Technical Service Procedures€¦ · GTI™ Sea-Doo ® XPS™ GTR™ SPARK™ ... Be careful when using the following cleaning products on the acrylic hulls and decks surface. –

2 1 9 1 0 1 0 2 4 Version date: January 17, 2020

Acry

lic S

urfa

ce -

Car

e an

d Re

pair

Boo

klet

®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.©2019 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED.

Technical Service Procedures

BRP strongly recommends providing a copy of this document to your local body shop before performing a repair to obtain a good result on the acrylic surface.

IMPORTANT

Acrylic Surface Care and Repair

Hull and Deck

All rights reserved. No parts of this manual may be reproduced in any form without theprior written permission of Bombardier Recreational Products Inc. (BRP)© Bombardier Recreational Products Inc. (BRP) 2020

Printed in Canada

Technical Publications

Bombardier Recreational Products Inc. (BRP)

Valcourt (Quebec) Canada

® ™ Trademarks of Bombardier Recreational Products Inc. (BRP) or its affiliates.

ACE™ GTS™ WAKE™

FISH PRO™ RXT™ X™

GTI™ Sea-Doo® XPS™

GTR™ SPARK™

This document contains the trademarks of the following companies:

303 AEROSPACE PROTECTANT is a trademark of GOLD EAGLE CO.

3M is a trademark of 3M

FABULOSO is a trademark of COLGATE-PALMOLIVE COMPANY.

FANTASTIK is a trademark of S.C. JOHNSON & SON, INC.

GTX is a trademark of Castrol Ltd. Used under license

GOO GONE is a trademark of WEIMAN PRODUCTS, LLC.

KLEEN-FLO is a trademark of KLEEN-FLO TUMBLER INDUSTRIES LIMITED.

SIMPLE GREEN CLEAN FINISH is a trademark of Sunshine Makers, Inc

Spray Nine is a trademark of Illinois Tool Works Inc.

SUPERCLEAN is a trademark and brand of PHILLIPS 66 COMPANY.

TURTLE WAX is a trademark of Turtle Wax, Inc.

WD-40 is a trademark of WD-40 Manufacturing Company

WINDEX is a trademark of S. C. Johnson & Son, Inc.

219101024 - Acrylic Surface - Care and Repair online booklet en AP®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.©2020 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

OVERVIEW

Since 2017, some Sea-Doo® models have hulls and decks made of an acrylic andABS thermoformed outer skin, and an inner layer of fiberglass and polyester resin,both compressed in a closed mold (CM-tec).The acrylic surface can be painted and repaired. The procedure and the productsare similar to the one used by the automotive industry.Follow recommendations describe in this document to obtain good results on theacrylic surface.

NOTICE Failing to follow the recommendations may result in a poor qualityof repair or even damage to the acrylic/ABS surface.

For OPTIMUM results, the service of an automotive or boat body shop is highly rec-ommended.

IMPORTANTBRP strongly recommends providing a copy of this document to your local body shop

before performing a repair to obtain a good result on the acrylic surface.

The results may vary depending on the affected area.

_______________ 1

TABLE OF CONTENTS

OVERVIEW .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

HULL AND DECK IDENTIFICATION

IDENTIFICATION CHART .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

CARE AND PRODUCTS

SPECIAL CARE - GENERAL RECOMMENDATIONS .. . . . . . . . . . . . . . . . . . . . . . . . . . . 8Removing Decals or Glue Residues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Fuel Spillage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Polishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Aggressive Liquids and Solvents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Heat Gun.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Storage Shrink Wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SAFE PRODUCTS ON ACRYLIC SURFACE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

PRODUCTS TO BE USED WITH CAUTION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

PROHIBITED PRODUCTS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SURFACE REPAIR

MINOR SCRATCHES .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Removing Minor Scratches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

ACRYLIC/ABS REPAIR .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15General Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

BASF APPROVED PAINT SYSTEMS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

BASF PAINT PROCEDURES.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Paint Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PAINT CODES .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Watercraft Color Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

STRUCTURAL REPAIR PROCEDURES

CM-TEC COMPOSITE REPAIRS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Patching the Repair Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Sanding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

