30
TECHNICAL INFORMATION REACTOR DIN-BE 624-2 e

TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

  • Upload
    lebao

  • View
    242

  • Download
    6

Embed Size (px)

Citation preview

Page 1: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

T E C H N I C A L I N F O R M A T I O N

R E A C T O R D I N - B E

624-2 e

Page 2: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Generally valid technical data of

DIN reactors BE

The technical data summarized on this

page applies to all Pfaudler BE reactors

to DIN. For model-specifi c data, please

refer to the following pages.

Operating conditions:

■ The minimum/maximum temperature

TS is –25…+200°C

■ The maximum admissible pressure PS

inside the reactor is –1…+6 bar.

■ The maximum admissible pressure PS

in the jacket area is –1…+6 bar.

Standards:

The reactors comply with the require-

ments of the Pressure Equipment

Directive 97/23/EC.

Their design, production and testing

complies with the AD2000 set of

regulations.

Glass-lining:

Glass-lining is achieved using Pfaudler

glass. Testing and quality to DIN 28063.

For more details of the glass-lining and

the different types of glass, please refer

to our publication 206.

Coat:

Preliminary treatment: Rust removal

using a jet-blasting process, degree of

purity Sa 2 1/2 to DIN EN ISO 12944-4.

Base coat: Rust-proofi ng primer and

welding primer type aluchrome, two

layers of coating, minimum dry layer

thickness 60 µm, temperature resis-

tance up to 200 °C permanent load,

color reddish brown (dull), similar to

RAL 8004.

Please note folding page.

G E N E R A L D A T A

KL

AP

PS

EIT

E

Removing the agitator shaft from glass-lined single-piece reactors

Process of installing and removing a Cryo-Lock agi-

tator shaft into/from a DIN reactor BE through the

manhole opening of the apparatus

Nominal

reactor size to

DIN 28136-1

Nominal

diameter of

the manhole to

DIN 28136-3

Nominal

diameter of

the outlet

nozzle to

DIN 28136-1

Agitator shaft

removable

through the

manhole

Nominal

diameter

of the Pfaudler

outlet nozzle

(option)

Agitator shaft

removable

through the

manhole

Nominal

diameter of

the agitator

nozzle to

DIN 28137-2

Agitator shaft

removable

through the

agitator nozzle

1.600 DN 500 DN 100 Yes DN 100 Yes DN 150 Yes

2.500 DN 500 DN 100 Yes DN 100 Yes DN 150 Yes

4.000 DN 500 DN 100 No DN 150 Yes DN 200 Yes

6.300 DN 500 DN 150 Yes DN 150 Yes DN 200 Yes

8.000 DN 600 DN 150 Yes DN 150 Yes DN 200 Yes

10.000 DN 600 DN 150 Yes DN 150 Yes DN 250 Yes

12.500 DN 600 DN 150 Yes DN 150 Yes DN 250 Yes

16.000,

D = 2600 mm

DN 600 DN 150 Yes DN 150 Yes DN 250 Yes

16.000,

D = 2800 mm

DN 600 DN 150 No DN 200 Yes DN 250 Yes

20.000 DN 600 DN 150 No DN 200 Yes DN 250 Yes

25.000,

D = 2800 mm

DN 600 DN 150 No DN 200 Yes DN 250 Yes

25.000,

D = 3000 mm

DN 600 DN 150 No DN 200 Yes DN 250 Yes

Page 3: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Supporting structures

Rim-shaped support ring Ribbed support ring Support ring with loose ring Brackets Tubular feet up to BE 6300 Profi led feet for

BE8000, diameter of

2200, and larger

D I M E N S I O N S

3

KL

AP

PS

EIT

E

ProS

CBT

CBR

TBF

FBT

PBT

RCI Impeller

ANC Anchor

MSG

GST

MXT

h5

h4

h2

h6

h1h3

h7

d3

d2

d1

RL RL

600

h8 N

om

inal l

eve

l

Upper insulating ring Upper insulating collar

d6

d5

d6

d5

d6

d5

Lower insulating ring

Central

insulating ring

100

d7

Insulation

DN1

h12

h11

DN 2

AMA valve

V3

V2

V1

VU

d4

a1

l2

l3

l4

l1

Agitator shaft

Baffl es/Quatro Pipe

a2

DN1

h12

h11

DN 2

APA valve

d8

d9max.

d8

d9max.

d8

d9max.

a3

d9max.

Imm

ersi

on d

epth

Page 4: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Structure of this catalog

The Pfaudler BE reactors to DIN consist

of the following modules:

■ Reactor

■ Agitator

■ Baffl e

■ Drive

■ Accessories

The technical data have been provided

on the following pages according to

reactor sizes and marked in different

colors.

1. Reactor

■ inner vessel form BE to DIN 28136.

The reactors size BE 10,000,

BE 12,500 and BE 16,000 with a

diameter of 2,600 are manufactured

with larger baffl ing nozzles DN300

(N4 and N9) contrary to the DIN

standard,

■ jacket,

■ agitator fl ange to DIN 28137-2,

■ split fl anges to DIN 28150,

■ gaskets for glass-lined nozzles to

DIN 28148, optionally with gasket

insert made of AF3000, AF3000m

or GR3000.

Supporting structures

All reactors are available with the

following supporting structures:

■ rim-shaped support ring to

DIN 28145-4

■ ribbed support ring without loose ring

to DIN 28145-4, design A

■ ribbed support ring with loose ring

to DIN 28145-4, design D

■ brackets

■ tubular feet to DIN of 28145-8

(up to BE 6,300)

■ profi led steel feet to DIN of 28145-8

(BE 8,000 and larger)

Jacket connections

to DIN EN 28151-1, optionally:

■ in position A1/A2, without agitating

nozzles

■ in position B1/B2, with agitating

nozzles; the agitating nozzles are

included in the part numbers

Manhole unit

The manhole unit is available in two

different designs:

■ Glasslook® with up to two fused-in

sight glasses DN 100 and an optional

lamp.

■ Fillook® with Fillook® cover DN 150

and fused-in sight glass DN 100.

■ Fillook® Multiport with Fillook® cover

DN 150 as well as separate fused-

in sight glass DN 100; with lamp

(optional) and two additional fl ange

connections DN50 PN 16.

■ Folding manhole cover with opening

device to DIN 28153-1, form KE1,

sight glass DN 100 to DIN 28121,

form EB, and manhole protection ring

to DIN 28153-1.

■ Manhole cover with swiveling device

to DIN 28153-1, from SE 1, sight

glass DN 100 to DIN 28121, form EB,

and manhole protection ring to DIN

28153-1.

Glasslook®, Fillook® or Fillook® Multiport

are optionally available in different

designs. We will be pleased to provide

further advice.

Coating system

Rust-proofi ng aluchrome primer, 2 layers,

60 µm minimum dry layer thickness,

temperature resistance –25/+200 °C

2. Agitators

Specifi cally for the BE reactor to DIN:

Cryo-Lock®, the fl exible agitator system

made by Pfaudler:

■ A shaft to which different turbines

can be attached quickly and easily

depending on the process require-

ments. Great selection of agitator

shapes, including multi-step turbine

arrangements, are possible.

■ The economical system: Energy-saving

turbine shapes. Quick, low-cost turbine

replacement with shaft installed

and drive unit in place. Turbines are

introduced through the manhole. Shaft

replacement can also be achieved

through the manhole with most types.

■ The safe system: The manhole is the

biggest opening – shorter gasket

length, higher resistance to pressure,

lower leakage rate.

Turbines

CBT: The universal stirrer, high shearing

force, radial fl ow

CBR: The turbine for residual quantities,

stirring properties similar to CBT;

in connection with an extended

shaft, the stirrable residual

quantity is dramatically reduced

compared to the CBT turbine.

TBF: The economical turbofoil: high

axial fl ow with comparatively low

baffl ing effect, low torques/low

power consumption

4

Page 5: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

As an alternative, the paddle-type baffl es

in fl ange design and the new C baffl e are

available.

4. VSO drives

■ Top-mounted belt drives or direct

drives

■ Flexible adjustment of the agitator

rpm by replacing the motor V belt disk

■ Connections for reactors to

DIN 28136 with a capacity of

63…40,000 l

■ For agitator fl anges to DIN 28137-2

■ Easy to access from all sides through

open profi le construction

■ Quick replacement of mechanical seal

using Pfaudler assembly tools

■ Gearbox with reduced-noise toothing

■ Long life through reinforced bearings

■ Minimum axial and radial play

The agitators comply with the require-

ments of the Explosion Protection

Directive 94/9/EC (ATEX).

FBT: high shearing forces, pure radial

fl ow

PBT: medium shearing force, combined

radial/axial fl ow

RCI: The “classic” impeller in a modern

shape: strong radial fl ow, rela-

tively strong baffl ing equipment

required

ANC: The anchor-type agitator for highly

viscous products, low shearing

forces, tangential fl ow, high

torque.

MSG: Multi-step countercurrent agitator,

suitable for homogenization and

suspension

GST: The gas dispersion turbine,

especially suitable for mixing

gases and fl uids, superior homo-

geneity of gas admixture

MXT: Maxfl ow turbine, high-performance

agitator for mixing substances

with a higher viscosity.

Select a complete single-step agitator

or assemble your desired agitator from

the agitator shafts and turbines tables

according to the individual technical

requirements of your process. The FEP

protection of the honed surfaces tem-

porarily covers the unused surfaces of

multi-step agitator shafts if not in use.

