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TEAMWISE LIMITED DONGGUAN TEAMWISE ELECTRONIC FACTORYDONGGUAN TEAMWISE ELECTRONIC COMPANY LIMITED
TEAM PRINCIPLESWe use our TEAM principles to keep us on target for Total Quality and Customer Satisfaction.
TechnologyEffectivenessAssuranceManagement
TEAM PRINCIPLESTechnology We will continually invest financial resources in equipment, training and safety to position ourselves on a world-class level.
Effectiveness We will focus on key business indices to quantify the effectiveness of our processes and programs.
Assurance We will provide 100% defect free products to our customers through continuous improvement efforts driven by our ISO 9001, ISO 14001,ISO/TS16949, ISO13485SPC,FMEA, QQSD(Quality,Quantity,Schedule,Discipline)programs and processes.
Management We create equal opportunities, discover talents and develop a company culture built around TEAMWISE Power. GAC & C(Goal ,Action,Capacity &Cares) is to enhance TEAMWISE management strength. TEAMWISE is a place for people with potential, pride and passion.
MANUFACTURING
MyData MY12 and TP11 Precision SMD -7sets Presco SMD Screen Printers -3sets Board Stuffing ERSA Wave Solder,Lead Free Soldering M/C -5sets Electrovert / ETS Forced Air Convection Reflow -4sets ESD Protection in All Production Area Vacuum Chamber -1set Auto Wire Winders -40sets
Current Capabilities
MANUFACTURING
Ferrite Grinder -3sets Lead Cutting / Forming Machines Powertest Auto Test Equipment -12sets Teradyne and GenRad I.C.T. Testers -6sets Feutron Environmental Chamber -1set Burn-In Chamber -30sets Leica Microscope with display -1set S-T Industries Optical CMM -1set
Current Capabilities - cont
MANUFACTURING
HP Precision LCR Meter -10sets Frequency Counter -5sets Oscilloscopes -20sets Solder Paste Thickness Tester -1set BGA Repair Center -1set X-Ray Inspection Center -1set EMC Set Up -1set
Current Capabilities - cont
EVOLVING1989 to 1995 (Set up Business )
A group of professionals spin off from ASTEC. Start Business in Yantian,DongGuan,China. Dealing with Power Supply and Industrial Control Unit. Customers are :
Siemens (Germany) - Motor Brush.Landis & Gry (Switzerland) Home Appliance ControlMurata Machinery (Japan) Fax MachineAutomatic Switch - ASCO (Emerson, USA) Transfer SwitchABB (Germany) - Power Supplies
1995 (TEAMWISE Start)Nov. Contract with ABB Power Supply Germany as a Sole
Manufacturing Sub-Contractor, arms link operation.Equipments and materials consigned by ABB Power Supply.Relocate other business to contract manufacturer.
EVOLVING1996
Jun. Equipment, Machinery Setup and Production StartAug. Qualified by ABB Power Supply GermanyDec. ISO-9002 Certified by TUV
1997Apr. IBM Europe Visit and Project Start UpSep. Factory Inspection by Motorola Land Mobile Products
Sector and Project Start UpOct. Launch Quality ,Quantity ,Schedule, Discipline (Q,Q,S D)
Program TEAMWISE own company culture.
1998Aug. CISCO Visit and Project Start UpSep. Factory Inspection by Motorola Swindon and Project StartNov. Qualified by CISCO USA
EVOLVING1999
Feb. Motorola Libra Project Start Mar. Motorola TH-TPSM Project Start Apr. IBM DDM Project StartJun. Factory Visit by ASCOM Switzerland
ASCOM Acquire ABB Power SupplyASCOM Release the Condition of Sole Manufacturing to
TEAMWISE.TEAMWISE can receipt other customersorders.
TEAMWISE Bought Over the Equipment at ASCOMs Book Value and Act as Contract Manufacturer
2000Apr. CTWII Production Start (Local sales in China)Jun. Aptronic Start (TEAMWISE Affiliate Company in Germany,
Spin off from ABB Power Supply)Dec. Factory Visit and Approved by Nokia
2001Jan. ISO 9001 Certified by TUVJun. Asco (Emerson) Product Launch ( Move back from
Contract Manufacturer).
