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TEAMWISE LIMITED DONGGUAN TEAMWISE ELECTRONIC FACTORY DONGGUAN TEAMWISE ELECTRONIC COMPANY LIMITED

TEAMWISE LIMITED DONGGUAN TEAMWISE … TEAMWISE ELECTRONIC FACTORY ... SPC,FMEA, QQS”D ... Solder Paste Thickness Tester -1set BGA Repair

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  • TEAMWISE LIMITED DONGGUAN TEAMWISE ELECTRONIC FACTORYDONGGUAN TEAMWISE ELECTRONIC COMPANY LIMITED

  • TEAM PRINCIPLESWe use our TEAM principles to keep us on target for Total Quality and Customer Satisfaction.

    TechnologyEffectivenessAssuranceManagement

  • TEAM PRINCIPLESTechnology We will continually invest financial resources in equipment, training and safety to position ourselves on a world-class level.

    Effectiveness We will focus on key business indices to quantify the effectiveness of our processes and programs.

    Assurance We will provide 100% defect free products to our customers through continuous improvement efforts driven by our ISO 9001, ISO 14001,ISO/TS16949, ISO13485SPC,FMEA, QQSD(Quality,Quantity,Schedule,Discipline)programs and processes.

    Management We create equal opportunities, discover talents and develop a company culture built around TEAMWISE Power. GAC & C(Goal ,Action,Capacity &Cares) is to enhance TEAMWISE management strength. TEAMWISE is a place for people with potential, pride and passion.

  • MANUFACTURING

    MyData MY12 and TP11 Precision SMD -7sets Presco SMD Screen Printers -3sets Board Stuffing ERSA Wave Solder,Lead Free Soldering M/C -5sets Electrovert / ETS Forced Air Convection Reflow -4sets ESD Protection in All Production Area Vacuum Chamber -1set Auto Wire Winders -40sets

    Current Capabilities

  • MANUFACTURING

    Ferrite Grinder -3sets Lead Cutting / Forming Machines Powertest Auto Test Equipment -12sets Teradyne and GenRad I.C.T. Testers -6sets Feutron Environmental Chamber -1set Burn-In Chamber -30sets Leica Microscope with display -1set S-T Industries Optical CMM -1set

    Current Capabilities - cont

  • MANUFACTURING

    HP Precision LCR Meter -10sets Frequency Counter -5sets Oscilloscopes -20sets Solder Paste Thickness Tester -1set BGA Repair Center -1set X-Ray Inspection Center -1set EMC Set Up -1set

    Current Capabilities - cont

  • EVOLVING1989 to 1995 (Set up Business )

    A group of professionals spin off from ASTEC. Start Business in Yantian,DongGuan,China. Dealing with Power Supply and Industrial Control Unit. Customers are :

    Siemens (Germany) - Motor Brush.Landis & Gry (Switzerland) Home Appliance ControlMurata Machinery (Japan) Fax MachineAutomatic Switch - ASCO (Emerson, USA) Transfer SwitchABB (Germany) - Power Supplies

    1995 (TEAMWISE Start)Nov. Contract with ABB Power Supply Germany as a Sole

    Manufacturing Sub-Contractor, arms link operation.Equipments and materials consigned by ABB Power Supply.Relocate other business to contract manufacturer.

  • EVOLVING1996

    Jun. Equipment, Machinery Setup and Production StartAug. Qualified by ABB Power Supply GermanyDec. ISO-9002 Certified by TUV

    1997Apr. IBM Europe Visit and Project Start UpSep. Factory Inspection by Motorola Land Mobile Products

    Sector and Project Start UpOct. Launch Quality ,Quantity ,Schedule, Discipline (Q,Q,S D)

    Program TEAMWISE own company culture.

