ..................... ..................... ........ 9 

    2- 6.4 M4.4 - Security setup .................... ..................... ..................... ...................... ..................... ..................... ..................... ...................... 9 2- 7 M5 - Alarms list.....................................................................................................................................................................9  

    2- 7.1 M5 - Alarms default parameters.................... ...................... ..................... ..................... ...................... ..................... ..................... .... 9 2- 7.2 M5 - Alarms description ...................... ..................... ..................... ...................... ..................... ..................... ..................... ............... 9 

    2- 8 M6 - Special functions..........................................................................................................................................................9  2- 8.1 M6.1 - SCR................... ..................... ...................... ..................... ..................... ..................... ...................... ..................... .................. 9 2- 8.2 M6.2 - Start by mains kW..................... ..................... ..................... ...................... ..................... ..................... ..................... ............... 9 2- 8.3 M6.3 - Dummy load ................... ..................... ...................... ..................... ..................... ...................... ..................... ..................... .... 9 2- 8.4 M6.4 - Hours .................... ..................... ..................... ..................... ...................... ..................... ..................... ..................... ............... 9 

    2- 9 M7 - Connectivity..................................................................................................................................................................9  2- 9.1 M7.1 - Serial ports setup...................... ..................... ..................... ...................... ..................... ..................... ..................... ............... 9 2- 9.2 M7.2 - GSM Setup................... ..................... ..................... ..................... ...................... ..................... ..................... ..................... ........ 9 

    2- 10 M8 - IO setup.......................................................................................................................................................................9  2- 10.1 M8.1 - Input setup ................... ..................... ...................... ..................... ..................... ...................... ..................... ..................... .... 9 2- 10.2 M8.2 - Output setup..................... ..................... ..................... ...................... ..................... ..................... ..................... ...................... 9 2- 10.3 M8.3 - Input type................... ..................... ..................... ..................... ...................... ..................... ..................... ..................... ........ 9

     2- 10.4 M8.4 - Output type................... ..................... ...................... ..................... ..................... ...................... ..................... ..................... .... 9 2- 10.5 M8.5 - Calibration .................... ..................... ...................... ..................... ..................... ...................... ..................... ..................... .... 9 

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    1- GENERAL REQUIREMENTS AND INSTALLATION

    1- 1 General notes

    WARNING!

    •  Carefully read the manual before the installation or use.

    •  This equipment is to be installed by qualified personnel, complying to current standards, to avoid damages or safety hazards.

    •  Before any maintenance operation on the device, remove all the voltages from measuring and supply inputs.

    •  Products illustrated herein are subject to alteration and changes without prior notice.

    •  Technical data and descriptions in the documentation are accurate, to the best of our knowledge, but no liabilities for errors, omissions orcontingencies arising there from are accepted.

      A circuit breaker must be included in the electrical installation of the building. It must be installed close by the equipment and within easy reachof the operator. It must be marked as the disconnecting device of the equipment: IEC /EN 61010-1 § 6.12.2.1.

    •  Clean the instrument with a soft dry cloth; do not use abrasives, liquid detergents or solvents.

    1- 2 Product Label and Rating plate 

    General identifications of each unit are traced on the plate below and placed on the controller.

    NOTE!

    Inform the manufacturer the general identification data reported on the label, before asking for technicalspecifications or informations about the equipment. 

    182 mm

    245 mm

    40 mm

    Cut-off dimensions:220 x 160 mm

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    1- 3 Hardware ratings

    GENERAL CHARACTERISTICS

    Rated voltage Vdc 12Vdc (24Vdc)

    Allowed Vdc from 6Vdc to 33Vdc

    Rated voltage Vac 400 Vac

    Allowed Vac Up to 500 Vac

    Allowed frequency From 45 to 75 Hz

    Max consumption with backlight 250 mA

    -30 °C + 70 °C (electric)

    -20 °C + 70 °C (display)Temperature range

    -30 °C + 80 °C (storage)DISPLAY 128x64 px ; 66x33mm

    DIGITAL INPUTS

    N° 5

    STATIC OUTPUT

    N° 6 (2x4A ; 4x2A)

    SERIAL COMMUNICATION INTERFACE

    Interface type Serial RS -232

    Cable length < 3 m

    Baud rate Up to 115200 bps

    Interface type Serial RS485

    Baud rate Up to 115200 bps

    CONTACTORS RELAYS

    N°outputs 2

    Type of contacts 1x N.O. genset contactor - 1x N.C. mains contactor

    Contatcs capacity 8 A / 250 VAC

    LOAD CURRENTS INPUT

    N° 3

    Measure range Up to 5APrecision < 1% F.S. + 1 digit

    VOLTAGE INPUTS

    N° 8

    Input type Resistive coupling

    Rated voltage 230 Vac (L-N) - 400 Vac (L-L)

    Measure range TRMS from 0 to 300 Vac (L-N) - from 0 to 500 Vac (L-L)

    Precision < 1% F.S. + 1 digit

    ACTIVE POWER MEASURE

    Measure type Instant power integration

    Precision < 1%

    HARDWARE

    N°Keys 13

    N°LED 10

    STANDARD REFERENCEEN55011EN55016-2-1

    EN55016-2-3

    EN60068-2-1EN60068-2-2

    EN60068-2-27EN60068-2-30EN60068-2-6

    EN61000-4-2

    EN61000-4-3EN61000-4-4

    EN61000-4-5EN61000-4-6

    EN61000-4-8

    EN61000-6-2EN61000-6-4

    HBV Bureau Veritas NR320

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    1- 4 Electrical Installations

    Warning! Before inserting the plugs and supply the board, make sure that the connections strictly comply with the wiringdiagram below.

     t   s 

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    1- 5 Connections

    J1 – Genset AC voltage and contactors1.1 - Mains contactor output (NC)1.2 - Mains contactor output (NC)1.3 - Genset contactor output (NO)1.4 - Genset contactor output (NO)1.5 - Genset voltage phase 11.6 - Genset voltage phase 21.7 - Genset voltage phase 31.8 - Neutral

    J2 – Mains AC voltage2.1 - Mains voltage phase 12.2 - Mains voltage phase 22.3 - Mains voltage phase 32.4 - Neutral

    J5 – Supply and Outputs5.1 - Battery negative5.2 - Battery positive5.3 - Common positive for the relay outputs5.4 - Programmable output(default – Start)5.5 - Programmable output(default – Faulty start)5.6 - Not used

    5.7 - Not used5.8 - Programmable output(default – Global alarm #1)5.9 - Programmable output(default – Auto mode)5.10 - Programmable output(default – Manual mode)5.11 - Programmable output(default – Siren)

    RS232 - Communication portsRS232 - connection of a remote device

    J8 - RS485 port1- Shield2- A3- B4- Termination resistor

    J3 – Genset AC current3.1 - Genset current I13.2 - Genset current I23.3 - Genset current I33.4 - CT common

    J4 – Digital inputs4.1 - Gnd4.2 - Gnd4.3 - Gnd4.4 - Programmable digital input (default – None)4.5 - Programmable digital input (default – Ground protection)4.6 - Programmable digital input (default – Remote start)4.7 - Programmable digital input (default – Remote stop)4.8 - Programmable digital input (default – None)

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    1- 7 Equipment Overview

    POS. NAME DESCRIPTION

    A DisplayBacklighted display that shows all functions, measures and alarms about the generator andthe mains. Automatically the backlight turns off, and it turns on again when you press a button.

