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Technology Meeting 2019
March, 26th – 28th, 2019 | Tuesday – Thursday | Linz – AustriaINVITATION
[ EN ]
#Robotics #M30-GMILLTURN
#Tech-Meeting
Registration: www.wfl.at/en/company/events/technology-meeting
WFL standardized loading solution for Kuka KR Quantec extra
Loading capacity 120kg, nominal working radius: 2.896mm
Automatic gripper changing system with 2 different gripping heads for shaft and chuck parts
Workpiece Storage Pallets Solution Single, double, possibly stackable.
Workpieces:
Feeding parts max.10 kg, length: 30-200 mm, diameter: 80-250mm
shaft parts max. 45kg, length: 250-600mm, diameter: 35-115mm
The WFL DATA ANALYZER not only disposes of a transparent presentation for the user, but also improves your machine capacity. All data in your production environment are col-lected and analyzed in order to increase productivity. This results in shorter production times and leads to more effective Smart-Factory processes.
WFL DATA ANALYZER – Applications
Dashboard Overview – Overview of all machines and their state.
Tool Monitoring – Monitoring of individual tools with infor-mation on wear, period of application and longevity.
Production Overview – Allows for a quick overview of the status of your machines over time.
Statistics (incl. OEE) – The recorded date is collected and analyzed according to OEE (Overall Equipment Effective-ness).
Automation solution WFL DATA ANALYZER
ONE APPLICATION – ALL DATA
#Tech-Meeting #ToolingSolutions #M35MILLTURN
Registration: www.wfl.at/en/company/events/technology-meeting
Measuring probe
Specifically engineered for metal cutting and desig-ned to guarantee an increase in production. WFL Tooling Solutions have significant savings potential through an increase of productivity, high precision and durability. The continuous development of per-formance enhancing tools is a continuous process for the machining experts and engineers. Explore the benefit of WFL Tooling Solutions and add value to your production
ADVANTAGES
Quick and easy installations on your MILLTURN
Increase of productivity, flexibility and quality
Reduced costs of your machining process
Highly customized solutions to fulfil your needs
runout & roundness measuring
Gauging, simple calibration (similar like standard probes)
Faster measurement compared to touchprobe
Radial runout measuring
Shape and outline measuring
WFL Tooling Solutions
#Tech-Meeting#ScrewManufacturing
#M40MILLTURN
Registration: www.wfl.at/en/company/events/technology-meeting
Technological functions
Roughing with automatic cutting distribution and Y offset control (rotary milling)
Wall finishing with automatic „best-fit“ tool orientation
Channel base finishing
Geometric functions:
single or multiple channels
Variable depth
Any change in slope
Wall embossing with radius to the channel bottom and wall inclination angle in longitudinal section or in the channel cross-section.
Features
Automatic wall thickness measuring
No connection fluid necessary
Ultrasonic signal will be transfered by coolant-fluid.
The head of the probe is proteced with a PVC-cover
Graphic result is displayed on the control screen in real time
Screw programming In-process-ultrasonic measuring
#Production#M50-GMILLTURN
#Tech-Meeting#TurbineBlade
Registration: www.wfl.at/en/company/events/technology-meeting
The process
The unfinished component of the turbine blade is clamped on both the main and counter spindles. Perfectly balanced synchronous operation means that there are no restrictions in terms of speed or acceleration. Machining, from pre-roughing through to deburring, is performed using a total of 14 tools, which are changed independently and fully automatically. In order to achieve the best results, making the best use of software is critical to ensuring synchronous operation. The WFL process monitoring controls the operation and prevents the overloading of tools and machine.
Advantages
Complete machining with a single clamping operation Constant cutting forces due to newly developed production strategy (less tool wear) Internal high-pressure coolant also enables the machining of high-alloy steels and super alloys Extremely quick and precise machining through synchronous spindle operation
Tool carrier (or TBM) with highly dynamic X and Y axis perfect for turbine blade machining.
Complete machining of turbine blades
#MillturnPRO#HighDynamicAxis
#M50MILLTURN
Registration: www.wfl.at/en/company/events/technology-meeting
CrashGuard Studio
Universal and easy to understand programming editor with graphic support, directly on the machine.
Programming directly on the machine possible.
Efficient and easy creation of NC programs.
A cost efficient alternative to big brother „CrashGuard Studio“
Millturn Pro available in controlpanel-version and additionally for PC
Allows editing of NC programs created in CrashGuard Studio to be edited directly on the control panel in the interactive screenform
No maintenance contract
No 3D workspace
Millturn PRO
Programming with 3D simulation software for verification of NC programs on the PC
Visualisation of all programming steps (incl. WFL/customer cycles) for error detection at an early stage
Improved quality of NC programs with respect to efficiency and machine safety
Shorter set-up times on the machine, thanks to prior simulation
The machine operator receives a collision tested, finished program
All 3D geometry data (tools, clamping devices and workpieces) can be used for both CrashGuard and CrashGuard Studio. The two systems complement each other!
