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02H
FS1 14.4 92.4 250 Z10 ⊙ ○FCC 12.6 91.5 250 Z10 ⊙ ○FA1 14.1 91.2 300 Z20 ○ ⊙FG2 14.3 92.7 350 Z10 ⊙ ○
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Mechanical Seal, Sliter Knife Anti-corrosive alloy, Magnetism proof alloy.
Technical Information for Brazed Tools
In general, when we compare cemented-carbide to high speed steel, cemented-carbide has higher hardness but is more brittle than high speed steel.To neutralize the difference of our cemented-carbide, KORLOY has developed an ultra fine cemented carbide grade “F-Series”±(WC size under 0.5㎛). Its quality is better on toughness and plastic deformation resistance against cemented carbide, having coarse grain sizes. The main coverage forultra fine cemented carbide is endmilling of difficult-to-cut material like high temp alloy.
KORLOY Ultra-Fine Grades “F-Series”
■ Features
▶ Outstanding corrosion resistance : several hundred times better performance than general carbide grade. (Test have been performed at 30% NHO3, comparing KORLOY G5 and IN-Series)
▶ Excellent hardness & toughness : Over (HRA) 85 hardness, Over (TRS) 200 toughness.▶ Several grades : 3 different kind of grades for specific application, respectively.
KORLOY Corrosion & Magnetism Proof Grades, “IN-Series”
■ Features
■ Cutting Performance ■ Guide of Grade Selection
Since it is a grade focused on toughness, it is possibleto make endmill, side cutter, gun drill, reamer etc. It has superior quality on toughness andanti built-up edge property.
It has been modified from FA1 to increase thermalshock resistance, thus FCC has proper properties to machine stainless steel and hard to machinematerials at medium to high speed milling.
As a ultra fine grade having high hardness and superiortoughness at the same time, it is the 1st recommendedgrade of KORLOY to make sharp cutting edge to cutdifficult-to-cut material.
FA1 FCC FS1
●Micro Structure of “F-Series”
●Chipping Resistance
●Special Features
●Use
●Cutting condition
●Wear resistance
Workpiece : SM55C(HRC20) Helix angle : 30。Tool : Ø10mm, 2 Flutes(SSE2100) RPM = 1,100min-1
Cutting speed = 35m/mim Axial depth = 12mmFeed = 0.1mm/t Radial depth = 1mmDownward cutting, Without coolant
FS1, FG2FCC, FA1
·Workpiece : 1045(AISI)·fn = 0.1mm/rev·ap= 1mm, with coolant
Ultra finegrade
High speedsteel
0.96m(2.5grooves) chipping
chipping
chipping
24.5m(65.5grooves)
1.54m(4grooves)
2.55m(6.7grooves)
GradeISO
classificationWear
resistanceToughness
CharacteristicsSpecificGravity
Hardness(HRA)
TRS(㎏f/㎟)
G10
H01
AISI : American Iron and Steel Institute
For Anti-corrosive For Magnetism proof
IN10
IN20
IN40
14.4
14.5
13.5
91.5
91.0
85.5
230
250
280
0
90
0
Parts for plant of corrosion-high pressure. Parts for sea water pump. Die / punch in high temperature. Mechanical seal.
Tape sliter. Mold for magnetic powder.Parts for VTR.
Workpiece : 4140(AISI) Tool : Solid carbide endmill (Ø8mm, 2Flutes)vc = 26.5m/min, fz = 0.0285mm/t, vf = 60mm/min, with coolant
Mechanical Seal, Sliter Knife Anti-corrosive alloy.
Mold for magnetic powder.Anticorrosive-Magnetism proof alloy.