2 _______________

HULL AND DECKIDENTIFICATION

_______________ 3

IDENTIFICATION CHART

YEAR MODEL MODELNUMBER HULL DECK

ALL All (exceptSPARK) All Polytec Polytec

GTR-X All

WAKE 155 35HC, 35HDGelcoat

GTS 25HC, 25HD

GTI (900 ACE) 37HC, 37HDPolytec

2017

RXP-X 21HE, 21HF Gelcoat

Acrylic/ABS

GTI (900 ACE),GTI SE

(900 ACE)GTS

WAKE 155

All Polytec

GTI (except900 ACE)

GTRAll Gelcoat

Gelcoat (blackand white)

Acrylic/ABS(other colors)

RXP-X All Gelcoat

2018

GTXRXT

WAKE PROAll Acrylic/ABS

Acrylic/ABS

GTIWAKE 155 All Polytec

GTI SEGTI Pro

GTRRXP-X

All Gelcoat2019

GTXRXT

Fish ProWake Pro

All Acrylic/ABS

Acrylic/ABS

4 _______________


YEAR MODEL MODELNUMBER HULL DECK

GTI ProRXP-X All Gelcoat Acrylic/ABS

GTIWAKE 155

GTI SEGTR

All Polytec Acrylic/ABS2020

GTXRXT

Fish ProWake Pro

All Acrylic/ABS Acrylic/ABS

_______________ 5


This page is

intentionally blank

6 _______________

CARE ANDPRODUCTS

_______________ 7

SPECIAL CARE - GENERAL RECOMMENDATIONS

Removing Decals or GlueResiduesNOTICE Do not use a heat gun to

remove decals.

BRP recommends the use of waterand light detergent mixture or WD-40.Here is an example of the damagescaused by incompatible products onthe acrylic surface.

✗GooGone

Fuel SpillageNOTICE Make sure to thoroughly

clean fuel spillage by simply wip-ing out the excess. Failure to cleanfuel spillage may weaken the sur-face causing small surface damagecalled “crazing”.

WashingWash the vehicle with a solution ofmild soap or detergent and lukewarmwater.Use a clean soft cloth, applying onlylight pressure.

Rinse with clear water and dry with adamp cloth or chamois.

PolishingOccasionally polishing with a goodacrylic-safe cleaner and polish.Apply a thin, even coat with a soft cleancloth and polish lightly with cotton flan-nel.

NOTICE When using new prod-ucts, it is good practice to test theproduct on a hidden surface area.

Aggressive Liquids andSolventsIf a cleaning liquid or organic solvent isused, it should be dried as soon a pos-sible to avoid chemical attack on theacrylic surface. This time can be veryshort.Occasionnally, the crazing can occur upto a few hours after wiping off.Washing the affected area with a solu-tion of mild soap or detergent and luke-warm water may minimize and/or elim-inate crazing

Heat GunNOTICE Do not use a heat gun to

remove decals or while performinga repair.– Carpets replacement– Pump support removal– Ride plate removal– Etc.

If heated in the same area too long, thehigh temperature could cause surfacedamages.

Storage Shrink WrapWhen shrink wrapping a vehicle, sev-eral precautions must be followed toavoid damages to the finish surface.1. Wash the vehicle with water and

light detergent mixture.

8 _______________

SPECIAL CARE - GENERAL RECOMMENDATIONS

NOTICE Do not use a no rinsewash and shine product. This typeof product may contain agents notcompatible with the finish surfacewhich could lead to acrylic crazingduring the storage period.

2. Dry the vehicle thoroughly.3. Install and shrink the wrap.4. Install vents to allow proper ventila-

tion under the shrink.

NOTICE Avoid touching theacrylic surface with the torch flameduring the shrinking process orheating a particular area for ex-tended period of time.

_______________ 9

SAFE PRODUCTS ON ACRYLIC SURFACE

While BRP cannot test every products used in each different region of the world,we have tested some common ones under a severe lab testing process.

NOTICE If using other products, always try out the product on a hidden areato test.

BRP recommends the use of the following cleaning products with acrylic hulls anddecks surface.– 3M Marine Cleaner and Wax– Carnauba McGuilar Gold Wax– Dish soap– Fabuloso All-Purpose Cleaner Liquid Solution– Fantastik Original All Purpose Cleaner– KLEEN-FLO Glass Kleen– Pre-Kleano 900– WD-40– XPS PRO C1 - Cleaner and Degreaser (Canada and USA only - not for retail)– XPS PRO C2 - Cleaner Surface (Canada and USA only - not for retail)– XPS PRO C4 - Cleaner Extra Foaming (Canada and USA only - not for retail)– XPS All Purpose Cleaner and Degreaser (P/N 779313).– XPS Multi-Surface and Glass Cleaner (P/N 779316).– XPS Wash and Wax (P/N 779310).– XPS Spray Wax with Polymer (P/N 779320).– XPS Vinyl and Plastic UV Protectant (P/N 779317).– XPS Sea-Doo® Hull Cleaner (P/N 779309).

