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TEСHNIСАL САTАLOG

TEСHNIСАL САTАLOG · ABOUT RIMERA-SERVICE CONTROL STATION (VSD) REPAIR AND MODERNIZATION Case painting, application of graphic inscriptions & signs New module mounting in CS

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Page 1: TEСHNIСАL САTАLOG · ABOUT RIMERA-SERVICE CONTROL STATION (VSD) REPAIR AND MODERNIZATION Case painting, application of graphic inscriptions & signs New module mounting in CS

TEСHNIСАL САTАLOG

Page 2: TEСHNIСАL САTАLOG · ABOUT RIMERA-SERVICE CONTROL STATION (VSD) REPAIR AND MODERNIZATION Case painting, application of graphic inscriptions & signs New module mounting in CS

RIMERA

About the Company........................................................................................................................................................................................................................................3

RIMERA — SERVICE

Service and Lease for ESP and Surface Equipment .........................................................................................................................................................................4

Tubing Services ................................................................................................................................................................................................................................................5

Well Survey ........................................................................................................................................................................................................................................................6

RIMERA — ALNAS

ESP equipment for oil production ............................................................................................................................................................................................................8

RIMERA — IZHNEFTEMASH

Equipment for Artificial Lift, Development and Overhaul for Oil and Gas Wells........................................................................................................... 24

CONTENTS

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INTRODUCTION INTRODUCTION

ABOUT THE COMPANY

Developing these business directions allows Rimera Group to form a unique integrated proposal for the Russian oil and gas industry in oilfield development from penetration into a deposit to construction of its surface and subsurface equipment and an access to transport pipelines.

THE BUSINESS OF OIL PRODUCTION EQUIPMENT INVOLVES THE LEADING ENTERPRISES OF THE SECTOR:

Rimera-Service — provider of end-to-end service solutions for artificial lift wells in the major oil production regions of the Russian Federation: Nizhnevartovsk, Nyagan, Talinka, Noyabrsk, Muravlenko and Buguruslan

Alnas — production of electric submersible centrifugal pumping systems for oil production.

Izhneftemash — production of oil and gas equipment for drilling, completion and repair of oil and gas wells, as well as for oil production.

Oil production equipment

ALNASIZHNEFTEMASH

Servicing oil and gas production equipment

RIMERA-SERVICE

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ABOUT RIMERA-SERVICE

ESP AND SRP UNIT DOWNHOLE EQUIPMENT SERVICE AND LEASE

• ESP unit size selection for operation in a specified well• Acceptance control, testing, revision, maintenance and overhaul of ESP unit

assemblies• Onsite delivery of ESP units for installation and commissioning using own motor

transport• Surface equipment repair • Preventive maintenance of surface equipment• Repair and setup of all types of ESP unit control stations and transformers• ESP unit assemblies follow-up, operation analysis, failure cause analysis• Equipment fault detection, mean-time-between-failures account by separate

assemblies and their state

MAINTENANCE AND OVERHAUL OF ESP UNITS

Restoration of ESP unit operability, with up to 75% ESP components to be replaced (maintenance), or with over 75% working parts to be replaced with new ones (overhaul). Operations can be executed both within the service framework or under a repair work contract.

SRP & PUMPING ROD MAINTENANCE AND OVERHAUL

SRP disassembly, fault detection, re-assembly, equipment testing, and spare parts provision.

CABLE LINE REPAIR

• Cable line fault detection• Armor scuffing and low isolation areas removal• Cable joints arrangement and dismantling, cable complete with thermal inserts

and new cable segments integration according to approved arrangement for well conditions

• MLE splicing and cable line testing with high-voltage tests report generation

CABLE LINES AND MLE MANUFACTURING

Rental term duration for submersible ESP parts is 3 years and 5 years for surface parts. SRP lease term – 3 years

The service centers are located in the nation's major oil production regions. Extensive geographic coverage, state-of-the-art equipment, and highly skilled personnel combine to provide an unmatched service offering for production companies based on win-win partner-ships. One in seven production wells with electric submersible pumps operated in Russia is serviced by Rimera-Service.

The company offers oil production companies a range of solutions using advanced technologies and state-of-the-art equipment. Alnas products are certified for conformance to Russia’s most rigorous quality standards. All equipment is available in customized configurations tailored to specific needs of customers.

ABOUT RIMERA-SERVICE CONTROL STATION (VSD) REPAIR AND MODERNIZATION

Case painting, application of graphic inscriptions & signsNew module mounting in CS bodyCS testing

SUPERVISING OF WELL SERVICING OPERATIONS

Visual monitoring of well servicing team operations for well preparation and tripping operations with ESP units.

TRAINING AND CONSULTATION

ESP & SRP learning and operation training is provided by specialists in classrooms and in workshops. Methodological literature, operating manuals, stands displaying ESP & SRP parts, including cutaway view, are provided. Training classes are equipped with a well head model and a complete set of surface equipment (VSD and Step-Up Transformer) allowing to learn ESP unit mounting & installation, startup and steady-state flow process.

Tubing servicesOCTG REPAIR, PREPARATION TO OPERATION, AND GATHERING

In the process of work pipe preparation and gathering by customer requests is performed basing on the following parameters set: pipe schedule, strength group, length of suspension. The further completed suspension is delivered to the customer's field. In case of out-of-spec product supply, claims work with manufacturer and pipe repair are carried out.

MANUFACTURING PRODUCTION ACCESSORIES FOR OILFIELD EQUIPMENT

The following types of production accessories are manufactured: reducers (for transition from one pipe schedule to another), sleeves and landing joints of various lengths (for lowering submersible equipment to set depths).

PIPE HANDLING AND STORAGE SERVICES

The enterprise has a railway dead-end track with handling machinery (one-time unloading area of 850 tons). Opened and closed storage areas are over 27,000 m2.

OTHER SERVICES

Submersible equipment infield service includes equipment delivery, equipment follow-up, monthly report reception and verification, realization of equipment primary account, equipment repair.

Supervising includes periodic inspection at contract organizations carrying out well repair, participation in accident investigation commissions, auditing, claims works.

Tubing string lease for hydraulic fracturing and process operations allows contractors carrying out well repair to render these services to customers without acquiring an expensive equipment.

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ABOUT RIMERA-SERVICE ABOUT RIMERA-SERVICE

GEOTECHNICAL SURVEY

In the process of work, drilling parameters and drilling fluid are monitored, content of hydrocarbons and other fluids coming from tapped strata are determined, cuttings sampling and sludge assay are performed, on-rig proximate wellcore analyses are performed.

OPEN HOLE SURVEY

The survey scope includes the following jobs:• Lithological differentiation of geological cross section exposed by electrologging• Reservoir bed identification• Reservoir bed fluid content identification• The rocks composing a geological cross-section have different specific electrical resistance depending on lithological structure

and reservoir bed fluid content. Reservoir porosity and permeability properties identification.

OPEN HOLE SURVEY DURING WELL CONSTRUCTION

Complete well-logging operations provide geologic problem solving via three runs of nuclear logging tools and acoustic logging tools:• Lithological differentiation of geological cross section with its subsequent correlation• Reservoir bed identification• Reservoir properties assessment (porosity, shaliness, and permeability)• Reservoir bed fluid content estimation• WOC, GOC, GWC identification with subsequent perforation interval referencingFor boring casing state examination, the acoustic cement bond logging, defectometry, thermometry, gamma defectometry and thickness testing, electromagnetic collar logging, electromagnetic testing, acoustic logging, and mechanical pipe profile logging are used

PERFORATING-EXPLOSIVE OPERATIONS

These include different-purpose perforating-explosive operations performed in deep wells with the use of blasting powders, brisants, and other explosives. Using explosions permits to control accident damage, to restore circulation, to break down, jar, twist off, shear a drill string, to break up and to occasionally recover metal pieces left in the hole, to prevent sticking, and to perform other operations, which are often quite specific. All kinds of works using explosives, such as perforation of strings, straddle packer setting, hole torpedoing, gunpowder pressure genera-tors, etc.

PERFORATION (CABLE AND TUBING CONVEYED)

Cumulative perforation provides hydraulic connection between a well and layer, i.e., perforation channel must break through the casing, cement ring, mud and grout colmatation area, and penetrate to a good part of the layer.

TORPEDOING

For accident elimination during boring, the following is made:• Boring tool sticking interval detection• Stuck pipe recovery by blasting methods• Break or cutting of tubing and casing• Detection of metal objects lost in the hole• Liquidation of foreign objects in the hole and bottomhole cleaning• Using cable devices to set dividing and isolating bridges in borehole

Well survey WELL TESTING

Geophysical researches for studying productive layers during their test, development and exploitation, at displacement agent pumping to acquire information on productivity, filtration properties, and also layers connectivity, including pressure, temperature, flow rate, fluid composition and properties, as measured in borehole using apparatus run in a well on logging cable.

DEVELOPMENT CONTROL, OPERATING WELL DIAGNOSIS

• Researching process of oil and gas oil displacement in a layer to monitor reserve recovery and estimate an efficiency of enhanced oil recovery methods applied

• Field-performance data determination• Well researches to choose optimum operating mode for process equipment• Actual well design clarification• Casing and cement ring condition monitoring, detection of casing leaks, cement, casing-annulus crossflows for repair planning• Water inflow interval determination• Tubing condition monitoring and lifting equipment• Repair information support, special study during various process operations• Process operations on setting dividing bridges, plugs, on completion and stimulation• Monitoring and documenting repair results for well history

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ABOUT ALNAS

Alnas-manufactured electrical submersible pump units produce one-third of all Russian oil, operating successfully at oil fields of major companies in Russia and overseas. Alnas products are exported to Kazakhstan, Azerbaijan, Ukraine, Belarus, Uzbekistan, Lithuania, Turkmenistan, Venezuela, Oman and India.

The company offers oil production companies a range of solutions using advanced technologies and state-of-the-art equipment. Alnas products are certified for conformance to Russia’s most rigorous quality standards. All equipment is available in customized configurations tailored to specific needs of customers.

ALNAS IN BRIEF:

• Innovative research and development• A group of manufacturing enterprises which fabricate complete submersible systems

(centrifugal pump, gas separator, seal section, motor, surface electrical equipment)• Expertise in selecting equipment for various operating conditions• Repairs and maintenance of submersible oil production equipment

QUALITY

The plant has implemented a quality management system and an environment management system:

• Our quality management system (QMS) is conformant to GOST R ISO 9001 – Quality Management Systems. Requirements.• Our quality management system for automotive production (QMS-A) conforms to ISO/TS 16949 – Quality Management Systems.

Particular Requirements for the Application of ISO 9001:2008 for Automotive Production and Relevant Service Part Organiza-tions.

• Our environment management system (EMS) conforms to GOST R ISO 14001 Environmental management systems — Require-ments with guidance for use.

ABOUT ALNAS RESEARCH AND DEVELOPMENT

Alnas Engineering Center is a joint research and developmentfacility committed to high standards of mechanical engineering for the petro-leum industry.Products of our engineering efforts in recent years:• 63 types of new pumps• 38 new and 6 upgraded submersible electric motors • 15 types of seal section, 2 new dispersing inlet modules• Over 30 new technical solutions patented

AFTER-SALES SUPPORT OF PRODUCTS

Alnas uses an integrated approach in dealing with customers, which includes both manufacture and servicing of equipment. This ena-bles oil companies to operate it with maximum efficiency and keep oil production costs to a minimum.

Rimera Group includes Rimera-Service LLC with its extensive chain of service operations based in Russia’s largest oil production regions: Khanty-Mansiysk Autonomous Area – Ugra (Nizhnevartovsk, Surgut, Singapai, Talinka), Yamalo-Nenets Autonomous Area (Gubkinskiy), Orenburg Region (City of Buguruslan).

OUR SERVICE OFFERING INCLUDES:

• Selecting equipment to match well operating conditions• Starting wells and ramping up to a steady-state mode• Installing and removing surface operating equipment and subsurface operating equipment of the electric centrifugal pump units• Routine and major repairs on surface operating equipment and subsurface operating equipment of the electric centrifugal pump

units• Transportation of equipment and electric centrifugal pump units• Preventative maintenance of surface operating equipment• Acceptance inspections of surface operating equipment and subsurface operating equipment of the electric centrifugal pump

units• Leasing electric centrifugal pump units to oil companies• Personnel training• Analyzing the performance of the production well stock• Comprehensive maintenance and repairs of tubing

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ABOUT ALNASPumps

ABOUT ALNASSubmersible centrifugal pump systems

COMPLETE SETS OF SUBMERSIBLE CENTRIFUGAL PUMP SYSTEMS (Alnas ESP UNITS)

Alnas products are submersible centrifugal pump systems (Alnas ESP units) used for oil production. In general these systems include:

• Submersible centrifugal pump (including check valve and Bleeder valve, pump sections, intake module or lower section depending on order)

• Sludge trap (option by request)• Gas separator (option by request, unit supplied with gas separator is provided w/o intake

module)• Slotted screen/intake module (option by request, complete PPFA unit is provided w/o

intake module)• Seal section • Submersible electric motor• Cable line• Surface electrical equipment (control station, transformer, etc.)• Telemetry systems• Tools, accessories, mounting & installation sets• Spare parts (option by request)

The units are designed by Rimera R&D Department. Unit design is based on the state-of-the-art technology and uses materials developed specifically for submersible equipment that also have applications in the defense and space industries.The unit allows pumping out reservoir fluid at the rate of 10 to 2,000 m3/day from the maximum depth of 4,000 m. Units are supplied in any arrangement customized for a specific well.

Produced liquid is oil, associated water, and associated gas mixture having the following characteristics:• Maximum produced water content (%) – 99• Produced water pH value is 5.0 to 8.5• Maximum liquid density (kg/m3) – 1,400• Single-phase liquid kinematic viscosity at which pump operation is provided without head and efficiency changing (mm2/s) – 1 • Maximum concentration of solids for pumps (g/l, mass%): –

standard make – 0.1 (0.01) corrosion resistant make – 0.2 (0.02) wear resistant and corrosion resistant makes – 0.5 (0.05) enhanced corrosion and wear resistance – 1.0 (0.10) pumps w/ fine filter – 3.0 (0.30)• Mohs hardness number of particles for pumps, in grades:

standard, corrosion resistant make – 5 enhanced corrosion and wear resistance, wear-resistant and corrosion-resistant makes – 7• Maximum free gas content at pump suction is 25 vol%, 55% when using gas separator, and 75% when using gas separator-dispens-

er, 30% when using intake module in the unit • Maximum concentration of H2S for pumps (g/l, mass%): standard, wear resistant make – 0.01 (0.001) corrosion resistant, corrosion and wear resistant make, enhanced corrosion and wear resistance – 1.25 (0.125)• Maximum temperature of pumped out liquid, °С – 150• Maximum hydrostatic pressure in the unit suspension area (MPa) – 40• Aggressive component content, max: СО2 0.15 g/l, НСО3– 1 g/l, Cl– 20 g/l, Ca2+ 2 g/l (when using enhanced corrosion and wear

resistance, corrosion- and wear-resistant, and corrosion-resistant pumps).

SUBMERSIBLE CENTRIFUGAL PUMPS (ESP)

The Alnas pumps are designed using sectional principle and consist of upper section (with fishing head for fastening pump to tubing string), midsections, intake module, gas separator, and check valve and bleeder valve.

