6
Gantry type 5X Vertical Machining Center *Specifications are subject to change without notice. ISO 14001:2015 EMS 546518 ISO 50001:2011 ENMS 642457 ISO 9001:2015 FM 538421 National Award of Outstanding 2019/03/2000 BUFFALO MACHINERY CO., LTD. 56, Lane 318, Desheng Road, Daya District, Taichung City 428-46, Taiwan P.O. Box 320, Daya, Taichung City, Taiwan Tel: +886-4-25 60 37 59 Fax: +886-4-25 60 37 69 E-mail: [email protected] MICROCUT EUROPE www.buffalo-machinery.com Ulica hrvatskih branitelja 3 10430 Samobor CROATIA Tel. +385 1 3141 515 Fax. +385 1 3141 516 [email protected] www.microcut-europe.eu Description Linear scales in X,Y and Z axis Rotary scales in A and C axis DCM: Dynamic Collision Monitoring Kinematics Preparation for 3xHydraulic + 1xPnematic port 20 bar coolant through spindle Chip conveyor and oil skimmer Separate type tank with paper filter Oil Mist Collector Overhead roof Automatic roof Laser tool measurement integrated in table Mechanical detachable tool setter 20/70 bar CTS with separate tank and paper filter TSC: Thermal Spindle Compensation NA NA NA MCU 4+1 MCU-5X Standard accessories Optional accessories NA: No available TECHNICAL DATA ADVANCED GANTRY DESIGN HIGH DYNAMIC TABLE LINEAR TRAVEL IN-LINE SPINDLE BUILT-IN SPINDLE TOOL MAGAZINE FEED RATE ACCURACY MACHINE DATA ±120 360 600 600 600 500 ISO40 15000 25/35 134/239 135~635 HSK-A63 20/25 32/40 18000(std.) / 24000(opt.) 175~675 HSK A63/BT/DIN/CAT40 300 78 120 7 160/240/300 36/36/36 16.6 90 0.005 ±0.0025 3015 5050 3000 4000x4500 9000 sec Rotary table top diameter Tilting axis A Rotary axis C T-slots ( number x width x pitch ) Max. table load X axis Y axis Z axis Spindle taper Spindle speed Motor output Motor torque Spindle nose to rotary table clamping surface Spindle taper Motor output Motor torque Spindle speed Spindle nose to rotary table ATC type Magazine capacity Tool shank Max. tool length Max. tool diameter Max. tool diameter with adjacent station empty Max. tool weight Max. loading weight X/Y/Z axes rapid feed A axis max. speed C axis max. speed Positioning accuracy Repeatability Length Width Height Floor space Weight Tool changing time(T-T) mm degree degree mm kg mm mm mm rpm kW Nm mm kW Nm rpm mm mm mm mm kg kg m/min rpm rpm mm mm mm mm mm mm kg 1.51(50Hz) 1.25(60Hz) 24(std.) Carousel type Chain type 1.94(50Hz) 1.64(60Hz) 32/48/60(opt.) Description Unit MCU 120 Table ø600 ø600 7 x 14 x 75 Table ø500x420 ø500x420 5 x 14 x 75

TECHNICAL DATA - buffalo-machinery.com · A-axis with worm gear for high-torque in tilting operations High-repeatability in 4+1x operation Direct driven servomotors (no belts/gears)

  • Upload
    hanhi

  • View
    213

  • Download
    0

Embed Size (px)

Citation preview

Gantry type 5X Vertical Machining Center

*Specifications are subject to change without notice.

ISO 14001:2015EMS 546518

ISO 50001:2011ENMS 642457

ISO 9001:2015FM 538421

National Awardof Outstanding

2019/03/2000

BUFFALO MACHINERY CO., LTD.56, Lane 318, Desheng Road, D aya District, Taichung City 428-46, TaiwanP.O. Box 320, Daya, Taichung City, TaiwanTel: +886-4-25 60 37 59 Fax: +886-4-25 60 37 69E-mail: [email protected]

MICROCUT EUROPE

www.buffalo-machinery.com

Ulica hrvatskih branitelja 310430 Samobor CROATIATel. +385 1 3141 515Fax. +385 1 3141 [email protected] www.microcut-europe.eu

DescriptionLinear scales in X,Y and Z axisRotary scales in A and C axisDCM: Dynamic Collision MonitoringKinematicsPreparation for 3xHydraulic + 1xPnematic port20 bar coolant through spindleChip conveyor and oil skimmerSeparate type tank with paper filterOil Mist CollectorOverhead roofAutomatic roof Laser tool measurement integrated in table Mechanical detachable tool setter 20/70 bar CTS with separate tank and paper filterTSC: Thermal Spindle Compensation