    B AUT Button to select the automatic mode.C TEST Button to select the test mode.

    D RESET To activate reset/OFF mode. In this operative mode the remote start output is deactivated andthe alarms are deleted. If the cause of the alarm persists, the alarm will appear again.

    E KGKey control to activate the remote start output (only in manual mode). In manual test mode,this button permits to manage the generator contactor.

    F Menu To enter the programmation menu. Inside the menus, it’s used as a button “back” or “esc”.G KG state led Led that indicates if KG is closed (led on) or open (led off).H KR state led Led that indicates if KR is closed (led on) or open (led off).

    I HelpFrom the main page of the menu, it permits to go directly to the active alarms page, if at leastone alarm is present.

    J KR

    Key control to deactivate the remote start output (only in manual mode). If it’s pressed andreleased quickly, it deactivates the output after the cooling time; if it’s keeped pressed for 3seconds, it deactivates the output immediately. In manual test mode, this button permits tomanage the mains contactor.

    K MAN Button to select the manual mode.

    L Navigation drive

    Navigation drive composed by 4 arrows to scroll through the pages (left and right arrows) andincrease or decrease the parameters inside the programmation menus. It contains also aspecial button “i”, to select an element on the screen or edit a parameter and confirm the newvalue. See paragraph 1.8.1 for more informations about the navigation of the display pages,and paragraph 2-2 for more informations about the navigation through the menus.

    M Mains state led It shows if the mains is within limits (led on) or not (led off).N Generator state led It shows if the generator is within limits (led on) or not (led off).O General alarm led It turns on if an alarm enabled as global alarm 1 is present.

    P Battery state led It turns on when the board is supplied.

    B

    A

    D

    E

    K

    C

    GF JIH

    L

    M

    N

    O

    P

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    1- 8 Display pages

    1- 8.1 Navigation diagram

    When you turn on the board, you will see the logo page. Then you will be in the stand-by page with (Mains 1). When the generatoris running, you will go to the Genset 1 page. When the engine is stopped you will return automatically to the Mains 1 page. With theleft and right arrows, you can move through the different sections, and with the up and down arrows you can scroll the pages of theselected section. Pressing the “i” button in any page, you go to the index page, in which it’s possible to directly select the desiredsection. Here you can see the organization diagram of the display pages. In the index page, If the HELP symbol is present, itmeans that there is at least one alarm active. Pressing the HELP button, you directly go to the active alarms page.

    DOWNARROW

    Logo

    ON

    5 sec

    MAINS 1 GENSET 1 EVENTS I/ODIGITAL

    MAINS 2

    MAINS 3

    BARGRAPHS

    STATS

    GENSET 2

    GENSET 3

    BARGRAPHS

    STATS

    CLOCK /WARRANTY

    DATASYS

    INFO

    i

    LEFT ARROW

    RIGHT ARROW

    UPARROW

    FASTSETUP

    HOURS

    I/OANALOG

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    1- 8.2 Navigation cursors and first activation

     

    o  The cursors on the upper side and left side of the display indicate the position of the page inside the navigation diagram: theleft and right arrows move the page along with horizontal cursor.

    o  The left arrow button allows to return back to the previous section: in this case from the generator pages to the mains pages. 

    o  If the vertical cursor is available on display it’s possible to use up and down arrow buttons to see more pages for the section: inthis case from the mains measure #1 to mains measure #2. 

    o  With up arrow button you can return to the previous page of the section, in this case from fuel control #2 to fuel control #1.Inside the main page there is also the horizontal cursor which means that the left and right arrow buttons are available. 

    o  In some of the main pages there isn’t the vertical cursor. In this case up and down arrow buttons command the selection cursorin the same way as setup pages.

    o  When the controller is activated for the first time, the language selection screen will appear. If a language different from“DEFAULT” is selected, this screen will not appear anymore at the next startup.

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    1- 8.3 Display pages - Mains

    1- 8.3.1 Mains 1 (stand-by with engine OFF)

    When you turn on the board, you will see the logo page.After 5 seconds you will be in this page, that is the stand-bypage with engine OFF:

    A) Mains Vac voltages L1-L2-L3B) Mains line voltages L1-L2-L3C) Mains currents L1-L2-L3D) Mains frequency

    1- 8.3.2 Mains 2

    A) Mains apparent power L1-L2-L3 and totalB) Mains active power L1-L2-L3 and totalC) Mains power factor L1-L2-L3 and total

    1- 8.3.3 Mains 3

    A) Mains reactive power L1-L2-L3 and totalB) Total kWC) Frequency of the mains

    1- 8.3.4 Mains bar graphs

    A) Vac (% of the rated value)B) Hz (% of the rated value)C) A (% of the rated value)D) kW (% of the rated value)

    1- 8.3.5 Mains stats

    A) Min Vac voltage L1-L2B) Max Vac voltage L1-L2C) Max kWD) Max current L1E) Hour of the selected measureF) Date of the selected measure

    In this page, use the left and right arrows to select themeasure, whose date and time of detection are shown in thesquares E and F.

    A B C

    D

    A B C

    A C

    A B C D

    B

    A

    E

    B

    C

    F

    D

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    1- 8.4 Display pages - Genset

    1- 8.4.1 Genset 1

    A) Generator Vac voltages L1-L2-L3B) Generator line voltages L1-L2-L3C) Generator currents L1-L2-L3D) Generator frequency

    1- 8.4.2 Genset 2

    In this page you can monitor other electrical measures aboutthe generator:

    A) Gen. apparent power L1-L2-L3 and totalB) Generator active power L1-L2-L3 and totalC) Generator power factor L1-L2-L3 and total

    1- 8.4.3 Genset 3

    A) Gen. reactive power L1-L2-L3 and totalB) Total kWhC) Generator frequency

    1- 8.4.4 Genset bar graphs

    A) Vac (% of the rated value)B) Hz (% of the rated value)C) A (% of the rated value)D) kW (% of the rated value)

    1- 8.4.5 Genset stats

    A) Min Vac voltage L1-L2B) Max Vac voltage L1-L2C) Min frequencyD) Max current L1E) Hour of the selected measureF) Date of the selected measure

    1- 8.5 Display pages - Hours

    A) Total work hours of the generatorB) Total work hours with KG closedC) Total work hours with KR closed

    A B C

    D

    A B C

    A B C

    A B C D

    B

    A

    E

    C

    D

    F

    A

    B

    C

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    1- 8.6 Display pages - Events log

    This page shows you the last alarms with the date and time.

    Press the UP or DOWN button to select the up (A) or down(B) arrow, then press “i”. This way you can scroll the events(up to 255 events).

    1- 8.7 Display pages - System

    1- 8.7.1 I/O digital

    In this page you can see the state of all the 5 digital inputs(from J4.4 to J4.8) and outputs KG (J1.4), KR (J1.1), plus 6programmables outputs (from J5.8 to J5.11, J5.4 and J5.5).

    1- 8.7.2 I/O analog

    In this page you can see the state of all the 8 analog inputs.