For more information concerning the

topic of “Agitating and Mixing with

Pfaudler”, please refer to our publication

619.

3. Baffl es

The Quatro-Pipe, a multifunctional baffl e

performs up to four functions in a single

reactor nozzle:

■ Baffl ing function – like a fl ange-type

baffl e with homogeneous baffl ing

effect

■ Dip pipe function

■ Temperature monitoring

■ Glass monitoring reports glass dam-

ages inside the reactor (as an option).

5. Mechanical seal Pfaudler fl eXeal

The new generation with increased safety:

■ Double-acting with two sets of primary

rings

■ Additional emergency gasket

■ Chambered gasket between mechan-

ical seal and intermediate fl ange

■ Integrated cooling jacket – the cool-

ing and sealing functions have been

separated. Cooling is ensured even

if the seal runs dry.

■ Low-maintenance operation, long

useful life

■ Modular design: Basic types can be

scaled as necessary

The proven mechanical seal type

PC 719 continues to be available.

The accessory set, consisting of a

glasslined intermediate fl ange, gaskets

and a thermomanometer, is required

for all mechanical seals.

For lubrication systems for wet- and

dry-running mechanical seals, refer to

the “Lubrication systems” section.

6. Motors

We have included the most common

motors of the types of protection

“increased safety (e)” and “fl ameproof

enclosure (d)” and the frequency

inverter-controlled design in the data

section. Only West-European, ATEX-

approved brands are used.

The following rating was applied to the

choice of the motors:

■ Density 1100kg/m3

■ Viscosity 100 mPas

Please inquire motors for other condi-

tions of use separately!

The motor rpm is specifi ed together with

the motors, the maximum agitator rpm

together with the drives.

C O N S T R U C T I O N A N D F U N C T I O N

5

Page 6: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 1600

Basic vessel, consisting of:

496355 Inner vessel form BE to DIN 28136

265321 Agitator fl ange

201637 Jacket

265272 Parts attached to jacket

251886 Set of split fl anges

2518752 Set of gaskets with insert material AF3000m

2518753 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 1600 liters

Total capacity: 2309 liters

Jacket volume: 353 liters

Heat exchanger surface: 7,33 m2

Total weight: approx. 3000 kg

Principal dimensions [mm]

Supporting structures

225206 Rim-shaped support ring d8 = 1890, d9 max = 1720

265182 Jacket connection position A2, without agitating nozzles

265186 Jacket connection position B2, including agitating nozzles

203808 Ribbed support ring d8 = 1890, d9 max = 1720

265183 Jacket connection position A2, without agitating nozzles

265187 Jacket connection position B2, including agitating nozzles

203824 Support ring with loose ring d8 = 1890, d9 max = 1720

265184 Jacket connection position A2, without agitating nozzles

265188 Jacket connection position B2, including agitating nozzles

045046 Brackets (4 pce.)a3 = 180, d9 max = 1740

265185 Jacket connection position A1, without agitating nozzles

265189 Jacket connection position B1, including agitating nozzles

225165 Tubular feet (4 pce.)

265185 Jacket connection position A1, without agitating nozzles

265189 Jacket connection position B1, including agitating nozzles

Sight glass with lamp

225848- Sight glass fi tting DN 100 complete with lamp, consisting of Glasslook® 1, DN 100, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225511 Manhole cover DN 500 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255112 as #225511, but with gasket inserts AF3000m

2255113 as #225511, but with gasket inserts GR3000

265285- Manhole cover opening device and 1 set of clamps

265288 Manhole cover swiveling device and 1 set of clamps

225632 Glasslook® 5, DN 500, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-830 Fillook® 5, DN 500, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-850 Fillook® 5M Multiport, DN 500, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange connections DN50 PN16, without blind fl anges.

265367 Manhole protection ring DN 500 to DIN 28 153-1, with fastening kit and a gasket DN 500, gasket inserts AF3000.

2653673 as #265367, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9

N1 500 0 475 125

N2 100 60 575 25

N3 100 95 575 25

N5 200 135 550 50

N6 100 180 575 25

N7 200 225 550 50

N9 100 265 575 25

N10 100 300 575 25

K 100 – Center –

L 100 0

R 150 – Center 80

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251689 Upper insulating ring 1500 1700 –

251688 Upper insulating collar 1500 1700 –

251690 Central insulating ring 1500 1700 –

251691 Lower insulating ring – – 500

h1 h2 h3 h4 h5

1973 100 1800 1210 525

h6 h7 h8 d1 d2

236 73 1180 1400 1500

B E 1 6 0 0

6

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α25 r1 r1

h9

h10

h9

h9

R

Page 7: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202828 CBT agitator assembly

202825 TBF agitator assembly

202908 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro Pipe

5950030 Quatro-Pipefor nozzles DN 200

Immersion depth (ET): 1550 mm

Width of baffl e (a2): 180 mm

Volume below Quatro Pipe/baffl e: 290 l

5950032 Quatro-Pipe with temperature measurement 2xTW, technical data otherwise as for #5950030

2076910 Paddle-type baffl e in fl ange design

2076912 Paddle-type baffl e in fl ange design with temperature measurement 2xTW, technical data otherwise as for #2076910

265312 Installation kit for all baffl es/

Quatro Pipe

C20CR30 C baffl e for nozzles DN 200 and connection DN 150

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202814 1 65 198 2160 210 – – 161 333 – –

202957 2 65 198 2160 210 650 – 161 333 978 –

240004 3 65 198 2160 210 500 790 161 333 758 1183

202858* 1 65 60 2300 210 – – 16 134 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210350 CBT 735 65

210428 CBR 735 65

210352* TBF 760 65

210354* FBT 685 65

210353* PBT 685 65

210369 RCI 840 65

210477* MSG 750 65

210442* GST 600 65

210447* MXT 600 65

2541970 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204384X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 80 mm, material pair Al2O3-carbon.

265302 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600112 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 80 mm, material pair SiC-carbon.

265337 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600194 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 80 mm, material pair SiC-carbon.

2600357 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 80 mm, material pair SiC-carbon.

265353 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204905 Seal lubrication system SAM 1, pressure store with a volume of 1 liter, for seal pressures of 2 . . . 50 bar

204931 SAM 1 installation kit for PC719

A62-000 SAM 1 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max.adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-000 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A13-003 Belt drive VSO 8/80

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021761 Three-phase current motor II2G EExeIIT3, size 132-S, design V6, 5 kW, 1450 min-1, 400 V, 50 Hz

021768 Three-phase current motor II 2G EExdeIICT4, size 132-S, design V6, 5.5 kW, 1440 min-1, 400 V, 50 Hz

K03496F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 132-M, design V6, 1450 min-1, 7.5/6 (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265291 VSO drive type 8/80, without motor, agitator rpm 125 min-1, max. torque 600 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[ °C]

Op.Pressure

[bar]

Measuring probe

V10MBOO AMA 100 80 508 119 –60/+200 –1/+10 –

V10MBWO AMA 100 80 508 119 –60/+200 –1/+10 TMI

V10PBOO APA 100 80 618 119 –60/+200 –1/+10 –

V10PBWO APA 100 80 618 119 –60/+200 –1/+10 TMI

B E 1 6 0 0

7

Page 8: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 2500

Basic vessel, consisting of:

496323 Inner vessel form BE 2500 to DIN 28136

203769 Agitator fl ange to DIN 28137

201638 Jacket

265272 Parts attached to jacket

251886 Set of split fl anges to DIN 28150

2518752 Set of gaskets with insert material AF3000m

2518753 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 2500 liters

Total capacity: 3472 liters

Jacket volume: 453 liters

Heat exchanger surface: 9,61 m2

Total weight: approx. 3870 kg

Principal dimensions [mm]

Supporting structures

225207 Rim-shaped supporting ring to DIN 28145-4

265182 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265186 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203809 Ribbed support ring to DIN 28145-4

265183 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265187 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203825 Support ring with loose ring to DIN 28145-4

265184 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265188 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045046 Brackets (4 pce.)

265185 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265189 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225165 Tubular feet to DIN 28145-8 (4 pce.)

265185 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265189 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225848- Sight glass fi tting DN 100 complete with lamp, consisting of Glasslook® 1, DN 100, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225511 Manhole cover DN 500 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255112 as #225511, but with gasket inserts AF3000m

2255113 as #225511, but with gasket inserts GR3000

265285- Manhole cover opening device and 1 set of clamps

265288 Manhole cover swiveling device and 1 set of clamps

225632 Glasslook® 5, DN 500, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-830 Fillook® 5, DN 500, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-850 Fillook® 5M Multiport, DN 500, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265367 Manhole protection ring DN 500 to DIN 28 153-1, with fastening kit and a gasket DN 500, gasket inserts AF3000.

