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Gantry type 5X Vertical Machining Center
*Specifications are subject to change without notice.
ISO 14001:2015EMS 546518
ISO 50001:2011ENMS 642457
ISO 9001:2015FM 538421
National Awardof Outstanding
2019/03/2000
BUFFALO MACHINERY CO., LTD.56, Lane 318, Desheng Road, D aya District, Taichung City 428-46, TaiwanP.O. Box 320, Daya, Taichung City, TaiwanTel: +886-4-25 60 37 59 Fax: +886-4-25 60 37 69E-mail: [email protected]
MICROCUT EUROPE
www.buffalo-machinery.com
Ulica hrvatskih branitelja 310430 Samobor CROATIATel. +385 1 3141 515Fax. +385 1 3141 [email protected] www.microcut-europe.eu
DescriptionLinear scales in X,Y and Z axisRotary scales in A and C axisDCM: Dynamic Collision MonitoringKinematicsPreparation for 3xHydraulic + 1xPnematic port20 bar coolant through spindleChip conveyor and oil skimmerSeparate type tank with paper filterOil Mist CollectorOverhead roofAutomatic roof Laser tool measurement integrated in table Mechanical detachable tool setter 20/70 bar CTS with separate tank and paper filterTSC: Thermal Spindle Compensation
○●NA○●●●○○○NA○○○●
●●●○●●●○○○○○NA○●
MCU 4+1 MCU-5X
Standard accessories Optional accessories NA: No available○●
TECHNICAL DATA ADVANCED GANTRY DESIGN
HIGH DYNAMIC TABLE
LINEAR TRAVEL
IN-LINE SPINDLE
BUILT-IN SPINDLE
TOOL MAGAZINE
FEED RATE
ACCURACY
MACHINE DATA
±120360
600600600500
ISO401500025/35
134/239135~635HSK-A63
20/2532/40
18000(std.) / 24000(opt.)175~675
HSK A63/BT/DIN/CAT40300781207
160/240/300
36/36/3616.690
0.005±0.0025
301550503000
4000x45009000
sec
Rotary table top diameterTilting axis ARotary axis CT-slots ( number x width x pitch )Max. table loadX axisY axisZ axisSpindle taperSpindle speedMotor outputMotor torqueSpindle nose to rotary table clamping surfaceSpindle taperMotor outputMotor torqueSpindle speedSpindle nose to rotary tableATC typeMagazine capacityTool shankMax. tool lengthMax. tool diameterMax. tool diameter with adjacent station emptyMax. tool weightMax. loading weight
X/Y/Z axes rapid feedA axis max. speedC axis max. speedPositioning accuracyRepeatabilityLengthWidthHeightFloor spaceWeight
Tool changing time(T-T)
mmdegreedegree
mmkg
mmmmmm
rpmkWNmmm
kWNmrpmmm
mmmmmmkgkg
m/minrpmrpm
mmmmmmmmmmmmkg
1.51(50Hz) 1.25(60Hz)
24(std.)Carousel type Chain type
1.94(50Hz) 1.64(60Hz)
32/48/60(opt.)
Description Unit MCU
120
Table ø600ø600
7 x 14 x 75
Table ø500x420ø500x420
5 x 14 x 75
21
M
Gantry Type 5-Axis Machining Center
CU is designed for complex and multi surface contour machining. The series has working capacity ideal for medium-size workpiece and offers superior performance in all aspects of milling - consistency, accuracy, and power, therefore serving as a critical asset to all industries. The upgraded gantry type design presents
compact structure with maximum working area reserved.
Brand New Design with Upgrade Performance brings high precision and high-speed 5-Axis machining
Gantry structure
• Spindle moves in linear axis XYZ, ensuring better machining rigidity
• Gantry moves fully supported in all Y-axis travel, for the best accuracy
• All body made of high- quality Meehanite casting, providing optimal damping of machining vibrations and homogeneous thermal behavior
• Excellent accessibility to working area
The gantry structure offers the best accuracy and rigidity for a 5-axis vertical machining center, allowing high-speed cutting process in complex parts with various materials.
TABLE OPTIONØ600mm Ø500x420mm
-C
+C-A
+A
-Y
+Y+Z
-Z
-X +X
43
Driving systemTable
Accuracy Thermal stabilityLinear axes0.1µm resolution absolute linear scales in XYZ axes to compensate the ballscrew thermal growth and ensure the best 3X accuracy
The heat generated by the spindle motor, the spindle cartridge, and the C-axis torque motor is dissipated by a main cooler
Rotary axes±0.5” accuracy absolute rotary scale feedback for the best rotary axes accuracy
Linear-Rotary axes relative positioningCNC embedded compensation functions like Kinematics (Heidenhain), Kinematic chain (Siemens) and Tilted working plane indexing (Fanuc)
Thermal reduction Design
Spindle oil cooling
Cold
Warm
C-axis with torque motor ensures maximum speed and lifetime accuracy
Endure excellent rigidity for roughing operations
Allow best accuracy with maximum table load
A-axis with worm gear for high-torque in tilting operations
High-repeatability in 4+1x operation
Direct driven servomotors (no belts/gears) endure best dynamic and minimal elasticity in the driving system
Roller type, high rigidity, linear guideways for the best high-feed movement and vibration damping
Pre-loaded double-nut ballscrews minimize backlash and allow high-feed movements (36 m/min)
OUT
IN
65
Spindle Chip management
Tool management
Coolant shower, coolant & air spindle nozzle are built for a better chip management
Tools can be easily changed during automatic operation, to avoid idle times between up cutting time
Tools are accessible from the left side of the machine if 48 or 60 tool magazine is chosen
Standard equipment• Chain-type chip conveyor with chip bucket.• Oil skimmer.• Built-in 20 bar through spindle coolant pump.