2002May. Opened Teamwise USA (Sales Office)Nov. Opened Teamwise Japan (Sales Office)
EVOLVING
2003Jan. Phoenix Contact project start Jul. Delta Acquire AscomAug. ABB Motor Control project startSep. Universal (SMD Machine Manufacturer) project startOct. Unipower project startNov. Tectrol project start
2004Feb. Teamwise move to the new factoryMar. Qualified ISO9001 by SGS for new factoryMay. Qualified ISO14001 by SGS for new factorySep. Cable harness facility set up Nov. Netcom project startDec. Delta Business Move Out
EVOLVING
EVOLVING2005
Mar. New SMD Line and RoHS,Lead Free Production Set upMay. Roal project startAug. Qualified ISO/TS16949 by SGSSep. Launched Goal,Action,Capacity & Care (G.A.C & C) program
-TEAMWISE own company culture2006
Mar. Start implement RoHS productionMay. Qualified ISO 13485Jun. Upgrade BPCS capability
2007Mar. Excelsys project startMay. Copley project start Aug. Alpha project startNov. Expansion on ATE test stationDec. New SMD line set up
INVESTMENT
18,500,000.00TOTAL IN USD:
11,000,000.00Since 1999DONGGUAN TEAMWISE ELECTRONIC CO., LTD. (CHINA)
5,500,000.00Since 1996DONGGUAN TEAMWISE ELECTRONICS FACTORY (CHINA)
2,000,000.00Since 1995TEAMWISE LTD. (HK)
INVESTMENTUp to DEC. 2007
YEAR OF ESTABLISHMENTCOMPANY NAME
CORE BUSINESSOEM Manufacturing,ODM ManufacturingSwitching Power Supply(50W to 3,000W)
Telecommunication useStorage system useIntegrate information system useIndustrial useMedical UseGYM Machine UseAuto Door Use
Transformers and CoilsIndustrial Machine control units
TURNOVER GROWTHTURNOVER(USD)
0
10,000,000
20,000,000
30,000,000
40,000,000
50,000,000
60,000,000
70,000,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
0.5mil 1.6mil 2.2mil3.3mil
15.5mil
21.8mil
31.2mil
24.0mil 24.5mil20.8mil
48.37mil
1996 to 1999
Labor Provider
2000 Onward
Full Turnkey Production
54mil
Blue Actual Billing
Yellow Order on hand and forecast
63mil
37.5mil
70mil
Asia10%
Global35%
North America25% Europe
30%
Customer Distribution
Nakayo - JapanKoha - JapanPrim Tools - HKG
ABB - CHINA, USA, Finland, Germany, India
UIC - USA, China
Netcom - USA, China (Motorola , Alcatel, GE)
ASCO(Emerson) - USAUnipower - USACEI - USAIPC - USACustom Power - USAWorld Power - USATectrol -CANADACopley -USAAlpha -USA
Aptronic (Phoenix,Siemens,Cooper CEAG,Kettler,Dorma)- Germany
TC - DenmarkMydata -Sweden Excelsys -IrelandRoal -Italy
Business Field Distribution
ENERGY25%
TELECOM20%
MEDICAL10%MACHINERY
10%
INDUSTRIAL35%
Why Customer Likes Teamwise?1. Quality
3. Management
QQSD (Quality, Quantity, Schedule, Discipline)GAC & C (Goal,Action,Capacity &Cares)
TEAMWISE own company culture
Certified ISO9001-2000ISO14001ISO/TS16949ISO 13485
2. CapabilitiesServicesDeliveriesCost
CAPABILITIESHigh Level QualityLow Cost, High Grade Manufacturing ProcessExperienced Engineering (R&D, IE, PE)Skillful Material Sourcing and LogisticsFlexible and On-time DeliveryHigh Mix, Low Volume, Lean manufacturing
TECHNOLOGY / MANUFACTURINGDevelopment Engineering:
Current Product (Power Supply) Circuit Topology: Fly back, Feed forward, Push pullFuture Product (Power Supply) Technology: Very Hi-Efficiency switching, compact sizeSupport By Affiliate Company in Germany (Aptronic)
Manufacturing:Current Manufacturing Technology: Lean Manufacturing Precision SMD, Flexible Process Flow, High Mix&Low Volume ProductionFuture Manufacturing Technology: Automation ProcessWorkmanship Standard: IPC610, Class 2 Ver.C/D (Industrial Grade)
QUALITY,SAFETY,MISQUALITY,SAFETY,MISQuality:ISO9001-2000 QualifiedISO14001 QualifiedISO/TS16949 QualifiedISO 13485 Qualified
Product Safety:UL, cUL, CSA, TUV, CCC
Management Information System:Business Plan and Control System (BPCS)
Sales, Inventory, MRP, W.I.P.