Check valves have high tightness permitting to conduct coil tubing pressure/leak test. Check valves design may be poppet valve type or ball type (option by request).

Intake module may be provided with pump section as a whole to lower a number of connections. In that case, the pump unit (complete) has a lower stage provided with perforations for liquid intake.

Intake submersible wire filter can also be used for submersible pumps to take formation fluid and separate solid particles with cross-section of 0.1 or 0.2 mm. For detailed filter data, see Page 21.

At high gas content in formation fluid, complete pump may include a gas separator. When PPFA is included, gas separator is made w/o intake openings.

Pump section length is varied to provide optimal pump selection for any wellbore length. Intermediate radial bearings are installed along the section (see fig). Reliable and long pump operation under various operating conditions is provided by optimum distance between radial bearings.

Impeller and guide vane materials developed by leading specialized institutes are as follows:

Modified gray cast-iron (standard design Alnas ESP pumps)

Modified cast-iron of enhanced wear resistance (ESPW type pump wear resistant types)

Ni-resist type iron (ESPC pump corrosion resistant type and ESPCW pump corrosion and wear resistant type)

Hard Ni-resist type iron with max hardness of HB 240 (enhanced corrosion and wear resistance pumps)

Polymeric materials with special compounds (pump types 23..ESP (C, CW)). Impellers – polymer, guide vanes – composite (w/ polymer flow section) or full metal. High-strength and high-pre-cision pump shafts are manufactured from stainless steel or K-Monel/Inconel alloy. Various pump types permit supplying high heat-, corrosion- and wear resistant modifications.

intermediate bearing

pump section

ball check valve

bleeder valve

pump section stage

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ABOUT ALNASPumps

ABOUT ALNASPumps

DOUBLE-SEAT DESIGN PUMPS

Application of ESP with "double-seat design" pump stages allows pump operation at arduous conditions with high solids content. This stage design provides significantly enhanced mean-time-between-failures for the ESP pumps.

High service life of "double-seat design" pump is conditioned by considerably lower friction loading per unit area of impellers The stages are extended in both sides, which allows to:

• Reduce vibration (impeller stability enhanced due to multiple increased impeller fit length on a shaft)• Hidden shaft providing its protection from formation fluid hydroabrasive effect• Practically eliminate wedge key cutting and stage to shaft turning (impeller key slot length is multiply increased to minimize key

load).Special materials used for operating in conditions of hydroabrasive wear – pump stages are made of Ni-resist or modified (non-corrosion resistant) cast-iron of enhanced wear resistance.

Complete set of tools and accessories for in-field mounting & installation are available for order. All necessary spare parts can be supplied in any amount required.

PUMPS WITHOUT AXIAL BEARING SHAFT

These pumps features are as follows:

• Axle loading transmitted by pump shaft is sustained by reinforced seal section thrust bearing assembly• Mounting & installation is simplified as compared to competitors• Section hydraulic efficiency is enhanced due to pump stage quantity increased• Pump shaft cantilevers are reduced• Section hydraulic efficiency is enhanced due to shaft axial bearing transferred from pump section to seal section cave and in-

creased number of pump stages in pump sections

Pumps without shaft axial bearing have the following advantages:

• Pump operating elements are of Ni-resist iron or Ni-resist type austenitic cold pig iron with hardness of HB 190 to 240 (option by request)

• Radial bearings are manufactured using hard alloys• Lower pump vibration level and radial bearings loading due to reduced shaft cantilevers

PUMPS WITH PACKET STAGE ASSEMBLY

Alnas offers pumps with packet stage assembly, enhanced corrosion and wear resistance, designed for reservoir fluid production in diffi-cult operating conditions.

This pump type features are as follows:

• Pump sections without shaft axial bearing (transmitted shaft axle loading is sustained by thrust bearing).• Packet stage assembling provides axial and radial support for every packet of stages• Operating elements of single pad design w/ extended hub• Impeller hubs contact each other and transfer axle loading to radial-axial support installed in stage packet lower part• Shaft overhang is reduced relative to radial bearing• Due to reduced base overall dimensions, the protective ribs for cable extension are removed from the base to the head

The benefits of pumps with packet stage assembly are as follows:

• Pump operating elements are of Ni-resist type austenitic cold pig iron, with hardness of HB 190 to 240, and high corrosion resistant• Radial bearings are manufactured using hard alloys• Low impeller washers wear• Due to reduced shaft cantilever, pump unit total vibration level is reduced• Protective ribs located in the head allow for cable protection from the very top of the section.

New 0215, 0615 and 2215 series pumps are of the newest high-efficiency submersible centrifugal corrosion and wear resistant Alnas pumps line. There are new stages applied in pump designs allowing to increase unit life-time and to reduce produced oil volume cost unit at rated delivery with maximum efficiency and minimum power inputs.

Design features 0215 Series 2215 Series0615

Compression series

No axial shaft bearing in the pump sections. • •

Upper bearing is removed from the section and is built in the heads. • • •

Lower bearings are removed from the section and built in the base. • • •

Intermediate radial bearings are located along the section length in an optimal way • • •

Involute splined shaft • • •

The coupling is removed from the base to the section head • • •

Stages, one-piece all cast metallic impellers • • •

Pump shaft is pre-tensioned and straighten •

Impellers are securely fixed on the shaft •

Protective ribs are removed from the base to the head • • •

Radial bearings have unified design • • •

Original shaft embedding adjustment design • •

Max solids concentration (g/l) 0.5 0.5 1.0

Pump stages are of Ni-resist type cast iron • • •

The 0215, 0615, and 2215 series pumps have the following benefits:

• Pump sections without shaft axial bearing provide higher life-time of the pump and the whole installation because of the thrust bearing, which is arranged in the seal section, is protected from produced water abrasive effect

• Radial bearings build in the heads and in the bases decrease the shaft overhang, increase radial stiffness at the shaft end, and ensure user declared requirements on runout performance

• Intermediate radial bearing optimal location along the pump sections length allows to increase shaft radial stiffness for lowering vibration level and enhancing the life-time of the unit. This equipment can be used in high abrasive environments

• Protective ribs are removed from the base to the head allowing to provide cable protection from the very top of the section• Pump shaft is pre-tensioned (i.e. straighten) leading to lower radial loads on the bearings• Impellers are securely fixed on the shaft eliminating impeller washers wear• Adjusting bolt fixed in the shaft end at the head side allow to simplify mounting procedure considerably• The pump is provided with the intake module of compatible design which allows pump installation with any seal sections made

by Alnas

SPECIAL DESIGN ESP0215, 2215 CORROSION AND WEAR RESISTANT SERIES 0615 COMPRESSION SERIES TYPE

0215 pump section

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ABOUT ALNASPumps

ABOUT ALNASPumps

ESP PUMP SPECIFICATIONS

Depending on pump transverse overall dimension, there are 4 groups available: 4, 5, 5A, and 6. The group defines production string minimal inner diameter:

Group 4 5 5А 6

Production string min inner diameter, mm (in.) 112 (4.41) 123.7 (4.87) 130 (5.12) 148.3 (5.84)

Pump body diameter, mm (in.) 86 (3.386) 92 (3.62) 103 (4.06) 114 (4.49)

Pump design

50 Hz- 2,910 rpm

Pump capacity in working area Head, min…maxPower

Consumption, min…max

M3/DAY BPD M FT KW HP

ESPCW4-20(I) 12 … 27 75 … 169 100 … 3550 328 … 11648 0.9 … 27.1 1.2 … 37

ESPCW4-40(I) 30 … 50 189 … 314 100 … 3600 328 … 11812 1.1 … 37.2 1.4 … 51

ESPCW4-50(I) 38 … 63 236 … 393 100 … 3600 328 … 11812 1.5 … 43.7 2.0 … 59

ESPCW4-80(I) 60 … 100 377 … 628 100 … 3600 328 … 11812 1.9 … 61.0 2.6 … 83

ESPCW4-100 75 … 130 472 … 817 250 … 3850 820 … 12632 5.8 … 81.0 7.9 … 110

ESP(CW)5-15(I) 10 … 22.5 63 … 141 180 … 3900 591 … 12796 1.1 … 24.7 1.5 … 34

ESPCW5-20(I) 12 … 25 75 … 157 150 … 3750 492 … 12304 1.3 … 28.1 1.8 … 38

ESPCW5-25(I) 18 … 32 113 … 201 150 … 3600 492 … 11812 1.3 … 29.3 1.8 … 40

ESP(CW)5-30(I) 18 … 38 113 … 238 550 … 3550 1805 … 11648 5.4 … 34.8 7.3 … 47

ESPCW5-35(I) 25 … 45 157 … 283 500 … 3600 1641 … 11812 5.7 … 42.2 7.8 … 57

ESP(CW)5-45(I) 35 … 55 220 … 345 500 … 3650 1641 … 11976 6.6 … 45.4 8.9 … 62

ESPCW5-50(I) 30 … 70 189 … 440 500 … 3250 1641 … 10663 7.1 … 46.2 9.7 … 63

ESP(CW)5-50(I)M1 30 … 70 189 … 440 450 … 3600 1476 … 11812 6.3 … 47.3 8.5 … 64

ESP(CW)5-60(I) 40 … 75 252 … 471 150 … 3600 492 … 11812 2.0 … 47.0 2.7 … 64

ESP(CW)5-80(I) 60 … 100 377 … 628 150 … 3550 492 … 11648 2.6 … 56.7 3.5 … 77

ESPCW5-100(I) 80 … 125 503 … 786 150 … 3550 492 … 11648 3.0 … 72.8 4.1 … 99

ESP(CW)5-125(I) 80 … 165 503 … 1037 150 … 3650 492 … 11976 3.5 … 98.1 4.8 … 133

ESPCW5-200M1 130 … 230 818 … 1446 50 … 3500 164 … 11484 3.1 … 140.3 4.2 … 191

ESPCW5-280 210 … 350 1321 … 2201 150 … 2900 492 … 9515 9.9 … 168.3 13.5 … 229

ESPCW5A-35(I) 25 … 50 157 … 314 700 … 3750 2297 … 12304 8.5 … 44.6 11.5 … 61

ESPCW5A-50 25 … 80 157 … 503 600 … 3550 1969 … 11648 8.5 … 51.0 11.5 … 69

ESPCW5A-60 40 … 80 252 … 503 200 … 3550 656 … 11648 2.5 … 49.8 3.5 … 68

ESPCW5A-80(I) 60 … 100 377 … 628 200 … 3600 656 … 11812 3.5 … 66.4 4.8 … 90

ESPCW5A-100(I) 70 … 130 440 … 817 200 … 3650 656 … 11976 4.2 … 78.4 5.8 … 107

ESPCW5A-125(I) 90 … 160 566 … 1006 200 … 3650 656 … 11976 5.2 … 91.7 7.1 … 125

ESP(CW)5A-160M1 120 … 200 755 … 1257 150 … 3650 492 … 11976 4.7 … 112.8 6.3 … 153

ESPCW5A-200M1 125 … 250 786 … 1572 150 … 3600 492 … 11812 5.2 … 131.3 7.0 … 179

ESP(CW)5A-250M1 180 … 300 1132 … 1886 150 … 3600 492 … 11812 7.7 … 187.6 10.4 … 255

ESPCW5A-320 240 … 380 1509 … 2389 250 … 3900 820 … 12796 16.3 … 248.8 22.1 … 338

ESP(CW)5A-400 300 … 500 1887 … 3144 250 … 2800 820 … 9187 18.5 … 208.7 25.2 … 284

ESPCW5A-500M1 375 … 650 2358 … 4087 200 … 2550 656 … 8367 22.8 … 260.6 31.0 … 354

ESP(CW)5A-700M3 640 … 960 4025 … 6037 150 … 2550 492 … 8367 21.8 … 315.5 29.6 … 429

ESP(CW)5A-800M3 640 … 960 4025 … 6037 150 … 2400 492 … 7874 23.2 … 353.3 31.5 … 480

ESPCW6-800M1 600 … 1000 3773 … 6289 200 … 3050 656 … 10007 32.8 … 445.6 44.6 … 606

ESPCW6-1000 850 … 1200 5346 … 7546 150 … 2050 492 … 6726 31.0 … 383.9 42.1 … 522

ESPCW6-1250M1 950 … 1550 5975 … 9747 150 … 1900 492 … 6234 35.5 … 447.6 48.3 … 609W - the wear resistant type C - the corrosion resistant tupe