2653673 as #265367, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9

N1 500 0 550 125

N2 100 65 675 10

N3 100 95 675 10

N5 200 135 625 50

N6 100 180 675 10

N7 200 225 625 50

N9 100 265 675 10

N10 100 295 675 10

K 100 – Center –

L 100 0

R 150 – Center 80

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251693 Upper insulating ring 1700 1900 –

251692 Upper insulating collar 1700 1900 –

251694 Central insulating ring 1700 1900 –

251691 Lower insulating ring – – 500

h1 h2 h3 h4 h5

2232 100 2060 1210 525

h6 h7 h8 d1 d2

259 72 1405 1600 1700

B E 2 5 0 0

8

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α25 r1 r1

h9

h10

h9

h9

R

Page 9: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202829 CBT agitator assembly

202826 TBF agitator assembly

202909 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro Pipe

5950040 Quatro-Pipefor nozzles DN 200

Immersion depth (ET): 1750 mm

Width of baffl e (a2): 180 mm

Volume below Quatro Pipe/baffl e: 457 l

5950042 Quatro-Pipe with temperature measurement 2xTW, technical data otherwise as for #5950040

2076920 Paddle-type baffl e in fl ange design

2076922 Paddle-type baffl e in fl ange design with temperature measurement 2xTW, technical data otherwise as for #2076920

265312 Installation kit for all baffl es/

Quatro Pipe

C20CR31 C baffl e for nozzles DN 200 and connection DN 150

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202815 1 65 202 2415 210 – – 195 419 – –

202959 2 65 202 2415 210 760 – 195 419 1476 –

240006 3 65 202 2415 210 580 950 195 419 1130 1841

202859* 1 65 60 2555 210 – – 18 156 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210350 CBT 735 65

210428 CBR 735 65

210352* TBF 760 65

210354* FBT 685 65

210353* PBT 685 65

210371 RCI 960 65

210477* MSG 750 65

210442* GST 600 65

210447* MXT 600 65

2541970 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204384X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 80 mm, material pair Al2O3-carbon.

265302 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600112 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 80 mm, material pair SiC-carbon.

265337 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600194 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 80 mm, material pair SiC-carbon.

2600357 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 80 mm, material pair SiC-carbon.

265353 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204905 Seal lubrication system SAM 1, pressure store with a volume of 1 liter, for seal pressures of 2…50 bar

204931 SAM 1 installation kit for PC719

A62-000 SAM 1 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-000 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A13-003 Belt drive VSO 8/80

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021762 Three-phase current motor II2G EExeIIT3, size 132-M, design V6, 6.8 kW, 1500 min-1, 400 V, 50 Hz

021768 Three-phase current motor II2G EExdeIICT4, size 132-S, design V6, 5.5 kW, 1500 min-1, 400 V, 50 Hz

K03496F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 132-M, design V6, 7.5/6 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265290 VSO drive type 8/80, without motor, agitator rpm 125 min-1, max. torque 600 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[ °C]

Op.Pressure

[bar]

Measuringprobe

V10MBOO AMA 100 80 508 119 –60/+200 –1/+10 –

V10MBWO AMA 100 80 508 119 –60/+200 –1/+10 TMI

V10PBOO APA 100 80 618 119 –60/+200 –1/+10 –

V10PBWO APA 100 80 618 119 –60/+200 –1/+10 TMI

B E 2 5 0 0

9

Page 10: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 4000

Basic vessel, consisting of:

496325 Inner vessel form BE 4000 to DIN 28136

203770 Agitator fl ange to DIN 28137

201639 Jacket

265272 Parts attached to jacket

251888 Set of split fl anges to DIN 28150

2518772 Set of gaskets with insert material AF3000m

2518773 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 4000 liters

Total capacity: 5390 liters

Jacket volume: 605 liters

Heat exchanger surface: 13,23 m2

Total weight: approx. 5910 kg

Principal dimensions [mm]

Supporting structures

225208 Rim-shaped supporting ring to DIN 28145-4

265190 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265194 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203810 Ribbed support ring to DIN 28145-4

265191 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265195 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203826 Support ring with loose ring to DIN 28145-4

265192 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265196 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045046 Brackets (4 pce.)

265185 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265197 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225166 Tubular feet to DIN 28145-8 (4 pce.)

265185 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265197 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225849- Sight glass fi tting DN 150 complete with lamp, consisting of Glasslook® 1, DN 150, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225511 Manhole cover DN 500 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255112 as #225511, but with gasket inserts AF3000m

2255113 as #225511, but with gasket inserts GR3000

265285- Manhole cover opening device

and 1 set of clamps

265288 Manhole cover swiveling device and 1 set of clamps

225632 Glasslook® 5, DN 500, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-830 Fillook® 5, DN 500, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-850 Fillook® 5M Multiport, DN 500, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265367 Manhole protection ring DN 500 to DIN 28 153-1, with fastening kit and a gasket DN 500, gasket inserts AF3000.

2653673 as #265367, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9

N1 500 0 630 150

N2 150 65 725 0

N3 150 95 725 0

N5 250 135 675 25

N6 150 180 725 0

N7 250 225 675 25

N9 150 265 725 0

N10 150 295 725 0

K 100 – Center –

L 100 0

R 200 – Center 110

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251697 Upper insulating ring 1900 2100 –

251696 Upper insulating collar 1900 2100 –

251698 Central insulating ring 1900 2100 –

251691 Lower insulating ring – – 500

h1 h2 h3 h4 h5

2700 130 2500 1418 590

h6 h7 h8 d1 d2

299 70 1760 1800 1900

B E 4 0 0 0

10

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α25 r1 r1

h9

h10

h9

h9

R

Page 11: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202718 CBT agitator assembly

240054 TBF agitator assembly

202911 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro Pipe

5950060 Quatro-Pipefor nozzles DN 250

Immersion depth (ET): 2100 mm

Width of baffl e (a2): 180 mm

Volume below Quatro Pipe/baffl e: 730 l

5950062 Quatro-Pipe with temperature measurement 2xTW, technical data otherwise as for #5950060

2076940 Paddle-type baffl e in fl ange design

2076942 Paddle-type baffl e in fl ange design with temperature measurement 2xTW, technical data otherwise as for #2076940

265313 Installation kit for all baffl es/

Quatro Pipe

C25CR32 C baffl e for nozzles DN 250 and connection DN 150

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202739 1 114,3 200 2950 280 – – 218 604 – –

202963 2 114,3 200 2950 280 1010 – 218 604 2380 –

240010 3 114,3 200 2950 280 770 1260 218 604 1796 2988

202861* 1 114,3 60 3090 280 – – 20 271 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210243 CBT 835 114,3

210430 CBR 835 114,3

210308* TBF 990 114,3

210321* FBT 685 114,3

210314* PBT 685 114,3

210380 RCI 1100 114,3

210492* MSG 900 114,3

210443* GST 760 114,3

210448* MXT 760 114,3

2541972 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204450X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 100 mm, material pair Al2O3-carbon.

265303 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600122 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 100 mm, material pair SiC-carbon.

265338 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600204 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 100 mm, material pair SiC-carbon.

2600367 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 100 mm, material pair SiC-carbon.

265354 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204905 Seal lubrication system SAM 1, pressure store with a volume of 1 liter, for seal pressures of 2 … 50 bar

204933 SAM 1 installation kit for PC719

A62-001 SAM 1 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-001 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A15-000 Belt drive VSO 16/100

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021763 Three-phase current motor II2G EExeIIT3, size 160-M, design V6, 10 kW, 1500 min-1, 400 V, 50 Hz

021769 Three-phase current motor II2G EExdeIICT4, size 160-M, design V6, 11 kW, 1500 min-1, 400 V, 50 Hz

K03763F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 160-L, design V6, 15/11 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265293 VSO drive type 16/100A, without motor, agitator rpm 125 min-1, max. torque 1250 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[°C]

Op.Pressure

[bar]

Measuringprobe

V10MBOO AMA 100 80 508 119 –60/+200 –1/+10 –

V10MBWO AMA 100 80 508 119 –60/+200 –1/+10 TMI

V10PBOO APA 100 80 618 119 –60/+200 –1/+10 –

V10PBWO APA 100 80 618 119 –60/+200 –1/+10 TMI

B E 4 0 0 0

11

Page 12: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 6300

Basic vessel, consisting of:

496326 Inner vessel form BE 6300 to DIN 28136

203759 Agitator fl ange to DIN 28137

201640 Jacket

265272 Parts attached to jacket

265016 Set of split fl anges to DIN 28150

2650662 Set of gaskets with insert material AF3000m

2650663 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 6300 liters

Total capacity: 8190 liters

Jacket volume: 795 liters

Heat exchanger surface: 18,02 m2

Total weight: approx. 8150 kg

Principal dimensions [mm]

Supporting structures

225209 Rim-shaped supporting ring to DIN 28145-4

265198 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265202 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203811 Ribbed support ring to DIN 28145-4

265199 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265203 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203827 Support ring with loose ring to DIN 28145-4

265200 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265204 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045047 Brackets (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265205 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225167 Tubular feet to DIN 28145-8 (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265205 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225849- Sight glass fi tting DN 150 complete with lamp, consisting of Glasslook® 1, DN 150, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225511 Manhole cover DN 500 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255112 as #225511, but with gasket inserts AF3000m

2255113 as #225511, but with gasket inserts GR3000

265285- Manhole cover opening device and 1 set of clamps

265288 Manhole cover swiveling device and 1 set of clamps

225632 Glasslook® 5, DN 500, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-830 Fillook® 5, DN 500, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-850 Fillook® 5M Multiport, DN 500, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265367 Manhole protection ring DN 500 to DIN 28 153-1, with fastening kit and a gasket DN 500, gasket inserts AF3000.