    1- 8.7.3 Clock and warranty

    A) Clock: date and timeB) Controller warranty expiry date

    1- 8.7.4 System data 

    This page contains the the information about the project, thefirmware and software version of the controller.

    1- 8.7.5 Info page

    This page contains the contacts data of the manufacturer –Telephone number, fax number, web address.

    A

    B

    A

    B

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    1- 8.8 Fast setup

    In the fast setup pages you can set the most important parameters for a quick installation of the machine. You can choose between3 menus, with the parameters listed below:

    1- 8.8.1 MX.1 – Fast Setup Mains

    -  System type (see parameter M1.J)-  Mains rated voltage (see parameter M1.A)-  Mains rated frequency (see parameter M1.D)

    1- 8.8.2 MX.2 – Fast Setup Alternator

    -  System type (see parameter M2.M)-  Generator rated voltage (see parameter M2.A)

    -  Generator rated frequency (see parameter M2.D)

    -  Rated current (see parameter M2.G)-  CT ratio (see parameter M2.L)-  GE Ok delay (see parameter M2.K)

    1- 8.8.3 MX.4 – Fast Setup General

    -  Language (see parameter M4.1A)-  Test #1 enable (see parameter M4.3A)-  Test type (see parameter M4.3B)-  Day of the month (see parameter M4.3D)-  Day of the week (see parameter M4.3C)-  Start hour (see parameter (M4.3E)

    NOTE: If the HELP symbol is present, it means that there is at least one alarm active. Pressing the HELP button, you directly go tothe active alarms page.

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    1- 9 Optional accessories

    1- 9.1 Serial cable code 95-050

    This cable is used to connect your TE809 with a PC for the remote control. It’s a db9f-db9f null modem cable.

    1- 9.2 GSM modem code 1571806B

    This GSM/GPRS modem is used for GSM or GPRS communication. For GSM communication, you need to connect it to the TE809.For the GPRS data transferring it’s necessary to connect one modem to the PC and one to the TE809. In both cases, theconnection must be done with a normal male-female 9 poles serial cable (code 51C3).

    1- 9.3 TCP/IP converter Aport code 1571806G

    It’s possible to connect the TE809 with a TCP/IP converter to permit the remote monitoring of the controller for example with our TEMonitor.

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    2- PROGRAMMATION MENUS

    2- 1 Navigation chart - Global Setup

    Directly toparameters

    Directly toparameters

    Directly toparameters

    M4.1 – Displaysetup M4.2 – Clock

    setup

    M4.3 – Testsetup

    Directly toparameters

    M6.1 – SCRsetup M6.2 – Start by

    mains kW

    M6.3 – Dummyload

    M7.1 – Serialport setup M7.2 – GSM

    setup

    M8.1 – Input

    setup M8.2 – Outputsetup

    M8.3 – Inputtype M8.4 – Output

    type

    M8.5 -Calibration

    M6.4 – Hours

    M4.4 – Securitysetup

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    2- 2 Navigation instructions

    Entering global setup, pressing the MENU button, you have to insert the correct password to access to the programmation menu.The password, by default, is 809. If you enter the wrong password, you will see the indication “wrong code” and you will not be ableto enter inside the menu. To change the password, see the Security setup.If the password is correct, press the DOWN arrow to select the icon (A) and confirm with “i” to enter in the programmation menus.

    The correct passwordis, by default, 809

    Note: the password that you insert willremain in memory until you turn-off thecontroller.

    From the main page you can choose 8 different menus:A) Mains setupB) Alternator setupC) Engine setupD) General setup

    E) Alarms setupF) Special functionsG) ConnectivityH) I/O setup

    If the HELP symbol is present, it means that there is at least one alarm active. Pressing the HELP button, you directly go to theactive alarms page.With the arrows you can select the menu. Once selected the desired menu, press the “i” button to confirm and enter or press“menu” to return to the previous screen. Then you will see a screen for the choice of the submenu (except for Alternator, Mains,Alarms and Test setup in which you will see directly the programmation parameters). This screen is composed by 3 parts:

    A) The name of the submenuB) The icon of the submenuC) The page and the icon of the menu that contains the submenu

    Press “i” to confirm and enter, or press the left or right arrows to see the next submenu, or press “menu” to return to the previousscreen. In the submenus, the parameters are divided in different pages; choose the page with the left and right arrows, and choose

    the parameter with the up and down arrows. Then press “i” to confirm and modify the parameter. Then press “i” to confirm or“menu” to annull.

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    2- 3 M1 - Mains setup

    Selecting the mains setup you access directly to the programmation parameters about the mains, l ike voltage and frequency limits.All these parameters are shown in the following table:

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A Mains rated V Allows you to set the rated voltage. 0-600 [Vac] 400

    B Mains high V

    You can set the high threshold voltage; if the voltage measuredis higher than this value (% of the rated voltage), the mains is

    considered faulty and TE809 activates the remote start output (inautomatic mode).

    100-200 [%] 115

    C Mains low V

    You can set the low threshold voltage; if the voltage measured islower than this value (% of the rated voltage), the mains isconsidered faulty and TE809 activates the remote start output (inautomatic mode).

    70-100 [%] 85

    D Mains rated F Allows you to set the rated frequency. 50-60 [Hz] 50

    E Mains high F

    You can set the high frequency threshold; if the frequencymeasured is higher than this value (% of the rated frequency),the mains is considered faulty and TE809 activates the remotestart output (in automatic mode).

    100-200 [%] 110

    F Mains low F

    You can set the low frequency threshold; if the frequencymeasured is lower than this value (% of the rated frequency), themains is considered faulty and TE809 activates the remote start

    output (in automatic mode).

    0-100 [%] 90

    G KR delayYou can set a delay time for the closure of the mains contactor.This time starts from when the TE809 opens the generatorcontactor (software interlock function).

    0-100 [s] 1

    H Mains OK

    It is the delay time after which, if the mains returns within thelimits set (see parameters B, C, E, F), it’s considered stable andthe mains contactor is closed, then the remote start output isdeactivated (in automatic mode).

    0-9999 [s] 10

    I Faulty mainsIt is the delay time after which the mains is considered faulty,compared with the limits specified in parameters B, C, E, F. Thisparameter is used to filter any temporary instability of the mains.

    0-600 [s] 5

    J System typeYou can set the type of system of the mains: three-phase, single-phase or two-phase with neutral.

    Three-phaseSingle-phaseTwo-phase+n

    Three-phase

    K Start delay Delay time to start the engine in automatic mode when faultymains contitions are true.

    0-59 [s] 0

    L Stop delay

    Delay time to begin engine stop procedure in automatic modewhen mains within limits conditions are true. Load switching onmains side does not wait this delay which affects only the enginebehaviour.

    0-59 [s] 0

    M Phase sequence Choose the sequence of the phases: R-S-T or T-S-R, or OFF Off-RST-TSR RST

    N AsymmetryIf the difference between the lower and the higher phasevoltages is greater than this parameter, the asymmetry alarm (ifenabled) is shown.

    0-100 [V] 10

    O KR protection

    Parameter to enable the protection on mains failure. If On, thealarms about the mains immediately open the mains contactor. IfOff, the mains contactor is opened only when the generator isready.