Pump make60 Hz-3,492 rpm

Pump operational range Head, min…maxPower

Consumption, min…max

M3/DAY BPD M FT KW HP

ESPCW4-20(I) 14 … 32 91 … 204 144 … 3900 472 … 12796 1.9 … 51 3 … 69

ESPCW4-40(I) 36 … 60 226 … 377 144 … 3900 472 … 12796 1.8 … 70 2 … 95

ESPCW4-50(I) 45 … 75 283 … 472 144 … 3900 472 … 12796 2.5 … 81 3 … 111

ESPCW4-80(I) 72 … 120 453 … 755 144 … 3900 472 … 12796 3.4 … 113 5 … 154

ESPCW4-100 90 … 156 566 … 981 360 … 3900 1181 … 12796 10.1 … 142 14 … 193

ESP(CW)5-15(I) 12 … 27 75 … 170 259 … 3900 850 … 12796 1.9 … 43 3 … 58

ESPCW5-20(I) 14 … 30 91 … 189 216 … 3900 709 … 12796 2.2 … 51 3 … 69

ESPCW5-25(I) 22 … 38 136 … 241 216 … 3900 709 … 12796 2.3 … 55 3 … 74

ESP(CW)5-30(I) 22 … 46 136 … 287 792 … 3900 2599 … 12796 9.3 … 66 13 … 89

ESPCW5-35(I) 30 … 54 189 … 340 720 … 3900 2362 … 12796 9.9 … 79 13 … 107

ESP(CW)5-45(I) 42 … 66 264 … 415 720 … 3900 2362 … 12796 11.3 … 84 15 … 114

ESPCW5-50(I) 36 … 84 226 … 528 720 … 3900 2362 … 12796 12.3 … 96 17 … 130

ESP(CW)5-50(I)M1 36 … 84 226 … 528 648 ... 3900 2126 … 12796 10.8 … 89 15 … 121

ESP(CW)5-60(I) 48 … 90 302 … 566 216 … 3900 709 … 12796 3.5 … 88 5 … 120

ESP(CW)5-80(I) 72 … 120 453 … 755 216 … 3900 709 … 12796 4.5 … 107 6 … 146

ESPCW5-100(I) 96 … 150 604 … 943 216 … 3900 709 … 12796 5.2 … 137 7 … 186

ESP(CW)5-125(I) 96 … 198 604 … 1245 216 … 2900 709 … 9515 6.1 … 134 8 … 183

ESPCW5-200M1 156 … 276 981 … 1736 72 … 3450 236 … 11319 5.4 … 238 7 … 323

ESPCW5-280 252 … 420 1585 … 2641 216 … 2400 709 … 7874 17.1 … 240 23 … 326

ESPCW5A-35(I) 30 … 60 189 … 377 1008 … 3900 3307 … 12796 14.6 … 80 20 … 109

ESPCW5A-50 30 … 96 189 … 604 864 … 3900 2835 … 12796 14.6 … 97 20 … 132

ESPCW5A-60 48 … 96 302 … 604 288 … 3900 945 … 12796 4.4 … 94 6 … 128

ESPCW5A-80(I) 72 … 120 453 … 755 288 … 3900 945 … 12796 6.1 … 125 8 … 170

ESPCW5A-100(I) 84 … 156 528 … 981 288 … 3600 945 … 11812 7.3 … 133 10 … 181

ESPCW5A-125(I) 108 … 192 679 … 1207 288 … 3900 945 … 12796 9.0 … 168 12 … 228

ESP(CW)5A-160M1 144 … 240 906 … 1509 216 … 3900 709 … 12796 8.1 … 208 11 … 282

ESPCW5A-200M1 150 … 300 943 … 1887 216 … 3600 709 … 11812 9.0 … 228 12 … 310

ESP(CW)5A-250M1 216 … 360 1358 … 2264 216 … 3700 709 … 12140 13.2 … 336 18 … 457

ESPCW5A-320 288 … 456 1811 … 2868 360 … 3000 1181 … 9843 28.1 … 331 38 … 450

ESP(CW)5A-400 360 … 600 2264 … 3773 360 … 2600 1181 … 8531 32.0 … 335 43 … 455

ESPCW5A-500M1 450 … 780 2830 … 4905 288 … 1900 945 … 6234 39.4 … 333 54 … 453

ESP(CW)5A-700M3 768 … 1152 4830 … 7245 216 … 2000 709 … 6562 37.7 … 430 51 … 584

ESP(CW)5A-800M3 768 … 1152 4830 … 7245 216 … 1900 709 … 6234 40.1 … 481 54 … 655

ESPCW6-800M1 720 … 1200 4528 … 7547 288 … 2400 945 … 7874 56.7 … 608 77 … 827

ESPCW6-1000 1020 … 1440 6415 … 9056 216 … 1850 709 … 6070 53.5 … 605 73 … 823

ESPCW6-1250M1 1140 … 1860 7169 … 11698 216 … 1500 709 … 4922 61.4 … 614 83 … 835

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ABOUT ALNASGas separators

ABOUT ALNASGas separators

GAS SEPARATORS, DISPENSERS

Gas separators, dispensers, and gas separator-dispensers are designed to ensure electrical centrifugal pump steady operation when pumping out formation fluid having high gas void fraction.

Gas separator is essential when oil production well has high dissolved gas content. For installation at pump inlet instead of intake module or after intake module in a gas separator model w/o intake screen. Alnas produces and delivers effective gas separators for all types of pumps and for various operating conditions.

Gas separator operating principle is based on using centrifugal force for free gas disposal. The gas is withdrawn into annular space to eliminate gas slug generation, ensuring Alnas ESP unit steady operation and enhancing mean-time-between-failures.

Dispenser is designed for refining entrapped gas in formation fluid, preparation of homogeneous gas-liquid mixture and feeding it to submersible centrifugal pump inlet. When gas-liquid mixture flow passes through dispenser, its homogeneity and entrapped gas breakage degree rise, enhancing centrifugal pump operation: lower vibration and stream pulsation in tubing, providing operation with efficiency required.

Gas separator-dispensers are installed at pump inlet in lieu of gas separator/ dispenser in ultrahigh GOR wells, where separator or dispenser application cannot ensure electrical centrifugal pump steady operation.

APPLICATION CONDITIONS

Gas separators, dispensers, and gas separator-dispensers (the "products") are designed for applications with formation fluid parameters as follows.

Max free gas at inlet (%):- Gas separators – 55 - Dispensers – 30–40- Gas separator-dispensers – 75Delivered liquid temperature (°С) – 150pH value – 5.0–8.5Max solids concentration in formation fluid (g/l) – 1.0Mohs hardness number of particles, max – 7Max H2S concentration (g/l) – 1.25Max produced water content (%) – 99Max density of liquid (kg/m3) – 1,400Single-phase liquid kinematic viscosity at which pump operation is provided without head and efficiency changing (mm2/sec) – 1

DESIGN FEATURES

Radial bearing friction pairs are made of hard alloy. Axial shaft bearing is made of ceramics. End pieces and protective cases are made of corrosion resistant steel to enhance hydroabrasive wear resistance. Flow sections are made of corrosion and wear resistant steel and Ni-resist type iron with hardness of HB 190 to 240. There may be a base design version with intake shortened openings w/o screen.

All units are supplied in corrosion- and wear-resistant types.

GSAIS54M1 gas separator

DA5 dispenser

PPFA SUBMERSIBLE WIRE FILTER

Purpose and Principle of Operation

PPF submersible wire filter is designed to protect ESP from ingress of solids, formation fluid propping agent particles with cross-section over 0.1 mm (particles content up to 3 g/l). Formation fluid is filtered when flowing through the filtering element slotted screens. Gravity and vibration effect results in filter self-cleaning during operation. Filtration degree is defined by the slot size. Bearing assembly uses bushings of hard alloy. At both sides of movable bush on the shaft, the forced cooling device for a bearing pair is provided to eliminate overheating of the bearing. PPF submersible wire filter can be equipped with one or several sections selected depending on pump throughput. PPF is to be installed between seal section and pump lower section or between seal section and gas separator (w/o intake module).

Basic benefits:

• Using as ESP unit component• Repairability• Filtration degree is 0.1 mm or 0.2 mm• High strength and durability of the filter• Clog-proof, self-cleaning filtering elements• Radial bearing of hard alloy use• Bearing forced cooling

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ABOUT ALNASSeal sections

ABOUT ALNASSubmersible motors

SEAL SECTION TYPES:

• All seal section types have single unit design• Seal section compatibility with the submersible electric motors (clockwise shaft rotation) of other

manufacturers• Seal section of overall dimension group 5 may be provided with integrated intake module w/ inlet

screen• Corrosion resistant (C) is available for any seal section type• Temperature resistant (T1) is available for any seal section type. These seal sections are capable of

operating at formation fluid temperature 150°С max (seal sections w/ rubber goods of operating temp 250°C max are available by special request)

• Using seal section face seal supplied by leading domestic and foreign manufacturers (seal sections w/ rubber goods of operating temp 250°C max are available by special request)

• Provision pressure-relief valves provide bleeding-off surplus intrinsic pressure and free gas phase removal from the ESM oil chamber during ESP unit operation

• using seal section with elastic diaphragm shroud to provide withdrawing gas and excess oil from motor inner camera into annular space, allows to exclude vent valves

• Seal section shafts made of high strength stainless steel• Cooling filter for filtration and cooling oil in thrust bearing assembly area• Reinforced thrust bearing assembly to sustain pump axial load

STMA Seal section

MODULAR SEAL SECTION

Modular seal section reference designation is set as follows:

Heat resistance : T – formation fluid temperature 120°С max T1 – formation fluid temperature 150°С max Seal section design version (LD, DD, LDD, L2D, LsDD): LD – seal section contains labyrinth module and diaphragm module; DD – seal section contains 2 diaphragm modules connected in series (inner diaphragm chambers are sectioned by face seal and valves) LDD – seal section contains labyrinth and 2 diaphragm modules connected in series (inner diaphragm chambers are sectioned by face seal and valves) L2D – seal section contains labyrinth and 2 diaphragm modules connected in parallel (form common inner chamber) LsDD – seal section contains shortened labyrinth module and 2 diaphragm modules connected in series Reference designation for ordering and other product documentation. Example for seal section with formation fluid temperature max 120°С, overall dimension group 5 modular design, manufactured by Alnas, design version LD

STMA5LD TU 3381-055-00219454-2011

Reference designation for ordering and other product documentation. Example for seal section corrosion resistant make with formation fluid temperature max 120°С, overall dimension group 5 modular design, manufactured by Alnas JSC, design version LDD

SCTMA5LDD TU 3381-055-00219454-2011

Reference designation for ordering and other product documentation. Example for seal section with formation fluid temperature max 120°С, overall dimension group 6 modular design, manufactured by Alnas JSC, design version L2D, involute splined shaft connection

GTMA6L2DE TU 3381-055-00219454-2011

Reference designation for ordering and other product documentation. Example for seal section with formation fluid temperature max 150°С, overall dimension group 5A modular design, manufactured by Alnas JSC, design version LDD, shaft axial bearing reinforced

ST1MA5ALDD BR TU 3381-055-00219454-2011

LD seal section design version is a standard version. Seal sections of design versions LDD and L2D are formed by additional connecting one diaphragm chamber module to the version LD seal section. The LDD design version seal section have the diaphragm chambers sectioned by face seal and valves providing additional protection, and the L2D design version seal section diaphragm chambers are connected directly. The DD design version seal section has no labyrinth module. Type of seal section is selected depending on motor power and required lube oil volume in the motor.

SUBMERSIBLE MOTORS (ESM)

Submersible oil-filled 3-phase cage rotor, asynchronous, with 2(4)-pole electric motors (“EM”) are used as a centrifugal pump drives for formation fluid withdrawal from oil wells with operating borehole deviation angle max 60°. Electric motor complete with seal section is called as a motor ("ESM").

Alnas provides motors of overall dimension groups as follows:

Outside diameter Power

Mm Inch Kw Hp

81 319 50 67

96 378 16…70 21…94

103 406 16…180 21…241

117 460 12…350 16…469

130 512 22…550 29…737

180 709 125…750 167..1005

There are over 100 EM types available with different power ratings, which allows to select the optimum engine & pump combination providing unit operation with maximum efficiency. Fabrication technology ensures high quality and reliability of submersible electric motors supplied by Alnas.

The use of special electrotechnical materials provide submersible motors operation at formation fluid temperature of up to 200°С for heat-resistant design.

After its assembly on special stands ensuring quality control, the motor is tested at the station in operating conditions similar to real life, including heating to the operating temperatures. All 100% motors are tested and every motor is to be disassembled and checked up carefully after its testing. Isolation resistance is controlled by polarization index.

Alnas engineering services have developed and successfully operate new electric motors of M4 and M6 revision with extended slots of stator coil. Their main feature and obvious benefit, along with those discussed above, is the possibility of operation in complex geometry wellbores.

Though having the same power as standard motors, modernized M4 and M6 motors length is reduced and, consequently, the installation of these motors has become significantly easier.

Size 96 motors are especially effective for application in wells after worn casing string repair with transition to a smaller column dia (112 mm, max) and size 4 pump. The motors are supplied with the STMA4L2D seal section.

New development include size 180 motors used as submersible centrifugal pump drives for formation fluid withdrawal from oil wells at temperatures of up to 200°С, and the motors used for injection liquid for formation pressure maintenance in oil wells with operating borehole deviation angle of up to 40°.

As per user requirements, motors can be completed with shafts and clutches with involute profile, centralizers screwed into the motor base and preventing motor body contact with casing pipe, jacks for sectional electric motor smooth installing

MOTOR LEAD EXTENSION (MLE) AND CABLE LINES

Alnas manufactures a wide range of MLE and cable lines, AWG # 1 to 7. Temperature rating is up to 250°C (482F)

Alnas produces cable and MLE using the best components and materials of Russian and foreign manufacturers.

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ABOUT ALNASINM-3 control stations

ABOUT ALNASINM-3 control stations

SURFACE EQUIPMENTNEW GENERATION OF INM-3 VSD CONTROL STATIONS

INM-3 control stations with a power ratio of up to 525 kVA are designed for remote, manual and automatic control and protection of pumping units fitted with asynchronous motors.

The benefits of these control stations are simple – intuitive UI, wide range of model versions, high reliability, versatile control algorithms, and intellectual well control algorithms.

User Benefits:

• Operational costs lower due to early failure detection and preventive actions to eliminate possible damage.

• Power supply costs lower due to ESM power consumption optimiza-tion function provided.

• Control station & oilfield equipment maintenance costs reduction.• Oilfield equipment downtime reduction.• Effective oil reservoir operation due to operational monitoring and

oilfield equipment operation mode control.• Reduced costs for additional telemetric equipment.

Control Station Operation Basic Concepts

The station operation is convenient for user to the maximum extent. Optional configuration to meet user’s requirements at procurement stage and/or easy functional upgrade at operating stage.

CONTROL STATION BENEFITS

Wide range of choices – Control station modular design permits various motor control system applications providing multiple features:• Direct-on-line starting with motor soft start ability• Variable speed drive control stations for asynchronous electric motors• Submerged and wellhead telemetry systems

Smart control functions – Control station executes calculation of "layer – well – pump unit" system basic indexes, such as well production rate and dynamic level, and provides diagnostics and optimization of pump system when a variable speed drive is used.

Easy information read-out – Remote connection and information read-out using RS-485 interface or station operating log archive read-out using USB Flash.

Easy management – large graphic display, informative interface, and advanced station controller menu provide easy access to any information or station configuration.

Easy station status monitoring – External LED indication allows any personnel to easily monitor station status.

Easy maintenance – Modular design provides for possibility of maintenance at the operation site.

TMS support – Control station allows operation with the submerged telemetry system of various brands.

Telemechanics protocol support – Control stations have a feature of connecting to telemechanics systems, such as Region 2000 and Telescope +.

Easy modernization – Control stations have a feature of modernization and functional parameter expansion via station controller programming in the field without uninstalling the controller.

BASIC TECHNICAL DATA

BASIC FEATURES AND BENEFITS

The frequency converter allows to run additionally the followings modes and service functions:

• Motor soft start and braking• Change pump unit rotation direction• Pump unit shimming mode• "Shaking" mode• ESM shaft maximum torque limit mode• U/F performance characteristic automatic generation mode• Voltage stabilization mode• ESM max efficiency support mode• Well parameters calculation• Pressure buildup curve measuring• Keeping suction pressure.

OUTPUT SINE FILTER

At the customer 's request, control station with frequency control can be completed with output sine filters:

• VSD-250 – Built-in filter, removable, modular design• VSD-400 – Separate box filter, connected between CS and oil transformer, INM-3-400 type filter• VSD-630 – Separate box filter, connected between CS and oil transformer, INM-3-630 type filter.• VSD-800 - Separate box filter, connected between CS and oil transformer, INM-3-800 type filter.

Rated voltage at 50 Hz (V); voltage tolerance (%) 380; –30...+25

Nominal current, A 250; 400; 630; 800

Output voltage frequency, Hz 0-200

Connected ESM types Converter-fed asynchronous

Output voltage PDM, 2.4-4.5 kHz, U/F characteristic, 20 points

ESM speed adjusting range, rpm 0…6,000

Extra modulesTMS submersion telemetry

USB FlashINM-3 read-out device

Communication interfaces RS-232, 2 × RS-485USB, CAN

Temperature range, °С -60…+50

Overall dimensions, mm 1,950 × 800 × 650

Weight, kg 450…650

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MOUNTING & INSTALLATION TOOLS AND SPARES

Alnas offers a complete tool set necessary for on-site installation works.Mounting & installation tools • Special wrenches• Torque wrenches• Heavy-duty wrenches• Megohmmeter• Other necessary instruments are supplied in ultra portable case.

Accessories include: • Charging pump• Pressurizing cap• Pedestal, elevator clamp, suspender

At the user's request, the tools can be supplied in any assortment and quantities both for existing and for newly equipped fields. For submersible unit post-guarantee repair, all necessary spare parts (components) can be supplied in any assortment and quantities.