10 ______________

PRODUCTS TO BE USED WITH CAUTION

While BRP cannot test every products used in each different region of the world,we have tested some common ones under a lab testing process.These products are safe when:– They are used as per manufacturer's instructions, and– Not left for an extended period of time on te acrylic surface.These products are also found harmful during our severe lab testing conditions ex-posing the raw products for an extended period of time

NOTICE

– Always follow recommended manufacturer's instructions.– Do not leave raw product on surface for extended period of time, wipe the

covered area immediately after use.– Always try out the cleaning product on a hidden area to test, specially if us-

ing other products.

Be careful when using the following cleaning products on the acrylic hulls anddecks surface.– 303 Products Aerospace Protectant– Isopropyl Alcohol (Up to 50% concentration)– Sea-Doo Anti-corrosion Spray– Simple Green All-Purpose Cleaner– Spray-Nine Boat Bottom Cleaner– SuperClean Cleaner-Degreaser– XPS All Purpose Cleaner– XPS Boat and Watercraft Wash and Wax– XPS Spray Cleaner and Polish

_______________ 11

PROHIBITED PRODUCTS

While BRP cannot test every products used in each different region of the world,we have tested some common ones under a lab testing process.

NOTICE The following products must NEVER be used on an acrylic surface.– BRP Heavy Duty Cleaner– Isopropyl Alcohol with a concentration over 50%– Goo Gone Adhesive Remover– Methylic Alcohol– Pre-Kleano 902– Pre-Kleano 909– Turtle Wax Label and Sticker Remover– Windex– XPS Parts Cleaner– XPS Vinyl Cleaner

Also, NEVER use cleaners or products containing the following:– Acetone or other Ketones– Alcohol– Ammonia– Chlorinated solvents– Mineral spirits– Paint thinners– Petroleum based products– Toluene or other aromatic solvents

12 ______________

SURFACE REPAIR

_______________ 13

MINOR SCRATCHES

Removing Minor ScratchesNOTICE Unsuccessful operation to remove minor scratches will involve

performing the ACRYLIC/ABS REPAIR procedure.

Some light scratches can often be removed by wet sanding and polishing theacrylic surface as described below.Results may vary depending on the affected area.

ACTIONS RECOMMENDATIONS

STEP 1 With an 1500 grit wet sandpaper, hand sand with a circularmotion, the affected area until the scratch is barely visible.

SandingSTEP 2 With an 2500 grit wet sandpaper, hand sand with a circular

motion, the affected area until the scratch is no longer visible.

Polishing Use standard automotive procedure.

InspectingIf no discoloration is visible: No more action is required.If discoloration is visible or if results are not satisfactory,perform the ACRYLIC/ABS REPAIR procedure.

14 ______________

ACRYLIC/ABS REPAIR

General RecommendationsACTIONS RECOMMENDATIONS

PreparationPrepare the affected surface by sanding the area to eliminatethe damage or imperfection. It is not necessary to remove theAcrylic/ABS surface completely.

Cleaning Use isopropyl alcohol mixed with distilled water for a maximumconcentration of 50% or BASF Pre-Kleano 900.

Body filler (ifnecessary)

Use standard polyester based or vinylester based body filler.Perform a minimum of 12:1 bevel when filling deeper damages.Apply body filler on the composite or acrylic/ABS to obtain auniform surface.

Primer Refer to: BASF APPROVED PAINT SYSTEMS

Sanding Refer to: BASF PAINT PROCEDURES

Prepaint cleaning

Use isopropyl alcohol mixed with distilled water for amaximum concentration of 50% or use BASF Pre-Kleano 900.Ensure to use proper rags and techniques to eliminate staticcharges on the part.

Sealer(if necessary) Refer to: BASF APPROVED PAINT SYSTEMS

Base coat Refer to: BASF APPROVED PAINT SYSTEMS

Pearl coat Refer to: BASF APPROVED PAINT SYSTEMS

Clear coat Refer to: BASF APPROVED PAINT SYSTEMS

Use of blendingagent (if

necessary)Refer to: BASF APPROVED PAINT SYSTEMS

Polishing Use standard automotive procedure.