Workpiece 1st Recommended Grade Application toolNon-ferrous metal
Steel, Cast iron Drill, Endmill
Car
bide
Cutting length
Cutting times
Grade Specific gravity(g/cm3) Hardness(HRA) TRS(kgf/mm2) Magnetic saturation(Gauss·cm3/g) Use
03H
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Cemented Carbide, Cermet Blank
01- 0
1
2
3
4
5
6
02- 0
1
2
3
4
5
6
03- 0
1
2
3
4
5
6
04- 0
1
2
3
4
5
6
05- 1
2
3
4
5
6
06- 0
1
2
3
4
5
6
07- 0
1
2
3
4
5
6
08- 1
3
4
5
6
10
13
16
19
22
25
30
10
13
16
19
22
25
30
10
12
15
18
24
24
28
10
13
16
19
22
25
30
5
6
7
9
10
11
10
13
16
19
22
25
30
10
13
16
19
25
25
30
3
4
5
6
8
6
9
11
13
15
17
20
6
9
11
13
15
17
20
-
-
-
-
-
-
-
6
9
11
13
15
17
20
8
10
12
16
18
20
10
13
16
19
22
25
30
10
13
16
19
20
22
25
8
13
15
17
20
3
3
4
5
6
7
8
3
3
4
5
6
7
8
3
3
4
5
6
7
8
3
3
4
5
6
7
8
3
4
5
6
7
8
3
3
4
5
6
7
8
3
3
4
5
6
7
8
3
4
5
6
8
4
5
5
5
8
8
8
-
-
-
-
-
-
-
-
-
-
-
-
-
-
4
5
5
5
8
8
8
-
-
-
-
-
-
2
2.5
3
4
4
5
6
-
-
-
-
-
-
-
-
-
-
-
-
Uncoated Cermet
Designation A B C R Available blankInserts
ST10
ST20
U40
GR3
5
U20
H02
H01
G10
CT10
CN20
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●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
31type
32type
45type
46type
41type
42type
37type
38type
47type
48type
33type
34type
49type
50type
51type
52type
36type
39type
40type
35type
43type
04H
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Square Blank
RB
RB 15 04 ※ Code System
■ Bending Tolerance
Length ThicknessWidth
Standard3050100
+1.0 - 0+1.5 - 0+3.0 - 0
0.150.250.30
ToleranceF-max
L
L W3 4 5 6 7 8 9 10 G10G10
GradesT =
RB 303304305306 307 308 309 310
RB 403 404 405 406 407 408 409 410
RB 503 504 505 506 507 508 509 510
RB 603 604 605 606 607 608 609 610
RB 703 704 705 706 707 708 709 710
RB 803 804 805 806 807 808 809 810
RB 903 904 905 906 907 908 909 910
RB 1003 1004 1005 1006 1007 1008 1009 1010
RB 1504 1505
RB 2003 2004 2005
(mm)
3333333344444444555555556666666677777777888888889999999910101010101010101515202020
34567891034567891034567891034567891034567891034567891034567891034567891045345
L W3 4 5 6 7 8 9 10 G10G10
DesignationT =
2006 2007 2008 2009 2010
RB 3003 3004 3005 3006 3007 3008 3009 3010
RB 4003 4004 4005 4006 4007 4008 4009 4010
RB 5003 5004 5005 5006 5007 5008 5009 5010
RB 6003 6004 6005 6006 6007 6008 6009 6010
RB 7003 7004 7005 7006 7007 7008 7009 7010
RB 8003 8004 8005 8006 8007 8008 8009 8010
RB 9003 9004 9005 9006 9007 9008 9009 9010
RB 10003 10004 10005 10006 10007 10008 10009 10010
(mm)
3333333344444444555555556666666677777777888888889999999910101010101010101515202020
34567891034567891034567891034567891034567891034567891034567891034567891045345
GradesDesignation
05H
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ST20 G10ØD
30Designation
GradesL =40 50 60 70 80 90 100
SR 03
04
05
06
07
08
09
10
11
12
(mm)
3
4
5
6
7
8
9
10
11
12
Available Endmill(ØD)Designation
ST 14
15
18
20
24
26
30
32
35
38
40
45
50
Ø13, 14
Ø15
Ø18
Ø20
Ø23, 24
Ø26, 27
Ø29, 30, 31
Ø32, 33
Ø34, 35, 36
Ø37, 38
Ø39, 40, 41, 42
Ø43, 44, 45, 46, 47
Ø48, 49, 50
L
30
30
32
32
37
37
42
47
52
57
62
67
67
T
2.3
2.3
2.3
2.8
2.8
3.3
3.8
3.8
3.8
3.8
4.3
4.3
4.3
W
4.0
4.0
4.5
5.5
5.5
6.5
7.0
7.0
7.0
7.0
7.5
7.5
7.5
θ。
23。44′
25。13′
25。13′
24。09′
25。13′
24。24′
25。13′
26。41′
24。36′
23。51′
24。57′
25。13′
24。09′
ØDDesignation
ØD×Ød×t
(mm)
Ø7.2~Ø200 Ø2.7~Ø150 0.8 ~10
Ød T
SR(Round bars blank)SR 03
※ Code System
■ Bending Tolerance
Diameter(Ø) Length
Standard30405080
+1.5 - 0+1.5 - 0+1.5 - 0+2.5 - 0
0.100.150.200.25
ToleranceF-max
L
ST(Helix blank)
RT(Ring blank)
(mm)
Round bars blank, Ring blank, Helix blank
06H
▶ For video tape.▶ For audio tape.▶ For mangetic tape.▶ For brass plate, mobile battery.