ABOUT ALNASUnits for reservoir maintenance systems

ABOUT ALNASUnits for reservoir maintenance systems

UNITS FOR RESERVOIR PRESSURE MAINTENANCE SYSTEMS

Centrifugal pump assemblies are designed for fresh water, formation water, and produced water injection to maintain reservoir pressure.

The units are manufactured on standard Alnas ESP unit base, providing for the following:• Manufacturing time-frame is reduced• All basic components are debugged• All design decisions applied, thus considerably enhancing equipment reliability and endurance• Assembly/disassembly is simplified• Maintenance and repair is simplified.

THE ESP-H HORIZONTAL PUMP UNIT FOR WATER INJECTION

The unit is designed as a surface-type device, which facilitates its maintenance and repair and allows for use of ordinary asynchronous motors.

One unit allows multiple-well application.

The ESP-HH units have a 45 to 1,250 m³/day capacity at a maximum head of 200 atm. Supplied with ESP-HH pumps of overall dimension groups 5, 5A and 6.

Over 40 Alnas horizontal ESP units are successfully operated by PJSC TATNEFT.

Frame

Outlet pipe

P OUT

Asynchronous motor

Inlet sleeve

of pump section

Coupling P IN

ESP-V VERTICAL PUMP UNIT FOR WATER INJECTION

Several types of the centrifugal units for water injection are available.

The ESP-V pump unit for water injection is an individual submersible unit permitting selective injection into selected wells.

The ESP-V series pump units for water injection have a number of advantages, as compared with similar equipment:

• Long service life• Easy operation – The unit is underground and does not require special apartment for

its mount• Нead and capacity characteristics for a particular well are selected optionally• High repairability

The unit design has an inverted scheme by comparison with traditional ESP units. Liquid flow is directed from top to base providing water injection in a layer. Injection part is packed to isolate it from liquid supply part. A liquid is supplied from the column top. In conditions of well remote location from basic communications and other reservoir pressure maintenance systems, these units application is optimum. The units for injecting water from layer to layer can be equipped with a downhole flow meter to measure pump discharge rate and pressure.

Supplied with ESP-H pumps of overall dimension groups 5 and 5A.

ESPCWCW PUMP UNIT FOR CENOMANIAN WATER

ESPCWCW pump unit for Cenomanian water is designed to produce and subsequently inject into the formation highly mineralized aggressive Cenomanian deep waters. Pump operating elements are of corrosion-resistant Ni-resist alloy. The unit allows to pump over water with total dissolved solids of 15.9...20.3 g/l and density of 1400 kg/m3. This pump type benefits are ability of operating at pumped water temperature 90°С and corrosion resistance. The units have the same design as ESP units made by Alnas. All units can be used both for several wells or for a separate well, which eliminates the need of laying long high-pressure mains and requires minimum capital investment in protective buildings. A complete set can include a smooth start control station, increasing the service life and reducing starting torques during unit operation.

ESP-V unit

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ABOUT IZHNEFTEMASH

Izhneftemash is one of the leading Russian enterprises of oil engineering. The plant enters into RIMERA Group from 2008.

Having more than fifty years of history, valuable unique experience and skilled staff in oilfield equipment production, the plant has proven itself as a reliable business partner not only in Russia, but far abroad.

Izhneftemash is a modern company with effective management system. High quality and reliability of equipment, client-focus ap-proach and a wide range of product lines provide the plant stable development.

TODAY THE PLANT PRODUCES:

About 50% of automatic stationary break out tongs produced in Russia;

Over 40% of sucker rod pumps and pumping units for bottomhole oil production. Sucker rod pumps are produced according to API Specification 11AX, and pumping units are produced according to API Specification 11E in accordance with the license agreement providing the right to put API monogram on the equipment produced;

30% of pump units and 45% of mixing units for cementing of oil and gas wells during drilling and overhaul.

Izhneftemash applies integrated approach to the work with customers. Along with equipment production, the plant supplies spare parts, carries out overhaul of equipment (sucker rod pumps, break out tongs, gear reducers, mud pumps and cementing pumps) at main production facilities according to its technology. The plant also fulfills special orders and manufactures equipment under individual requirements of customers.

ABOUT IZHNEFTEMASH

QUALITY

The quality management system being in effect at the plant meets the requirements of the international standards, ISO-9001 and API Q1 and is certified by the American Petroleum Institute Quality Registrar. Manufactured goods meet all requirements of GOST R standards and industrial safety rules.

In addition, Izhneftemash has a certificate of conformity No. DSAT RU.OC015.TO0506 providing the right to perform maintenance and repair of transport facilities, machines and equipment.

It allows the enterprise to carry out re-equipment of transport facilities.

SERVICE

Izhneftemash’ specialists ensure execution of warranty obligations, collection of information on operation of oil equipment and suggestions to increase technical and operational charac-teristics.

Except for this catalog, including all types of produced equipment, catalogs of assembly units and parts are available. These catalogs cover denomination, designation, configuration of assembly units and parts, their relative positions in a machine, makes of parts. Specialists, who carry out service maintenance, repair of equipment and ordering of spare parts, can receive the catalogs of assembly units by request.

By agreement with customer, the plant can supply equipment of special designs taking into consideration special customer requirements.

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

Oil Production Equipment PNSH 60-2.1-25 (Similar by technical characteristics to C-80D-119-54, C-80D-133-54, C-80D-119-64)for mounting on a low foundation

BEAM PUMPING UNITSWITH DOUBLE-ARMED WALKING BEAM PNSH, PNSHT

These types of pumping units are used as an individual mechanical drive for sucker rod pumps in oil production.

Pumping units PNSh 60 and PNSh 80 are developed on the base of SK-6 and SKD-8 respectively. Their main units and components are interchangeable.

Pumping units are equipped with double-stage gear reducers.

Pumping units PNShT (pedestal version) are equipped with double- and three-stage gear reducers and engines differed by horse- power and rotation frequency. It allows choosing design of a pumping unit ensuring the best oil production conditions with minimum power consumption.

Parameters Value

Maximum rod load, kN (lbf) 60 (13.400)

Stroke length, m (in) 2.1 / 1.8 / 1.5 / 1.2 / 0.9 (82.6/70.8/59/47/35.5)

Gear reducer RP 450-28

Pulley diameters, mm (in):

- Gear reducer 710 (27.9)

- Engine 200; 250; 315 (7.8; 9.8; 12.4)

Brake Drum-type

Overall dimensions, mm (in) 7.060 × 1.880 × 6.480 (278 × 74 × 255)

- length 8.060 (317)

- width 1.880 (74)

- height 5.450 (215)

Weight, kg (lbs) 9.140 (20.150)

Designation of pumping unit Swings per minute Gear reducerEngine

Power, kW rpm

PNSh 60-2.1-25 5.3; 6.6; 8.3

RP450

18.5 750

PNSh 60-2.1-25-01 3.5; 4.4; 5.5 15.0 500

PNSh 60-2.1-25-01.01 3.5; 4.4; 5.5 11.0 500

PNSh 60-2.1-25-02 7.0; 8.7; 11.0 18.5 1000

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

PNSHT 60-3-31.5

(Similar by technical characteristics to C-80D-119-54, C-80D-133-54, C-80D-119-64)for mounting on a low foundation

PNSH 80-3-40

(Similar by technical characteristics to C-114D-173-64, C-160D-173-74, C-228D-173-74)for mounting on a high foundation

Parameters Value

Maximum rod load, kN (lbf) 60 (13,400)

Stroke length, m (in) 3.0/2.5/2.0/1.6/1.2 (118/98.5/78.7/63/47)

Gear reducer RT28, three-stage, gear ratios 125, 90, 63

RP 450-28double-stage

Pulley diameters, mm (in):- Gear reducer- Engine

900 (35.4)200; 250; 280 (7.8; 9.8; 11)

Brake Drum-type

Overall dimensions, mm (in) 7.060 × 1.880 × 6.480 (278 × 74 × 255)

Weight, kg (lbs) 8.920 (19.648)

DesignationRange of beam swings per min.

Gear reducerEngine

N, kw N, rpmPNShT 60-3-31.5-125 1.3...1.8

RT28-1255.5 750

PNShT 60-3-31.5-125-01 1.7...2.4 7.5 1.000PNShT 60-3-31.5-125-02 2.6...3.6 11 1.500PNShT 60-3-31.5-90 1.8..2.5

RT28-90

7.5 750PNShT 60-3-31.5-90-01 2.4...3.4 11 1.000PNShT 60-3-31.5-90-02 3.6...5.0 15 1.500PNShT 60-3-31.5-90-03 1.2…1.7 15 500PNShT 60-3-31.5-90-04 1.2…1.7 11 500PNShT 60-3-31.5-63 2.6..3.6

RT28-6311 750

PNShT 60-3-31.5-63-01 3.4...4.8 15 1.000PNShT 60-3-31.5-63-02 5.1...7.2 18.5 1.500PNShT 60-3-31.5-40 4.1…5.7

RP 450-2815 750

PNShT 60-3-31.5-40-01 5.4…7.5 18.5 1.000PNShT 60-3-31.5-40-02 8.1…11.3 22 1.500

Parameters Value

Maximum rod load, kN (lbf) 80 (17,985)

Stroke length, m (in) 3.0/2.5/2.0/1.6/1.2 (118/98.5/78.7/63/47)

Gear reducer RP 450, double-stage, gear ratio 37

Pulley diameters, mm (in):- Gear reducer- Engine

900 (35.4)200; 250; 280 (7.8; 9.8; 11)

Brake Drum-type

Overall dimensions, mm (in) 7,100 × 2,250 × 5,385 (279 × 68.5 × 212)

Weight, kg (lbs) 12,400 (27,312)

Designation Range of swings per minute Gear reducerEngine

Power, kW rpm

PNSh 80-3-40 4.3...6.2

RP450

18.5 750

PNSh 80-3-40-01 5.8…8.1 22 1.000

PNSh 80-3-40-02 8.6…12.0 30 1.500

PNSh 80-3-40-03 3.0…4.2 15 500

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

PNSHT 80-3-40

(Similar by technical characteristics to C-114D-173-64, C-160D-173-74, C-228D-173-74)for mounting on a low foundation

Designation Range of swings per minute Gear reducerEngine

Power, kW rpm

PNShT 80-3-40-125 1.3...1.8

RT40-125

7.5 750

PNShT 80-3-40-125-01 1.7...2.4 11 1.000

PNShT 80-3-40-125-02 2.5...3.6 15 1.500

PNShT 80-3-40-90 1.9...2.6

RT40-90

11 750

PNShT 80-3-40-90-01 2.5...3.5 15 1000

PNShT 80-3-40-90-02 3.7...5.2 18.5 1.500

PNShT 80-3-40-90-03 1.2…1.7 15 500

PNShT 80-3-40-63 2.6...3.7

RT40-63

15 750

PNShT 80-3-40-63-01 3.5...4.9 18.5 1.000

PNShT 80-3-40-63-02 5.3...7.4 22 1.500

PNShT 80-3-40-37 4.3..6.0

RP 450

18.5 750

PNShT 80-3-40-37-01 5.8...8.1 22 1.000

PNShT 80-3-40-37-02 8.5...12 30 1.500

Designation Swings per minute Gear reducerEngine

Power, kW rpm

PNSh 80-3.5-40 3.1; 3.9; 4.9; 6.0RP450

30.0 750

PNSh 80-3.5-40-01 3.1; 3.9; 4.9; 6.0 37.0 750

Parameters Value

Maximum rod load, kN (lbf) 80 (17,985)

Stroke length, m (in) 3.0/2.5/2.0/1.6/1.2 (118/98.5/78.7/63/47)

Gear reducer Double - or three-stage

Pulley diameters, mm (in):- gear reducer- engine

900 (35.4)200, 250; 280 (7.8; 9.8; 11)

Brake Drum-type

Overall dimensions, mm (in) 7.100 × 2.300 × 6.750 (279 × 90.5 × 265)

Weight, kg (lbs) 13.010 (28.682)

PNSH 80-3.5

(Similar by technical characteristics to C-114D-173-64, C-160D-173-74, C-228D-173-74)for mounting on a high foundation

Parameters Value

Maximum rod load, kN (lbf) 80 (17,985)

Stroke length, m (in) 3.5/3.0/2.5/2.0/1.5 (37.8/118/98.5/78.7/59)

Gear reducer RP 450, double-stage, gear ratio 37

Pulley diameters, mm (in):- gear reducer- engine

1250 (49.2)200, 250; 315; 380 (7.8; 9.8; 12.4; 15)

Brake Drum-type

Overall dimensions, mm (in) 7.100 × 2.250 × 5.385 (279 × 88.5 × 212)

Weight, kg (lbs) 12.400 (27.312)

30 31

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

PNSHT 70-1.9-31.5

(Similar by technical characteristics to C-160D-143-74)

PNShT 70-1.9-31.5 Pumping unit has an extended range of polished rod stroke length. In order to provide safer unit operation, it is equipped with a special safeguard of 2 meters high, restricting access to both the pumping unit and a wellhead. Electric motor is pro-tected by additional shroud. Besides, gear reducer hatch cover and drain plug are protected from unauthorized opening and oil drain.

Parameters Value

Max load on polished rod, kN (lbf) 70 (15,736)

Stroke length, in (m) 74 (1.9); 64 (1.6); 48 (1.2); 36 (0.9); 20 (0.5); 12 (0.3)

Gear reducer RP 450-28 double-stage

- transmission Poly-V-belt

- torque, kN·m 40

Pulley diameter, mm (in):

- gear reducer 900 (35.4)

- engine 200; 250; 280; 315 (7.8; 9.8; 11; 12.4)

Brake Drum-type

Transmission Poly-V-belt

Overall dimensions(at horizontal position of walking beam), mm (in):

- length 6.450 (254)

- width (without safeguard) 2.050 (81)

- height 5.425 (214)

Weight, kg (lbs) 10.000 (22.050)

PUMPING UNIT C-320-256-120

(Similar to Lufkin pumping unit)

Parameters Value

Max load on polished rod, kN (lbf) 114 (25,627)

Stroke length, in (m) 3.05 (120); 2.6 (102); 2.08 (82)

Gear reducer Double-stage 320D

Rated gear reducer gear ratio 28.8

Brake Drum-type

Pulley diameters, mm (in):

- gear reducer 1,120 (44)

- engine 200 (7 ¾); 250 (9 ¾); 280 (11)

Overall dimensions (without safeguard), mm (in):

- length 10.160 (400)

- width 3.505 (138)

- height 7.823 (308)

Weight, kg (lbs) 23.000 (51.340)

32 33

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

MOBILE PUMPING UNIT WITH ELECTRIC DRIVE PNSHME (91-2.5-40/116-2.5-40)

Mobile Pumping Unit is intended for test short-term service of reactivated or new wells to determine their productivity and other characteristics that help to choose a size and make of a stationary pumping unit for well operation.

If required, Mobile Pumping Unit may be used for continued well operation.