    On-Off On

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    2- 4 M2 - Alternator setup

    Selecting the alternator setup you access directly to the programmation parameters about the generator:

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A GE rated V Rated voltage of the generator. 0-600 [VAC] 400

    B GE high VYou can set the high threshold voltage; if the voltage measured ishigher than this value (% of the rated voltage), the generator isconsidered faulty and TE809 shows the “high gen. voltage” alarm.

    100-200 [%] 115

    C GE low VYou can set the low threshold voltage; if the voltage measured is lowerthan this value (% of the rated voltage), the generator is consideredfaulty and TE809 shows the “low gen. voltage” alarm.

    0-100 [%] 85

    D GE rated F Rated frequency of the generator. 40-70 [Hz] 50

    E GE high FYou can set the high threshold frequency; if the frequency measured ishigher than this value (% of the rated frequency), the generator isconsidered faulty and TE809 shows the “high gen. frequency alarm”.

    100-200 [%] 110

    F GE low FYou can set the low threshold frequency;if the frequency measured islower than this value (% of the rated frequency), the generator isconsidered faulty and TE809 shows the “low gen. frequency alarm”.

    0-100 [%] 90

    G Rated current You set the nominal operating current of the generator. 0-9999 [A] 100

    H Imax overloadYou set the maximum overload admitted on the generator. If exceeded,an alarm message is shown.

    0-1000 [%] 200

    I Imax short circuitYou set the value that permits to consider a short circuit on the

    generator. If exceeded, related alarm message is shown.0-1000 [%] 300

    J KG delayYou can set a delay time for closing the generator contactor.This timestarts from when the TE809 opens the mains contactor (softwareinterlock function).

    0-100 [s] 1

    K GE Ok delayDelay time over which if voltage and frequency are within limits (param.B,C,E,F), the generator is considered stable and its contactor is closed.

    0-65535 [s] 5

    L CT ratioIt sets the ratio of Current Transformers to read the current value(example: CT 100/5A, you must set it at 20, because 100: 5 = 20).

    0-10000 20

    M System typeYou can set the type of system of the generator: three-phase, single-phase or two-phase with neutral.

    Three-phaseSingle-phaseTwo-phase+n

    Three-phase

    N Set kWh Here you can set the initial value of the active energy (kWh). 0-10E+8 [kWh] 0

    O Rated PF %You can set the rated power factor of the installation. It’s used tocalculate the max kW shown in the bar graphs on the display pages.

    0-100 80

    PFast Switch

    50Hz

    You can select this parameter to start the 50Hz system procedure: youwill see “wait” and the following parameters will be programmed as:

      M2.D - GE Rated F = 50Hz  M2.A - GE Rated V = 400V  M1.A - Mains Rated V = 400V  M1.D - Mains Rated F = 50Hz

    You will see “Wait”, that disappears when the programmation is done.Those values are not saved inside flash memory and restarting thecontroller the parameters’ value will be the one programmed in thestandard way.

    - -

    Q Fast Switch60Hz

    You can select this parameter to start the 60Hz system procedure: youwill see “wait” and the following parameters will be programmed as:

      M2.D - GE Rated F = 60Hz  M2.A - GE Rated V = 230V

      M1.A - Mains Rated V = 230V  M1.D - Mains Rated F = 60Hz

    You will see “Wait”, that disappears when the programmation is done.Those values are not saved inside flash memory and restarting thecontroller the parameters’ value will be the one programmed in thestandard way.

    - -

    R Phase sequence Choose the sequence of the phases: R-S-T or T-S-R, or OFF Off-RST-TSR RST

    S AsymmetryIf the difference between the lower and the higher phase voltages isgreater than this parameter, the asymmetry alarm (if enabled) is shown.

    0-100 [V] 10

    T GE FilterInsert a 5-levels software filter on eventual disturbs on generatorvoltage and frequency. It can be set from 0 (no flitering) to 5 (highfiltering), to avoid accidental opening of the generator contactor.

    0-5 1

    U KG protection

    Parameter to enable the protection on generator failure. If On, thealarms about the generator immediately open the generator contactor. If

    Off, the generator contactor is opened only when the generator isoutside the limits.

    On-Off Off

    V Neutral Set if the system is with (On) or without (Off) neutral. On-Off On

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    2- 5 M3 - Engine setup

    Selecting the engine setup you access directly to the programmation parameters about the engine:

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A ON alarm delayIt is the time delay from the engine running detection to the enableof the alarms; this time allows the generator to reach the nominaloperating conditions.

    0-1000 [s] 20

    B Cooling time

    It sets the cooling time after which the engine is stopped: after the

    generator contactor opening, the remote start output remains activefor the set time, to cool down without load. It works only inautomatic mode.

    0-255 [s] 0

    E Siren timeIt is the duration time of the acoustic advisor in case of alarm, if aprogrammable output is set for “Siren”.

    0-1000 [s] 20

    NOTES:

    To avoid any incompatibility between the timings of the TE809ATS and the controller for engine protection, rememberthat the “ON alarm delay” must be at least 5 seconds higher than the preheat time in the engine protection controller.

    The cooling procedure is managed by the TE809ATS. If the engine protection controller allows to set a cooling procedure,we advise to disable it and maintain active only the procedure on the TE809ATS controller.

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    2- 6 M4 - General setup

    The general setup is composed by 4 submenus:

    A) Display setup: Submenu that contains all the parameters settings of the screen: language, contrast, etcB) Clock setup: Submenu with the general settings about the clock: date, time and day of the weekC) Test setup: Submenu with the settings of the test operation mode, like the length and day of the programmable testsD) Security setup: Submenu to set the passwords for different levels that lock and unlock the various menus

    2- 6.1 M4.1 - Display setup

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A Language

    You select the language. On board are available the following

    languages: English, Italian and French. Another language can beinserted by request in the “custom” position. The controller at theturn-on will ask the settings of the language only if the “default”option is selected.

    IT – EN – FR – Custom –

    DefaultDefault (EN)

    B BacklightIf no operations are done, after this time the display backlight turnsoff. It returns on automatically when an events occurs.

    0-255 [s] 250

    C Clear stats It permits to reset all the measures shown in the stats pages. - -D Contrast To set the display contrast preferred for the TE809. 0-5 0

    E Cyclic alarmsIt is the time of the cyclic indication of the active alarms. The newparameter is active at the next system startup.

    0-255 [s] 3

    F Alarm Off delaySet the delay time for the autoreset function of non-retentivestopping alarms.

    Off-255 [s] Off

    G Return to defaultIt is the time after which the controller automatically returns to thestandby page (Mains 1) if no buttons are pressed.

    Off-250 [s] Off

    H Screen at start-up At the power-on, if this parameter is set to ON, after 5 seconds thelogo page disappears and you will see the Mains 1 page.

    On-Off On

    I Reset at start-upIf On, at the turn-on the board is automatically in reset mode. If Off,the board is instead in manual mode.

    On-Off On

    2- 6.2 M4.2 - Clock setup

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    - Set clock

    Used to confirm the adjusted date/clock, it updates the current timewith the values set in parameters C,D,E,F,G and H. To do it, youmust select the area using the drive arrows and then confirm by the“i” drive button.