○●NA○●●●○○○NA○○○●

●●●○●●●○○○○○NA○●

MCU 4+1 MCU-5X

Standard accessories Optional accessories NA: No available○●

TECHNICAL DATA ADVANCED GANTRY DESIGN

HIGH DYNAMIC TABLE

LINEAR TRAVEL

IN-LINE SPINDLE

BUILT-IN SPINDLE

TOOL MAGAZINE

FEED RATE

ACCURACY

MACHINE DATA

±120360

600600600500

ISO401500025/35

134/239135~635HSK-A63

20/2532/40

18000(std.) / 24000(opt.)175~675

HSK A63/BT/DIN/CAT40300781207

160/240/300

36/36/3616.690

0.005±0.0025

301550503000

4000x45009000

sec

Rotary table top diameterTilting axis ARotary axis CT-slots ( number x width x pitch )Max. table loadX axisY axisZ axisSpindle taperSpindle speedMotor outputMotor torqueSpindle nose to rotary table clamping surfaceSpindle taperMotor outputMotor torqueSpindle speedSpindle nose to rotary tableATC typeMagazine capacityTool shankMax. tool lengthMax. tool diameterMax. tool diameter with adjacent station emptyMax. tool weightMax. loading weight

X/Y/Z axes rapid feedA axis max. speedC axis max. speedPositioning accuracyRepeatabilityLengthWidthHeightFloor spaceWeight

Tool changing time(T-T)

mmdegreedegree

mmkg

mmmmmm

rpmkWNmmm

kWNmrpmmm

mmmmmmkgkg

m/minrpmrpm

mmmmmmmmmmmmkg

1.51(50Hz) 1.25(60Hz)

24(std.)Carousel type Chain type

1.94(50Hz) 1.64(60Hz)

32/48/60(opt.)

Description Unit MCU

120

Table ø600ø600

7 x 14 x 75

Table ø500x420ø500x420

5 x 14 x 75

21

M

Gantry Type 5-Axis Machining Center

CU is designed for complex and multi surface contour machining. The series has working capacity ideal for medium-size workpiece and offers superior performance in all aspects of milling - consistency, accuracy, and power, therefore serving as a critical asset to all industries. The upgraded gantry type design presents

compact structure with maximum working area reserved.

Brand New Design with Upgrade Performance brings high precision and high-speed 5-Axis machining

Gantry structure

• Spindle moves in linear axis XYZ, ensuring better machining rigidity

• Gantry moves fully supported in all Y-axis travel, for the best accuracy

• All body made of high- quality Meehanite casting, providing optimal damping of machining vibrations and homogeneous thermal behavior

• Excellent accessibility to working area

The gantry structure offers the best accuracy and rigidity for a 5-axis vertical machining center, allowing high-speed cutting process in complex parts with various materials.

TABLE OPTIONØ600mm Ø500x420mm

-C

+C-A

+A

-Y

+Y+Z

-Z

-X +X

43

Driving systemTable

Accuracy Thermal stabilityLinear axes0.1µm resolution absolute linear scales in XYZ axes to compensate the ballscrew thermal growth and ensure the best 3X accuracy

The heat generated by the spindle motor, the spindle cartridge, and the C-axis torque motor is dissipated by a main cooler

Rotary axes±0.5” accuracy absolute rotary scale feedback for the best rotary axes accuracy

Linear-Rotary axes relative positioningCNC embedded compensation functions like Kinematics (Heidenhain), Kinematic chain (Siemens) and Tilted working plane indexing (Fanuc)

Thermal reduction Design

Spindle oil cooling

Cold

Warm

C-axis with torque motor ensures maximum speed and lifetime accuracy

Endure excellent rigidity for roughing operations

Allow best accuracy with maximum table load

A-axis with worm gear for high-torque in tilting operations

High-repeatability in 4+1x operation

Direct driven servomotors (no belts/gears) endure best dynamic and minimal elasticity in the driving system

Roller type, high rigidity, linear guideways for the best high-feed movement and vibration damping

Pre-loaded double-nut ballscrews minimize backlash and allow high-feed movements (36 m/min)

OUT

IN

65

Spindle Chip management

Tool management

Coolant shower, coolant & air spindle nozzle are built for a better chip management

Tools can be easily changed during automatic operation, to avoid idle times between up cutting time

Tools are accessible from the left side of the machine if 48 or 60 tool magazine is chosen

Standard equipment• Chain-type chip conveyor with chip bucket.• Oil skimmer.• Built-in 20 bar through spindle coolant pump.

• High-torque in-line spindle (#40)

• High-speed built-in spindle (HSK-A63)

HEIDENHAIN or SIEMENS control• Double winding motor• Water-cooled• 15.000 rpm max speed• 239 Nm at S6(40%)• 35 kW at 1280 rpm

FANUC control• Double winding motor• Air-cooled• 15.000 rpm max speed• Please introduce the data of our alpha T15 motor we use for Fanuc (add the drawing too….