Transport position Working position

Mobile Pumping Unit produced by Izhneftemash has several advantages over foreign analogues:

• Hinge-jointed unit consisting of a walking beam, a Samson post and a frame is very easy in design, that’s why Mobile Pumping Unit may be quickly transformed from transport to working position and conversely with any crane truck

• A commercial semi-trailer and a beam-balanced pumping unit involving unified components are included in Mobile Pumping Unit. This significantly reduces the cost of a unit, increases its reliability and serviceability

• Automatic descending and lifting of base plates when transforming Mobile Pumping Unit from transport to working position and conversely with a general-purpose crane truck having a load capacity of 10 tons and more

Parameters Value

Size PNShME 91-2.5-40 PNShME 116-2.5-40

Max load on polished rod, kN (t) 91 (9.1) 116 (11.6)

Stroke length, m 2.5 / 2.0 / 1.8 / 1.4 / 1.2

Gear reducer Double-stage. RP450 (Ts2NSh-750B)

Torque on gear reducer driven shaft, kN·m 40

Gear reducer gear ratio 37

V-belt transmission

Type of the belt Single. five- track

Number, pcs. 1

Pulley diameters, mm

gear reducer 1250

engine

200250315380

Swings per minute

3.13.94.96.0

Revolutions per minute of engine, rpm 750

Rated engine power, kW 30

Overall dimensions without truck, mm, max:

- width 2500

- lengthin working position 12 500

in transport position 11 530

- heightin working position 6.450

in transport position 3.960

Weight of pumping unit, kg 13 200

Weight of pumping unit with a semitrailer, kg, max 21 600

Max speed on highway, km/h 60

Gear Reducers for PNSh, PNShT, OPNSh, PC Pumping Units

High-speed and low-speed stages are herringbone gear with thermally improved Novikov gearing.

Equipped with herringbone gear with thermally improved Novikov gearing.

THREE-STAGE GEAR REDUCERS RT TYPE

Parameters RP 450-28 RP 450

Maximum gear reducer output torque, kN·m (lbf х in) 28 (247.790) 40 (353.980)

Rated gear ratio 40 37

Lubrication volume in crankcase, dmз 90 110

Overall dimensions, mm (in)

- length 1.450 (57) 1.483 (58)

- width 1.542 (61) 1.930 (76)

- height 958 (38) 968 (38)

Weight, kg (lbs) 2.105 (4636) 2.720 (6189)

Parameters RT 28 RT 40

Maximum gear reducer output torque, kN·m (lbf х in) 28 (247.790) 40 (353.980)

Rated gear ratio 63; 90; 125 63; 90; 125

Lubrication volume in crankcase, dmз 110 150

Overall dimensions, mm (in)

- length 1.450 (57) 1.520 (59)

- width 1.542 (61) 1.915 (75)

- height 958 (38) 970 (39)

Weight, kg (lbs) 2.210 (4867) 2.810 (6189)

DOUBLE-STAGE GEAR REDUCERS RP TYPE

34 35

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

Sucker Rod PumpsBy their design, the pumps meet main requirements (except tubing thread) of API Specification 11AX. They consist of one-piece heavy wall barrel with two extensions, one plunger, traveling and standing valves and anchor.

There are more than 1,000 pump types and makes produced, both standard (as per API Specification 11AX) and special makes, including pumps for operation in extra-heavy well conditions.

TYPES OF PRODUCED PUMPS

Prizewinner of the Russian Trademark national contest

Prizewinner of the ”100 Best Russian Products”

contest program

Pump type

Pump markingCombination of tubing dia.

and pump dia.Mechanical seating

arrangementCup seating arrangement

Rod Pumps with standing barrel

With top anchor RНАМ RHAC 20-106(25-106)20-125(25-125)

25-15025-17530-225

With bottom anchor RHBM RHBC

Rod pumps with traveling barrel With bottom anchor RHTM - 25-175

Two-stage rod pumps With bottom anchor RHBM - 30-225/150

Tubing pumpsТНМ

(ТНМ-Т, ТНМ-С, ТНМ-К)

ТНС

25-10620-125 (25-125)

25-15020-175 (25-175)

25-22530-275

Double Valve

All the manufactured pumps are modified for Russian downhole equipment for installing in straight tubing string (with non-upset ends) as per GOST 633-80 and connecting with sucker rod string as per GOST 13877-96.

For connecting filters or other safety devices to bottom of a pump – LP internal thread (pipeline thread) – 1:16 taper; 11.5 threads per inch. Thread diameter: 1", 1 1/4", 1 1/2", 2" (depending on pump type and diameter).

MAKES OF PUMP COMPONENTS:

BARREL:

• Alloy steel, nitride-plated (HN)• Carbon steel, chrome-plated (CR);Length of nitride-plated barrels – up to 14 feet, chrome-plated – up to 16 feet, compound barrels (for long-stroke pumps) – up to 28 feet.

PLUNGER (NIPPLE TYPE):

• Carbon steel, chromium-nickel hard alloy powder sprayed (T)• Grooved, smooth• Length – up to 5 feet, compound – up to 10 feet.

VALVES:

Standard and special designs, including double traveling and standing valves.

VALVE CAGE:

• Alloy steel• Stainless steel.

BALL AND SEAT:

• Stainless steel (SS)• Cobalt alloy (ST)• Tungsten carbide (TC1)

Plunger clearance is defined as a difference between nominal diameters of a plunger and a barrel plus sum of toler-ances for plunger and barrel diameters.

PLUNGER CLEARANCE (RANGE):

• Fit-1 — 0.025 … 0.088 mm (0.001 in)• Fit-2 — 0.050 … 0.113 mm (0.002 in)• Fit-3 — 0.075 … 0.138 mm (0.003 in)• Fit-4 — 0.100 … 0.163 mm (0.004 in)

STRUCTURE OF FULL PUMP DESTINATION BY API:

36 37

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

When making a request/order for pumps, Customer should specify:

• Denomination, full designation of a pump including tubing diameter; diameter and type of a pump; length of a barrel, plunger and extensions (or required plunger stroke)

• Type of top seating arrangement of rod pumps: standard (according to API), in OM anchor (according to Industry standard OST) or special «taper-in-taper» type

• Type of seating arrangement of standing valve of tubing pumps: standard (according to API), non-removable

Plunger clearance (Fit 1,2,3,...)

Depth of pump installation (discharge)

Material of barrel, plunger, valves, valve cages

Additional requirements to pump makes

If no requirements to material, clearance and discharge of pumps are specified, then the following types and makes of pumps are delivered: barrel HN, plunger T, valves SS, alloy steel valve cages, Fit2, discharge up to 1,500 m.

Seating nipples (anchors) of rod pumps, as well as filters, overflow valves, automatic tractive connections, and other tools for SRP are not included in a delivery set and should be ordered optionally.

ROD (INSERT) PUMPS

Rod (insert) pumps are delivered with sand wiper (sand valve). It is installed in rod guide to prevent sanding up of a pump during its idle time.

To provide better sealing of pump anchoring unit in corrosion environment, an anchor spindle of top mechanical seating arrangement, as per API, assembled with stainless steel packing nut is available.

Sand wiper

Anchor spindleSealing ring

Barrel

Extension coupling(2 pcs.)

Seating assembly

Packing nut

Sand wiper

Rod guide

Scheme of seating arrangement

Rod subcoupling

Rod

Plunger

Traveling valve

Standing valve

Lock sleeve

Seating nipple

Pump RHAM

Scheme of top (mechanical) anchored rod pump acc. to API

38 39

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

MAKES OF ROD PUMPS:

Seatingarrangement

Pump bore,mm

Pump bore,in

Tubing size,mm

Tubing size,in

Pump designation*Designation of seating

nipple (anchor)

Top mechanical acc. to API

27.0 1 1/1660.3 2 3/8

20-106 RHAM40116-ZUS

73.0 2 7/8 40116-M-ZUS

31.8 1 1/460.3 2 3/8

20-125 RHAM40116-ZUS

73.0 2 7/8 40116-M-ZUS

38.1 1 1/273.0 2 7/8

25-150 RHAM40117-ZUS

44.5 1 3/4 25-175 RHAM

Top mechanical in OM support, acc. to OST 26.16.06-86

27.0 1 1/1660.3 2 3/8

20-106 RHAMOM-60

31.8 1 1/4 20-125 RHAM

38.1 1 1/273.0 2 3/8

25-150 RHAMOM-73

44.5 1 3/4 25-175 RHAM

Top special (taper-in-taper)

27.0 1 1/16

73.0 2 7/8

25-106 RHAM32001-M, 32001-КM,

40116-KM-ZUS31.8 1 1/4 25-125 RHAM

38.1 1 1/2 25-150 RHAM 32002-M, 32002-КM, 40117-KM-ZUS44.5 1 3/4 25-175 RHAM

Top cup acc. to API

27.0 1 1/1660.3 2 3/8 20-106 RHAC 32521

73.0 2 7/8 25-106 RHAC 32522

31.8 1 1/460.3 2 3/8 20-125 RHAC 32521

73.0 2 7/8

25-125 RHAC

3252238.1 1 1/2 25-150 RHAC

44.5 1 3/4 25-175 RHAC

Bottom mechani-cal acc. to API

27.0 1 1/1660.3 2 3/8 20-106 RHBM 32756

73.0 2 7/8 25-106 RHBM 32757

31.8 1 1/460.3 2 3/8 20-125 RHBM 32756

73.0 2 7/8 25-125 RHBM

3275738.1 1 1/273.0 2 7/8

25-150 RHBM

44,5 1 3/4 25-175 RHBM

57.2 2 1/4 88.9 3 1/2 30-225 RHBM 32758

Bottom mechani-cal, double-stage pump

57.2/38.1 2 1/4 1 1/2 88.9 3 1/2 30-225/150 RHBM

12-4-2-2 32758

Bottom cup acc. to API

27.0 1 1/1660.3 2 3/8

20-106 RHBC32521

31.8 1 1/420-125 RHBC

73.0 2 7/8

25-125 RHBC

3252238.1 1 1/2 25-150 RHBC

44.5 1 3/4 25-175 RHBC

Bottom mechani-cal acc. to API, set in pump bottom

27.0 1 1/16

73.0/ 60.3 2 7/82 3/8

25/20-106 RHM-T

40116-MT-ZUS31.8 1 1/4 25/20-125 RHM-T

38.1 1 1/2 25/20-150 RHM-T

44.5 1 3/4 25/20-175 RHM-T

Travelling barrel, bottom mechanical acc. to OST

44.5 1 3/4 73.0 2 7/8 25-175RHTM OM-73

*Pump designation is given without lengths of a barrel, a plunger and extensions, which are selected for each pump type and make according to required plunger stroke.

ANCHOR (SEATING NIPPLE) OF ROD (INSERT) PUMPS

Top (bottom) cup seating arrange-ment acc. to API

Bottom mechanical seating arrangement

acc. to API

Seatingnipple

Anchormandrel

Seating arrangement Designation Connecting thread, mm Connecting thread, in

Top mechanical

Acc. to API

40116-ZUS 60 2 3/8

40116-М- ZUS 40117- ZUS 73 2 7/8

40116-MT-ZUS 73/60 2 7/8 2 3/8

Taper-in-taper32001-М, 40-116-KM-ZUS 73 2 7/8

32002-М, 40117-KM-ZUS 73 2 7/8

Acc. to OSTОМ-60 60 2 3/8

ОМ-73 73 2 7/8

Top and bottom cup Acc. to API32521 60 2 3/8

32522 73 2 7/8

Bottom mechanical Acc. to API

32756 60 2 3/8

32757 73 2 7/8

32758 89 3 1/2

40 41

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

Makes:

• RHAM pumps with anchor at the top end of a pump for setting in OM support according to ОSТ 26.16.06-86

• RHAM pumps with anchor at the top end of a pump for setting in seating nipple of «ta-per-in-taper» seating arrangement

• RHM-T pumps with diameters 27, 32, 38 and 44 mm, at the bottom end of which top mechanical seating assembly acc. to API from pumps with diameter from 27 mm to 32 mm. Pumps are installed in 40116-MT-ZUS seating nipple with connecting thread of tubing 73 mm on the top and tubing 60 mm on the bottom. Such design of pumps allows to install RHAM pumps with diameters 27 mm and 32 mm and RHM-T pumps of all diameters (25/20-106 RHM-T, 25/20-125 RHM-T, 25/20-150 RHM-T, 25/20-175 RHM-T) in a well with 40116-MT-ZUS seating nipple

• Double-stage pumps

• At the customer’s request, standard pumps can be equipped with doubled standing and traveling valves

Example of rod pump designation

Diameter 32 mm with bottom mechanical seating arrangement acc. to API, length of barrel – 12 feet, length of plunger – 4 feet, extensions – 2 feet each, for installation in tubing 73 mm: 25-125 RHBM 12-4-2-2

ROD (INSERT) PUMPS OF SPECIAL DESIGN:

Pump, RHM-T(plunger is not shown)

Top mechanical seatingarrangement acc. to API

Seating nipple 40116-MT-ZUS

Top mechanical seating arrangement in OM support

Top mechanical seating arrangement “taper-in-taper” (integral seating

nipple is delivered as well)

Composite seating nipple

Sealing ring

Anchor spindle

OM support

DOUBLE-STAGE (DIFFERENTIAL) PUMP 30-225/150 RHBM 12-4-2-2

Consists of:

• Barrel with standing valve. There is a hollow rod guide on the top of barrel for sealing upper chamber (high-pressure stage)

• Plunger with traveling valve and hollow polished rod with additional valve on the top of a rod. Rod is connected with plunger with the help of adapter with side holes connecting internal hollow of a plunger and a rod with upper cham-ber which is the space between rod and barrel

• Inner hollows of a plunger with traveling valve, rod with valve and upper cham-ber create high pressure stage. Under-plunger space (lower chamber) is a low pressure stage.

Pump operation:

When plunger moves upwards, both plunger valves are closed; standing valve is opened, and well fluid flows in a lower chamber (low pressure stage)

When plunger moves downwards, upper plunger valve remains closed and standing valve is closing. Fluid flows in upper chamber through open lower plunger valve

With following upstroke, lower plunger valve is closed by fluid pressure, which is achieved by diminishing upper chamber space

When pressure in upper chamber equals the fluid column pressure in tubing string, upper plunger valve opens and fluid flows in tubing string. At the same time, fluid flows through opened standing valve into lower chamber

Thus, lower chamber is filled and released without fluid column pressure in tubing. It creates favorable conditions for pumping gassed well fluid.

Operation scheme ofa double-stage pump

Additional valve

Hollow polished rod

Traveling valve

Hollow rod sealing

Plunger

Barrel

Standing valve

ROD PUMP PLUNGER STROKE BASED ON THE COMBINATION OF THE LENGTHS OF THE BARREL – PLUNGER – EXTENSIONS

Barrel - plunger - extension - extension Maximum plunger stroke (stop-to-stop), m

7-4-1,5-1,5 1.4

9-4-1,5-1,5 2.0

10-4-1,5-1,5 2.3

12-4-1,5-1,5 2.9

12-4-2-2 3.2

14-4-1,5-1,5 3.5

14-4-2-2 3.8

14-5-1,5-1,5 3.2

22-4-2-2 6.2

42 43

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

TUBING PUMPS

Designation of pumps (except ТHМ-Т 11-10-2-2) is given without lengths of barrel, plunger and extensions which shall be selected for each size of pump, depending on required plunger stroke.

EXAMPLE OF TUBING PUMP DESIGNATION

Diameter 44.5 mm, standard seating arrangement of standing valve (acc. to API), length of barrel – 11 feet, length of plunger – 4 feet, length of extensions – 2 feet each, for installation in tubing with diameter 73 mm: 25-175 ТHМ 11-4-2-2.