2653673 as #265367, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9

N1 500 0 700 150

N2 150 60 800 0

N3 150 95 800 0

N5 250 135 750 25

N6 150 180 800 0

N7 250 225 750 25

N9 150 265 800 0

N10 150 300 800 0

K 150 – Center –

L 100 0

R 200 – Center 110

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251701 Upper insulating ring 2100 2300 –

251700 Upper insulating collar 2100 2300 –

251702 Central insulating ring 2100 2300 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

3268 130 3050 1418 590

h6 h7 h8 d1 d2

304 88 2235 2000 2100

B E 6 3 0 0

12

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α25 r1 r1

h9

h10

h9

h9

R

Page 13: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202719 CBT agitator assembly

202760 TBF agitator assembly

202912 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro Pipe

5950080 Quatro-Pipefor nozzles DN 250

Immersion depth (ET): 2660 mm

Width of baffl e (a2): 180 mm

Volume below Quatro Pipe/baffl e: 788 l

5950082 Quatro-Pipe with temperature measurement 2xTW, technical data otherwise as for #5950080

2076960 Paddle-type baffl e in fl ange design

2076962 Paddle-type baffl e in fl ange design with temperature measurement 2xTW, technical data otherwise as for #2076960

265313 Installation kit for all baffl es/

Quatro Pipe

C25CR32 C baffl e for nozzles DN 250 and connection DN 150

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202740 1 114,3 198 3500 280 – – 238 698 – –

202965 2 114,3 198 3500 280 1250 – 238 698 3602 –

240012 3 114,3 198 3500 280 930 1580 238 698 2644 4590

202862* 1 114,3 70 3630 280 – – 30 331 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210243 CBT 835 114,3

210430 CBR 835 114,3

210308* TBF 990 114,3

210322* FBT 890 114,3

210315* PBT 890 114,3

210374 RCI 1100 114,3

210479* MSG 1000 114,3

210443* GST 760 114,3

210448* MXT 760 114,3

2541972 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204450X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 100 mm, material pair Al2O3-carbon.

265303 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600122 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 100 mm, material pair SiC-carbon.

265338 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600204 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 100 mm, material pair SiC-carbon.

2600367 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cool-ing jacket, shaft diameter 100 mm, material pair SiC-carbon.

265354 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204905 Seal lubrication system SAM 1, pressure store with a volume of 1 liter, for seal pressures of 2 … 50 bar

204933 SAM 1 installation kit for PC719

A62-001 SAM 1 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-001 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A15-000 Belt drive VSO 16/100

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021764 Three-phase current motor II2G EExeIIT3, size 160-L, design V6, 13.5 kW, 1500 min-1, 400 V, 50 Hz

021769 Three-phase current motor II2G EExdeIICT4, size 160-M, design V6, 11 kW, 1500 min-1, 400 V, 50 Hz

K03763F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 160-L, design V6, 15/11 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265292 VSO drive type 16/100, without motor, agitator rpm 125 min-1, max. torque 1250 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[°C]

Op.Pressure

[bar]

Measuringprobe

V15MBOO AMA 150 100 508 135 –60/+200 –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 –1/+10 TMI

B E 6 3 0 0

13

Page 14: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 8000

Basic vessel, consisting of:

496368 Inner vessel form BE 8000 to DIN 28136

203759 Agitator fl ange to DIN 28137

201642 Jacket

265273 Parts attached to jacket

265018 Set of split fl anges to DIN 28150

2650682 Set of gaskets with insert material AF3000m

2650683 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 8000 liters

Total capacity: 9367 liters

Jacket volume: 800 liters

Heat exchanger surface: 18,01 m2

Total weight: 8600 kg

Principal dimensions [mm]

Supporting structures

225210 Rim-shaped supporting ring to DIN 28145-4

265206 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265209 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203812 Ribbed support ring to DIN 28145-4

265207 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265210 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203828 Support ring with loose ring to DIN 28145-4

265208 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265211 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045048 Brackets (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265205 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225155 Profi led steel feet to DIN 28145-8 (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265205 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225849- Sight glass fi tting DN 150 complete with lamp, consisting of Glasslook® 1, DN 150, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225513 Manhole cover DN 600 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255132 as #225513, but with gasket inserts AF3000m

2255133 as #225513, but with gasket inserts GR3000

265287- Manhole cover opening device and 1 set of clamps

265289 Manhole cover swiveling device and 1 set of clamps

225633- Glasslook® 5, DN 600, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-930- Fillook® 5, DN 600, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-950- Fillook® 5M Multiport, DN 600, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265368 Manhole protection ring DN 600 to DIN 28 153-1, with fastening kit and a gasket DN 600, gasket inserts AF3000.

2653683 as #265368, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9 h10

N1 600 0 800 150 –

N2 150 50 840 – 40

N3 150 77,5 840 – 40

N4 150 110 840 – 40

N5 300 145 800 10 –

N6 150 180 840 – 40

N7 300 215 800 10 –

N8 150 250 840 – 40

N9 150 282,5 840 – 40

N10 150 310 840 – 40

K 150 – Center –

L 100 0

R 200 – Center 110

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251709 Upper insulating ring 2300 2500 –

251708 Upper insulating collar 2300 2500 –

251710 Central insulating ring 2300 2500 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

3218 130 3000 1418 590

h6 h7 h8 d1 d2

464 88 2385 2200 2300

B E 8 0 0 0 – d i a m e t e r 2 2 0 0

14

30 r1 r1

h9

h10

h9

h9

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α

R

N4

N8

Page 15: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202721 CBT agitator assembly

202762 TBF agitator assembly

202914 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro Pipe

5950090 Quatro-Pipefor nozzles DN 300

Immersion depth (ET): 2600 mm

Width of baffl e (a2): 260 mm

Volume below Quatro Pipe/baffl e: 783 l

5950092 Quatro-Pipe with temperature measurement 2xTW, technical data otherwise as for #5950090

2076970 Paddle-type baffl e in fl ange design

2076972 Paddle-type baffl e in fl ange design with temperature measurement 2xTW, technical data otherwise as for #2076970

265314 Installation kit for all baffl es/

Quatro Pipe

C30CR36 C baffl e for nozzles DN 300 and connection DN 250

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202742 1 114,3 253 3395 280 – – 337 851 – –

202969 2 114,3 253 3395 280 1280 – 337 851 4482 –

240016 3 114,3 253 3395 280 950 1620 337 851 3282 5719

202864* 1 114,3 80 3565 280 – – 35 316 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210244 CBT 1040 114,3

210431 CBR 1040 114,3

210308* TBF 990 114,3

210322* FBT 890 114,3

210315* PBT 890 114,3

210374 RCI 1100 114,3

210479* MSG 1000 114,3

210444* GST 960 114,3

210449* MXT 960 114,3

2541972 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204450X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 100 mm, material pair Al2O3-carbon.

265303 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600122 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 100 mm, material pair SiC-carbon.

265338 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600204 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 100 mm, material pair SiC-carbon.

2600367 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 100 mm, material pair SiC-carbon.

265354 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204905 Seal lubrication system SAM 1, pressure store with a volume of 1 liter, for seal pressures of 2 … 50 bar

204933 SAM 1 installation kit for PC719

A62-001 SAM 1 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-001 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A15-000 Belt drive VSO 16/100

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021764 Three-phase current motor II2G EExeIIT3, size 160-L, design V6, 13.5 kW, 1500 min-1, 400 V, 50 Hz

021770 Three-phase current motor II2G EExdeIICT4, size 160-L, design V6, 15 kW, 1500 min-1, 400 V, 50 Hz

K03339F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 180-M, design V6, 18.5/14 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265292 VSO drive type 16/100, without motor, agitator rpm 125 min-1, max. torque 1250 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[°C]

Op.Pressure

[bar]

Measuringprobe

V15MBOO AMA 150 100 508 135 –60/+200 –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 –1/+10 TMI

B E 8 0 0 0 – d i a m e t e r 2 2 0 0

15

Page 16: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 10000

Basic vessel, consisting of:

496386 Inner vessel form BE 10000 similar to DIN 28136, modifi ed

203760 Agitator fl ange to DIN 28137

201606 Jacket

265273 Parts attached to jacket

265019 Set of split fl anges to DIN 28150

2650692 Set of gaskets with insert material AF3000m

2650693 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 10000 liters

Total capacity: 11768 liters

Jacket volume: 911 liters

Heat exchanger surface: 20,75 m2

Total weight: 11170 kg

Principal dimensions [mm]

Supporting structures

225211 Rim-shaped supporting ring to DIN 28145-4

265212 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265215 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203813 Ribbed support ring to DIN 28145-4

265213 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265216 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203829 Support ring with loose ring to DIN 28145-4

265214 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265217 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045049 Brackets (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265205 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225156 Profi led steel feet to DIN 28145-8 (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265205 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225850- Sight glass fi tting DN 200 complete with lamp, consisting of Glasslook® 1, DN 200, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225513 Manhole cover DN 600 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255132 as #225513, but with gasket inserts AF3000m

2255133 as #225513, but with gasket inserts GR3000

265287- Manhole cover opening device and 1 set of clamps

265289 Manhole cover swiveling device and 1 set of clamps

225633- Glasslook® 5, DN 600, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-930- Fillook® 5, DN 600, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-950- Fillook® 5M Multiport, DN 600, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265368 Manhole protection ring DN 600 to DIN 28 153-1, with fastening

kit and a gasket DN 600, gasket inserts AF3000.