    - -

    - Current setting It shows current date and clock set. - -

    A Year To set the year 0-99 12B Month To set the month 0-12 1C Day To set the day 0-31 1

    D Day of the week To set the day of the week from Sunday to Saturday Sun - Sat SunE Hours To set the current hour 0-23 12F Minutes To set the current minute 0-59 0

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    2- 6.3 M4.3 - Test setup

    POS. NAME DESCRIPTION RANGE OF VALUESDEFAULTSETTINGS

    A Enable test 1 Used to enable or disable the automatic test. On-Off OffB Test type To set the type of test. Daily-Weekly-Monthly Weekly

    C Day of weekIf the type of test is chosen weekly, it permits to set theday of the week in which the test should be done.

    Mond., Tuesd., Wed.,Thur., Frid., Sat, Sund.

    Thur.

    D Day of monthIf the type of test is chosen monthly, it permits to set theday of the month in which the test should be done.

    1-31 1

    E Start hour You set the hour of test starting. 0-23 9F Start min. You set the minute of test starting. 0-59 30

    G Enable test 2 Used to enable or disable the automatic test. On-Off OffH Test type To set the type of test. Daily-Weekly-Monthly Weekly

    I Day of week If the type of test is chosen weekly, it permits to set theday of the week in which the test should be done.

    Mond., Tuesd., Wed.,Thur., Frid., Sat, Sund.

    Thur.

    J Day of monthIf the type of test is chosen monthly, it permits to set theday of the month in which the test should be done.

    1-31 1

    K Start hour You set the hour of test starting. 0-23 9L Start min. You set the minute of test starting. 0-59 30

    Also, you can set some parameters that are in common for the two tests:

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    M Test lenght You set the length time for the test. 0-59 [min] 5

    N Test with loadIf you set it to ON, during the test, the switching between Mains

    and Genset should be done.

    On-Off Off

    O No remote stopIf ON, during the test the remote stop signal is not considered. IfOFF, if the remote stop signal is active during the test, the engineis stopped and the test finishes automatically.

    On-Off Off

    P Test PT enableEnable “Programmable Test” option, to finish the test at a specificend time (see programming time points Q and R), ignoring “Testlength” parameter.

    On-Off Off

    Q End PT hour Hours of end time about PT test 0-24 [h] 17R End PT minute Minutes of end time about PT test 0-60 [min] 30

    If the type of test chosen is “Daily”, you can set the days in which the test should be done:

    POS. NAME DESCRIPTION

    - Sunday

    If the tick is present, it enables the daily test on Sunday. If the tick is removed, on this day the test is

    not executed.

    - MondayIf the tick is present, it enables the daily test on Monday. If the tick is removed, on this day the test isnot executed.

    - TuesdayIf the tick is present, it enables the daily test on Tuesday. If the tick is removed, on this day the testis not executed.

    - WednesdayIf the tick is present, it enables the daily test on Wednesday. If the tick is removed, on this day thetest is not executed.

    - ThursdayIf the tick is present, it enables the daily test on Thursday. If the tick is removed, on this day the testis not executed.

    - FridayIf the tick is present, it enables the daily test on Friday. If the tick is removed, on this day the test isnot executed.

    - SaturdayIf the tick is present, it enables the daily test on Saturday. If the tick is removed, on this day the testis not executed.

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    2- 6.4 M4.4 - Security setup

    The security setup menu permits to enter the access codes the permit to lock/unlock the programmation menus. By default, theaccess codes are set correctly, so you can access to all the menus. You have the possibility to protect the programmation menusentering wrong codes: this way the menus correspondant to the wrong code inserted are locked. When you want to unlock themenus, simply enter in this menu and set the codes to the correct values. The 6 codes are shown in the table.

    POS. NAME DESCRIPTION CODE

    A Mains passwordEnter the password that locks/unlocks the mains setup and the relative alarms. If youenter the code correctly to 60, the mains menu is completely unlocked. If you enter awrong code, the menu is locked until the correct code will be inserted.

    60

    B Genset passwordEnter the password that locks/unlocks the alternator setup and the relative alarms. If youenter the code correctly to 50, the alternator setup is completely unlocked. If you enter awrong code, the menu is locked.

    50

    C Engine passwordEnter the password that locks/unlocks the engine setup and the relative alarms. If youenter the code correctly to 40, the engine setup is completely unlocked. If you enter awrong code, the menu is locked.

    40

    D Special passwordEnter the password that locks/unlocks the special functions setup. If you enter the codecorrectly to 30, the special functions setup is completely unlocked. If you enter a wrongcode, the menu is locked.

    30

    EConnectivity

    password

    Enter the password that locks/unlocks the connectivity setup. If you enter the codecorrectly to 20, the connectivity setup is completely unlocked. If you enter a wrong code,the menu is locked.

    20

    F I/O passwordEnter the password that locks/unlocks the I/O setup. If you enter the code correctly to10, the I/O setup is completely unlocked. If you enter a wrong code, the menu is locked.

    10

    G Status password Password to lock/unlock all the alarms except the mains, generator and engine ones. 70

    H Global codeThis is the password to access to the programmation menus. It’s possible to change it,from 000 to 999.

    809

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    2- 7 M5 - Alarms list

    The alarms setup is composed by 4 different alarm groups:a) Mains alarmsb) Generator alarmsc) Engine alarmsd) General alarms

    Select the category with the down and up arrows, then press “i” to confirm and enter.You will see a general screen for the setup of the alarms, composed by 4 pages. In the first page, select and confirm the parameter“a” to choose the code of the alarm. In the upper part of the screen you will see the name of the correspondant alarm. Then modifythe parameters from “d” to “l” as you prefer. Return then to the first page and confirm the parameter “c” to save the modifications.

    For every alarm, you can program all the following parameters:

    POS. NAME DESCRIPTION RANGE

    A Alarm code

    Select this parameter to choose the alarm that you want to set. All theparameters in the next pages refer to the alarm selected in this parameter. In the

    upper part of the screen you will see also the name correspondant to the codethat you are selecting.

    -

    B Category of the alarmName of the category selected from the first screen of the alarm setup. It’s notpossible to modify it directly in this page.

    -

    C Save alarmParameter that has to be confirmed with the “i” button to save all the parametersfrom D to L in the configuration of the alarm selected at parameter A.

    -

    D ActivationIt permits to choose when the alarm condition must be verified and make thealarm appear: Always (always enabled), Run (active only with engine running) orDisabled (disabled).

    AlwaysRun

    DisabledE Delay Before the activation of the alarm, the cause must remain present for this time. 0-255 [s]

    F RetentiveChoose if the alarm must be retentive (ON: the alarm indication remains ondisplay until you press the reset button, even if the cause has disappeared) ornot (OFF: the alarm indications disappears when the cause disappears).

    ONOFF

    G Action

    Select the action in consequence of the activation of the alarm: Warning (only

    indication), Stop (the alarm stops the engine immediately) or Cooling (the alarmsstops the engine with cooling).

    Warning

    StopCooling

    H SirenSet if the activation of the alarms must also activate the output programmed forSiren. It can be set to ON (the output set for “siren” is activated when the alarm ispresent) or OFF.