, .
, .
,.
Quality PolicyTo build up Quality foundation with
- All employees involvement and contribution, extend it as company culture.
- Consistently implement preventive and corrective planning and action.
- Supply to customer with perfect products and services to their total satisfaction.
______________________H.F. TsangGeneral Manager Date: 10-Dec.1997
2008 QUALITY GOALS2008
No. Items 2002 2002 2003 2003 2004 2004 2005 2005 2006 2006 2007 2007 2008
Target Actual Target Actual Target Actual Target Actual Target Actual Target Actual Target
1Incoming InspectionAcceptance Rate
98.50% 97.74% 98.55% 98.56% 98.75% 97.29% 98.75% 97.78% 97.80% 98.26% 98.80% 98.68% 98.90%
2
Power SupplyElectronic ProductFirst Time Yield
97.50% 95.26% 96.50% 95.82% 96.50% 96.91% 96.50% 95.44% 95.00% 95.21% 95.50% 95.73% 96.00%
Transformer & ChokeFirst Time Yield
96.50% 99.67% 99.80% 99.48% 99.90% 99.74% 99.85% 99.84% 99.90%
Wire Harness FirstTime Yield
99.60% 99.57% 99.80% 99.75% 99.90% 99.93% 99.97% 99.95% 99.97%
SMD First Time YieldSMD 98.00% 98.98% 99.90% 99.77% 99.80% 98.68% 99.20%
3
Outgoing InspectionAcceptance Rate
99.90% 99.79% 99.94% 99.90% 99.95% 99.93% 99.96% 99.92% 99.97% 99.97% 99.99% 99.984% 99.99%
4Material Scrap Rate 0.44% 0.31% 0.19% 0.23% 0.17% 0.45% 0.30% 0.43% 0.35% 0.42% 0.35% 0.49% 0.40%
5Customer ProductFallout Rate
CPFRIfor PCBA 0.060% 0.050% 0.010% 0.005% 0.020% 0.010% 0.020% 0.017% 0.004% 0.002% 0.002% 0.0019% 0.0017%
CPFR(II)for CompletedPower Supplies
0.050% 0.060% 0.020% 0.020% 0.020% 0.020% 0.020% 0.074% 0.070% 0.051% 0.040% 0.024% 0.020%
6Shipment Performance 98.50% 95.49% 93.00% 90.05% 95.00% 89.80% 90.50% 92.11% 93.00% 95.00% 95.80% 96.72% 97.00%
7Stock Turn -over Rate 3.00 2.69 3.50 3.26 4.00 4.03 6.00
8Production Ffficiency 91.00% 89.00% 93.00% 90.00% 91.06% 90.10% 92.00%
INTRODUCTION ON QQS"D"
Q QualityQ QuantityS Schedule
"D" Discipline
QQS"D" is a unique programme for all TEAMWISE employees. It builds up a company culture from people's involvement initiative, creation and motivation. The programme starts at second half of 1997 and during the past years QQS"D" becomes mature and it's spirit will be extended forever. This programme is divided into different groups, which contains Engineers, Administration Staffs and Operators. Setting up a monthly topic on main subject of QQS"D" task, weekly Brain Storming session on overall review and make suggestions, to have competition between other groups. Best suggestion and improvement plan will then be followed up by the coming months. Best employees and best performance groups are selected monthly and summarize annually. It lets TEAMWISE employees to create high standards within the company.
H.F.Tsang - General Manager
INTRODUCTION ON GAC & CG GOALA ACTIONC CAPACITY&
C CARES
From time to time, when a company is growing to a different level. Management skills need to be improved and up grade. To up grade, basic foundation is build up by people. People who are contribute their CARES to the company. Once people care, it will be a self motivate tool to establish our own company culture.A common GOAL for Teamwise is continuous to keep us as world-class manufacturer. An individual goal for each person and department are diversifying to make the common goal happen.CAPACITY is a software to up lift individuals thinking, behaves and personal quality. When people have CAPACITY, they will have an understanding to co-operate with other people. They will increase their capability. With such training, CARES will be in every corner of Teamwise.GOAL is set for each person and department under Quality, Efficiency and Self-measurements on their result, and correction action will be implement. It is monitoring by SPC (Statistic Process Control). Daily, Weekly and Monthly review is carry out for improvement.Competition is among all the departments for the GAC & C result. The best department and person will be awarded.G A C & C is a management tool for Teamwise. It is a long-term program.