2653683 as #265368, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9 h10

N1 600 0 850 150 –

N2 200 55 925 – 40

N3 200 82,5 925 – 40

N4 300 110 900 – 15

N5 300 145 900 – 15

N6 200 180 925 – 40

N7 300 215 900 – 15

N8 200 250 925 – 40

N9 300 277,5 900 – 15

N10 200 305 925 – 40

K 150 – Center –

L 100 0

R 250 – Center 111

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251713 Upper insulating ring 2500 2700 –

251712 Upper insulating collar 2500 2700 –

251714 Central insulating ring 2500 2700 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

3401 135 3180 1723 680

h6 h7 h8 d1 d2

521 86 2510 2400 2500

B E 1 0 . 0 0 0

16

30 r1 r1

h9

h10

h9

h9

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α

R

N4

N8

Page 17: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202722 CBT agitator assembly

202764 TBF agitator assembly

202916 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro Pipe

5950090 Quatro-Pipefor nozzles DN 300

Immersion depth (ET): 2600 mm

Width of baffl e (a2): 260 mm

Volume below Quatro Pipe/baffl e: 1460 l

5950092 Quatro-Pipe with temperature measurement 2xTW, technical data otherwise as for #5950090

2076970 Paddle-type baffl e in fl ange design

2076972 Paddle-type baffl e in fl ange design with temperature measurement 2xTW, technical data otherwise as for #2076970

265314 Installation kit for all baffl es/

Quatro Pipe

C30CR36 C baffl e for nozzles DN 300 and connection DN 250

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202744 1 114,3 251 3670 280 – – 363 944 – –

202971 2 114,3 251 3670 280 1350 – 363 944 5557 –

240018 3 114,3 251 3670 280 990 1700 363 944 3998 7073

202866* 1 114,3 80 3840 280 – – 38 347 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210244 CBT 1040 114,3

210431 CBR 1040 114,3

210309* TBF 1220 114,3

210323* FBT 1090 114,3

210316* PBT 1090 114,3

210375 RCI 1300 114,3

210480* MSG 1200 114,3

210444* GST 960 114,3

210449* MXT 960 114,3

2541972 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204386X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 125 mm, material pair Al2O3-carbon.

265304 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600132 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

265339 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600214 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

2600377 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

265355 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204906 Seal lubrication system SAM 1, pressure store with a volume of 2 liters, for seal pressures of 2 … 50 bar

204918 SAM 2 installation kit for PC719

A62-002 SAM 2 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-002 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A17-006 Belt drive VSO 32/125

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021766 Three-phase current motor II2G EExeIIT3, size 200-L, design V6, 24 kW, 1500 min-1, 400 V, 50 Hz

021772 Three-phase current motor II2G EExdeIICT4, size 180-L, design V6, 22 kW, 1500 min-1, 400 V, 50 Hz

K03386F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 200-L, design V6, 30/21 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265296 VSO drive type 32/125, without motor, agitator rpm 125 min-1, max. torque 2400 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[°C]

Op.Pressure

[bar]

Measuringprobe

V15MBOO AMA 150 100 508 135 –60/+200 –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 –1/+10 TMI

B E 1 0 . 0 0 0

17

Page 18: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 12500

Basic vessel, consisting of:

496387 Inner vessel form BE 12500 similar to DIN 28136, modifi ed

203760 Agitator fl ange to DIN 28137

201643 Jacket

265273 Parts attached to jacket

265019 Set of split fl anges to DIN 28150

2650692 Set of gaskets with insert material AF3000

2650693 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 12500 liters

Total capacity: 14360 liters

Jacket volume: 1199 liters

Heat exchanger surface: 25,27 m2

Total weight: 12690 kg

Principal dimensions [mm]

Supporting structures

225211 Rim-shaped supporting ring to DIN 28145-4

265218 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265221 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203813 Ribbed support ring to DIN 28145-4

265219 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265222 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203830 Support ring with loose ring to DIN 28145-4

265220 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265223 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045049 Brackets (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265205 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225157 Profi led steel feet to DIN 28145-8 (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265205 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225850- Sight glass fi tting DN 200 complete with lamp, consisting of Glasslook® 1, DN 200, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225513 Manhole cover DN 600 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255132 as #225513, but with gasket inserts AF3000m

2255133 as #225513, but with gasket inserts GR3000

265287- Manhole cover opening device and 1 set of clamps

265289 Manhole cover swiveling device and 1 set of clamps

225633- Glasslook® 5, DN 600, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-930- Fillook® 5, DN 600, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-950- Fillook® 5M Multiport, DN 600, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265368 Manhole protection ring DN 600 to DIN 28 153-1, with fastening kit and a gasket DN 600, gasket inserts AF3000.

2653683 as #265368, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9 h10

N1 600 0 850 150 –

N2 200 55 925 – 40

N3 200 82,5 925 – 40

N4 300 110 900 – 15

N5 300 145 900 – 15

N6 200 180 925 – 40

N7 300 215 900 – 15

N8 200 250 925 – 40

N9 300 277,5 900 – 15

N10 200 305 925 – 40

K 150 – Center –

L 100 0

R 250 – Center 111

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251713 Upper insulating ring 2500 2700 –

251712 Upper insulating collar 2500 2700 –

251714 Central insulating ring 2500 2700 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

4001 135 3780 1723 680

h6 h7 h8 d1 d2

521 86 3090 2400 2500

B E 1 2 . 5 0 0

18

30 r1 r1

h9

h10

h9

h9

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α

R

N4

N8

Page 19: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202723 CBT agitator assembly

202766 TBF agitator assembly

202918 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro Pipe

5950100 Quatro-Pipefor nozzles DN 300

Immersion depth (ET): 3300 mm

Width of baffl e (a2): 260 mm

Volume below Quatro Pipe/baffl e: 1043 l

5950102 Quatro-Pipe with temperature measurement 2xTW, technical data otherwise as for #5950100

2076980 Paddle-type baffl e in fl ange design

2076982 Paddle-type baffl e in fl ange design with temperature measurement 2xTW, technical data otherwise as for #2076980

265314 Installation kit for all baffl es/

Quatro Pipe

C30CR38 C baffl e for nozzles DN 300 and connection DN 250

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202746 1 114,3 251 4270 280 – – 363 944 – –

202973 2 114,3 251 4270 280 1640 – 363 944 6813 –

240020 3 114,3 251 4270 280 1180 2080 363 944 4821 8718

202868* 1 114,3 80 4440 280 – – 38 347 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210244 CBT 1040 114,3

210431 CBR 1040 114,3

210309* TBF 1220 114,3

210323* FBT 1090 114,3

210316* PBT 1090 114,3

210375 RCI 1300 114,3

210480* MSG 1200 114,3

210444* GST 960 114,3

210449* MXT 960 114,3

2541972 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204386X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 125 mm, material pair Al2O3-carbon.

265304 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600132 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

265339 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600214 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

2600377 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

265355 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204906 Seal lubrication system SAM 1, pressure store with a volume of 2 liters, for seal pressures of 2 … 50 bar

204918 SAM 2 installation kit for PC719

A62-002 SAM 2 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-002 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A17-006 Belt drive VSO 32/125

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021766 Three-phase current motor II2G EExeIIT3, size 200-L, design V6, 24 kW, 1500 min-1, 400 V, 50 Hz

021772 Three-phase current motor II2G EExdeIICT4, size 180-L, design V6, 22 kW, 1500 min-1, 400 V, 50 Hz

K03386F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 200-L, design V6, 30/21 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265296 VSO drive type 32/125, without motor, agitator rpm 125 min-1, max. torque 2400 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[°C]

Op.Pressure

[bar]

Measuringprobe

V15MBOO AMA 150 100 508 135 –60/+200 –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 –1/+10 TMI

B E 1 2 . 5 0 0

19

Page 20: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 16000

Basic vessel, consisting of:

496388 Inner vessel form BE 16000 similar to DIN 28136, modifi ed

203760 Agitator fl ange to DIN 28137

201644 Jacket

265273 Parts attached to jacket

265019 Set of split fl anges to DIN 28150

2650692 Set of gaskets with insert material AF3000

2650693 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 16000 liters

Total capacity: 18200 liters

Jacket volume: 1451 liters

Heat exchanger surface: 29,56 m2

Total weight: 15010 kg

Principal dimensions [mm]

Supporting structures

225212 Rim-shaped supporting ring to DIN 28145-4

265218 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265224 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203814 Ribbed support ring to DIN 28145-4

265219 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265225 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203831 Support ring with loose ring to DIN 28145-4

265220 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265226 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045050 Brackets (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225158 Profi led steel feet to DIN 28145-8 (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225850- Sight glass fi tting DN 200 complete with lamp, consisting of Glasslook® 1, DN 200, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225513 Manhole cover DN 600 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255132 as #225513, but with gasket inserts AF3000m

2255133 as #225513, but with gasket inserts GR3000

265287- Manhole cover opening device and 1 set of clamps

265289 Manhole cover swiveling device and 1 set of clamps

225633- Glasslook® 5, DN 600, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-930- Fillook® 5, DN 600, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-950- Fillook® 5M Multiport, DN 600, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265368 Manhole protection ring DN 600 to DIN 28 153-1, with fastening kit and a gasket DN 600, gasket inserts AF3000.