    ONOFF

    I SMSSet if the activation of the alarm must also send an SMS to the programmednumbers (see menu M7). It can be set to ON (if a modem is connected, theboard sends a SMS when the alarm appears) or OFF.

    ONOFF

    J Global 1Set if the activation of the alarms must also activate the output programmed forGlobal alarm 1. It can be set to ON (the output is activated when the alarm ispresent) or OFF. 

    ONOFF

    K Global 2Set if the activation of the alarms must also activate the output programmed forGlobal alarm 2. It can be set to ON (the output is activated when the alarm ispresent) or OFF. 

    ONOFF

    L Global 3 Set if the activation of the alarms must also activate the output programmed forGlobal alarm 3. It can be set to ON (the output is activated when the alarm ispresent) or OFF. 

    ONOFF

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    2- 7.1 M5 - Alarms default parameters 

    Activation Action

    N. Category Alarm code Alarm name

       A   l  w  a  y  s

       D   i  s  a   b   l  e   d

       R  u  n

       D  e   l  a  y

       R  e   t  e  n   t   i  v  e

       C  o  o   l   i  n  g

       S   t  o  p

       W  a  r  n   i  n  g

       S   i  r  e  n

       S   M   S

       G   l  o   b  a   l   1

       G   l  o   b  a   l   2

       G   l  o   b  a   l   3

    1 Mains 1208 Mains: low freq. 2

    2 Mains  1209 Mains: high freq. 2

    3 Mains 

    1210 Mains: low voltage

    5

    4 Mains 

    1211 Mains: high voltage 5

    5 Mains  1213 Mains: V asymmetry 1

    6 Mains  20025 Faulty mains 2

    7 Mains  20034 KR feedback 5

    8 Mains  20052 Mains: phase seq. 0

    9 Generator 1201 GE: low freq. 5 10 Generator  1202 GE: high freq. 5

    11 Generator  1203 GE: low voltage 5

    12 Generator  1204 GE: high voltage 5

    13 Generator  1205 GE: phase seq. 0

    14 Generator  1206 GE: short circuit 2

    15 Generator  1207 GE: Imax overload 5

    16 Generator  1214 GE: V asymmetry 1

    17 Generator  20007 Ground protection 2

    18 Generator 

    20033 KG feedback 5 19 Generator

     20036 User alarm 1 3

    20 Generator  20037 User alarm 2 3

    21 Generator  20038 User alarm 3 3

    22 Generator  20041 GE protection 1

    23 Engine  20032 Emergency stop 0    

    24 Engine  20058 Start failure 0

    25 General 20008 Test active 0

    26 General  20012 Stopping… 0

    27 General  20013 Start phase 0

    28 General  20021 Remote start 1

    29 General  20022 Remote stop 1

    30 General  20026 SCR 0

    31 General  20027 Failed test 0

    32 General  20046 GE ready… 0

    33 General 

    20053 Full memory 0

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    2- 7.2 M5 - Alarms description

    N.Alarmcode

    Alarm name Alarm descriptionMenu /

    Parameter

    1 1208 Mains: low freq. Indicates that the mains frequency is under the programmed threshold M1-F2 1209 Mains: high freq. Indicates that the mains frequency is over the programmed threshold M1-E3 1210 Mains: low voltage Indicates that the mains voltage is under the programmed threshold M1-C

    4 1211 Mains: high voltage Indicates that the mains voltage is over the programmed threshold M1-B5 1213 Mains: V asymmetry Indicates that the difference between the higher and the lower mains voltages is too high M1.N

    6 20025 Faulty mains Indicates that the mains is out of limits M1-BCEF

    7 20034 KR feedback If KR contactor output status is not equal to input status M88 20052 Mains: phase seq. Indicates a wrong phase sequence of the mains M1-M

    9 1201 GE: low freq. Frequency values are under the programmed limits M2-F10 1202 GE: high freq. Frequency values are over the programmed limits M2-E

    11 1203 GE: low voltage Voltage values are under the programmed limits M2-C

    12 1204 GE: high voltage Voltage values are over the programmed limits M2-B13 1205 GE: phase seq. Indicates wrong generator voltages sequence M2-R

    14 1206 GE: short circuit Indicates an istantaneous current higher than the programmed limits for short circuit M2-I

    15 1207 GE: Imax overload Indicates an istantaneous current higher than the programmed limits for overload M2-H16 1214 GE: V asymmetry Indicates that the difference between the higher and the lower genset voltages is too high M2-S

    17 20007 Ground protection Ground protection digital input alarm M8 

    18 20033 KG feedback If KG contactor output status is not equal to input status M8 

    19 20036 User alarm 1 Alarm that is present when the digital input programmed as user alarm 1 is active M8 

    20 20037 User alarm 2 Alarm that is present when the digital input programmed as user alarm 2 is active M8 

    21 20038 User alarm 3 Alarm that is present when the digital input programmed as user alarm 3 is active M8 

    22 20041 GE protection “External GE protection“ digital input alarm M8 

    23 20015 Emergency stop It indicates that the input programmed as “emergency button” is active M8 24 20055 Start failure Indicates that the engine is not detected running after the start attempts in automatic mode M3.1

    25 20008 Test active Signalization active during test procedure M4.326 20012 Stopping… Indicates an active stop procedure -

    27 20013 Start phase Indicates an active start procedure -28 20021 Remote start Indicates remote start function from digital input M829 20022 Remote stop Indicates remote stop function from digital input M8

    30 20026 SCR Indicates that the the remote start input (if programmed as SCR) is active M6.1

    31 20027 Failed testIndicates an unsuccessful test: in manual if mode the engine has not started after theattempts number; in automatic mode if a stopping alarm occurs during test procedure

    M4.3

    32 20046 GE ready… Indication that the generator is not running and without blocking alarms -33 20053 Full memory Enabled only if datalogger is enabledn and its relative memory space is full M7.1-F

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    2- 8 M6 - Special functions

    The TE809 permits three special functions active only in automatic mode: SCR, Start by mains kW and Dummy load. The relativeparameters can be set in this menu. Here you can also set the type of use of all the programmable inputs and outputs. Thesubmenus are the following:

    A) SCR (only automatic mode)B) Start by mains kW (only automatic mode)C) Dummy Load (only automatic mode)D) Hour counters

    2- 8.1 M6.1 - SCR

    It permits to start the generator by a remote signal on one of the programmable inputs, that you have to set to remote start (see par.2-10). When that input is closed to negative, after a START BY SCR DELAY time, the generator starts. Then:

    a) If SCR 2 ENABLE is set to OFF: when the KG DELAY time has elapsed, TE809 switches the changeover switch ongenerator side, even if the mains is detected.

    b) If SCR 2 ENABLE is set to ON: after the generator has started, you have to wait that the second programmable input (thatyou have to set to remote stop, see par. 2-10) is closed to negative, then after the KG DELAY time, TE809 switches thechangeover switch on generator side, even if the mains is detected.

    “No KR with SCR” option permits to inhibit, in case of generator alarm, the changeover switch on mains side.

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A SCR enable If ON the function is enabled, if OFF the function is disabled. On/Off Off

    B Start delayIt is the delay time that elapses when you close to negative theterminal programmed as remote start before the generator starting.