Slitter Knives
Broach cutter
■ Application
■ Application ■ Order
■ Machining example
▶Top slitter knife : Thickness : ±0.01~0.02mm▶Bottom slitter knife : Thickness : ±0.001mm
Flatness : under 0.0005mm Polishing surface roughness : under 0.05S
▶ Broach cutters apply to inner machining of metal bearing which is used for automobile crank shaft.
- Designation for cast iron : KL Ød Ød T- Designation for AL : AL Ød Ød T
: AL Ød Ød T α。(If there is no mentioned any angle, α= 30。)
■ Tool selection
Technical Information for Brazed ToolsGe
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Tools
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07H
▶Designation : DF356-3B
▶Designation : DF356-4B
▶Designation : DF356-5A
▶Designation : VF13M522 ▶Designation : UF320
Insert for Pulley
Pulley insert for tailor made
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08H
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●
●
●
●
●
●
●
●
●
F
04-0
04-1
04-2
04-3
04-4
04-5
04-6
07-0
07-1
07-2
07-3
07-4
07-5
07-6
06-0
06-1
06-2
06-3
06-4
06-5
06-6
06-0
06-1
06-2
06-3
06-4
06-5
06-6
08-1
08-1
08-3
08-4
08-5
08-6
05-1
05-2
05-3
05-4
ELHW(R)CBA
10
13
16
19
22
25
30
10
13
16
18
25
25
30
10
13
16
18
22
25
30
10
13
16
19
22
25
30
3
3
4
5
6
8
5
6
7
9
6
9
11
13
15
17
20
10
13
16
19
20
22
25
10
13
16
18
22
25
30
10
13
16
19
22
25
30
8
8
13
15
17
20
8
10
12
16
3
3
4
5
6
7
8
3
3
4
5
6
7
8
3
3
4
5
6
7
8
3
3
4
5
6
7
8
3
3
4
5
6
8
3
4
5
6
0.3
0.5
0.5
0.5
1
1
1
0.3
0.5
0.5
0.5
1
1
1
2
2.5
3
4
4
5
6
2
2.5
3
4
4
5
6
10
13
16
19
25
25
35
10
13
16
19
25
25
30
10
13
16
19
25
25
30
10
13
16
19
25
25
30
10
13
16
18
22
25
13
16
19
25
10
13
16
19
25
30
35
10
13
16
19
25
30
35
10
13
16
19
25
30
35
10
13
16
19
25
30
35
16
19
22
25
32
38
13
16
19
25
80
100
120
140
160
180
200
80
100
120
140
160
180
200
80
100
120
140
160
180
200
80
100
120
140
160
180
200
100
120
140
160
180
200
100
120
140
160
0
4
4
5
5
5
6
5
7
10
12
13
15
16
13
16
20
25
30
40
33, 34 - 0
1
2
3
4
5
6
35 - 0
1
2
3
4
5
6
36 - 0
1
2
3
4
5
6
39, 40 - 0
1
2
3
4
5
6
43 - 1
2
3
4
5
6
49, 50 - 1
2
3
4
ST20
33type(Right hand)/34type(Left hand)
39type(Right hand)/40type(Left hand)
43type
49type(Right hand)/50type(Left hand)
35type
36type
Square Bits
Available blank
DesignationFeed direction FigureGrades
09H
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일반
절삭공구
Auto Tool Bits
Designation
PBX - 105
106
107
108
109
110
112
116
A
20
20
20
20
20
20
20
20
2.0
2.5
3.0
3.0
3.5
4.0
4.0
4.0
2.0
2.5
3.0
3.0
3.5
4.0
4.0
4.0
5
6
7
8
9
10
12
16
5
6
7
8
9
10
12
16
125
140
150
150
150
150
150
150
●
●
●
●
●
●
●
●
●
●
B C W H L FA1 H2 U2
PBX100
(mm)
● : Stock item : Under preparing for stock
R type insert
Designation
PBX - 205
206
207
208
209
210
212
A
20
20
20
20
20
20
20
B
2.5
2.5
3.0
3.0
3.5
4.0
4.0
C
2.5
2.5
3.0
3.0
3.5
4.0
4.0
F
3.0
3.0
4.0
4.0
4.0
6.0
6.0
W
5
6
7
8
9
10
12
H
5
6
7
8
9
10
12
L
100
100
130
130
130
150
150
PBX200
(mm)
R type insert
10H
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Technical Information for Brazed Tools
Available for tailor made
(mm)
3.03.54.04.55.05.56.07.08.09.0
10.011.012.013.014.015.016.0
44444446666666888
2020202023232631333638414444475052
60607070808090
100110120130140150150160160170
3.03.54.04.55.05.56.07.08.09.0
10.010.012.012.016.016.016.0
11111111112222222
HRE 030S035S040S045S050S055S060S070S080S090S100B110B120B130B140B150B160B
Designation ØD Ød Fig.No. of flute ℓ L
Reamer(Helical)