2653683 as #265368, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9 h10

N1 600 0 900 150 –

N2 200 55 1025 – 65

N3 200 82,5 1025 – 65

N4 300 110 950 – 20

N5 300 145 950 – 20

N6 200 180 1025 – 65

N7 300 215 950 – 20

N8 200 250 1025 – 65

N9 300 277,5 950 – 20

N10 200 305 1025 – 65

K 150 – Center –

L 100 0

R 250 – Center 111

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251721 Upper insulating ring 2700 2900 –

251720 Upper insulating collar 2700 2900 –

251722 Central insulating ring 2700 2900 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

4300 135 4080 1723 680

h6 h7 h8 d1 d2

573 86 3370 2600 2700

B E 1 6 . 0 0 0 – d i a m e t e r 2 6 0 0

20

30 r1 r1

h9

h10

h9

h9

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α

R

N4

N8

Page 21: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202438 CBT agitator assembly

202444 TBF agitator assembly

202922 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro Pipe

5950110 Quatro-Pipefor nozzles DN 300

Immersion depth (ET): 3600 mm

Width of baffl e (a2): 260 mm

Volume below Quatro Pipe/baffl e: 1174 l

5950112 Quatro-Pipe with temperature measurement 2xTW, technical data otherwise as for #5950110

2076990 Paddle-type baffl e in fl ange design

2076992 Paddle-type baffl e in fl ange design with temperature measurement 2xTW, technical data otherwise as for #2076990

265314 Installation kit for all baffl es/

Quatro Pipe

C30CR40 C baffl e for nozzles DN 300 and connection DN 250

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202436 1 114,3 250 4570 280 – – 392 1036 – –

202977 2 114,3 250 4570 280 1770 – 392 1036 8591 –

240024 3 114,3 250 4570 280 1280 2280 392 1036 6093 11192

202870* 1 114,3 80 4740 280 – – 41 377 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210356 CBT 1120 114,3

210433 CBR 1120 114,3

210309* TBF 1220 114,3

210323* FBT 1090 114,3

210316* PBT 1090 114,3

210376 RCI 1350 114,3

210480* MSG 1200 114,3

210444* GST 960 114,3

210449* MXT 960 114,3

2541972 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204386X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 125 mm, material pair Al2O3-carbon.

265304 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600132 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

265339 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600214 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

2600377 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cool-ing jacket, shaft diameter 125 mm, material pair SiC-carbon.

265355 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204906 Seal lubrication system SAM 1, pressure store with a volume of 2 liters, for seal pressures of 2 … 50 bar

204918 SAM 2 installation kit for PC719

A62-002 SAM 2 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –0/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-002 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A17-002 Belt drive VSO 32/125

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021765 Three-phase current motor II2G EExeIIT3, size 180-L, design V6, 17.5 kW, 1500 min-1, 400 V, 50 Hz

021771 Three-phase current motor II2G EExdeIICT4, size 180-M, design V6, 18.5 kW, 1500 min-1, 400 V, 50 Hz

K01714F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 180-L, design V6, 22/17 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265296 VSO drive type 32/125, without motor, agitator rpm 90 min-1, max. torque 2400 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[°C]

Op.Pressure

[bar]

Measuringprobe

V15MBOO AMA 150 100 508 135 –60/+200 –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 –1/+10 TMI

B E 1 6 . 0 0 0 – d i a m e t e r 2 6 0 0

21

Page 22: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 16000

Basic vessel, consisting of:

496360 Inner vessel form BE 16000 to DIN 28136

203760 Agitator fl ange to DIN 28137

201645 Jacket

265273 Parts attached to jacket

265020 Set of split fl anges to DIN 28150

2650702 Set of gaskets with insert material AF3000

2650703 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 16000 liters

Total capacity: 18699 liters

Jacket volume: 1362 liters

Heat exchanger surface: 28,24 m2

Total weight: 16925 kg

Principal dimensions [mm]

Supporting structures

225213 Rim-shaped supporting ring to DIN 28145-4

265218 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265224 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203815 Ribbed support ring to DIN 28145-4

265219 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265225 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203832 Support ring with loose ring to DIN 28145-4

265220 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265226 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045050 Brackets (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225159 Profi led steel feet to DIN 28145-8 (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225850- Sight glass fi tting DN 200 complete with lamp, consisting of Glasslook® 1, DN 200, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225513 Manhole cover DN 600 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255132 as #225513, but with gasket inserts AF3000m

2255133 as #225513, but with gasket inserts GR3000

265287- Manhole cover opening device and 1 set of clamps

265289 Manhole cover swiveling device and 1 set of clamps

225633- Glasslook® 5, DN 600, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of

protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-930- Fillook® 5, DN 600, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-950- Fillook® 5M Multiport, DN 600, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265368 Manhole protection ring DN 600 to DIN 28 153-1, with fastening kit and a gasket DN 600, gasket inserts AF3000.

2653683 as #265368, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9 h10

N1 600 0 1000 150 –

N2 200 55 1100 – 75

N3 200 77,5 1100 – 75

N4 300 110 1000 – 5

N5 400 145 1000 – 5

N6 200 180 1100 – 75

N7 400 215 1000 – 5

N8 200 250 1100 – 75

N9 300 282,5 1000 – 5

N10 200 310 1100 – 75

K 150 – Center –

L 100 0

R 250 – Center 111

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251725 Upper insulating ring 2900 3100 –

251724 Upper insulating collar 2900 3100 –

251726 Central insulating ring 2900 3100 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

3924 135 3705 1848 680

h6 h7 h8 d1 d2

634 84 2945 2800 2900

B E 1 6 . 0 0 0 – d i a m e t e r 2 8 0 0

22

30 r1 r1

h9

h10

h9

h9

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α

R

N4

N8

Page 23: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202725 CBT agitator assembly

202770 TBF agitator assembly

202924 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro-Pipe

207680 Quatro-Pipefor nozzles DN 300

Immersion depth (ET): 3100 mm

Width of baffl e (a2): 280 mm

Volume below Quatro Pipe/baffl e: 1999 l

2703392 Paddle-type baffl e in fl ange design

265308 Paddle-type baffl e in fl ange design with temperature measurement 2xTW

C30CR38 C baffl e for nozzles DN 300 and connection DN 250

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202750 1 139,7 252 4190 330 – – 430 1295 – –

202979 2 139,7 252 4190 330 1600 – 430 1295 8752 –

240026 3 139,7 252 4190 330 1180 2030 430 1295 6268 11295

202874* 1 139,7 80 4360 330 – – 45 510 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210299 CBT 1220 139,7

210435 CBR 1220 139,7

210311* TBF 1420 139,7

210325* FBT 1220 139,7

210318* PBT 1220 139,7

210378 RCI 1500 139,7

210480* MSG 1200 139,7

210445* GST 1120 139,7

210450* MXT 1120 139,7

2541973 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204386X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 125 mm, material pair Al2O3-carbon.

265304 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600132 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

265339 Accessory set for mechanical seal UF 8, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600214 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 125 mm, material pair SiC-carbon.

2600377 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cool-ing jacket, shaft diameter 125 mm, material pair SiC-carbon.

265355 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-mano meter, gaskets, fastening kit.

Lubrication systems

204906 Seal lubrication system SAM 1, pressure store with a volume of 2 liters, for seal pressures of 2 … 50 bar

204918 SAM 2 installation kit for PC719

A62-003 SAM 2 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-003 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A18-006 Belt drive VSO 64/125

Outlet valve accessories

026182 Outlet valve accessories ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021766 Three-phase current motor II2G EExeIIT3, size 200-L, design V6, 24 kW, 1500 min-1, 400 V, 50 Hz

021773 Three-phase current motor II2G EExdeIICT4, size 200-L, design V6, 30 kW, 1500 min-1, 400 V, 50 Hz

K04526F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 225-S, design V6, 37/28 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265297 VSO drive type 64/125, without motor, agitator rpm 90 min-1, max. torque 5200 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[°C]

Op.Pressure

[bar]

Measuringprobe

V15MBOO AMA 150 100 508 135 –60/+200 –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 –1/+10 TMI

B E 1 6 . 0 0 0 – d i a m e t e r 2 8 0 0

23

Page 24: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 20000

Basic vessel, consisting of:

496361 Inner vessel form BE 20000 to DIN 28136

203760 Agitator fl ange to DIN 28137

201646 Jacket

265273 Parts attached to jacket

265020 Set of split fl anges to DIN 28150

2650702 Set of gaskets with insert material AF3000

2650703 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 20000 liters

Total capacity: 22706 liters

Jacket volume: 1574 liters

Heat exchanger surface: 34,22 m2

Total weight: 19230 kg

Principal dimensions [mm]

Supporting structures

225213 Rim-shaped supporting ring to DIN 28145-4

265218 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265224 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203557 Ribbed support ring to DIN 28145-4

265219 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265225 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203833 Support ring with loose ring to DIN 28145-4

265220 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265226 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045050 Brackets (6 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225159 Profi led steel feet to DIN 28145-8 (4 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, inposition B1, including agitating nozzles

Sight glass with lamp

225850- Sight glass fi tting DN 200 complete with lamp, consisting of Glasslook® 1, DN 200, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225513 Manhole cover DN 600 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255132 as #225513, but with gasket inserts AF3000m

2255133 as #225513, but with gasket inserts GR3000

265287- Manhole cover opening device and 1 set of clamps

265289 Manhole cover swiveling device and 1 set of clamps

225633- Glasslook® 5, DN 600, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-930- Fillook® 5, DN 600, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-950- Fillook® 5M Multiport, DN 600, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265368 Manhole protection ring DN 600 to DIN 28 153-1, with fastening kit and a gasket DN 600, gasket inserts AF3000.