Seating arrangement of standing valve

Pump bore, mm

Pump bore, in

Tubing size, mm

Tubing size, in Pump designation

Acc. to API Spec. 11AX with bayonet fishing tool (TNM) or with cup seating arrange-ment (TNS)

31.8 1 1/460.3 2 3/8 20-125 ТHМ

73.0 2 7/8 25-125 ТHМ

44.5 1 3/460.3 2 3/8 20-175 ТHМ (ТNС)

73.0 2 7/8 25-175 ТHМ (ТNС)

57.2 2 1/4 73.0 2 7/8 25-225 ТHМ (ТNС)

69.9 2 3/4 88.9 3 1/2 30-275 ТHМ

Special (taper)

31.8 1 1/4 73.0 2 7/8 25-125 ТHМ-К

44.5 1 3/4 73.0 2 7/8 25-175 ТHМ-К

57.2 2 1/4 73.0 2 7/8 25-225 ТHМ-К

Non-removable valve (additional drain valve of SKOK type is used)

31.8 1 1/4 73.0 2 7/8 25-125 ТHМ-Т

44.5 1 3/4 73.0 2 7/8 25-175 ТHМ-Т

57.2 2 1/4 73.0 2 7/8 25-225 ТHМ-Т

69.9 2 3/4 88.9 3 1/2 30-275 ТHМ-Т

Non-removable valve, long plunger (10 feet), barrel with side hole

31.8 1 1/4 73.0 2 7/8 25-125 ТHМ-Т11 -10-2-2

44.5 1 3/4 73.0 2 7/8 25-175 ТHМ-Т11 -10-2-2

57.2 2 1/4 73.0 2 7/8 25-225 ТHМ-Т11 -10-2-2

69.9 2 3/4 88.9 3 1/2 30-275 ТHМ-Т11-10-2-2

Non-removable single (S) or doubled (SS) valve with built-in drain beating device

31.8 1 1/4 73.0 2 7/8 25-125 ТHМ-С(СС)

38.1 1 1/2 73.0 2 7/8 25-150 ТHМ-С(СС)

44.5 1 3/4 73.0 2 7/8 25-175 ТHМ-С(СС)

57.2 2 1/4 73.0 2 7/8 25-225 ТHМ-С(СС)

69.9 2 3/4 88.9 3 1/2 30-275 ТHМ-С

TYPES AND MAKES OF TUBING PUMPS

THM tubing pump with mechanical seating arrangement acc. to API, schematically

Coupling

Extensionnipple

Barrel

Coupling

Coupling

Seatingnipple

Fishingbush

Travelingvalve

Plunger

Fishingpin

Standingvalve

Anchormandrel

PLUNGER STROKE FOR STANDARD (THM) TUBING PUMPS BASED ON THE COMBINA-TION OF THE LENGTHS OF THE BARREL — PLUNGER — EXTENSIONS

Barrel - plunger - extension - extension Maximum plunger stroke (stop-to-stop), m

7-4-2-2 1.5

9-4-2-2 2.1

11-4-2-2 2.7

11-4-2-3 3.0

14-4-2-2 3.6

11-10-2-2 3.0

22-4-2-2 6.0

14-5-1,5-1,5 3.2

22-4-2-2 6.2

TUBING PUMPS OF SPECIAL DESIGN

Pumps ТНМ-Т with diameters 32, 44, 57 and 70 mm with non-removable standing valve.

Standing valve is set in the bottom of pump instead of seating nipple; fishing tool is not available. Diameter of standing valve (seat and ball) for pumps with diameters 32,44,57 mm is oversized, providing more stable pump operation (free of valve sticking, oc-curred because of paraffin deposits). Pumps are used together with drain valve (SKOK type or other) placed above pump to drain fluid from tubing when pump is pulled out.

The following makes are developed on the base of THM-T pumps:

• pumps with non-removable standing valve, barrel with side drain hole and long plunger (10 feet) (ТHМ – Т 11-10-2-2). Plunger is fitted so that side hole of barrel is constantly covered by plunger; plunger stroke is 3 m. When plunger is in its lower position (at its stop) and when it is pulled out from barrel, drain hole is opened to ensure drain of fluid from tubing both when plunger is pulled out on rods and when rods and plunger components are parted or unscrewed; direct flushing at well completion is provided as well.

• pumps with side standing valve (BVK). The plant produces BVK valves for THM-T tubing pumps with diameters of 32 and 44 mm. BVK valve is delivered optionally and set under barrel instead of bottom part of a pump. In pumps equipped with BVK valves dead space is almost zero in a barrel, when a plunger is in its lower position. This allows to operate wells with insignificant pump working submergence without risk of failure of fluid feed due to pump blocking by gas.

• pumps with non-removable single (THM-C) or doubled (THM-CC) standing valve and built-in drain beating device. Diameter of standing valve (seat and ball) in pumps of diameters 32, 44, 57 mm is oversized. Fishing tool is not available. Fluid is drained from tubing through a hole in beating screw which is broken with beating tool thrown into well.

Filter

Thrust bush

Settler

Plug

Beatingscrewwith gasketBeating

screwwith gasket

Standingvalve

Standingvalves

Side standing valve, model BVK Pump THM-S Pump THM-SS

Standingvalve

Pump with non-removablestanding valve of THM-T type

Non -removable standing valve

Traveling valve

Plunger

44 45

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

CouplingsTUBING COUPLINGS

Tubing couplings are intended for the connection of tubing pipes, as well as for the connection of downhole equipment with tubing threads used for the operation of oil and gas wells.

Tubing couplings of Izhneftemash Company are manufactured according to GOST 633-80 on modern program-controlled lathes and band saws providing high productivity and accuracy of part machining.

IZHNEFTEMASH TUBING COUPLINGS:

• with plain ends (NUE):- couplings for tubulars of nominal diameter 60 mm, grade D, Е, К;- couplings for tubulars of nominal diameter 73 mm, grade D, Е, К, L;- couplings for tubulars of nominal diameter 89 mm, grade D, Е, К, L.

• With upset ends:- couplings for tubulars of nominal diameter 60 mm, grade D, К;- couplings for tubulars of nominal diameter 73 mm, grade D, К, Е.

CASING COUPLINGS

Casing couplings are intended for the connection of casing pipes, used for the casing of oil and gas wells.

IZHNEFTEMASH CASING COUPLINGS:

• for buttress casing pipes – ОТТМ:- for tubulars of nominal diameter 102 mm, grade D, К, Е, L, М;- for tubulars of nominal diameter 114 mm, grade D, К, Е, L, М; Design А.

Well mixer design allows:

• To mix fluids from two formations divided by a packer during their one lift dual com-pletion with electrical submersible pumping system (esp) for the lower formation and with subsurface sucker rod pump of RHM-T type for the upper formation

• To install RHM-T pump.

Advantages:

• Safety filter protects from mechanical impurities during srp suction

• Valve and seat has an increased flow area compared with analogs.

DOWNHOLE EQUIPMENT WELL MIXER SS-89

AUTOMATIC TRACTIVE CONNECTIONS

This device is intended for connecting sucker rod string with a pump installed in a well.

Automatic tractive connections allows:

• To run rod pumps installed in seating nipple with tubing string

• To run tubing pumps with plunger installed in barrel.

Before running of a pump, the lower part of tractive connection is screwed to plunger or plunger rod, while the upper part is fixed to bottom of sucker rod string. When running the sucker rod string, the upper part enters into the lower part, collet is locked in coupling ensuring a reliable connection between sucker rod string and pump plunger.

Size and makes, Technical characteristics

Seating nipple, top part

Seating nipple, bottom part

Adapter sub

Valve cage

Valve ball

Valve seat

Seat holder

Enclosure

Filter

Body

Sealing ring

Rod coupling

Nut

Collet

Plunger rod

Coupling

Equipment parameters Value

Connecting thread, GOST 633-80 89

Overall dimension, mm, not more:

- diameter of circumscribed circle 123.5

- length 700

Diameter of axle channels (for ESP systems), mm 17 (6 holes)

Diameter of side channels (for SRP), mm 19 (2 holes)

Dimensions of filter slots (for SRP), mm 3 × 25 (36 slots)

Ball and seat (valve V11-225):

- material SS 95 х 18

- ball dia., mm 34.925

- seat ID, mm 26.570

With upset ends:

Operation conditions:

- operation environment Oil, gas, water

-working temperature, °С, not more 100

- head, m, not more 1500

Parameter/type АС-19/60 АС – 19/73 АС-22/89

Connecting thread, GOST 13877-96 Ш19 Ш19 Ш22

Tubing dia., mm 60.3 73.0 73.089.0

Holddown, kN 75 100 100

Overall dimensions (in tractive position), mm:

- length 477 473 473

- dia. 42 50 50

Weight, kg, not more 3.3 4.3 4.5

46 47

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

SAFETY FILTERS

Well strainers are intended for protection of a pump from foreign particles of more than 3 mm.

Filter is a tube with welded plug and holes of 3 mm in diameter. Top end of a tube has LP connecting thread (line pipe, tapered), which matches internal thread in the lower part of a pump, or that of RHBM seating nipple.

SPRING WELL STRAINER FSP-73/89

Filter element in a strainer is a spring.

FSP filter is set under sucker rod pump in NKT-73 tubing string. It is intended for preventing pumps from mechanical particles of more than 0.2... 0.8 mm in size. Clearance between spring coils is adjusted to control particles size.

Filter is self-cleaning; spring filter element is cleaned out when valve (ball-seat) moves axially during sucker rod pump operation.

Parameter/type Filter 1˝ Filter 1 ¹/₄˝ Filter 1 ¹/₂˝ Filter 2˝

Thread dia., LP 1˝ 1 ¹/₄˝ 1 ¹/₂˝ 2˝

OD, mm 34 42,5 48,3 60,3

ID, mm 24 32 40,3 50,3

Length, mm 210

Total area of Ø 3mm holes 720 (102 holes) 1080 (153 holes) 1440 (204 holes)

Weight, kg, not more 0.75 1.00 0.85 1.50

Equipment parameters Value

Connecting thread Tubing 73

Overall dimensions, mm, not more:

- length 900

- diameter 89

Weight, kg, not more 15

Tubing thread

SLUDGE TRAP AFNI. 631632.001

Sludge trap is installed under a pump and is intended for desludging of produced fluid from foreign impurities (sludge).

Equipment parameters Value

Connecting thread according to GOST 633-80 Tubing 73

Filtering holes:

- diameter, mm 5

- number 44

- total area, mm2 860

Overall dimensions, mm, not more:

- diameter 90

- length 1346

Weight, kg, not more 7

48 49

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ABOUT IZHNEFTEMASHOil production equipment

ABOUT IZHNEFTEMASHOil production equipment

GAS ANCHOR

Gas anchor is intended for gas separation from oil pumped by sucker rod pumps. As a rule, up to three gas anchors connected to each other are used. They are screwed on a tubing string under a pump and they serve as an outer suction pipe. Tubing pipe plugged with a cup is connected to a bottom anchor. Internal suction tube, entering into the bottom (plugged) tubing pipe is screwed on into pump inlet.

Internal suction pipe is not included in delivery set of a gas anchor.

Well strainer is intended for filtering of produced substances from foreign impurities, sand and other mechanical impurities from well. Strainer operation is possible together with downhole pumping equipment. Well strainer can be operated in moderate and cold macroclimatic areas.

WELL STRAINER FSP-73/105 coupling

centralizer

pipe

filtering element

adjusting o-ringlock pin

end cup

Tubing coupling

To the pump

Fluid

Cup

Suction pipe

Gas(into annulus)

Formation fluid with gas

Parameter/typeGas anchor2 ³/₈˝ (60)

Gas anchor2 ⁷/₈ (̋73)

Gas anchor3 ¹/₂˝ (89)

Connecting thread according to GOST 633-80 Tubing 60 Tubing 73 Tubing 89

Anchor pipe dia., mm 60.3 73 88.9

Anchor cup dia., mm 79 94 109

Anchor length, mm 1010 1020 1030

Number of Ø8mm holes 96 120 144

Weight, kg, not more 8 12 16

Parameter Value

Pipe string nominal size Tubing 73

Dimensions of filter slots, mm 3 × 150 (16 slots)

Flow area, mm² 7128

Flow area inside the pipe, mm² 3017

Overall dimensions, mm, not more:

- length 1670

- diameter 120

Weight, kg, not more 26

PRESSURE VALVE КО-73

Pressure valve KO-73 is intended for interval pressure testing of tubing string when run-ning down centrifugal pump, as well as for shutting off fluid flow when pump stops.

It is used during well operation without sucker rods and is installed in tubing string above a pump.

DRAIN VALVE SKOK

Detachable drain valve is intended for fluid drain out of tubing string. When used in combination with tubing pump and non-removable standing valve (THM-T), drain valve is installed on upper coupling of a pump or in tubing string above a pump.

In order to reuse a valve, it is necessary to install a new tear-off shank. Shanks are included in a spare parts delivery set.

To drain fluid out of tubing string when running a pump, pressure required for valve operation is produced in the string. At the same time, neck of tear-off shank breaks. After that, valve piston comes out of a barrel and lets drain fluid pass through holes of valve cage into annulus. When ordering, specify valve designation and operating pressure (if not specified, valves are delivered with operating pressure of 20 MPa).

Valve cage

Valve ball

Plug

Drain hole

Tear-off shankPiston

Support

Equipment parameters Value

Tubing dia., mm 73

Pressure, mPa 15

Overall dimensions, mm, not more:

- OD 73

- height 264

Weight, kg, not more 5.5

BACKFLUSH VALVE KP 73-15

It is intended for fluid delivery through the string downhole annulus inside tubing when carrying out process operations.

It is installed in a tubing string at the required depth.Valve cageBall

Valve seat

Filter

Equipment parameters Value

Tubing dia., mm 73

Pressure, mPa 15

Overall dimensions, mm, not more:

- OD 120

- height 405

Weight, kg, not more 7.3

Equipment parameters SKOK-50-N SKOK-70-N

Tubing thread 2 ⁷/₈˝ (73 mm) 3 ¹/₂ (̋88,9 mm)

Drain hole dia., mm 10 (2 holes)

Circumcircle dia., mm 124 143

Valve length, mm 330

Actuation pressure, mPa 10.0 to 20.0 as per customer's request

Weight, kg, not more 7.2 9.2

50 51

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHOil production equipment

SHUTDOWN VALVE KON

Shutdown valve is intended for well overhaul without their killing if pumps are changed without tubing pull-out. It is installed under seating nipple of rod pump.

Before first running of a pump, under the action of formation pressure and a spring a valve (seat-ball) is closed, side holes in valve cage are opened, through which fluid flows in tubing.

When setting a pump in seating nipple, it pushes a shaft spindle. A spindle moves piston and a ball, a piston closes side holes, valve is opened, providing suction of fluid during pump operation.

When pulling a pump, a piston stays in the same position (side holes are closed), ball affected by formation pressure and spring, closes valve, preventing fluid flow into tubing, at the same time shaft easily moves upwards. At the next running of a pump, the valve is opened again with the help of the shaft.