    0-999 [s] 5

    C KG delay

    It is the delay time that elapses after the starting of the generator (ifparameter D is OFF) or after the closure to negative of the inputprogrammed as remote stop (if parameter D is ON) before theswitching of the changeover switch.

    0-999 [s] 5

    D SCR 2 input

    If ON, it enables the changeover switch control by the remote stopterminal closed to negative; when closed and after the delay time atpoint C, the load switches to generator.If OFF, the remote stop input is disabled and is not used to controlthe changeover switch: changeover switch is automatically closedon generator side when the engine is started by the remote startinput and after the delay time at point C.

    True-False False

    E No KR with SCRIf ON, when SCR mode is active (remote start input active), themains contactor opens and it’s not possible to close it also if thegenerator is stopped by an alarm.

    True-False False

    F Off delay

    It is the delay time during which the SCR/EJPT signal must be

    disabled to permit the stopping of the generator and the switchin onthe mains.

    0-999 [s] 5

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    2- 8.2 M6.2 - Start by mains kW

    Function that allows the generator’s automatic start and stop, according to the maximum and minimum thresholds programmableon mains consumption. If the load consumption from the mains supplies exceeds the START THRESHOLD for a period of timelonger then the TIME FOR START, TE809 starts the generator and switch the load for the generator. When the value of load’sconsumption is less than the STOP THRESHOLD at least for the TIME FOR STOP time, the load is commutated to the mains (ifavailable) and the generator is stopped. If the mains is missing, the load remains on generator until the mains voltage is detected.

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A kW mains Enable If ON the function is enabled, if OFF it is disabled. On / Off Off

    B Start power *Load supplied by the mains: if the power consumption exceeds this value(at least for the “time for start" at point C), the generator starts and thepower switching moves on the generator.

    0-255 [%] 80

    C Time for start

    It is the delay time for which the load consumption must remain over the

    threshold value on the mains (point B); after this time the generator starts. 0-255 [s] 5

    D Stop power *

    Load is supplied by the generator:if the power consumption returns to be less than this threshold value set(at least for the “time for stop at point E), the load switches to the Mainsand the generator is stopped.

    0-255 [%] 30

    E Time for stopIt’s the delay time for which the load consumption must remain below thethreshold value; after this time the load returns to the Mains and thegenerator is stopped.

    0-255 [s] 5

    2- 8.3 M6.3 - Dummy load 

    Function that allows to activate one of the programmable outputs, according to the maximum and minimum thresholdsprogrammable on load consumption. If the load consumption is lower than the DUMMY ON for a period of time longer then the ONDELAY, the board activates all the outputs that you programmed for Dummy load function (see par. 2-10 for the programmation ofthe outputs). When the value of load consumption is higher than the DUMMY OFF at least for the OFF DELAY time, the outputs arede-activated. To activate this function, you have to set at least one of the programmable outputs for “dummy load” (see par. 2-10),then you have to set the following parameters.

    POS. NAME DESCRIPTION RANGE OFVALUES DEFAULTSETTINGS

    A Dummy enable If ON the function is enabled, if OFF the function is disabled. On / Off Off

    B Dummy On *Load supplied by generator: if the power consumption is lower thanthis value (at least for the “On delay" at point C), the outputsprogrammed as “dummy load” are activated.

    0-255 [%] 30

    C On delayIt is the delay time for which the load consumption must remainunder the threshold value on the generator (point B); after this timethe outputs are activated.

    0-255 [s] 5

    D Dummy Off *Load is supplied by the generator: if the power consumption exceedsthe threshold value set (at least for the “Off delay” at point E), theoutputs programmed as “dummy load” are deactivated.

    0-255 [%] 80

    E Off delayIt is the delay time for which the load consumption must remain overthe threshold value on the generator (point D); after this time theoutputs are deactivated.

    0-255 [s] 5

    * Note: these thresholds are referred to the rated kW value, that is calculated from the rated voltage, the rated current, the ratedpower factor and the type of the system selected.

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    2- 8.4 M6.4 - Hours 

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A Initial workHere you can set a value of the work hours (expressed in minutes),then confirm the parameter D to set the actual work hours to thisvalue.

    0-999999 [m] 0

    B KG hoursHere you can set a value of the work hours with KG closed, thenconfirm the parameter D to set the actual work hours with KG closedto this value. 

    0-999999 [h] 0

    C KR hoursHere you can set a value of the hours with KR closed, then confirmthe parameter D to set the actual hours with KR closed to this value. 

    0-999999 [h] 0

    D Counter resetConfirm this parameter to set the values at parameters A, B and C. Itbecomes 1 for a small time after you confirmed it, to indicate that the

    procedure of hours updating is working.

    0-1 0

    E Clear events log If you confirm this option with "i" button, the event list is deleted. - Ok

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    2- 9 M7 - Connectivity

    The connectivity setup permits to set the parameters of the RS232/RS485 port and the GSM communiction. In case ofcommunication with the PC or another panel, remember to set on both sides the same baud rate.It contains two submenus:

    A) Serial port setupB) GSM setup

    2- 9.1 M7.1 - Serial ports setup

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A Unit ID It’s the address of the board for RS485 communication. 0-255 1

    B RS485 protocol

    Protocol type. Selectable:None: Serial port disabled.

    Modbus Master: if two boards are connected, this one is the priority.Modbus slave:  when two boards are connected, this one is thesecondary. TE809 must be setted as Slave also for connectionbetween controller and PC.GSM modem: connect this port to a GSM modem.

    NoneModbus MasterModbus SlaveGsm modem

    ModbusSlave

    C RS485 baud-rateCommunication speed in kbit per second: for modem connections, itis recommended speed of 9600.

    9600 to 115200[kbps]

    115200

    D RS232 protocol

    Protocol type. Selectable:None: Serial port disabled.Modbus Master: if two boards are connected, this one is the priority.Modbus slave:  when two boards are connected, this one is thesecondary. TE809 must be setted as Slave also for connectionbetween controller and PC.GSM modem: connect this port to a GSM modem.

    NoneModbus MasterModbus SlaveGsm modem

    ModbusSlave

    E RS232 baud-rate Communication speed in kbit per second for RS232 port. 9600 to 115200[kbps]

    115200

    F Datalog enableIt permits to enable the data-logger function which registersperiodically the most important data. For more informations, see thedata-logger explaination in chapter 4.

    True-False False

    2- 9.2 M7.2 - GSM Setup

    POS. NAME DESCRIPTIONRANGE OF

    VALUESDEFAULTSETTINGS

    A Engine running If Ok, it sends a message when the engine is running. On-Off Off B KG active If Ok, it sends a message when the generator contactor is closed. On-Off Off C KR active If Ok, it sends a message when the mains contactor is closed. On-Off Off D Mains ok If Ok, it sends a message when the mains is detected within the set limits. On-Off OffE Not automatic If Ok, it sends a message when the TE809 is not in automatic mode. On-Off Off 

    F Modem statusStatus of the modem: initial (initializing phase), wait (waiting), ready (stand-by phase), send (sending a message), send wait (waiting the response).

    - -

    G-H-I Call NumbersIt shows the mobile phone numbers set (up to 5, the numbers in position 1,2 and 3 are shown on display, the numbers in position 4 and 5 are hidden)that the controller must send messages to.