    1998Aug. CISCO Visit and Project Start UpSep. Factory Inspection by Motorola Swindon and Project StartNov. Qualified by CISCO USA

  • EVOLVING1999

    Feb. Motorola Libra Project Start Mar. Motorola TH-TPSM Project Start Apr. IBM DDM Project StartJun. Factory Visit by ASCOM Switzerland

    ASCOM Acquire ABB Power SupplyASCOM Release the Condition of Sole Manufacturing to

    TEAMWISE.TEAMWISE can receipt other customersorders.

    TEAMWISE Bought Over the Equipment at ASCOMs Book Value and Act as Contract Manufacturer

  • 2000Apr. CTWII Production Start (Local sales in China)Jun. Aptronic Start (TEAMWISE Affiliate Company in Germany,

    Spin off from ABB Power Supply)Dec. Factory Visit and Approved by Nokia

    2001Jan. ISO 9001 Certified by TUVJun. Asco (Emerson) Product Launch ( Move back from

    Contract Manufacturer).

    2002May. Opened Teamwise USA (Sales Office)Nov. Opened Teamwise Japan (Sales Office)

    EVOLVING

  • 2003Jan. Phoenix Contact project start Jul. Delta Acquire AscomAug. ABB Motor Control project startSep. Universal (SMD Machine Manufacturer) project startOct. Unipower project startNov. Tectrol project start

    2004Feb. Teamwise move to the new factoryMar. Qualified ISO9001 by SGS for new factoryMay. Qualified ISO14001 by SGS for new factorySep. Cable harness facility set up Nov. Netcom project startDec. Delta Business Move Out

    EVOLVING

  • EVOLVING2005

    Mar. New SMD Line and RoHS,Lead Free Production Set upMay. Roal project startAug. Qualified ISO/TS16949 by SGSSep. Launched Goal,Action,Capacity & Care (G.A.C & C) program

    -TEAMWISE own company culture2006

    Mar. Start implement RoHS productionMay. Qualified ISO 13485Jun. Upgrade BPCS capability

    2007Mar. Excelsys project startMay. Copley project start Aug. Alpha project startNov. Expansion on ATE test stationDec. New SMD line set up

  • INVESTMENT

    18,500,000.00TOTAL IN USD:

    11,000,000.00Since 1999DONGGUAN TEAMWISE ELECTRONIC CO., LTD. (CHINA)

    5,500,000.00Since 1996DONGGUAN TEAMWISE ELECTRONICS FACTORY (CHINA)

    2,000,000.00Since 1995TEAMWISE LTD. (HK)

    INVESTMENTUp to DEC. 2007

    YEAR OF ESTABLISHMENTCOMPANY NAME

  • CORE BUSINESSOEM Manufacturing,ODM ManufacturingSwitching Power Supply(50W to 3,000W)

    Telecommunication useStorage system useIntegrate information system useIndustrial useMedical UseGYM Machine UseAuto Door Use

    Transformers and CoilsIndustrial Machine control units

  • TURNOVER GROWTHTURNOVER(USD)

    0

    10,000,000

    20,000,000

    30,000,000

    40,000,000

    50,000,000

    60,000,000

    70,000,000

    1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

    0.5mil 1.6mil 2.2mil3.3mil

    15.5mil

    21.8mil

    31.2mil

    24.0mil 24.5mil20.8mil

    48.37mil

    1996 to 1999

    Labor Provider

    2000 Onward

    Full Turnkey Production

    54mil

    Blue Actual Billing

    Yellow Order on hand and forecast

    63mil

    37.5mil

    70mil

  • Asia10%

    Global35%

    North America25% Europe

    30%

    Customer Distribution

    Nakayo - JapanKoha - JapanPrim Tools - HKG

    ABB - CHINA, USA, Finland, Germany, India

    UIC - USA, China

    Netcom - USA, China (Motorola , Alcatel, GE)

    ASCO(Emerson) - USAUnipower - USACEI - USAIPC - USACustom Power - USAWorld Power - USATectrol -CANADACopley -USAAlpha -USA