Fitting (only in KON-1.00)

Shaft spindle

Shaft

Safety ring

Cage

GAS-SAND ANCHOR

Gas-sand anchor is intended for separation of gas and mechanical impurities includ-ed in well fluid. Gas-sand anchor is mounted in the sucker rod pump suction pipe. It is recommended to install a sludge collecting pipe below gas-sand anchor for collecting mechanical impurities.

Gas-sand anchor allows:

• To prevent sand removing• To increase pump efficiency• To eliminate pump clogging and to increase its reliability• To increase time between repairs of well

Coupling, Thread NKT –60, 73, 89

Adapter sub

Suction pipe

Dimpled shroud

Grooved casing

Adapter sub

Scheme of gas-sandanchor operation

Valve Pup type Seating nipple type Connecting thread Length, mm Diameter, mm Weight, kg, not

more

KON-1.00 25/20- ... RHM-T 4011 6-MT-ZUS Tubing 2 3/8" (60) 472 89 10.4

Equipment for well cementing

NC-320 CEMENTING PUMP FOR UNB PUMP UNITS

Horizontal, two-piston, double action, with built-in worm reducer of high load capacity.

Purpose

Intended for pumping the fluid media (clay, cement, saline mud) during squeezing and flashing oper-ations in oil and gas wells when performing drilling and overhaul.

The NC-320 pump is designed on the base of 9T pump; the main parts and assembly units are inter-changeable.

The application of the worm-and-worm gear, the one-piece stamped plate and other components of advanced design and engineering results in reliability and long life of the NC-320 pump as compared with 9T pump.

UNB PUMP UNITS

Oilfield pump units are intended for injection of working fluid during well cementa-tion, hydrofracturing, hydraulic jet perforating, sand plug flushing, drilling, sidetrack-ing and other flushing and squeezing operations at oil and gas fields.

A wide range of pump units (UNB types) is produced. They differ by type of high pressure pump, mounting base, water-feeding unit, any additional devices and sys-tems.

The following high pressure pumps are used in pump units:

• Two-piston double-action pump NC-320• Three-plunger pump NTP with horsepower of 175 hpAt the customer’s request, all pump units may be equipped with cementing control system SKCS. Cementing control system consists of measuring device, power supply and computer. It provides measuring, recording and control of well cementing parameters. Results (reports) are displayed in the form of tables and diagrams during the whole well cementing process.

Equipment parameters Value

Pump useful output, kW 108

Gear ratio of worm-and-worm gear 22

Overall dimensions, mm 2385 × 750 × 2390

Weight, kg, not more 2890

ДАВЛЕНИЕ И ОБЪЕМНАЯ ПОДАЧА НАСОСА

Number of piston double strokes

Changeable sleeve dia., mm

Theoretical capacity, dm3/c (m3/h)

Theoretical capacity, dm3/c (m3/h)

133

90 12.3 (44.3) 8.8

100 15.6 (56.2) 6. 9

115 21.3 (76.7) 5.1

127 26.3 (94.7) 4.1

68

90 6.34 (22.82) 17.0

100 7.39 (28.56) 13.6

115 10.88 (39.17) 9.9

127 13.37 (48.14) 8.1

30

90 2.8 (10.1) 38.6

100 3.5 (12.6) 30.9

115 4.8 (17.3) 22.5

127 5.9 (21.2) 18.3

5352

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

PUMP UNITS EQUIPPED WITH NC-320 HIGH PRESSURE PUMP

Makes of pump unit:

• With tank (measuring tank with bottom valves) and water feeding unit on the truck chassis

• With tank (measuring tank with bottom valves) without water feeding unit on the truck chassis

• Without bunker and water feeding unit, on trailer chassis• With bunker and water feeding unit, skid-mounted (stationary make)

THREE-PLUNGER PUMPS NTP

NTP-175 NTP-175 is a three-plunger pump with the built-in reducer and changeable plungers. It is available to perform a quick replacement of plungers of other diameters.

NTP-175 Pump is used instead of NC-320 Pump on UNB-125xP Units as a power pump.

The design of the pump by location of the shaft end:

• Right-hand – NTP-175 (P)• Left-hand - NTP-175 (L)

Item Wheel base Water feeding unit Measuring tank, m3 Design

On truck chassis w/water feeding unit

UNB-125х32U Ural-4320 3M3/D242+TsNS 6 -

UNB-125х32K KamAZ-43118 3M3/D242+TsNS 6 SC

On truck chassis w/o water feeding unit

UNB-125х32U Ural-4320 - 6 -

UNB-125х32K KamAZ-43118 - 6 -

On trailer

UN-125х32P NefAZ-8332 - - Drive YaMЗ-238+gear-box, tent/container

Skid-mounted

UNB-125х32С Skid Hydraulic drive/ D242+TsNS 5 Ural cab w/ drive YaMЗ

UNB-125х32С Skid - 5 Drive YaMЗ +gearbox

In container

UN-125х32 Container - - Drive YaMЗ +gearbox

Water feeding module

AN-30B Skid 3M3+TsNS - -

Designation (modification code) Plunger dia., mm Maximum pressure, mPa / at pumping rate, l/s

Maximum theoretical capacity, l/s / at pressure, mPa

NTP-175х50(L) 90 50/2.4 10.2/12

NTP-175х40(L) 100 40/2.9 12.5/10

NTP-175х32(L) 110 32/3.75 15.2/8.0

NTP-175х25(L) 125 25/4.8 20/6.0

Equipment parameters Value

Power consumption, kW (hp) 129 (175)

Plunger stroke length, mm 160

Overall dimensions, mm 1770 × 1050 × 890

Weight, kg 2250

Maximum speed of main shaft, min -1 250

ЗMЗ - Motor 3M3-511; D242- motor D242; TsNS- pump TsNS 38-154; SC – sleeper cab

Plunger dia., mmFeed per mainshaft rotation

Maximum pressure and theoretical capacityat plunger double stroke rate, min -1

40 60 100 120 200

mm dm3/rev mPa dm3/s mPa dm3/s mPa dm3/s mPa dm3/s mPa dm3/s

90 3.05 50 2.03 39 3.05 21 5.09 19 6.1 12 10.2

100 3.77 40 2.51 32 3.77 19 6.3 16 7.54 10 12.5

110 4.56 32 3.03 26 4.56 16 7.62 13 9.12 8 15.2

125 5.89 25 3.92 20 5.89 12 9.84 10 11.8 6 20

Plunger dia., mmFeed per mainshaft rotation

Maximum pressure and theoretical capacityat plunger double stroke rate, min -1

40 60 100 120 200

mm dm3/rev mPa dm3/s mPa dm3/s mPa dm3/s mPa dm3/s mPa dm3/s

90 3.05 63 2.03 58 3.05 36 5.09 29 6.1 14 10.2

100 3.77 50 2.51 57 3.77 29 6.3 24 7.54 12 12.5

110 4.56 40 3.03 39 4.56 24 7.62 20 9.12 10 15.2

125 5.89 32 3.92 32 5.89 19 9.84 15 11.8 9 20

NTP-175M

Three-plunger pump NTP-175M is intended for liquid injection during wellbore cementing operations and hydrofracturing for enhanced recovery.

Pump design by location of the shaft end:• NTP-175M – from the right• NTP-175M (L) – from the left.

Equipment parameters Value

Pump capacity at continuous mode, hp 250

Plunger stroke length, mm 160

Changeable plunger dia., mm 90; 100; 110; 125

Overall dimensions, mm 1770 × 1050 × 890

Weight, kg 2600

Designation (modification code) Plunger dia., mm Maximum pressure, mPa / at pumping rate, l/s

Maximum theoretical capacity, l/s / at pressure, mPa

NTP-175Mх50(L) 90 63/2.8 10.2/14

NTP-175Mх40(L) 100 50/3.7 12.5/12

NTP-175Mх32(L) 110 40/4.5 15.2/10

NTP-175Mх25(L) 125 32/5.6 20/9

Type (model), designation

Wheel baseMaximum pressure, mPa (90mm plunger

dia.)

Maximum theoretical capacity, l/s (125mm

plunger dia.)

Water feeding unit

Drive Pump

UNB125х50K KamAZ 43118 50 20 ЗMЗ/D242 TsNS

54 55

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

UNB2-250X50K MOBILE TWO-PUMP UNIT

It is intended for preparation of grouting mortar and injection of different liquid media in oil and gas wells at cementation, abrasive jet perforation, sand washing, preflush and overflush operations performed during development and workover of oil and gas wells.

Advantages:• Comfortability – a cab is additionally heat-insulated, thus providing comfortable work of an

operator under low temperatures• Reliability – duplicate power unit and pumps unit provide reliable unit operation even if one of them is broken• Economical efficiency - thanks to UNB2-250x50K Unit, the number of special-purpose equipment can be reduced. Thus, significant

economy may be achieved on spare parts and other charges connected with operation, maintenance, and storage of special-purpose equipment

• Batch production – all units and components used in UNB2-250x50K Unit are batch-produced• Productivity – two high-pressure pumps allows reduction of time for operation, thus increasing the unit productivity as compared

with batch-produced UNB-125x50K Unit• Safety – availability of covers, handrails and safeguards on site provides safe operation

Equipment parameters Value

Wheel base: KamAZ-63501 truck chassis

- wheel arrangement 8 × 8

Power unit, 2 pcs.:

- motor YaMЗ-236

- capacity, kW 165

- gearbox YaMЗ-238 VM

High pressure pump, 2 pcs.: NTP-175, three-plunger

- changeable plunger dia., mm 90, 100, 110, 125

- maximum capacity, hp (kW) 175 (129)

- Maximum pressure, mPa (kg ⁄cm2 ) (Ø 90mm plunger) 50 (500)

- maximum theoretical capacity, l/s (Ø 125mm plunger) 20

Measuring tank: Double-section

- volume, m3 6

Water feeding pump: TsNS 60-165

- rate, l/s 17

- drive From the chassis power take-off via drive shafts

Or booster pump Centrifugal pump 6 × 5 × 11

- rate, l/s 50

- pressure, mPa 0.3

Manifold:

- discharge pipeline dia., mm 50

- intake pipeline dia., mm 125/100

- cementing tank capacityвместимость цементного бачка, м3 0.25

Overall dimensions, mm (in)

- length 11 300

- width 2550

- height 4000

Weight, kg 26 650

- front axle / rear axle, kg 11 200/15 450

UNB-200X70M (93UNB) PUMP UNIT

Pump unit UNB-200х70M is intended for injection of various liquid media for well cementing during well drilling, completion, workover, hydrofracturing, abrasive jet perforation, sand washing, sidetracking and other preflush and overflush operations in oil and gas wells.

Specific features of the unit:

• A new, more powerful pump NTP-175M providing pressure up to 70 mPa – this is 40% more than that of the NTP-175 pump.

• MAZ chassis has the technical capabilities of the box power output up to 278 kW. This chassis has a significant reserve for aggregating with even higher pressure pumps.

Equipment parameters Value

Wheelbase: MAZ 6317F9, 6 × 6

High pressure pump, 2 pcs.: NTP-175M

- changeable plunger dia., mm 90; 100; 110; 125

- pup capacity at continuous mode, hp 250

- maximum pressure (90mm dia.plunger), mPa 63

- maximum theoretical capacity (125mm dia.plunger), dm3/s 20

Overall dimensions, mm, not more:

- length 9590

- width 2550

- height 3805

Total weight of the unit, kg 24 900

56 57

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

UNB-125Х50SО (72 UNB) PUMP UNIT

UNB-125х50SО Pump unit is intended for transportation of dry pow-dered materials (cement, grouting mixtures, etc.), preparation of grout-ing mortars, their accumulating and mixing, injection of liquid media during overhaul and other preflush and overflush operations performed during development and workover of oil and gas wells.

Advantages:

• This unit may be used instead of 2 units: cementing unit UNB-125х32 , mixing unit US-50х14

• It may be operated in complex with other units, as well as by itself• The unit allows to deliver up to 5 tons (11020 LB) of cement to the

well, to prepare cement mixture of required density and to inject in the well

• It includes modernized pump with improved operating characteristics and serviceability• ODN pump is used for delivery of water in measuring tank, mixing tank, as well as for washing of these tanks and all the manifold• In cold season NTP-175 Pump and manifold are heated with exhaust gases during unit transportation to field

Equipment parameters Value

Wheelbase KamAZ-63501 chassis

- wheel arrangement 8 х8

- motor capacity, kW, not less 260

High pressure pump NTP-175х40 *

- plunger dia., mm 100*

- gear ratio of built-in gear reducer 5.06*

- power consumption, hp (kW) 175 (129)*- maximum pressure, mPa (kg/cm2) 40.0 (400)*- maximum theoretical capacity, dm3/s (l/min) 15.7 (942)*Bunker for dry mixtures storage and transportation

- volume, m3, not less 4- weight of transported material, t, not more 5- cement unloading Auger-type- auger drive Hydraulic Measuring tank

- volume, m3, not less 6Mixing tank w/agitator:

- volume, m3, not less 5.5- agitator 2 pcs.- agitator type Vertical bladed- agitator drive Hydraulic Mixing type Feed of dry material by auger to grouting fluidWater feed pump ODN 120-100-65- maximum rate, l/s 15- head, m 13- drive HydraulicParameters of drive hydraulic system:

Maximum pressure, bar 200Hydraulic tanl capacity, l 150

Equipment parameters Value

Manifold:

Nominal diameter of pipelines flow areas, mm

- intake line 125

- discharge line 50

Unit control:

- hydraulic equipment From the console at the operator’s site

- electrical equipment From the console at the driver's cab

Overall dimensions of the unit, mm 10500 х 2550 х 3940

Total weight of the unit, kg 24150

Total weight distribution on road, kg:

- via front bogie 11200

- via rear bogie 12950

* The above characteristics are given for a pump with 100mm dia. plunger.The pump may be delivered with plungers of dia. 125, 110, 100 and 90mm. The delivery package may additionally include a plunger of any diameter at customer's option.

58 59

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

MIXING UNITS US

Mixing unit with bunker US-50Х14(20)

The units are intended for the transportation of dry powdered materials (cement, grouting mixtures, sand and other bulk materials), preparation of grouting mortars and other sand-liquid slurries during cementing of oil and gas wells.

The materials are pneumatically delivered to the bunker by a screw conveyor through the feeding tube (loading through the upper hatch is possible). To prevent arching of the grouting material in the bunker, a vibrator is installed. The cement is fed into the mixing device using two augers.

The units are equipped with slit-shaped nozzles with different flow areas for selecting the required density of the prepared grouting mortar.

Equipment parametersValue

US-50х14U US-50х14K US-50х20K US-50х20DS

Wheelbase (skid) Ural-4320 KamAZ-43118/65111 KamAZ-63501/43118 Skid, drive D242, GAZ-3307 cab

Bunker capacity, m³ 14.5 14.5 20.0 20,0

Weight of transported material, t 8.0 8.5/11.4 11.5/8.0 15,0

Additional loading in the bunker at the site of cementing operations, t, not more 18 18 25 25

Mixing hydrovvac unit:

- liquid pressure, МПа (optimal/maximum) 1.5/2.0

- density of prepared mud, g/cm³ 1.3...2.4

- maximum make-up of grouting mortar with density 1,85 g/cm³, dm³/s 27.0

- time required for preparation of mud with given density, s 40

Overall dimensions, mm:

- length 9400 9000 10 400/9400 9800

- width 2550 2550 2550 2820

- height 3700 3800/3700 3800/3700 3300

Weight, kg (total) 21200 21970/24820 27200/22100 8500 (empty)

USP-USP-20K PORTABLE MIXING AND SURGE UNIT

US-50-8Х8 MIXING UNIT WITH BUNKER AND SURGE TANK

USP-20K portable mixing and surge unit is intended for holding and homogenization of mud in the tank by its mixing by a belt auger.