Flash time(air dry)

Before:

– Polishing: Refer to: BASF PAINT PROCEDURES– Riding / Trailering: 10 days– Applying decals: at least 1 week

_______________ 15

BASF APPROVED PAINT SYSTEMS

BASF and BRP have validated paint systems with detailed repair procedures spe-cific for the acrylic/ABS surfaces.BASF selected paint systems that would offer a worldwide availability, meetingthe different regulations of various regions.

BASF VALIDATED PAINT SYSTEM

REGULATION NATIONALRULES LOW VOC EUROPEAN

Paint System RM DiamontSeries

RM Onyxwater base

RM Onyx HDsolvent base

Glasurit Line 90water base

Primer RMP or DPSeries DP Series Glasurit 285

Series

Clear Coat DC5600 orDC92 RMC2400 Glasurit

923-335

Blender UBR200

Sealer (for spotrepair) Non applicable Non applicable

Glasurit 285-0(Transparent /

non tinted)

IMPORTANTBRP strongly recommends providing a copy of this document to your local body shop

before performing a repair to obtain a good result on the acrylic surface.

NOTICE Failing to follow the recommendations described in this bulletinmay result in a poor quality of repair or even damage to the acrylic surface.

16 ______________

BASF APPROVED PAINT SYSTEMS

1 2219101024_rev2-001a

1. Complete repaint2. Local touch-up

_______________ 17

BASF PAINT PROCEDURES

Paint Repair

Using LOW VOC Approved System

NOTICE The directions described in this procedure must be strictly adheredto.

LOW VOC paint is not intended for touch-up. Do not perform touch-up using LOWVOC paint.The use of LOW VOC paint must be done when performing a complete repaintonly.NOTE: A complete repaint includes the following actions: sanding, primer appli-cation, base coat application, clear coat application on the full surface of the af-fected area.

PAINT REPAIR - LOW VOC

PREPARATION

1. Clean the surface using water and light detergentmixture to remove surface dirt.

2. Clean the surface with the Pre-Kleano 900 (wet /dry wipe).

3. Finish sand all body (and repair if applicable) withp240 grit.

4. Prepare the primer for painting by sanding withp500 grit

APPLICATIONEQUIPMENT

Spray using a 1.3 - 1.4 mm Compliant and HVLP @ 30 PSI(full fan/feed)

MIXING RATIO ANDINSTRUCTIONS

Visit www.basfrefinish.com for North AmericanVisit www.Glasurit.com for EU and Australia

PRIMER(MANDAROTY)

Apply 2 full coats, allow 20 - 25 minutes flash time.

– Apply 2 full coats, allow 20 - 25 minutes flash time.

– Cover the complete acrylic surface

18 ______________


PAINT REPAIR - LOW VOC

BASECOATAPPLICATION

1. Apply 1 medium coat, allow 10 -15 minutes flashtime (Check Dehydration)

2. Apply the second 1 medium/wet coat andorientation coat for Metallic

3. Allow 10 -15 minutes flash time (CheckDehydration)

CLEARCOATAPPLICATION

1. Apply full coat, allow 5 - 10 minutes flash time2. Apply second coat

BAKE INSTRUCTION FLASH TIMEAir Dry: 4 to 6 hours @ 25°C (77°F)Forced Bake: 30 mins @ 60°C (140°F)

4

21

3

6

7

5

LowVOC2_spot

1. Body filler (if required)2. Acrylic3. 240 grit4. Primer5. 500 grit6. Basecoat7. Clearcoat

_______________ 19


Using European Approved System

NOTICE The directions described in this procedure must be strictly adheredto.

The use of sealer GLASURIT 285-0 is necessary when performing touch-uprepairs.