• High-torque in-line spindle (#40)
• High-speed built-in spindle (HSK-A63)
HEIDENHAIN or SIEMENS control• Double winding motor• Water-cooled• 15.000 rpm max speed• 239 Nm at S6(40%)• 35 kW at 1280 rpm
FANUC control• Double winding motor• Air-cooled• 15.000 rpm max speed• Please introduce the data of our alpha T15 motor we use for Fanuc (add the drawing too….
• Single winding motor• Water-cooled• 40 Nm at S6(40%)• 25 kW at 6000 rpm
24T carousel typetool magazine
60T chain type tool magazine
Power Chart Torque Chart
Power Chart Torque Chart
Power Chart Torque Chart
4
0
8 Continuous rating(S1)
24
12
16
20
60001500 3000 4500SPINDLE (rpm)
90007500 10500 12000
kW
5
13500 150002000
6
19
S6-40%
500
7
1100
28
3230
105
35
0
70
210
140
175
245
280N-m
Continuous rating(S1)
239
63.7
3.2
95.5
3.8
60001500 3000 4500SPINDLE (rpm)
90007500 10500 12000 13500 150002000
30.2
S6-40%
500
134
1100
28.6
35.8
26.2
35.3
15
30
90
45
60
75
Nm
0 1500 3000 4500 12000SPINDLE (rpm)
105006000 7500 9000
105
120126
13500 1500040001400 2500 100005000
102.3
57.3
17.9 14.34.7
135
7
17.6
70.6
Continuous rating
S2 30 min ,S3 60%
1500 3000 4500
2.5
0
5
12000SPINDLE (rpm)
105006000 7500 9000
17.5
7.5
10
12.5
15
20kW
18.5
400013500 15000
1400 2500 10000
11
5000
7.5
Continuous rating
S2 30 min ,S3 60%
Y connection connection Y connection connection
120000
3000 6000 9000
8
4
12
1800015000 21000 24000SPINDLE (rpm)
24
16
20
22
kW
2526
S6-40% Operating Zone
Continuous Operating Zone (S1)
30
35
40Nm
25
20
10
0
5
15
SPINDLE (rpm)60003000 9000 12000 2100015000 18000 24000
9.9
39.8
31.8
8
Continuous Operating Zone (S1)
S6-40% Operating Zone
18000 rpm24000 rpm
Tool accessibility
18000 24000 18000 24000
87
Premium equipment Ergonomy and Maintenance
Simplifies 5X workpiece clamping.
StandardIntegrated preparation for 3xhydraulic (80bar) and 1xpneumatic (6 bar) ports. Clamping and unclamping functions by softkeys in the control panel and/or by M-function.
Recommended for high aluminum or cast iron material cutting
In-process tool measurement at working conditions (spindle running at thermal stable conditions)
Optional equipment
Accurate tool measurement in length, radius and shape
Laser tool measurement installed for highest accuracy. * Non-contact laser tool setter with separated transmission and receiver units * Table-mounted laser tool setter
The tool setter is placed when tool setting and removed to avoid interferences during machining
Accurate tool measurement in length, radius and shape
Mechanical tool setter removable. Used for:
Comfortable access to work area for workpiecepreparation and supervision
Large front door opening
Easy loading and unloading of heavy and bulky workpieces by over-head crane
Overhead roof type
Convenient to open ceiling working area automatically
Automatic roof type
All consumables are located in the same area for easier maintenance activities. Electrical cabinet comes std with air conditioning system.
P.C.D.Ø45
n°4 - G1/8 12
n°3 Hydraulic ways - 80 Bar maxn°1 Pneumatic way - 6 Bar
Separate type cooling unit including:• Through spindle 20 bar centrifugal pump or…• Through spindle 70 bar screw type pump with stepless programmable pressure• Paper filter • Oil skimmer • Coolant chiller
Separate type laser tool setter Table-mounted laser tool setter
109
Controller versions and Panel5X
4+1 or 3+2 X
Flexible controller selection
Dimensions and Interference
Perfect for 5X operation
Table Ø600mm Table Ø500x420mm
Heidenhain TNC 640
Siemens 828D Controller
Perfect for 5X operation
Siemens 840D sl Controller
Cost-effective for 4+1X operation
Fanuc 0iM Controller
Pending panel Best ergonomy for long-lasting CNC operations at the machine
Swivelling panel Best for space requirement
Cost-effective for 4+1X operation
22002935
Front view Right viewLeft view
500 735 435 29903425425
983
850
729 728 1314
1581 22
95 2811
500 3454Top view
Watercooler
20/70 bar CTS
coolant tank
Electrical boxTransformer for FANUC
(Option)
385633
50
609
4384
Controller with Standard:• Kinematics Opt• Tool center point management• Tilted working plane• Dynamic Collision Monitoring: DCM
with Standard:• Kinematics chain• 5X transformation with tool orientation• Swivel the coordinate system• Collision avoidance
with Standard:• Kinematics chain• 5X transformation with tool orientation• Swivel the coordinate system
with Standard:•Manual Guide i•Tilted working plane indexing
14 H11
ø500
23
925
6075
7575
7560
420
14 H11
23
925
7575
7575
7575
7575
ø600
ø600
ø600mm ø500mm
Working areaWorking area
(X axis) 600
720
120°
500(Y axis) 600
100
1010
430
Ø720.89Ø600
(Z ax
is) 50
013
5
R420
300
Working areaWorking area
(X axis) 600
10
430
(Z ax
is) 50
013
5
R420
300
620
120°120°
400(Y axis) 600
200
10
Ø720.89Ø600Ø500
Table Ø600mm/Table Ø500x420mm
Maximum workpiece
10
430
Ø600
Ø720.89
15°
R420