    Aptronic (Phoenix,Siemens,Cooper CEAG,Kettler,Dorma)- Germany

    TC - DenmarkMydata -Sweden Excelsys -IrelandRoal -Italy

  • Business Field Distribution

    ENERGY25%

    TELECOM20%

    MEDICAL10%MACHINERY

    10%

    INDUSTRIAL35%

  • Why Customer Likes Teamwise?1. Quality

    3. Management

    QQSD (Quality, Quantity, Schedule, Discipline)GAC & C (Goal,Action,Capacity &Cares)

    TEAMWISE own company culture

    Certified ISO9001-2000ISO14001ISO/TS16949ISO 13485

    2. CapabilitiesServicesDeliveriesCost

  • CAPABILITIESHigh Level QualityLow Cost, High Grade Manufacturing ProcessExperienced Engineering (R&D, IE, PE)Skillful Material Sourcing and LogisticsFlexible and On-time DeliveryHigh Mix, Low Volume, Lean manufacturing

  • TECHNOLOGY / MANUFACTURINGDevelopment Engineering:

    Current Product (Power Supply) Circuit Topology: Fly back, Feed forward, Push pullFuture Product (Power Supply) Technology: Very Hi-Efficiency switching, compact sizeSupport By Affiliate Company in Germany (Aptronic)

    Manufacturing:Current Manufacturing Technology: Lean Manufacturing Precision SMD, Flexible Process Flow, High Mix&Low Volume ProductionFuture Manufacturing Technology: Automation ProcessWorkmanship Standard: IPC610, Class 2 Ver.C/D (Industrial Grade)

  • QUALITY,SAFETY,MISQUALITY,SAFETY,MISQuality:ISO9001-2000 QualifiedISO14001 QualifiedISO/TS16949 QualifiedISO 13485 Qualified

    Product Safety:UL, cUL, CSA, TUV, CCC

    Management Information System:Business Plan and Control System (BPCS)

    Sales, Inventory, MRP, W.I.P.

  • , .

    , .

    ,.

    Quality PolicyTo build up Quality foundation with

    - All employees involvement and contribution, extend it as company culture.

    - Consistently implement preventive and corrective planning and action.

    - Supply to customer with perfect products and services to their total satisfaction.

    ______________________H.F. TsangGeneral Manager Date: 10-Dec.1997

  • 2008 QUALITY GOALS2008

    No. Items 2002 2002 2003 2003 2004 2004 2005 2005 2006 2006 2007 2007 2008

    Target Actual Target Actual Target Actual Target Actual Target Actual Target Actual Target

    1Incoming InspectionAcceptance Rate

    98.50% 97.74% 98.55% 98.56% 98.75% 97.29% 98.75% 97.78% 97.80% 98.26% 98.80% 98.68% 98.90%

    2

    Power SupplyElectronic ProductFirst Time Yield

    97.50% 95.26% 96.50% 95.82% 96.50% 96.91% 96.50% 95.44% 95.00% 95.21% 95.50% 95.73% 96.00%

    Transformer & ChokeFirst Time Yield

    96.50% 99.67% 99.80% 99.48% 99.90% 99.74% 99.85% 99.84% 99.90%

    Wire Harness FirstTime Yield

    99.60% 99.57% 99.80% 99.75% 99.90% 99.93% 99.97% 99.95% 99.97%

    SMD First Time YieldSMD 98.00% 98.98% 99.90% 99.77% 99.80% 98.68% 99.20%

    3

    Outgoing InspectionAcceptance Rate

    99.90% 99.79% 99.94% 99.90% 99.95% 99.93% 99.96% 99.92% 99.97% 99.97% 99.99% 99.984% 99.99%

    4Material Scrap Rate 0.44% 0.31% 0.19% 0.23% 0.17% 0.45% 0.30% 0.43% 0.35% 0.42% 0.35% 0.49% 0.40%