PAINT REPAIR - EUROPEAN PAINT SYSTEM

PREPARATION



3. Finish sand all body repair with a P240 grit, thenback sand surrounding areas with P500 grit.

4. In the repair area: Use a dual action orbital sanderwith P500 grit.

5. In the blend area: Use a dual action orbital sanderwith P1500 grit.

6. Clean the surface again with the Pre-Kleano 900(wet / dry wipe).





PRIMERREPAIR AREA(IF REQUIRED)


SEALERAPPLICATION(IF REQUIRED)

Mix Ratio: Recommend Over Reducing to 6:1:4

1. Apply 1 medium coat, allow 20 -25 minutes flash time

2. Target Film Build: .5 - .8 mils dry film (do not overbuild)

BASECOATAPPLICATION




20 ______________


PAINT REPAIR - EUROPEAN PAINT SYSTEM



BLENDINGSOLVENT

(IF REQUIRED)

Mix Ratio: 2:1 (Blender / Clearcoat)

1. Apply 1 medium coat over clearcoat overspray transitionarea, allow 5 minutes flash time.

2. Repeat until overspray area is melted to a smoothappearance.


4

21

3

67

89

10

5

European System Paint_spot

1. Body filler (if required)2. Acrylic3. 240 grit (only if #1 is required)4. Primer (only if #1 is required)5. 500 grit6. 1500 grit7. Sealer8. Basecoat9. Clearcoat10.Blender (if required)

_______________ 21


Using National Rules Approved System

PAINT REPAIR - NATIONAL RULES

PREPARATION



3. Finish sand all body repair with a P240 grit, thenback sand surrounding areas with P500 grit.

4. In the repair area: Use a dual action orbital sanderwith P500 grit.

5. In the blend area: Use a dual action orbital sanderwith P1500 grit.

6. Clean the surface again with the Pre-Kleano 900(wet / dry wipe).





PRIMERAPPLICATION(IF REQUIRED)


BASECOATAPPLICATION






BLENDINGSOLVENT

(IF REQUIRED)

Mix Ratio: 2:1 (Blender / Clearcoat)

1. Apply 1 medium coat over clearcoat overspray transitionarea, allow 5 minutes flash time.

2. Repeat until overspray area is melted to a smoothappearance.


22 ______________


4

21

3

6

8

7

9

5

NationalRules2_spot

1. Body filler (if required)2. Acrylic3. 240 grit (only if #1 is required)4. Primer (only if #1 is required)5. 500 grit6. 1500 grit (touch-up rework only)7. Basecoat8. Clearcoat9. Blender (if required)

_______________ 23

PAINT CODES

Actual finish of hulls and decks are either gelcoat, Polytec or acrylic.NOTE: Some color codes for dyed plastics or anodized parts may not be available.All black components are paint code B-160 unless otherwise specified.To improve color match due to minor color variation, BRP created the followingcolor match sample kits:– B-397 Ice Metal (P/N 529036501)– B-414 Long Beach Blue Metallic (P/N 529036502)– B-416 Teal Blue Metallic (P/N 52936500)These samples will help you determine the appropriate color variation to apply onthe vehicle.

CORRESPONDING PAINT CODES

BRP COLORS VARIANT B.A.S.F. PPG

- 85366, RM85366 DCC 95066 / DBC 9554

B-160 Deep blackM18-093 961720 953449

- 757238 DG-DCC 917825B-229 Bright white

M19-028 962025 975557

B-245 Flint Grey - N/A 939997

B-273 Stone Grey - 746622 DCC - DG 00005

B-282 Hyper silver - 796411 DBC 922715

B-311 Dragon Red - 862181 FBCH SOL 926050

B-322 Carbon Black - 870215 935126

B-352 GulfstreamBlue

- 901150 935105

B-353 White - 88643 DCC 98192

B-357 Manta green - 900946 935108

B-371 Deep pewtersatin

- WH943228 937662

- WH943229 937664B-373 California

Green Pearl M17-077 960446 953461

B-374 Denim bluesatin

- WH943230 940013

B-393 Monolithblack

- 934640 944075

B-395 KryptonGreen

- 934641 944076

24 ______________

PAINT CODES

CORRESPONDING PAINT CODES

BRP COLORS VARIANT B.A.S.F. PPG

- 934642 944077

M18-089 960444 953454B-397* Ice Metal

M18-104 960445 953457

B-400 Belize Blue - 934644 944079

B-406 Blue OxfordMetalic

- WH940423 946361

B-407 MangoOrange

- 934649 944083

B-408 Reef Blue - WH958210 946362

B-409 Liquid Gold - WH940425 946363

- 950092 949513B-413 Liquid Metal

M18-088 960443 953458

- 951171 949514

M18-092 961721 953452B-414* Long BeachBlue Metallic

M18-106 958337 953453

- 951174 949515B-415 Neon Yellow

M18-087 961722 953447

- 951173 949516

M18-091 961723 953450B-416* Teal BlueMetallic

M18-107 959137 953451

- 951168 949519B-420 Iceland Grey

M18-090 960734 953460

M19-026 962023 975555B-430 Olive Night

- 962480 975576

B-433 Eclipse Black M19-027 962024 975556

B-439 Malibu Blue - 962478 975584

*Color match sample kit available

N/A: Information not available at time of printing.