2653683 as #265368, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9 h10

N1 600 0 1000 150 –

N2 200 55 1100 – 75

N3 200 77,5 1100 – 75

N4 300 110 1000 – 5

N5 400 145 1000 – 5

N6 200 180 1100 – 75

N7 400 215 1000 – 5

N8 200 250 1100 – 75

N9 300 282,5 1000 – 5

N10 200 310 1100 – 75

K 150 – Center –

L 100 0

R 250 – Center 111

Nozzle arrangement [mm] Insulation [mm]

TN Design d5 d6 d7

251725 Upper insulating ring 2900 3100 –

251724 Upper insulating collar 2900 3100 –

251726 Central insulating ring 2900 3100 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

4604 135 4385 1848 680

h6 h7 h8 d1 d2

634 84 3625 2800 2900

B E 2 0 . 0 0 0

24

30 r1 r1

h9

h10

h9

h9

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α

R

N4

N8

Page 25: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202726 CBT agitator assembly

202772 TBF agitator assembly

202926 ANC** agitator assembly

** special shaft length for anchor-type turbine

Baffl es/Quatro-Pipe

207681 Quatro-Pipefor nozzles DN 300

Immersion depth (ET): 3700 mm

Width of baffl e (a2): 280 mm

Volume belowQuatro-Pipe/baffl e: 2452 l

207681 Paddle-type baffl e in fl ange design

2703322 Paddle-type baffl e in fl ange design with temperature measurement 2xTW

265308 Fastening kit for all baffl es

C30CR41 C baffl e for nozzles DN 300 and connection DN 250

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202752 1 139,7 252 4870 330 – – 430 1295 – –

202981 2 139,7 252 4870 330 1940 – 430 1295 10749 –

240028 3 139,7 252 4870 330 1400 2470 430 1295 7560 13879

202876* 1 139,7 80 5040 330 – – 45 510 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210299 CBT 1220 139,7

210435 CBR 1220 139,7

210311* TBF 1420 139,7

210325* FBT 1220 139,7

210318* PBT 1220 139,7

210378 RCI 1500 139,7

210480* MSG 1200 139,7

210445* GST 1120 139,7

210450* MXT 1120 139,7

2541973 Protection of honed area made of FEP

* Part number applies to one turbine half

Mechanical seals

204722X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 140 mm, material pair Al2O3-carbon.

265305 Accessory set for mechanical seal PC719, consisting of a glasslined intermediate fl ange, a thermomano-meter, gaskets, fastening kit.

2600142 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 140 mm, material pair SiC-carbon.

265340 Accessory set for mechanical seal UF 8, consisting of a glasslined inter-mediate fl ange, a thermomanometer, gaskets, fastening kit.

2600224 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 140 mm, material pair SiC-carbon.

2600387 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 140 mm, material pair SiC-carbon.

265356 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-manometer, gaskets, fastening kit.

Lubrication systems

204906 Seal lubrication system SAM 1, pressure store with a volume of 2 liters, for seal pressures of 2…50 bar

204918 SAM 2 installation kit for PC719

A62-003 SAM 2 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-003 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A19-000 Belt drive VSO 64/140

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021766 Three-phase current motor II2G EExeIIT3, size 200-L, design V6, 24 kW, 1500 min-1, 400 V, 50 Hz

021773 Three-phase current motor II2G EExdeIICT4, size 200-L, design V6, 30 kW, 1500 min-1, 400 V, 50 Hz

K04526F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 225-S, design V6, 37/28 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265298 VSO drive type 64/140, without motor, agitator rpm 90 min-1, max. torque 5200 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op.Temp.

[°C]

Op.Pressure

[bar]

Measuringprobe

V15MBOO AMA 150 100 508 135 –60/+200 –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 –1/+10 TMI

B E 2 0 . 0 0 0

25

Page 26: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 25000

Basic vessel, consisting of:

496362 Inner vessel form BE 25000 to DIN 28136

203760 Agitator fl ange to DIN 28137

201647 Jacket

265273 Parts attached to jacket

265020 Set of split fl anges to DIN 28150

2650702 Set of gaskets with insert material AF3000

2650703 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 25000 liters

Total capacity: 27714 liters

Jacket volume: 1839 liters

Heat exchanger surface: 41,69 m2

Total weight: approx. 21930 kg

Principal dimensions [mm]

Supporting structures

225213 Rim-shaped supporting ring to DIN 28145-4

265218 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265224 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203816 Ribbed support ring to DIN 28145-4

265219 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265225 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203834 Support ring with loose ring to DIN 28145-4

265220 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265226 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045050 Brackets (6 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225159 Profi led steel feet to DIN 28145-8 (6 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225850- Sight glass fi tting DN 200 complete with lamp, consisting of Glasslook® 1, DN 200, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225513 Manhole cover DN 600 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255132 as #225513, but with gasket inserts AF3000m

2255133 as #225513, but with gasket inserts GR3000

265287- Manhole cover opening device and 1 set of clamps

265289 Manhole cover swiveling device and 1 set of clamps

225633- Glasslook® 5, DN 600, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of pro-tection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-930- Fillook® 5, DN 600, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-950- Fillook® 5M Multiport, DN 600, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265368 Manhole protection ring DN 600 to DIN 28 153-1, with fastening kit and a gasket DN 600, gasket inserts AF3000.

2653683 as #265368, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9 h10

N1 600 0 1000 150 –

N2 200 55 1100 – 75

N3 200 77,5 1100 – 75

N4 300 110 1000 – 5

N5 400 145 1000 – 5

N6 200 180 1100 – 75

N7 400 215 1000 – 5

N8 200 250 1100 – 75

N9 300 282,5 1000 – 5

N10 200 310 1100 – 75

K 150 – Center –

L 100 0

R 250 – Center 111

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251725 Upper insulating ring 2900 3100 –

251724 Upper insulating collar 2900 3100 –

251726 Central insulating ring 2900 3100 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

5452 135 5235 1848 680

h6 h7 h8 d1 d2

634 84 4470 2800 2900

B E 2 5 . 0 0 0 – d i a m e t e r 2 8 0 0

26

30 r1 r1

h9

h10

h9

h9

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α

R

N4

N8

Page 27: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

202727 CBT agitator assembly

202774 TBF agitator assembly

202928 ANC** agitator assembly

**special shaft length for anchor-type turbine

Baffl es

207682 Paddle-type baffl e in fl ange designfor nozzles DN 300

Immersion depth (ET): 4550 mm

Width of baffl e (a2): 280 mm

Volume below Quatro Pipe/baffl e: 2715 l

207682 Paddle-type baffl e in fl ange design

2703332 Paddle-type baffl e in fl ange design with temperature measurement 2xTW

265308 Fastening kit for all baffl es

C30CR41 C baffl e for nozzles DN 300 and connection DN 250

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

202754 1 139,7 252 5720 330 – – 430 1295 – –

202983 2 139,7 252 5720 330 2360 – 430 1295 13247 –

240030 3 139,7 252 5720 330 1645 2960 430 1295 9018 16795

202878* 1 139,7 80 5890 330 – – 45 510 – –

* for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210299 CBT 1220 139,7

210435 CBR 1220 139,7

210311* TBF 1420 139,7

210325* FBT 1220 139,7

210318* PBT 1220 139,7

210378 RCI 1500 139,7

210480* MSG 1200 139,7

210445* GST 1120 139,7

210450* MXT 1120 139,7

2541973 Protection of honed area made of FEP

*Part number applies to one turbine half

Mechanical seals

204722X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 140 mm, material pair Al2O3-carbon.

265305 Accessory set for mechanical seal PC719, consisting of a glasslined inter-mediate fl ange, a thermomanometer, gaskets, fastening kit.

2600142 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 140 mm, mate-rial pair SiC-carbon.

265340 Accessory set for mechanical seal UF 8, consisting of a glasslined inter-mediate fl ange, a thermomanometer, gaskets, fastening kit.

2600224 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 140 mm, material pair SiC-carbon.

2600387 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 140 mm, mate-rial pair SiC-carbon.

265356 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-manometer, gaskets, fastening kit.

Lubrication systems

204906 Seal lubrication system SAM 1, pres-sure store with a volume of 2 liters, for seal pressures of 2…50 bar

204918 SAM 2 installation kit for PC719

A62-003 SAM 2 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-003 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A19-000 Belt drive VSO 64/140

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021766 Three-phase current motor II2G EExeIIT3, size 200-L, design V6, 24 kW, 1500 min-1, 400 V, 50 Hz

021774 Three-phase current motor II2G EExdeIICT4, size 225-S, design V6, 37 kW, 1500 min-1, 400 V, 50 Hz

K04527F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 225-M, design V6, 45/33 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265298 VSO drive type 64/140, without motor, agitator rpm 90 min-1, max. torque 5200 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op. Temp.

[°C]

Op. Pressure

[bar]

Measuringprobe

V15MBOO AMA 150 100 508 135 –60/+200 –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 –1/+10 TMI

B E 2 5 . 0 0 0 – d i a m e t e r 2 8 0 0

27

Page 28: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Basic vessel BE 25000

Basic vessel, consisting of:

496363 Inner vessel form BE 25000 to DIN 28136

203760 Agitator fl ange to DIN 28137

201648 Jacket

265273 Parts attached to jacket

265020 Set of split fl anges to DIN 28150

2650702 Set of gaskets with insert material AF3000

2650703 Set of gaskets with insert material GR3000

Reactor data

Nominal volume: 25000 liters

Total capacity: 28400 liters

Jacket volume: 1778 liters

Heat exchanger surface: 39,8 m2

Total weight: approx. 21980 kg

Principal dimensions [mm]

Supporting structures

225214 Rim-shaped supporting ring to DIN 28145-4

265218 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265224 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203817 Ribbed support ring to DIN 28145-4

265219 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265225 Jacket connections to DIN 28151, in position B2, including agitating nozzles

203835 Support ring with loose ring to DIN 28145-4

265220 Jacket connections to DIN 28151, in position A2, without agitating nozzles

265226 Jacket connections to DIN 28151, in position B2, including agitating nozzles

045050 Brackets (6 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

225160 Profi led steel feet to DIN 28145-8 (6 pce.)

265201 Jacket connections to DIN 28151, in position A1, without agitating nozzles

265227 Jacket connections to DIN 28151, in position B1, including agitating nozzles

Sight glass with lamp

225850- Sight glass fi tting DN 200 complete with lamp, consisting of Glasslook® 1, DN 200, to catalog sheet 156, with 1 fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

Manhole unit

225513 Manhole cover DN 600 to DIN 28153-1, Form KE1/SE1, for use with an opening device or swiveling device, with sight glass DN100 to DIN 28121, form EB, gasket inserts AF3000.