    5Customer ProductFallout Rate

    CPFRIfor PCBA 0.060% 0.050% 0.010% 0.005% 0.020% 0.010% 0.020% 0.017% 0.004% 0.002% 0.002% 0.0019% 0.0017%

    CPFR(II)for CompletedPower Supplies

    0.050% 0.060% 0.020% 0.020% 0.020% 0.020% 0.020% 0.074% 0.070% 0.051% 0.040% 0.024% 0.020%

    6Shipment Performance 98.50% 95.49% 93.00% 90.05% 95.00% 89.80% 90.50% 92.11% 93.00% 95.00% 95.80% 96.72% 97.00%

    7Stock Turn -over Rate 3.00 2.69 3.50 3.26 4.00 4.03 6.00

    8Production Ffficiency 91.00% 89.00% 93.00% 90.00% 91.06% 90.10% 92.00%

  • INTRODUCTION ON QQS"D"

    Q QualityQ QuantityS Schedule

    "D" Discipline

    QQS"D" is a unique programme for all TEAMWISE employees. It builds up a company culture from people's involvement initiative, creation and motivation. The programme starts at second half of 1997 and during the past years QQS"D" becomes mature and it's spirit will be extended forever. This programme is divided into different groups, which contains Engineers, Administration Staffs and Operators. Setting up a monthly topic on main subject of QQS"D" task, weekly Brain Storming session on overall review and make suggestions, to have competition between other groups. Best suggestion and improvement plan will then be followed up by the coming months. Best employees and best performance groups are selected monthly and summarize annually. It lets TEAMWISE employees to create high standards within the company.

    H.F.Tsang - General Manager

  • INTRODUCTION ON GAC & CG GOALA ACTIONC CAPACITY&

    C CARES

    From time to time, when a company is growing to a different level. Management skills need to be improved and up grade. To up grade, basic foundation is build up by people. People who are contribute their CARES to the company. Once people care, it will be a self motivate tool to establish our own company culture.A common GOAL for Teamwise is continuous to keep us as world-class manufacturer. An individual goal for each person and department are diversifying to make the common goal happen.CAPACITY is a software to up lift individuals thinking, behaves and personal quality. When people have CAPACITY, they will have an understanding to co-operate with other people. They will increase their capability. With such training, CARES will be in every corner of Teamwise.GOAL is set for each person and department under Quality, Efficiency and Self-measurements on their result, and correction action will be implement. It is monitoring by SPC (Statistic Process Control). Daily, Weekly and Monthly review is carry out for improvement.Competition is among all the departments for the GAC & C result. The best department and person will be awarded.G A C & C is a management tool for Teamwise. It is a long-term program.

  • Edition:2007-BIssued on:3 DEC.2007

    Company/Address: Teamwise LimitedUnit 805, Stelux House, 698 Prince Edward Rd. East, San Po Kong, Kowloon, Hong Kong.

    Dongguan Teamwise Electronic Factory (Teamwise 1)Dongguan Teamwise Electronic Co., Ltd. (Teamwise 2)No. 1, Ao Bei Road, Cross Xiang Xin West Road, Yan Tian, Fenggang, Dongguan, Guangdong, P.R. China.

    Total Factory Space: 34,200 Square Meter (Campus), 16,950 Square Meter (Production)

    Products : Power Conversion Products, 50 Watt to 3,000 Watt, Industrial Grade Control Modules

    Staff :

    COMPANY PROFILE

    Functional Manager 7Project Manager 6Supervisor/Administrator 28Leader 19Operator 479Engineer 83Technician 63Inspector 72Staff 125

    Total headcount as at DEC-2007: 882

  • TEAMWISE ORGANIZATION CHART

    MaterialControl Cost Control

    Company Head

    P & A

    ProductionPlanning

    Quality Engineering Manufacturing

    WHS

    Operation GM

    PIE Production

    MIS

    Assembly MaterialSourcingMaterialControlSMD

    Transformer /Wire Harness

    CostAnalysis

    Supply ChainManagement

    ProductionControl Logistics

    ProductionLogisticsControl

    Finance &Accounting

    SBUs

    Administration GM

    Supply Chain ManagementCommittee

  • OFFICE AND FACTORY LOCATION

    40KM distance = 40

  • Facility Information:

    Total ground area = 34,200 sq.m.