    - -

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    2- 10 M8 - IO setup

    The IO setup is composed by 5 submenus:A) Input setup: Submenu that contains all the parameters about the input functions available: select which digital input is connected

    with each function.B) Output setup: Submenu that contains all the parameters about the output functions available: select which function must be

    performed by each digital output.C) Input type: Submenu for the settings of input type: you can select between disabled, normally open and normally closed.D) Output type: Submenu for the settings of output type: you can select between disabled, normally open or normally closedE) Calibration: Submenu to adjust voltage and current measures with a programmable offset.

    2- 10.1 M8.1 - Input setup

    The I/O menu permits to select the type of use of the programmable digital inputs.

    The inputs I4.4, I4.5, I4.6, I4.7 and I4.8 can be programmed as:

    POS. NAME RANGE OF VALUES DEFAULT SETTINGS

    A Emergency stopNone – I4.4 – I4.5 – I4.6 – I4.7 – I4.8 – I5.3 (output relays

    common pole) I5.3

    B Remote start * None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  I4.8 C Remote stop ** None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  I4.7 D Ground protection None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  I4.6 E Feedback KG None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  None

    F Feedback KR None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  None G User alarm 1 None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  I4.5 

    H User alarm 2 None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  None I User alarm 3 None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  None 

    J Input 50-60 *** None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8 

    NoneK External GE protection None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8 

    I4.4L External mains control **** None – I4.4 – I4.5 – I4.6 – I4.7 – I4.8  None

    * Remote start: in automatic mode, when closed to negative, it commands the starting of the generator. When open, the generatorsis stopped** Remote stop: the input, when closed to negative, commands the stop of the generator with priority on remote start input.*** Input 50-60: if the selected input is active the setup programmation is automatically converted for 60Hz system (F rated = 60Hz,V rated = 230V). if selected input is inactive the setup programmation is automatically converted for 50Hz systems (F rated = 50Hz,V rated = 400V).**** External mains control: if the selected input is active, the mains is detected within limits also if measurements of voltage andfrequency are outside programmed values.

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    2- 10.2 M8.2 - Output setup

    The Output setup permits to select the type of use of the programmable outputs.

    The outputs O5.8, O5.9, O5.10 and O5.11, O5.4 and O5.5 can be programmed as:

    •  Start: the output is used to command the start.

    •  Siren: the output is used to command a siren that sounds when an alarm with siren enabled appears.

    •  Global alarm 1: the output is used to command an indication when an alarm set as general alarm 1 appears. The output remainsactive until you reset or the alarm disappears.

    •  Engine ON: the output is activated when the generator is running.

    •  Test active: the output is used to signal that the test is active.

    •  Dummy load: the output is used for the dummy load function. To have more informations about this function, see menu 2-8.3.

    •  Reset mode: indicates that the controller is in reset mode

    •  Auto mode: indicates that the controller is in automatic mode

    •  Man mode: indicates that the controller is in manual mode•  Global alarm 2: the output is used to command an indication when an alarm set as general alarm 2 appears. The output remains

    active until you reset or the alarm disappears.

    •  Global alarm 3: the output is used to command an indication when an alarm set as general alarm 3 appears. The output remainsactive until you reset or the alarm disappears.

    •  KG ON: indicates that the generator contactor is closed

    •  KR ON: indicates that the mains contactor is closed

    •  Faulty start: indicates that the generator is not detected running after the starting procedure

    POS. NAME RANGE OF VALUES DEFAULT SETTINGS

    A O5.8Start - Siren - Global alarm 1 - Engine ON - Test active - Dummy load - Off mode -Auto mode - Man mode - Global alarm 2 - Global alarm 3 - KG ON - KR ON - Startfailure

    Global alarm 1

    B O5.9 Same as parameter A Auto mode

    C O5.10 Same as parameter A  Man modeD O5.11 Same as parameter A  Siren

    E O5.5 Same as parameter A  Start failureF O5.4 Same as parameter A  Start

    2- 10.3 M8.3 - Input type

    The input type setup permits to select the type of programmable inputs.

    The inputs I4.4, I4.5, I4.6, I4.7, I4.8 can be programmed as:

    •  Disabled: the input is not active

    •  Digital NO: the input is digital type normally open

    •  Digital NC: the input is digital type normally closed

    POS. NAME RANGE OF VALUES DEFAULT SETTINGS

    A I4.4 Disabled – Digital NO – Digital NC Digital NO

    B I4.5 Disabled – Digital NO – Digital NC 

    Digital NOC I4.6 Disabled – Digital NO – Digital NC  Digital NOD I4.7 Disabled – Digital NO – Digital NC  Digital NOE I4.8 Disabled – Digital NO – Digital NC  Digital NO 

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    2- 10.4 M8.4 - Output type

    The output type setup permits to select the type of programmable outputs.

    The outputs O5.8, O5.9, O5.10, O5.11, O5.4 and O5.5 can be programmed as:

    •  Disabled: the output is not active

    •  Digital NO: the output is digital type normally open

    •  Digital NC: the output is digital type normally closed

    POS. NAME RANGE OF VALUES DEFAULT SETTINGS

    A O5.8 Disabled – Digital NO – Digital NC Digital NOB O5.9 Disabled – Digital NO – Digital NC  Digital NO

    C O5.10 Disabled – Digital NO – Digital NC  Digital NOD O5.11 Disabled – Digital NO – Digital NC  Digital NOE O5.4 Disabled – Digital NO – Digital NC

     Digital NO

     

    F O5.5 Disabled – Digital NO – Digital NC  Digital NO 

    2- 10.5 M8.5 - Calibration

    The measures setup allows to adjust the measured values for genset and mains voltages and load currents. For each voltagemeasure it’s possible to set a calibration offset with steps of 0.1 V. For each current measure the offset is a percentage of the CTratio, in steps of 0,1 %.

    POS. NAME RANGE OF VALUES DEFAULT SETTINGS

    A VL1 Gen -100 +100 (V/10) 0

    B VL2 Gen -100 +100 (V/10)  0C VL3 Gen -100 +100 (V/10)  0

    D VL1 Mains -100 +100 (V/10) 0E VL2 Mains -100 +100 (V/10)  0F VL3 Mains -100 +100 (V/10)

     0

    G IL1 50.0 – 150.0 (%)  100H IL2 50.0 – 150.0 (%)  100 I IL3 50.0 – 150.0 (%)  100 

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    New features in the release 1.1.3

    1) New calibration for the currents, settable in % on the CT ratio2) Inserted the Spanish language as fourth language3) New "Phase sequence" parameter to set the phase rotation [Off - RST - TSR]4) "Voltage Asymmetry" detection on generator and mains voltages5) New programmable parameter “GE filter” to filter the disturbs on the detection of voltage and frequency of the generator6) New parameter “KR protection” for the opening of the mains contactor in case of alarms about the mains7) New alarms setup completely renewed, with easy programmation of the alarms parameters8) Inserted the 2-phase system

    9) New possibility to download the languages directly from TE Monitor10) New event “stop phase” stored in the events log11) Fixed the phase sequence alarms12) Removed the wrong editability of the GSM numbers by keyboard13) New parameter “neutral” inside alternator setup, for systems with or without neutral

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