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Broad overview of TEAM Industries products and services
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Copyright 2005 TEAM Industries, Inc. All Rights Reserved
Presenting
TEAM Industries
Driving Innovation
www.TEAM-IND.com
Driving Innovation
Our core competency is designing and manufacturing systems that transmit power and put it to work quietly and efficiently.
We are proud of the American ingenuity that has driven our company and would like to put it to work for you and your organization.
What we do:
www.TEAM-IND.com
Driving Innovation
Designing & manufacturing drive-trains,
gearboxes, and related components since 1967
Six facilities ISO 9001:2000 certified or compliant
850,000 sq. ft. manufacturing space
1,000 employees
Background
www.TEAM-IND.com
Driving InnovationTEAM Industries
• Seven facilities covering 850,000 sq. ft. of manufacturing space
Cambridge 1967
Audubon 1984
Bagley 1992
Park Rapids 1994
Detroit Lakes 1995
Andrews, NC 2005
www.TEAM-IND.com
Driving Innovation
Transmissions/Gear Boxes
Traction control products
Axles and Axle Housings
Differentials
Continuously Variable Transmissions (CVTs)
Transaxles
Wet Brakes
Drive Shafts
Steering Knuckles
Market Solutions
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Driving Innovation
Market ApplicationsUtility Vehicles
Electric vehicles
All Terrain Vehicles
Snowmobiles
Motorcycles
Marine
Golf Cars
Automotive
Turf Care
Agriculture
Off-highway & Construction
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Driving InnovationTEAM Customers
TEAM manufactures products for a number of customers
www.TEAM-IND.com
Driving Innovation
Solutions Provider
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Driving Innovation
Research & DevelopmentInnovative designs
Impressive and growing intellectual property portfolio
Vibrant “can do” staff
Market knowledge
Always searching for breakthrough technologies and applications that bring new business to your markets
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Driving InnovationDesign
35+ stations of Pro Engineer design software
Experience to drive our clients’ concepts into robust and cost effective designs
Genisys 3-D printer and other prototype techniques used to swiftly produce scale-models for review.
Mathematica math modeling software
Gear noise synthesis
Sound quality prediction
“What if” scenarios
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Driving InnovationFinite Element Analysis
Applied to Pro/E models to verify product integrity
MSC (FEA)
MSC (Adams)
ANSYS (FEA)
Pro/Mechanica
Modal analysis
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Driving Innovation
Magma CFD die flow analysis
Optimize die design
Gate & Runner
Overflow
Cooling lines
Porosity
Computerized Flow Diagram Analysis
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Driving InnovationRapid Prototyping
Full-service prototyping departments equipped with:
CNC mills & lathes
CNC hob, gear shaper, spline roller, broach
Surface and cylindrical grinders, bore hones
Heat treating
Sourcing for prototype castings.
Bringing ideas to life
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Driving Innovation
Bench TestingDesigns are rigorously bench and field tested to validate FEA results, prove function, and determine reliability.
Fourteen test benches
2 gas powered
10 hydraulic
2 electric
Driveline efficiency testing
Long-term durability testing
Component testing
Custom designed testing
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Driving Innovation
NVH Sound Quality Tools:Hemi-anechoic chamber
25 HP electric motor and dynamometer
LMS Cada-X, PimentoOrder / Spectral AnalysisStructural vibration to airborne noise analysisMicrophones, accelerometers, impact hammer
Acoustic Testing
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Driving Innovation
40 acre test track
Variety of conditions available on-site
Fleet of test vehicles
Component durability testing
FEA correlation
Data acquisition
Field Testing
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Driving Innovation
In 2000, TEAM Industries created TPS to begin marketing performance enhancing products directly to the powersports industry. TPS gives TEAM the ability to learn what drives our customer’s customer.
TEAM Industries – Aftermarket
Goals:
•Gain market knowledge
•Product testing / research & development
•Marketing / brand name recognition
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Driving InnovationDimensional Inspection
10+ Zeiss CNC coordinate measuring machines; most with Vast scanning probes
6 Sheffield Cordax CMMs
Four M&M 4 axes CNC gear analyzers
Eight Gleason, M&M, and ITW gear rollers
Optical comparators, laser micrometers, automated gages and SPC systems.
VJ Technologies, Philips, Optimas real-time radiographic imaging system; 160KV X-ray tube, 19”x24”x21” capacity
Staff trained to all levels, including Senior Level Certification in ASME Geometric Dimensioning and Tolerancing.