    Factory 3 storeysEach of 4950 sq.m.Warehouse of 2,100 sq.mTotal factory area = 16,950 sq.m.

    Canteen 2 storeysEach of 1,578 sq.m.Total area = 3,156 sq.m.

    Green area = 12,000 sq.m.

    Workers Dormitory2 buildings with 5 storeys = 10,980 sq.m.Can accommodate 2,000 workers max.

    Staff Quarter4 buildings with 5 storeys = 9,000 sq.mCan accommodate 500 staffs max.

    Living Area

    Dormitory

    &

    Quarter

    Canteen

    Playground

    Factory Area

    Warehouse

    Factory

  • Teamwise Factory Layout ( Effective date 01-FEB-2004 ) Teamwise Factory Layout ( Effective date 1-Jan-2008)

  • Teamwise Factory Layout ( Effective date 1-Jan-2008)

  • Teamwise Factory Layout ( Effective date 1-Jan-2008 )

  • Factory Building

  • Living Facilities

    Staffs Dormitory2 Persons per room

    Expatriate Staffs Dormitory1Person per room

    Senior Staffs Dormitory1 Person per room

    Operators Dormitory6-8 Persons per room

  • Employee Benefit

    Library Table Tennis

    Internet Bar Cinema & Disco

  • CANTEEN (3 Meals per day )

    PUBLIC PHONE FIRST AID ROOM

    Employee Benefit

  • Employee Benefit

    Basket Ball

    Soccer Field

  • Lead Free Wave Soldering

    Lead Free / RoHS Compliance Facilities

    Lead Free SMD Line

    Lead Free SMD Line

  • Lead Free /RoHS Compliance Facilities

    SMD Speedline Automatic Screen Printer

    SMD Solder Paste Thickness Measuring Machine

    SMD X-RAY Machine

    SMD BGA Repair Station

  • Transformer Production

    TRANSFORMER LINE

    WINDING TOROID WINDINGWINDING

  • Transformer Production

    WELDING

    HI-POT TEST

    POTTING MACHINE

  • Wire Harness Production

    WIRE HARNESS LINE

    AUTOMATIC WIRE CUTTING MACHINE AUTOMATIC WIRE STRIPPER

  • Wire Harness Production

    TERMINAL CRIMPING HYDRAULIC CABLE CUTTER

  • Wire Harness Production

    MANUAL STAMPING

    PRINTING

    PULL GAUGE

  • SMD MACHINE PDU ASSEMBLY

    CONFORMAL COATING

    CONFORMAL COATING INSPECTION UNDER UV LIGHT

    Special Products Production

  • Special Products Production

    FUNCTION TEST

    SMD MACHINE PDU FUNCTION TEST

    SMD MACHINE PDU FUNCTION TEST

  • The 34,200 Sq. Meter factory consists of 8 blocks which contains administration, warehouse, production , Engineering, Canteen and dormitory.

    Reception

    General Views at Factory

    Conference Room

  • Supporting Departments

    Training CenterA-V equipments are installed to enhance the training program, every new worker has to receive 14 days training (incl. on-job) to ensure capability and understanding of quality goals & workmanship standards.

    Document Control UnitOriginal documents are kept & distribute.

    General OfficeWith administration, Accounting, Material Control and fax-phone-copy center, also the liaison group interface to local customs and government offices.

  • Computer Link - A computer is linked to Hong Kong Office.Material status are updated on-line.

    Warehouse Inventory Control and Material Issue are accordingto job orders. Using FIFO, environment control and ESD control.MRB store & Reject store are in seperate area.