NOTE: Unless otherwise specified, gloss level for all colors is High.

_______________ 25

PAINT CODES

Watercraft Color Codes

Model Year 2017

GTX, RXT, Wake Pro Models

COMPONENTS COLOR CODE VARIANT

Deck (Gelcoat)B-160 (GTX, GTX S, RXT),B-257 (GTX LTD), B-311

(RXT-X), B-353 (Wake Pro)-

B-160 (GTX, RXT, WakePro)

-Hull (Gelcoat)

B-353 (RXT-X) -

Upper hood B-160, B-282, B-371,B-374, B-393

-

Storage cover B-160 -

Cosmetic panels B-160, B-352, B357, B-371 -

GTI, GTR, GTS and Wake 155 Models


Deck (Acrylic)

B-229 (Wake-155 -models: 35HC and 35HD)

B-229 (GTS - models:25HC and 25HD)

B-229 (GTI - -models:37HC and 37HD)

M19-028

Deck (Gelcoat)

B-160 (GTI SE, GTR)B-257 (GTI LTD)

B-353 (Wake 155 - exceptmodels: 35HC and 35HD)

B-353 (GTS - exceptmodels: 25HC and 25HD)

B-353 (GTI - exceptmodels: 37HC and 37HD)

B-407 (GTI SE)

-

Upper hood B160, B-229, B-357, B-371,B-400, B-407

-

Storage cover B-160 -

Cosmetic panels B160, B-229, B-357, B-371,B-400, B-407

-

26 ______________

PAINT CODES

RXP and GTR-X Models


B-229 (RXP-X - models:21HE, 21HF) M19-028

Deck (Acrylic)B-373 (GTR-X) M17-077

Deck (Gelcoat)B-311 (RXP-X)

B-353 (RXP-X - exceptmodels: 21HE, 21HF)

-

Upper hood B160, B-229 -

Storage cover B-160, B-336, B-393 -

Cosmetic panels B-229, B-282, B-311, B-373 -

Support (nostrils) B-229, B-282, B-311 -

_______________ 27

PAINT CODES

Model Year 2018

GTX, RXT, Wake Pro Models


B-160 (RXT models) M18-093

B-397 (RXT-X models) M18-089or M18-104

B-413 (GTX LTD models) M18-088

B-414 (GTX models) M18-092or M18-106

B-415 (RXT-X models) M18-087

B-416 (Wake Pro models) M18-091or M18-107

Deck and hull

B-420 (GTX models) M18-090

Hood

B-160 (GTX LTD, RXTand RXT-X models)B-273 (GTX models)

B-397 (RTX-X models)B-416 (Wake Pro models)

-

Cosmetic panels

B-160 (RXT, RXT-X andWake Pro models)

B-273 (GTX models)B-311 (RXT-X andWake Pro models)

B-322 (RXT-X models)B-352 (RXT models)

B-413 (GTX LTD models)B-420 (GTX and RXT-X

models)

-

28 ______________

PAINT CODES

sbs2018-001-201

_______________ 29

PAINT CODES

GTI, GTR, GTS and Wake 155 Models


B-353 (GTS and GTImodels)

-

B-413 (GTI LTD models) M18-103

B-414 (GTI SE models) M18-092or M18-106

Deck

B-416 (Wake 155 models) M18-091or M18-107

Gauge trim

B-160 (GTS andGTI LTD models)

B-273 (GTI SE models)B-311 (Wake 155 models)

B-352 (GTR models)B-357 (GTI models)

B-407 (GTI SE models)

-

Storage covercompartment

B-160 (GTS, GTI, GTI SE,Wake 155 and GTR models)

B-229 (GTI SE models)B-273 (GTI SE models)

B-311 (Wake 155 models)B-352 (GTR models)B-357 (GTI models)

B-407 (GTI SE models)B-413 (GTI LTD models)

-

Cosmetic panels

B-160 (GTI LTD andWake 155 models)