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Driving InnovationMetallurgical Laboratories
Two complete metallurgical labs with Buehler saws, mounting presses, and polishing equipment
Experienced technicians with over 70 years of experience
Leco glow discharge spectrometer
Tukon micro-hardness testers, numerous Rockwell and Brinell testers
Metallurgical microscopes with still and video cameras
Magnetic particle and ultrasound testing stations.
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Driving Innovation
Die Casting
High pressure die casting 380, 390, 360, 369 alloys.
Squeeze casting 355, 356, 390, 319 alloys.
10 die cast machines from 500-1600 ton locking force.
Part sizes from 15-325 sq. inches.
Automated pouring, spraying, and extraction for consistent part quality.
www.TEAM-IND.com
Driving Innovation
Finishing & Coating
Polishing
Cosmetic and function surface improvement of aluminum castings.
Manual and automated polishing systems.
Chromating
Chrome conversion coating for aluminum.
Coating provides salt spray corrosion resistance.
Coating also improves paint adhesion on aluminum.
E-Coat Painting
Cross-linked epoxy primer designed for marine environment corrosion protection.
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Driving InnovationTurning & Milling
More than 100 CNC turning centers; as well as a variety of engine lathes
Machines from 5hp gangturn to 60hp twin turret; turnings from .25” dia. x 2” to12”dia. x 48”.
Twin spindles, gantry and other robotic part handling, live tool milling, and other automation. 100+ CNC machining centers,
variety of tool-room mills and dedicated milling equipment.
Vertical and horizontal mills from 5hp to 30hp, with spindle speeds to 12,000RPM; working envelope up to 40” x 28” x 28”
Part sizes from grams to 500lbs.
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Driving InnovationGear Cutting
Over 2.5 million gears produced per year
12+ CNC parallel-axis gear hobbers, some with auto-loading. Variety of manual hobbers
Crossed-axis gearing on five Gleason 175 hypoid machines
CNC and manual gear honers, shavers, and shapers
CNC hob and broach sharpeners; Gleason bevel gear cutter sharpener.
Six Fassler honing machines with ancillary equipment.
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Driving Innovation
Heat Treat
In-line induction hardening of shafts
TOCCO scanning induction machine
Tempering ovens
Automatic straightening equipment
Magnetic particle inspection.
In-house carburizing of gears and complex shapes
Super Allcase carburizing furnaces
Endothermic gas generators
Preheat and tempering furnaces
Advanced automation and monitoring
systems
www.TEAM-IND.com
Driving InnovationGrinding
More than 15 CNC cylindrical grinders for post heat-treat finishing of bearing journals and other features.
Centerless grinders.
Internal grinders.
Surface grinders.
Manual cylindrical grinders.
Precision bore honing equipment.
Equipped with auto-loading robotics where appropriate.
Accompanied by precision measuring equipment including laser micrometers and automated gaging.
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Driving InnovationRolling and Broaching
Eight broaches up to 15 ton, horizontal and vertical.
Thirteen spline rollers for cold forming splines up to 4” in length.
Variety of thread rolling and other equipment for cold forming threads or similar external features.
Associated in-house tooling for common sizes.
Ancillary gages and specialized inspection equipment.
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Driving Innovation
Cellular ManufacturingMachines grouped together for high-volume parts or families of parts – single piece flow.
Horizontal machining centers grouped in pallet pools to eliminate set-up time – flexible scheduling.
45+ pieces of automation equipment from gantry loaders to 6 axis robots -- maximum productivity.
In-house induction heat treating and carburizing.
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Driving InnovationAssembly
Over 1 million assemblies per year
Dozens of modular and efficient assembly lines
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Driving Innovation
Single piece flow to minimize WIP inventory
Highly automated, including robotic assistance
Automated 100% monitoring for gear noise levels
Continuous streamlining through Kaizen and other techniques.
Assembly
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Driving InnovationSourcing
30+ years experience sourcing complex sand, permanent mold, investment, and lost foam castings in iron, steel, and aluminum.
20+ million pounds of bar stock annually; mill direct when appropriate.
Subcontract for the skills of dozens of platers, painters, annodizers, and other industrial finishers.
Sourcing avenues to identify and qualify suppliers around the world.
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Driving InnovationConcept to Completion
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Driving Innovation
Thank You
Team Industries 18880 Dan Street
Detroit Lakes, MN 56501
www.team-ind.com
(218) 847-9582