    Supporting Departments

    Machine shop Fabricating jigs & fixtures, production machineries

    Production Engineering

    Design jigs & fixtures, arrange calibration schedule and prepareWorking Instruction for production.

  • Research & Development

    EMI TestEnvironment Chamber

    3D Optical Measurement

    Design Engineering

    Electronic Design-Software-PCB Layout-Simulation

    Mechanical Design-CAD, CAM

    Bench Work in design/development

  • SMT Capability

    Screen Printer ( MPM-100 ) 1 Set Fully Automatic Screen Printer (MPM Ultraprint 2000) 1 Set Auto Glue Machine (YAMAHA) 1 Set

    Pick and Place (MYDATA TP11 ) 1 Set 0.8s per component Minimum size 0603 Max. Size PCB can handle: 350mm x 480mm Speed = 4500pcs. per hour

    Pick and Place Machine (MYDATA MY12) 6 Sets 0.25s per component Minimum size 0201 Max. Size PCB can handle: 510mm x 510mm Speed = 14400pcs. per hour Re-flow Oven - With Nitrogen Option (ELECTROVERT) 3 Sets Forced Air Convection type Seven temperature zone Auto temperature profile recording Capable for Lead Free application Re-flow Oven ( ETS ) 1 Set

    In Circuit Tester GenRad-2280 1 Set Teradyne TestStation LH 1 Set X-ray Television Inspection System Shimadzu (SMX-1000) 1 Set Rework Station With Vision Option Build-In. (Bandit Split) 1 Set Solder Paste Inspection Data Analyser. (SPIDA) 1 Set

    Re-flow Temperature Profile Checker ( KIC 2000 ) 1 Set

    Function Tester

    Video-Aid Microscope

  • Material Issue

    to Production

    Start

    Hong Kong Logistic, Administration & Shipping

    Receiving area at China TEAMWISE

    Process Flow

    Material StorageEnvironment ControlFirst In First Out & Shelf LifeESD Control

    Incoming Quality InspectionMIL-STD-1916electrical Parts VL IVmechanical Part VL III

  • S.M.T.

    Transformers & Coil Winding

    SMT In Circuit Testing Bulky Parts Assembly

    Parametric Testing

    Pre-Production

    Production Flow

    Wire Hareness

    To Component

    InsertionLead Forming

  • In Circuit TestCasing

    SolderingInsertion

    Production Flow

    Visual Inspection with microscope

    Soldering touch up Traveler Cardis added to every PCBA, and the traceability starts from here.To Function

    Test

    Auto detection on different PCBAto adjust soldering temperature profile

  • Burn In Ambient Temperature 40-60C (Auto-Data logging)

    Passed

    Rejected

    Auto Test Equipment (ATE)

    Packing / Final Q.A.

    Repair Centerperform Failure Analysis tofind root cause and feedbackfor corrective actionFirst Time Yield target = 96.0%Actual =95.21%, Dec 2006

    Function Test

    From Casing

    Production Flow

  • Products

  • Transformers, Chokes & Coils

  • Cable Harness

    Membrane Keypad

    SMD Board

    Ribbon Cable

    Cable Harness

    RoHS Power Supply

    DC-DC Brick

  • MOTOR CONTROL BOARDS

  • DIN RAIL POWER SUPPLY

    INDUSTRIAL POWER SUPPLY

  • Fire Pump Control Unit

    Transfer Switch

    Transfer Switch

  • INDUSTRIAL POWER SUPPLY

    FILTERINDUSTRIAL POWER SUPPLY

  • AUTO Power Supply Medical Power Supply

    Filter SMD Machine PDU

  • Power Cassette PDU

    Telecom Power Supply IT Power Supply

  • FUTURE PLAN 20081. Upgrade material issue system to automatic transportation conveyor.

    2. Upgrade work in process system to automatic transportation conveyor.