B-229 (GTI SE models)B-352 (GTR models)

B-408 (GTS andGTI models)

B-420 (GTI SE models)

-

30 ______________

PAINT CODES

sbs2018-001-002_e

_______________ 31

PAINT CODES



B-373 (GTR-X models) M17-077

B-397 (RXP models) M18-089or M18-104Deck

B-415 (RXP models) M18-087

Support (Nostrils)B-229 (GTR-X models)B-311 (RXP models)B-415 (RXP models)

-

Cosmetic panels

B-160 (GTR-X models)B-229 (GTR-X models)B-311 (RXP models)B-415 (RXP models)B-420 (RXP models)

-

HandlebarB-311 (GTR-X

and RXP models)B-415 (RXP models)

-

sbs2018-001-001_e

32 ______________

PAINT CODES

Model Year 2019

GTX, RXT, Wake Pro and Fish Pro Models


B-160 (RXT) M18-093

B-229 (Fish Pro) M19-028

B-413 (GTX LTD) M18-088

B-414 (GTX) M18-092or M18-106

B-415 (RXT-X) M18-087

B-416 (Wake Pro) M18-091or M18-107


B-430 (Fish Pro models) M19-026

Deck and hull

B-433 (RXT-X) M19-027

Hood

B-160 (GTX LTD,RXT and RXT-X)

B-273 (GTX)B-416 (Wake Pro)B-430 (Fish Pro)

-

Cosmetic panels

B-160 (GTX LTD, RXT,RXT-X and Wake Pro)

B-245 (Fish Pro)B-273 (GTX)B-311 (RXT-X

and Wake Pro)B-322 (RXT-X)B-352 (RXT)

B-409 (RXT-X)B-413 (GTX LTD)

B-420 (GTX and RXT-X)B-430 (Fish Pro)

-

_______________ 33

PAINT CODES

B-160

B-413B-273

B-413

B-416

B-229

B-430

B-160

B-430

B-420B-311B-322

B-352B-160

B-160

B-409

B-433B-415

B-413B-414B-415B-416B-433

B-430B-416

B-273

B-245

B-420

B-160

B-413B-273

B-413

B-416

B-229

B-430

B-160

B-430

B-420B-311B-322

B-352B-160

B-160

B-409

B-433B-415

B-413B-414B-415B-416B-433

B-430B-416

B-273

B-245

B-420

sbs2019-001-001_b

34 ______________

PAINT CODES

GTI, GTR and Wake 155 Models


B-229 (GTI) M19-028

B-414 (GTI SE) M18-092or M18-106Deck

B-416 (Wake 155) M18-091or M18-107

Hull

B-160 Gelcoat (GTI LTD,GTI SE 130/155 and GTR)

B-160 Plastic and fiber(GTI SE 90)

M18-093

Gauge trim

B-273 (GTI SE)B-311 (Wake 155)

B-352 (GTR)B-357 (GTI and GTI SE)

-

Storage covercompartment

B-160 (GTI, GTI SE,Wake 155 and GTR)

B-273 (GTI SE)B-311 (Wake 155)

B-352 (GTR)B-357 (GTI and GTI SE)

-

Cosmetic panels

B-160 (Wake 155)B-352 (GTR)

B-357 (GTI and GTI SE)B-420 (GTI SE)

-

_______________ 35

PAINT CODES

sbs2019-001-002_c

36 ______________

PAINT CODES



B-413 (GTR-X) M18-103

B-415 (RXP) M18-105Deck

B-433 (RXP) M19-027

Hull (Gelcoat) B-160 M18-093

Support (Nostrils) B-160 (RXP)B-415 (RXP and GTR-X)

-

Cosmetic panels

B-160 (RXP and GTR-X)B-311 (RXP)B-409 (RXP)

B-415 (RXP and GTR-X)B-420 (RXP)

-

Handlebar B-311 (RXP)B-415 (GTR-X and RXP)

-

sbs2019-001-003_c

_______________ 37

PAINT CODES

Model Year 2020

GTX, RXT, Wake Pro and Fish Pro Models


Hood

B-273 (GTX models)B-420 (RTX-X models)

B-430 (Fish Pro models)B-439 (Wake Pro models)

-

Upper trimB-273 (GTX models)

B-420 (RXT-X models)B-430 (Fish Pro models)