2255132 as #225513, but with gasket inserts AF3000m

2255133 as #225513, but with gasket inserts GR3000

265287- Manhole cover opening device and 1 set of clamps

265289 Manhole cover swiveling device and 1 set of clamps

225633- Glasslook® 5, DN 600, to catalog sheet 156, with 2 fused-in sight glasses DN 100 and lamp, voltage 230 V, frequency 50 Hz, type of pro-tection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-930- Fillook® 5, DN 600, to catalog sheet 157, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 220 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W.

FD-950- Fillook® 5M Multiport, DN 600, to Pfaudler factory standard 06320-0202, with Fillook® cover DN 150 with fused-in sight glass DN 100 and separate fused-in sight glass DN 100, with lamp, voltage 230 V, frequency 50 Hz, type of protection EEx de IIC T4 including halogen refl ector lamp, 12 V, 20 W, with two fl ange con-nections DN50 PN16, without blind fl anges.

265368 Manhole protection ring DN 600 to DIN 28 153-1, with fastening kit and a gasket DN 600, gasket inserts AF3000.

2653683 as #265368, but with gasket inserts GR3000

Coating system

052115 Rust-proofi ng aluchrome primer, 2 layers, 60 µm minimum layer thickness, temperature resistance –25/+200 °C

DN α° r1 h9 h10

N1 600 0 1100 150 –

N2 200 55 1175 – 90

N3 200 77,5 1175 – 90

N4 300 110 1075 – 30

N5 400 145 1075 – 30

N6 200 180 1175 – 90

N7 400 215 1075 – 30

N8 200 250 1175 – 90

N9 300 282,5 1075 – 30

N10 200 310 1175 – 90

K 150 – Center –

L 100 0

R 250 – Center 111

Nozzle arrangement [mm] Insulation [mm]

PartNo. Design d5 d6 d7

251729 Upper insulating ring 3100 3300 –

251728 Upper insulating collar 3100 3300 –

251730 Central insulating ring 3100 3300 –

251703 Lower insulating ring – – 550

h1 h2 h3 h4 h5

4973 135 4755 1848 680

h6 h7 h8 d1 d2

702 83 3935 3000 3100

B E 2 5 . 0 0 0 – d i a m e t e r 3 0 0 0

28

30 r1 r1

h9

h10

h9

h9

N6

N7

N5

N10

N2

N9

N3

N1

L0°

α

R

N4

N8

Page 29: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

Turbines [mm] Cryo-Lock agitator assemblies, single step

240055 CBT agitator assembly

240056 TBF agitator assembly

ANC** agitator assembly

**on request

Baffl es

207683 Paddle-type baffl e in fl ange designfor nozzles DN 300

Immersion depth (ET): 4000 mm

Width of baffl e (a2): 280 mm

Volume below Quatro Pipe/baffl e: 3383 l

207683 Paddle-type baffl e in fl ange design

2703342 Paddle-type baffl e in fl ange design with temperature measurement 2xTW

265308 Fastening kit for all baffl es

C30CR41 C baffl e for nozzles DN 300 and connection DN 250

Agitator shafts [mm]

PartNo. Number ofhoned areas

d4

[mm]

a1

[mm]

l1

[mm]

l2

[mm]

l3

[mm]

l4

[mm]

Vu

[l]

V1

[l]

V2

[l]

V3

[l]

240060 1 139,7 252 5240 330 – – 455 1421 – –

240061 2 139,7 252 5240 330 2100 – 455 1421 13333 –

240062 3 139,7 252 5240 330 1510 2690 455 1421 9321 17345

240090* 1 139,7 80 5410 330 – – 48 548 – –

* * for turbine type CBR and anchor-type agitators

PartNo. Type d3 d4

210299 CBT 1220 139,7

210435 CBR 1220 139,7

210311* TBF 1420 139,7

210325* FBT 1220 139,7

210318* PBT 1220 139,7

210379 RCI 1500 139,7

210480* MSG 1200 139,7

210445* GST 1120 139,7

210450* MXT 1120 139,7

2541973 Protection of honed area made of FEP

*Part number applies to one turbine half

Mechanical seals

204722X Mechanical seal type PC 719, double-acting, for wet run, with cooling jacket, shaft diameter 140 mm, material pair Al2O3-carbon.

265305 Accessory set for mechanical seal PC719, consisting of a glasslined inter-mediate fl ange, a thermomanometer, gaskets, fastening kit.

2600142 Mechanical seal fl eXeal, type UF 8, double-acting, for wet run, with cooling jacket, shaft diameter 140 mm, mate-rial pair SiC-carbon.

265340 Accessory set for mechanical seal UF 8, consisting of a glasslined interme-diate fl ange, a thermomanometer, gaskets, fastening kit.

2600224 Mechanical seal fl eXeal, type BF 7, double-acting, for dry run, balanced primary rings, with cooling jacket, shaft diameter 140 mm, material pair SiC-carbon.

2600387 Mechanical seal fl eXeal, type GF 7, double-acting, gas fi lm lubricated, no contact on product side, with cooling jacket, shaft diameter 140 mm, mate-rial pair SiC-carbon.

265356 Accessory set for mechanical seals BF7 and GF7, consisting of a glass-lined intermediate fl ange, a thermo-manometer, gaskets, fastening kit.

Lubrication systems

204906 Seal lubrication system SAM 1, pressure store with a volume of 2 liters, for seal pressures of 2…50 bar

204918 SAM 2 installation kit for PC719

A62-003 SAM 2 installation kit for UF8

204451- Thermosiphon system, consisting of: Thermosiphon container made of 1.4571 with cooling coil and sight glass, container volume 8 l, max. adm. pressure PS 25 bar, adm. min./max. temperature TS –10/+250 °C, with manual refi ll unit, complete tube connection.

2044511 as #204451, but with thermometer and pressure gauge.

A64-003 Thermosiphon installation kit for fl eXeal UF8 mechanical seal.

260041- Barrier gas system for dry-running mechanical seal type BF 7 and gas fi lm lubricated mechanical seal type GF 7 for barrier gas pressures 0 … 10 bar, with pressure and fl ow alarm switches.

265383 Barrier gas system installation kit

Belt drive

A19-008 Belt drive VSO 64/140

Outlet valve accessories

026182 Set of limit switches ***

253654 Outlet valve assembly device

205266 lateral manual opening device for APA

*** Two limit switches are necessary for OPEN/CLOSE.

Motors

021767 Three-phase current motor II2G EExeIIT3, size 225-M, design V6, 36 kW, 1500 min-1, 400 V, 50 Hz

021774 Three-phase current motor II2G EExdeIICT4, size 225-S, design V6, 37 kW, 1500 min-1, 400 V, 50 Hz

K04527F Three-phase current motor for frequency inverter control II2G EExdeIICT4, size 225-M, design V6, 45/33 kW (mains/inverter), control ratio 1:5, 400 V, 50 Hz

Drive

265298 VSO drive type 64/140, without motor, agitator rpm 90 min-1, max. torque 5200 Nm

Outlet valves

PartNo. Type DN1

[mm]

DN2

[mm]

h11

[mm]

h12

[mm]

Op. Temp.

[°C]

Op. Pressure

[bar]

Meas. probe

V15MBOO AMA 150 100 508 135 –60/+200 °C –1/+10 –

V15MBWO AMA 150 100 508 135 –60/+200 °C –1/+10 TMI

V15PBOO APA 150 100 618 135 –60/+200 °C –1/+10 –

V15PBWO APA 150 100 618 135 –60/+200 °C –1/+10 TMI

B E 2 5 . 0 0 0 – d i a m e t e r 3 0 0 0

29

Page 30: TECHNICAL INFORMATION REACTOR DIN-BErcprocess.se/bdh_filearea/Pfaudler/TI_BE.pdfStructure of this catalog The Pfaudler BE reactors to DIN consist of the following modules: Reactor

624-2 e

06.01.20

© by Robbins & Myers, Inc.

Printed in Germany

Pfaudler Werke GmbH

P.O. Box 1780 · D-68721 Schwetzingen

Pfaudlerstrasse · D-68723 Schwetzingen

Phone +49 6202 85-0

Main Fax +49 6202 22412

Fax Sales +49 6202 26151

Fax GPS Service +49 6202 22487

World Wide Web www.pfaudler.de

e-mail Sales [email protected]

e-mail GPS Service [email protected]

The information provided in this documentation cor-

responds to the state of the art at the time of print-

ing. It is published in good faith. However, we will

accept no warranty claims based on the information

provided in this documentation. We reserve the right

to include improvements, amendments and new

fi ndings in this documentation without prior notice.

The actual design of products may deviate from the

information contained in the calatoge if technical al-

terations and product improvements so require. The

proposal made by Pfaudler for a concrete applica-

tion will be binding in such cases.

The present documentation is made available free

of charge to our customers and other interested

parties. The right to print or copy this documenta-

tion, or any parts thereof, or to convert the same

into electronic form shall be subject to our written

permission.

All rights reserved by us.