Available for tailor made
(mm)
3.03.54.04.55.05.56.07.08.09.0
10.011.012.013.014.015.016.0
44444446666666888
2020202023232631333638414444475052
60607070808090
100110120130140150150160160170
3.03.54.04.55.05.56.07.08.09.0
10.010.012.012.016.016.016.0
11111111112222222
Reamer(Straight)
RE 030S035S040S045S050S055S060S070S080S090S100B110B120B130B140B150B160B
Fig. 1
SOLID : HRE-S TOP SOLID : HRE-B
SOLID : RE-S TOP SOLID : RE-B
Fig. 2
Fig. 1 Fig. 2
·Helical FluteGrade : H01
·Straight FluteGrade : H01
Designation ØD Ød Fig.No. of flute ℓ L
11H
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Technical Information for Brazed Tools
Order ex) : SC(D/d-T/T1)Available for tailor madeGrade : Selection according to workpiece
■ Step Burnishing drill
Order ex) : CS(D/d-A。)Available for tailor made
Order : BD(D/D1/d-ℓ1 /ℓ2/L)Available for tailor made
BD 030S035S040S045S050S055S060S070S080S090S100S110S120B130B140B150B160B
3.03.54.04.55.05.56.07.08.09.0
10.011.012.013.014.015.016.0
3333333333333535404045455050606060
60606060707075758080
100100120120130130130
11111111111122222
(mm)
Burnishing drill
Designation
CT 060S080S100S120B160B200B
6.08.0
10.012.016.020.0
6080100120160200
SolidSolidSolid
top Solidtop Solidtop Solid
111222
Fig.
(mm)
Centering tool
Designation
CS 100-90200-90300-90100-60200-60300-60
102030102030
344344
90。90。90。60。60。60。
70851207085120
101216101216
A。
(mm)
Counter sink
Side cutter
SOLID : BD-S
TOP SOLID : BD-B
SOLID : CT-S
TOP SOLID : CT-B
Fig. 1
Fig. 2
Fig. 1
Fig. 2
·Grade : H01 ·Grade : FA1
·Solid Type
·Brazed Type
·Grade : FA1
Order ex) : CT(D/d-ℓ/ L)Available for tailor made
Designation ØD Fig.ℓ L
ØD L
ØD ØdNo. offlute
L
3.03.54.04.55.05.56.07.08.09.0
10.010.012.012.016.016.016.0
Ød
132324283235
ℓ
6.08.010.012.016.020.0
Ød
Cemented Carbide Blank for BitsGe
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12H
When ordering special items, Please point out the designation, grades, quantity.Available for tailor made.
1000type (For taper bits)
1000
(mm)
ADesignation Code B C α。 R
66666688888888888
1010101010101010101010101010
100100100100100100110110110110110110110110110110110110110110110110110110110110110110110110110
808080808080
120120120120120120120120120120120120120120120120120120120120120120120120120
10101010101012121212121414141414141515151515151518181818181818
24262830323234363840423234363840423436384042444634363840424446
124126128130132232234236238240242332334336338340342434436438440442444446534536538540542544546
2000type (For cross bits)
2000
(mm)
ADesignation Code B C α。 R
10111213141510111213141512131415161718
10101010101212121212121414141414141414
6666666666688888888
100100100100100100100100100100100100100100100100100100100
110111112113114115210211212213214215312313314315316317318
Boring Crown Blank-Metal Crown Blank
Bits for construction
ØDDesignation
(mm)
20323436383940
●●●●
●
Stock
GR40
TB(For taper bits)
TB 20323436383940
Configuration
Earth Auger Bits
Casing Bits
Rod Bits
Dimensions
(mm)■ Bits for construction
ADesignation
(mm)
5687
B
56810
C
89
1015
Stock
E1 E2 G2
BT
BT 1234
■ For Boring Crown
![PDF] Carbide Materials Brazed Tools KCemented Carbide Material Features and Applications. K3 Carbide Materials Brazed Tools K ... Carbide Materials Brazed Tools K Drill Blanks with](https://img.pdfslide.net/doc/110x75/612d50e61ecc515869421cfd/-carbide-materials-brazed-tools-kcemented-carbide-material-features-and-applications.jpg)