-



B-413 (GTX Limitedmodels) M18-088

B-414 (GTX models) M18-092 or M18-106


Deck

B-439 (Wake Pro models) -


B-413 (GTX Limitedmodels) M18-088




Hull

B-439 (Wake Pro models) -

38 ______________

PAINT CODES

sbs2020-001-001

_______________ 39

PAINT CODES

RXP-X Models


Grille trim B-395B-160

-

B-373 M17-077Deck

B-433 M19-027

sbs2020-001-002

40 ______________

PAINT CODES

GTI, GTR and Wake 170 Models


B-229 (GTI models) M19-028

B-397 (GTI SE models) M18-089 or M18-104

B-414 (GTI SE models) M18-092 or M18-106

B-433 (GTR models) M19-027

Deck

B-439 (Wake 170 models) -

sbs2020-001-003

_______________ 41

PAINT CODES

This page is

intentionally blank

42 ______________

STRUCTURALREPAIR

PROCEDURES

_______________ 43

CM-TEC COMPOSITE REPAIRS

Major repairs are those that have gonepast the surface finish and in throughthe composite structure.Possible causes:– Thickness of fiberglass laminate– Direct result of impact.Two types of repairs have to be per-formed.The first is to restore the structural in-tegrity of the damaged area. Fracturetypes can vary from a simple crack toa large hole. Usually, fiberglass rein-forcement becomes necessary, espe-cially if the fracture can be attributed toweakness.The final part of the repair is the surfacefinish repair, which cannot be done un-til the interior and exterior laminate sur-faces were repaired.

Outside:Remove the damaged surface fin-ish with a 24-grit disk using a powersander. Grind outward at least 2 inchesfrom the fracture to allow the patch tobond to strong material. Cut enoughpieces of fiberglass mat necessary tobuild up the area. The pieces shouldbe cut so they overlap each other byat least a half inch. For a smoother fin-ish, the last layer should be fiberglasscloth. If the fracture is small enough allyou may have to do is fill the area withan epoxy filler.

Inside:For the interior repair, you can grindmore. This will allow for more fiber-glass material which will strengthenthe area. If the fracture opening is toolarge after surface preparation, youmay need a backing support to coverthe opening. Cut alternating pieces offiberglass mat and cloth in overlappingsizes.

Patching the Repair AreaOutside:The outside should be done first. Wipeclean the area with isopropyl alco-hol mixed with distilled water for amaximum concentration of 50% on acloth, then mask off area. For a smallcrack use standard polyester based orvinylester based body filler. When lay-ing up a larger area you will use mat,cloth and fiberglass resin and catalyst.Use a clean container to mix the resin,mix only what you will need. Followthe recommended catalyst ratio.Using a clean paintbrush, brush themixed resin on the surface. Place thesmallest piece of mat over the frac-ture and then wet out the mat. Followwith the remaining pieces of mat andfinal layer of cloth. While wetting thepieces make sure you work the air bub-bles out and saturate all the piecesevenly.Wait until the repair has hardened be-fore moving on to the interior repair.If the size of the opening is too largefor the pieces to maintain the propershape, you will have to use a back-ing support. It is a shaped piece ofcardboard that fits flush to the interiorsurface and has a plastic layer on therepair side. It is held in place by tape ora support.

Inside:Wipe down the area with isopropyl al-cohol mixed with distilled water for amaximum concentration of 50% on acloth. Apply the same procedure asfor outside repair when laminating thealternating pieces of fiberglass mate-rial. If a backing support was used,remove it before starting the repair.After the area has hardened, removesharp edges of material from surface.If required paint the surface.

44 ______________

CM-TEC COMPOSITE REPAIRS

SandingOutside:This surface will have to be preparedfor application of the body filler. Thesize of the area will determine the sur-face finish procedure to be used. Referto the MINOR REPAIRS.

_______________ 45

2 1 9 1 0 1 0 2 4 Version date: January 17, 2020

Acry

lic S

urfa

ce -

Car

e an

d Re

pair

Boo

klet

®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.©2019 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED.

Technical Service Procedures

BRP strongly recommends providing a copy of this document to your local body shop before performing a repair to obtain a good result on the acrylic surface.

IMPORTANT

Acrylic Surface Care and Repair

Hull and Deck

Documents

Technical Service Procedures€¦ · GTI™ Sea-Doo ® XPS™ GTR™ SPARK™ ... Be careful when using the following cleaning products on the acrylic hulls and decks surface. –