Easy to program
Software maintenance contract available
Full-featured 3D workspace with collision monitoring
Millturn PRO
#E-PowerChuck #M80XMILLTURN #Tech-Meeting
Registration: www.wfl.at/en/company/events/technology-meeting
Electro-mechanical universal 4-jaw chuck
Each jaw driven and controlled via e-motor
Wireless transfer of power and sensoric via inductive coupler
Clamping of any shape workpieces
Automatic adjustment of the center line
Constant monitoring of the clamping force and the clamping position while rotation
Sealed and low maintenance
E-PowerChuck
#M80XMILLTURN
#AdditiveManufacturing
#Tech-Meeting
Registration: www.wfl.at/en/company/events/technology-meeting
Additive manufacturing
Laser welding Diode laser with highest efficiency Laser head with high-performance welding optics at the turning-boring-milling unit
Automatic exchangeable welding optics
Laser hardening Laser head with high-performance hardening optics at the turning-boring-milling unit
Automatic exchangeable laser head Ratio pyrometer for temperature measuring and power control
Visible adjusting laser included
Grinding Solutions
Automatic exchangeable grinding tools for grinding on the outside and inside contour of work pieces
Directly accommodated grinding tools
Grinding attachments with prismatic tool holder
Automatic dressing of grinding wheels inside machi-ne using a dressing diamond (dressing device on tailstock)
Structure-borne sound measuring
Variable adjustable fluid sensor Production control Error early recognizable Bevel control and shorter cycle times Collision control and less damage to grinding wheel and machine
No blanks or air cuts
Coroplus boring bar Sandvik damped boring bar: Ø 100mm
Working range: 1600mm
Overhang: 16 x Ø
The operators display will show you precise information for: deflection, load, surface roughness, temperature of dampener, vibrations and cutting time
Visualization on control panel
Additive speed control
Automatic retraction in case of overload
#PrismaticTools #M120MILLTURN #Tech-Meeting
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Registration: www.wfl.at/en/company/events/technology-meeting
ID machining solutions
Features
1. Deep hole drilling tool Rotating, with coolant supply
2. Deep hole drilling tool Non-rotating, for concentric bore
3. CNC special contour boring bar, Rotating, withradius adjustment (seat pocket machining)
4. CNC special contour boring bar Non-rotating, with radius adjustment (bottle boring)
5. CNC facing head Rotating, with radius adjustment
6. ID machining tool Driven, for ID operations (milling, tapping, deburring, ...)
7. Boring bar, High length/diameter ratio, vibration damped
8. WFL system boring bar, For various cutting heads, automatic head change
#Cooperation #Success #Tech-Meeting AVANTEC Austria GmbHA-8984 Bad MitterndorfTel. +43 (0) 3624 [email protected]
CARL BECHEM GMBHD-58089 HagenTel.: +49 02331 935-0 [email protected] www.bechem.com
Blum-Novotest GmbHD-88287 GrünkrautTel. +49 (0) 751 [email protected] www.blum-novotest.com
botek Präzisionsbohrtechnik GmbHD-72585 RiederichTel. +49 7123 [email protected] www.botek.de
Brinkmann PumpenK.H. Brinkmann GmbH & Co. KGD-58791 WerdohlTel. +49 2392 [email protected]
CERATIZIT Austria GmbH A-6600 ReutteTel. +43 5672 200-0 [email protected] www.ceratizit.com
Evolving Technologies GmbHA-1120 WienTel. +43 1 324 8367 [email protected]
Ingersoll Werkzeuge GmbHD-35708 HaigerTel. +49 (0) [email protected]
Kennametal GmbH Zweigniederlassung ÖsterreichA-2345 Brunn am GebirgeTel. +43 2236 379898 [email protected]
Laserline GmbHD-56218 Mülheim-KärlichTel. +49 (0) 2630 964 [email protected]
RÜBIG GmbH & Co KG A-4600 Wels Tel. +43 7242 29383 [email protected] www.rubig.com
Sandvik in AustriaA-1210 WienTel. +43 1 277 37-0hermann.salamonsberger @sandvik.comwww.sandvik.coromant.com
Siemens AG Österreich A-1210 WienTel. +43 51707 - [email protected] www.siemens.com
Renishaw (Austria) GmbHA-2353 GuntramsdorfTel. +43 (0)2236 379790,[email protected] www.renishaw.at
Röhm GmbHD-89567 SontheimTel. +49 7325 16-0 [email protected]
Walter Austria GmbHA-1010 WienTel. +43 151 273 000 [email protected]
WEILER Werkzeugmaschinen GmbH D-91448 Emskirchen/Mausdorf Tel. +49 (0) 9101 705 0 [email protected]
Siemens Financial ServicesD - 81739 MünchenTel. +49 (0) 800 636-6360 [email protected]/leasing
SMW-AUTOBLOK Spannsysteme GmbHD-88074 MeckenbeurenTel. +49 (0) 7542 [email protected]
Missler SoftwareF-91055 EvryTel. +33 (0)4 74 95 69 [email protected]
MARPOSS AUSTRIA GMBH A-2351 Wiener Neudorf Tel. +43 2236 86 66 62 [email protected]
Reder Technik GmbHA-4655 VorchdorfTel: +43 7614 51 [email protected]
Carl Zeiss IndustrielleMesstechnik Austria GmbHA-8055 GrazTel. +43 5 [email protected] www.zeiss.at/messtechnik
ZOLLER Austria GmbH A-4910 Ried im InnkreisTel. +43 7752 [email protected]
m&h Inprocess Messtechnik GmbHD-88289 WaldburgTel. +49 7529 97 33 [email protected]
Leistritz Produktionstechnik GmbHD-92714 PleysteinTel: +49 (9654) [email protected]
„Coming together is a beginning, staying together is progress, working together is a success.“
Henry Ford
CLAMP ONCE – MACHINE COMPLETE
Kindly apply here: www.wfl.at/en/company/events/technology-meeting
WFL Millturn Technologies GmbH & Co. KG | Wahringerstraße 36 I 4030 Linz I AustriaContact person: Ms. Christina Michlmayr – [email protected], Tel.: +43 732 6913 – 8076