Edition:2007-BIssued on:3 DEC.2007
Company/Address: Teamwise LimitedUnit 805, Stelux House, 698 Prince Edward Rd. East, San Po Kong, Kowloon, Hong Kong.
Dongguan Teamwise Electronic Factory (Teamwise 1)Dongguan Teamwise Electronic Co., Ltd. (Teamwise 2)No. 1, Ao Bei Road, Cross Xiang Xin West Road, Yan Tian, Fenggang, Dongguan, Guangdong, P.R. China.
Total Factory Space: 34,200 Square Meter (Campus), 16,950 Square Meter (Production)
Products : Power Conversion Products, 50 Watt to 3,000 Watt, Industrial Grade Control Modules
Staff :
COMPANY PROFILE
Functional Manager 7Project Manager 6Supervisor/Administrator 28Leader 19Operator 479Engineer 83Technician 63Inspector 72Staff 125
Total headcount as at DEC-2007: 882
TEAMWISE ORGANIZATION CHART
MaterialControl Cost Control
Company Head
P & A
ProductionPlanning
Quality Engineering Manufacturing
WHS
Operation GM
PIE Production
MIS
Assembly MaterialSourcingMaterialControlSMD
Transformer /Wire Harness
CostAnalysis
Supply ChainManagement
ProductionControl Logistics
ProductionLogisticsControl
Finance &Accounting
SBUs
Administration GM
Supply Chain ManagementCommittee
OFFICE AND FACTORY LOCATION
40KM distance = 40
Facility Information:
Total ground area = 34,200 sq.m.
Factory 3 storeysEach of 4950 sq.m.Warehouse of 2,100 sq.mTotal factory area = 16,950 sq.m.
Canteen 2 storeysEach of 1,578 sq.m.Total area = 3,156 sq.m.
Green area = 12,000 sq.m.
Workers Dormitory2 buildings with 5 storeys = 10,980 sq.m.Can accommodate 2,000 workers max.
Staff Quarter4 buildings with 5 storeys = 9,000 sq.mCan accommodate 500 staffs max.
Living Area
Dormitory
&
Quarter
Canteen
Playground
Factory Area
Warehouse
Factory
Teamwise Factory Layout ( Effective date 01-FEB-2004 ) Teamwise Factory Layout ( Effective date 1-Jan-2008)
Teamwise Factory Layout ( Effective date 1-Jan-2008)
Teamwise Factory Layout ( Effective date 1-Jan-2008 )
Factory Building
Living Facilities
Staffs Dormitory2 Persons per room
Expatriate Staffs Dormitory1Person per room
Senior Staffs Dormitory1 Person per room
Operators Dormitory6-8 Persons per room
Employee Benefit
Library Table Tennis
Internet Bar Cinema & Disco
CANTEEN (3 Meals per day )
PUBLIC PHONE FIRST AID ROOM
Employee Benefit
Employee Benefit
Basket Ball
Soccer Field
Lead Free Wave Soldering
Lead Free / RoHS Compliance Facilities
Lead Free SMD Line
Lead Free SMD Line
Lead Free /RoHS Compliance Facilities
SMD Speedline Automatic Screen Printer
SMD Solder Paste Thickness Measuring Machine
SMD X-RAY Machine
SMD BGA Repair Station
Transformer Production
TRANSFORMER LINE
WINDING TOROID WINDINGWINDING
Transformer Production
WELDING
HI-POT TEST
POTTING MACHINE
Wire Harness Production
WIRE HARNESS LINE
AUTOMATIC WIRE CUTTING MACHINE AUTOMATIC WIRE STRIPPER
Wire Harness Production
TERMINAL CRIMPING HYDRAULIC CABLE CUTTER
Wire Harness Production
MANUAL STAMPING
PRINTING
PULL GAUGE
SMD MACHINE PDU ASSEMBLY
CONFORMAL COATING
CONFORMAL COATING INSPECTION UNDER UV LIGHT
Special Products Production
Special Products Production
FUNCTION TEST
SMD MACHINE PDU FUNCTION TEST
SMD MACHINE PDU FUNCTION TEST
The 34,200 Sq. Meter factory consists of 8 blocks which contains administration, warehouse, production , Engineering, Canteen and dormitory.