• Single winding motor• Water-cooled• 40 Nm at S6(40%)• 25 kW at 6000 rpm

24T carousel typetool magazine

60T chain type tool magazine

Power Chart Torque Chart

Power Chart Torque Chart

Power Chart Torque Chart

4

0

8 Continuous rating(S1)

24

12

16

20

60001500 3000 4500SPINDLE (rpm)

90007500 10500 12000

kW

5

13500 150002000

6

19

S6-40%

500

7

1100

28

3230

105

35

0

70

210

140

175

245

280N-m

Continuous rating(S1)

239

63.7

3.2

95.5

3.8

60001500 3000 4500SPINDLE (rpm)

90007500 10500 12000 13500 150002000

30.2

S6-40%

500

134

1100

28.6

35.8

26.2

35.3

15

30

90

45

60

75

Nm

0 1500 3000 4500 12000SPINDLE (rpm)

105006000 7500 9000

105

120126

13500 1500040001400 2500 100005000

102.3

57.3

17.9 14.34.7

135

7

17.6

70.6

Continuous rating

S2 30 min ,S3 60%

1500 3000 4500

2.5

0

5

12000SPINDLE (rpm)

105006000 7500 9000

17.5

7.5

10

12.5

15

20kW

18.5

400013500 15000

1400 2500 10000

11

5000

7.5

Continuous rating

S2 30 min ,S3 60%

Y connection connection Y connection connection

120000

3000 6000 9000

8

4

12

1800015000 21000 24000SPINDLE (rpm)

24

16

20

22

kW

2526

S6-40% Operating Zone

Continuous Operating Zone (S1)

30

35

40Nm

25

20

10

0

5

15

SPINDLE (rpm)60003000 9000 12000 2100015000 18000 24000

9.9

39.8

31.8

8

Continuous Operating Zone (S1)

S6-40% Operating Zone

18000 rpm24000 rpm

Tool accessibility

18000 24000 18000 24000

87

Premium equipment Ergonomy and Maintenance

Simplifies 5X workpiece clamping.

StandardIntegrated preparation for 3xhydraulic (80bar) and 1xpneumatic (6 bar) ports. Clamping and unclamping functions by softkeys in the control panel and/or by M-function.

Recommended for high aluminum or cast iron material cutting

In-process tool measurement at working conditions (spindle running at thermal stable conditions)

Optional equipment

Accurate tool measurement in length, radius and shape

Laser tool measurement installed for highest accuracy. * Non-contact laser tool setter with separated transmission and receiver units * Table-mounted laser tool setter

The tool setter is placed when tool setting and removed to avoid interferences during machining

Accurate tool measurement in length, radius and shape

Mechanical tool setter removable. Used for:

Comfortable access to work area for workpiecepreparation and supervision

Large front door opening

Easy loading and unloading of heavy and bulky workpieces by over-head crane

Overhead roof type

Convenient to open ceiling working area automatically

Automatic roof type

All consumables are located in the same area for easier maintenance activities. Electrical cabinet comes std with air conditioning system.

P.C.D.Ø45

n°4 - G1/8 12

n°3 Hydraulic ways - 80 Bar maxn°1 Pneumatic way - 6 Bar

Separate type cooling unit including:• Through spindle 20 bar centrifugal pump or…• Through spindle 70 bar screw type pump with stepless programmable pressure• Paper filter • Oil skimmer • Coolant chiller

Separate type laser tool setter Table-mounted laser tool setter

109

Controller versions and Panel5X

4+1 or 3+2 X

Flexible controller selection

Dimensions and Interference

Perfect for 5X operation

Table Ø600mm Table Ø500x420mm

Heidenhain TNC 640

Siemens 828D Controller

Perfect for 5X operation

Siemens 840D sl Controller

Cost-effective for 4+1X operation

Fanuc 0iM Controller

Pending panel Best ergonomy for long-lasting CNC operations at the machine

Swivelling panel Best for space requirement

Cost-effective for 4+1X operation

22002935

Front view Right viewLeft view

500 735 435 29903425425

983

850

729 728 1314

1581 22

95 2811

500 3454Top view

Watercooler

20/70 bar CTS

coolant tank

Electrical boxTransformer for FANUC

(Option)

385633

50

609

4384

Controller with Standard:• Kinematics Opt• Tool center point management• Tilted working plane• Dynamic Collision Monitoring: DCM

with Standard:• Kinematics chain• 5X transformation with tool orientation• Swivel the coordinate system• Collision avoidance

with Standard:• Kinematics chain• 5X transformation with tool orientation• Swivel the coordinate system

with Standard:•Manual Guide i•Tilted working plane indexing

14 H11

ø500

23

925

6075

7575

7560

420

14 H11

23

925

7575

7575

7575

7575

ø600

ø600

ø600mm ø500mm

Working areaWorking area

(X axis) 600

720

120°

500(Y axis) 600

100

1010

430

Ø720.89Ø600

(Z ax

is) 50

013

5

R420

300

Working areaWorking area

(X axis) 600

10

430

(Z ax

is) 50

013

5

R420

300

620

120°120°

400(Y axis) 600

200

10

Ø720.89Ø600Ø500

Table Ø600mm/Table Ø500x420mm

Maximum workpiece

10

430

Ø600

Ø720.89

15°

R420