Reception
General Views at Factory
Conference Room
Supporting Departments
Training CenterA-V equipments are installed to enhance the training program, every new worker has to receive 14 days training (incl. on-job) to ensure capability and understanding of quality goals & workmanship standards.
Document Control UnitOriginal documents are kept & distribute.
General OfficeWith administration, Accounting, Material Control and fax-phone-copy center, also the liaison group interface to local customs and government offices.
Computer Link - A computer is linked to Hong Kong Office.Material status are updated on-line.
Warehouse Inventory Control and Material Issue are accordingto job orders. Using FIFO, environment control and ESD control.MRB store & Reject store are in seperate area.
Supporting Departments
Machine shop Fabricating jigs & fixtures, production machineries
Production Engineering
Design jigs & fixtures, arrange calibration schedule and prepareWorking Instruction for production.
Research & Development
EMI TestEnvironment Chamber
3D Optical Measurement
Design Engineering
Electronic Design-Software-PCB Layout-Simulation
Mechanical Design-CAD, CAM
Bench Work in design/development
SMT Capability
Screen Printer ( MPM-100 ) 1 Set Fully Automatic Screen Printer (MPM Ultraprint 2000) 1 Set Auto Glue Machine (YAMAHA) 1 Set
Pick and Place (MYDATA TP11 ) 1 Set 0.8s per component Minimum size 0603 Max. Size PCB can handle: 350mm x 480mm Speed = 4500pcs. per hour
Pick and Place Machine (MYDATA MY12) 6 Sets 0.25s per component Minimum size 0201 Max. Size PCB can handle: 510mm x 510mm Speed = 14400pcs. per hour Re-flow Oven - With Nitrogen Option (ELECTROVERT) 3 Sets Forced Air Convection type Seven temperature zone Auto temperature profile recording Capable for Lead Free application Re-flow Oven ( ETS ) 1 Set
In Circuit Tester GenRad-2280 1 Set Teradyne TestStation LH 1 Set X-ray Television Inspection System Shimadzu (SMX-1000) 1 Set Rework Station With Vision Option Build-In. (Bandit Split) 1 Set Solder Paste Inspection Data Analyser. (SPIDA) 1 Set
Re-flow Temperature Profile Checker ( KIC 2000 ) 1 Set
Function Tester
Video-Aid Microscope
Material Issue
to Production
Start
Hong Kong Logistic, Administration & Shipping
Receiving area at China TEAMWISE
Process Flow
Material StorageEnvironment ControlFirst In First Out & Shelf LifeESD Control
Incoming Quality InspectionMIL-STD-1916electrical Parts VL IVmechanical Part VL III
S.M.T.
Transformers & Coil Winding
SMT In Circuit Testing Bulky Parts Assembly
Parametric Testing
Pre-Production
Production Flow
Wire Hareness
To Component
InsertionLead Forming
In Circuit TestCasing
SolderingInsertion
Production Flow
Visual Inspection with microscope
Soldering touch up Traveler Cardis added to every PCBA, and the traceability starts from here.To Function
Test
Auto detection on different PCBAto adjust soldering temperature profile
Burn In Ambient Temperature 40-60C (Auto-Data logging)
Passed
Rejected
Auto Test Equipment (ATE)
Packing / Final Q.A.
Repair Centerperform Failure Analysis tofind root cause and feedbackfor corrective actionFirst Time Yield target = 96.0%Actual =95.21%, Dec 2006
Function Test
From Casing
Production Flow
Products
Transformers, Chokes & Coils
Cable Harness
Membrane Keypad
SMD Board
Ribbon Cable
Cable Harness
RoHS Power Supply
DC-DC Brick
MOTOR CONTROL BOARDS
DIN RAIL POWER SUPPLY
INDUSTRIAL POWER SUPPLY
Fire Pump Control Unit
Transfer Switch
Transfer Switch
INDUSTRIAL POWER SUPPLY
FILTERINDUSTRIAL POWER SUPPLY
AUTO Power Supply Medical Power Supply
Filter SMD Machine PDU
Power Cassette PDU
Telecom Power Supply IT Power Supply
FUTURE PLAN 20081. Upgrade material issue system to automatic transportation conveyor.
2. Upgrade work in process system to automatic transportation conveyor.