Advantages:

• The unit is equipped with a big tank with total capacity of 20 m3, divided into two equal parts for simultaneous preparation two different muds.

• the tank is equipped with rotating augers to create and maintain a uniform density of the prepared mud.

• The unit may be arranged with a single-section or two-section tank.

Equipment parameters Value

Wheelbase KamAZ-43118

Bunker capacity, m³ 6.0

Weight of transported material, t 6.5

Mixing hydrovvac unit :

- density of prepared mud, g/cm³ 1.3...2.4

- maximum make-up of grouting mortar with density 1,85 g/cm³, dm³/s 27.0

Number of dosing augers 2

Surge tank capacity, m³ 6.0

Number of mixers 3

Unit overall dimensions, mm:

- length 8600

- width 2550

- height 3800

Weight, kg (total) 20600

Equipment parameters Value

Wheelbase KamAZ-43118

- wheel arrangement 6 × 6

- capacity, kW 200

Tank Two-section/single-section

- capacity, m3 2 × 10/20

- slope angle of tank bottom, deg. 1.5

Augers Screw-type, two-start

- drive From chassis engine

Mud preparation system n/a*

Unloading supports, drive type mechanical

Unit overall dimensions, mm: 9500 × 2550 × 4000

Total weight, kg, not more 17 770

Curb weight, kg 17 470

* It is possible to install an ejection funnel on request.

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

Equipment parameters Value

Wheelbase Ural-4320

- wheel arrangement 6 × 6

Tank Two-section/single-section

- capacity, m3 2 × 8/16

- slope angle of tank bottom, deg. 1.5

Augers Screw type

- drive From chassis engine

Manifold: nominal diameter of pipeline flow areas, mm:

- loading lines 50, 100

- discharge lines 100

Unit overall dimensions, mm: 9200 × 2550 × 4000

Total weight, kg, not more 15 500

USP-16U PORTABLE MIXING AND SURGE UNIT

USP-16U portable mixing and surge unit is intended for holding and homogenization of mud in the tank by its mixing by a belt auger.

Unified Components of Pumps and Pump Units

SAFETY VALVES

KPS

Characteristic features of safety valves:• Accurate and stable response due to self-detachable and self-cleaning lock• Long service life of a lock• Reduced hydraulic blow during valve response• Better safety

Single-action valves with shear rods are intended for high-pressure oilfield equipment. The range of pressure relief cracking pressure is from 5 to 70 MPa (from 725.2 to 10,150 psi). Nominal inter-nal diameter is 50 mm (1.969 in) for oil and gas equipment working under high pressure.

Single-action differential valves with shear rods are intended for high-pressure oilfield equip-ment. The range of pressure relief cracking pressure is from 16 to 105 MPa (from 2,321 to 15,230 psi). Nominal internal diameter is 50 mm (1.969 in) for oil and gas equipment working under high pressure.

KPSD

SBT 40/50 AND SBT 70/50 QUICK-ASSEMBLY TUBING JOINTS

KPN UNIVERSAL VALVE COMPONENTS

KSH 25 х 70 AND KSH 50 х 70 STOP BALL COCKS

Joints are used in oil field high-pressure equipment. The joints are characterized by long life and high impermeability with low torque strengthening.

The valve components of standard and acid-resistant designs are used in oil field high-pressure piston and plunger pumps.The valve components are characterized by their long life, simple design, high volumetric efficiency due to the material, thread-free cups fastening, lock configurations and improved hydrodynamics.

Ball cocks are intended for locking of nonaggressive fluids in pipelines.

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

SINGLE JOINTED ELBOW KSHI AND DOUBLE JOINTED ELBOW KSHI-2

КО AND КОV CHECK VALVES

Jointed elbows are intended for piping different units with each other and with wellhead to inject fluid media when cementing wells, carrying out bottomhole treatment and other operations.

Check valves and check valves with pressure relief gate, of standard and acid-resistant designs are used as a part of oil and gas high-pressure equipment. Conditional pass – 50 mm (1.969 in). The valves are characterized by reliability, long service life, compactness and tightness.

SEALING PACKS

The sealing packs of variable rigidity PUNP are used in the oil field high-pressure plunger pumps for plungers of 80, 90, 100, 110, 125, 140 mm in diameter.These new items are characterized by their corrosive resistance, high impermeability, long service life due to the cup packs manufactured from the metal-polymers, prevention of abrasive ingress on the sealing area, extrusion of the cups between the plungers and bearing sleeves.

Dd

Stationary Break Out Tong

STATIONARY BREAK OUT TONG, DOUBLE SPEED, WITH PNEUMATIC DRIVE АКB-4

The double speed automatic break out tongs with pneumatic drive are used as a part of thedrilling unit for making up and breaking out drill pipes and casings in round trip operations whendrilling oil and gas wells.

Advantages:• The torque is created without impacts, thus reducing the wear of pipes and tong retaining

blocks• High torque allows to avoid using the wrenches• In order to protect the threads the makeup operations are carried out with preset torque.

New versions of tongs are equipped with electronic torque control system.

Functions:• Digital and graphical representation of current torque on a portable display• Transmission of obtained information on PC for review and analysis of histograms of param-

eters and types of fulfilled jobs with reference to a date, time, field, number of well cluster, crew, running in and out operations and creation of database

Automatic break out tongs consists of:• Tong unit• String with carriage• Control panel• Double-speed gear box

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

The plant supplies all original spare parts for repair of AKB-4 Tongs as well as for AKB-3M2 and AKB-3M2.E2 produced earlier. Also the plant performs high-quality workover of equipment un-der the technological process of main production. Produced tongs can be supplied in all designs.

There are several tongs upgrade programs according customer-specific requirements.

For example, upgrade of AKB-3M2 tongs includes the following actions:• Workover when necessary;• Dismantle of the flywheel and installation of double-speed gearbox instead of it;• Installation of disk brake at the pipe-clamping device;• Completing with control system and break-out torque limitation system on the basis of the

electronic device.

The following information shall be mentioned for making an inquiry for AKB tongs and spare parts:

• Name and designation of the tongs;• Name, designation and quantity of spare parts.

Parameters AKB-4(3)АKB-

4.0АKB-4.0-04 АКB-4.0-05

АКB-4.0- 05/04

АКB-4.0- 03/04 АКB-4.0-03/05

Description

On the basis of АКB-3М2 tongs by capital repair and upgrade (expenditures - capital repair

Speed of making up and breaking out of drilling pipes is increased twice

Electronic pressure gauge is added

The tongs with fast first speed

The tongs with fast first speed and hydraulic torque-meter

The tongs with fast first speed, hydraulic torque-limiting system and electronic torque-meter

Frequency of rotation of pipe-clamping device, rpm:

- at first (fast) trans-mission 0…39 0…22 0…39 0…22 0…39 0…39 0…39

- at second (low) trans-mission 0…2.6 0…1.5 0…1.5 0…1.5 0…1.5 0…1.5 0…1.5

Torque, kN.m:

- at first (fast) trans-mission 3.0 5.0 2.8 5.0 2.8 2.8 2.8

- at second (low) trans-mission 40 72.5 70.0 72.5 70.0 70.0 70.0

Torque control Under customer request Mechanical Electronic

Pressure gauge at control panel (pneumohy-draumechan-ical system of torque limita-tion located in the control panel)

Pressure gauge at control panel (pneumohy-draumechan-ical system of torque limitation)

Control system Electronic device - Electronic device Pressure gauge

Pressure gauge, Electronic device

Overall dimensions, mm 1730 × 1013 × 2610 1780 × 1230 × 2610

Weight, kg 2700 3300

Equipment for Well Repair and Overhaul

SUSPENDED TUBING TONGS KPT-2M

The suspended tubing tong KPT-2M is intended for using in make-and-break operations with drill pipes and tubing during maintenance and overhaul of oil and gas wells as a port of hoisting units of AZ-37, UPT-50, A-50, CUOPER, CREMCO and other types of unit. The tong may be operated in moderate and cold microclimatic areas.

Advantages:

• No planetary gear reducer• Foreign components of hydraulic system (M&S, Walvoil, Parker, Manuli)• Enforced design, protection from external influence• Minimum service maintenance• Easy gear shift• Improved ergonomics• Increased capability (in comparison with KPT-2)• gerotor motor (M&S). Description:

• The hydraulic drive of the tong is operated by the hydraulic systems of the hoisting unit• A set of hoses for connection to the hydraulic system is included in the tong delivery set• The pipe clamping device of cam type, the locking system preventing operation with the

unlocked door is provided• The planetary reducer and the gear box ensure two speeds of the rotator• The tong is fastened by the compensating hanger, providing vertical travel of the tongs• An adjustable hydraulic valve for torque limitation and torque visual control system are available

SPIDERS ZK, ZK-56

A spider is intended for holding the tubing string during well repair and overhaul, as a part of units for subsurface repair operations and workover.

Advantages:

• A safety device protecting from accidental release of tubing string is provided in spider design• Spider is driven pneumatically from pneumatic system of hoisting unit• Hoses for connection to hoisting unit are delivered with a spider• The spider ZK-56 can be driven manually by the removable lever, included in the spider (ZK)

delivery set

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

SUSPENDED SUCKER ROD TONGS KPSH-3M

Suspended sucker rod tong KPSh-3M are intended for using in make-up and break-out oper-ations with sucker rods during development maintenance and overhaul of oil and gas wells. Tongs may be operated as a part of repair units of A-50, A-50M, AZ-37, A32/40 and other types of domestic and foreign units.

KPSh-3M Tongs operates on hydraulic system of hoisting unit.

Advantages:

• Small-sized high-torque orbital hydraulic motor (M&S, Bulgaria)• Chain sling with height adjustment is used for suspension• Disk brake instead of band brake• Bearing units design requires minimum service maintenance• Without planetary gear reducer• Torque limitation• The smallest overall dimensions and weight in comparison with similar tongs of foreign

and domestic production

Description:

• Hydraulic drive is driven from hoisting unit hydraulic system. Set of hoses for connection to hoisting unit hydraulic system is included in a delivery set

• The tongs are mounted with the help of compensating suspension providing vertical displacement of the tongs

• An adjustable hydraulic valve for torque limitation and torque visual control system are available

HYDRAULIC BAILER GZH

Intended for cleaning of wells from sludge during well-workover operations.

Before running of a bailer, a container for gathering sludge is attached to the hydraulic bailer sub.

When running in a well, the pipe of a container bears against the dense layer of sludge. Retaining screws are being cut off, a rod of hydraulic bailer moves relative to the body, compresses the spring and opens a valve. Under well pressure, a container is filling with sludge.

As a hydraulic bailer is lifted, a valve is closed under spring action and container with sludge is pulled together with a hydraulic bailer. Rod

Valve

Crossover

Container

IRT500.102M2 SHUTDOWN VALVE

Purpose:

• IRT500.102M2 shutdown valve is intended for shutdown of internal space of production string of oil and gas wells aiming to separate zones during replacement of downhole equipment without well killing

• It can be used in all well types when it is necessary to replace subsurface pump equipment or flow string

• Shutdown valve is intended for operation in all macroclimate conditions according to GOST 16350-80

NS-73 JET PUMP

Jet pump is intended for development and hydrodynamic survey of wells.

The pump is installed in the string of the tubing NKT-73. Under the pump, a packer is set for sealing the hole clearance.

Pump consists of:

• Housing with the central and two side channels• A changeable insert (three designs are available)• Injector and diffuser (installed in one or two channels)• Depending on pump operation, one of three changeable inserts is used. The inserts are replaced using

the insert catcher without lifting the pump out of the well.The pump provides operation in three modes:

• Reduction of the bottomhole pressure and differential pressure ( the blind insert is used)• Hydrodynamic survey of the bed (the sealing insert and geophysical instruments are used)• Bottomhole acid treatment (the acid protection insert is used)

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

SEALING INSERT

The sealing insert has the central channel for the cable of the geophysical instrument. The cable is sealed with rubber rings.

BLIND INSERT

The blind insert overlaps the central channel of the pump and lets the fluid flow from the tubing to the injectors through the side channels. When the working fluid comes out of the nozzle, the underpressure zone is formed in the mixing tank, where the bed fluid enters and comes off in the hole clearance through the diffuser. The reduction of the bottomhole pressure is checked by the gage, installed on the insert.

ACID PREVENTION INSERT

The central channel of the insert is closed by the valve with the spring-loaded ball. Under the impact of the fluid pressure in the tubing the valve opens and allows the acid solution to penetrate into the bot-tomhole formation zone with shutting off the fluid flow in the side channels.

FISHING TOOLS

Fishing spears and sucker rod sockets for external gripping, of collet type, non-releasing are intend-ed for gripping and pulling out the tubing, bottom-hole pumps, downhole motors and sucker rods during elimination of downhole failures.

The fishing spears and sucker rod sockets are of great popularity among the customers through their high reliability, reached by simple construction and easy maintenance.

Assembling of fishing spears and sucker rod sockets is performed depending on the types of grip-ping and the fish and in accordance with the given tables.

Mud Pumps and Pump Units

NB-32, NB-50 MUD PUMPS

NB MUD PUMPS

Pumps of NB type – horizontal, two-cylinder, double-action, driven, with built-in gear reducer.

The pumps are intended for delivery of the fluid into the wells when carrying out exploratory and development drilling and other oil-field operations, as well as for pumping non-aggressive fluids.

The pneumatic compensator in the injection line provides the regular flow fluctuation and pump output fluid delivery.

Owing to their high reliability, easy operation and maintenance the pumps of NB type are of great demand among the customers.

The plant produces more than 30 types and makes of NB pumps, differed by capacity, position of the pulley, the gage and by coupling design.

The required operation mode for pressure and volumetric supply is freely set by removing the liners and changing the number of piston strokes.

Supply

Under customer request NB pumps can be additionally completed with a puller of valve seats and liners. The plant provides its custom-ers with quality spare parts, and make pump overhaul under the technology of main production.

The pumps are intended for injection of washer fluids (water, sludge) into the well when carrying out oil and gas exploratory and structure drilling.

The pumps are widely used for pumping various non-aggressive fluids at the enterprises of food, chemical and construction industries.

Parameters NB-32, NB-50

Piston stroke, mm 160

Rotational frequency of the transmission shaft (max), rpm 413 (110 double strokes)

Vacuum gage suction lift, m 3

Diameter of suction/discharge pipe, mm 113/50

Pump designation (type) Useful power, kWDiameter of changeable

liners, mmPump displacement,

dm3/s (m3/h)Max pressure, MPa

NB-32 32

80 5.2 (18.7) 6.2

90 6.7 (24.1) 4.8

100 8.5 (30.6) 3.8

110 10.4 (37.4) 3.1

NB-50 50

90 6.7 (24.1) 7.5

100 8.5 (30.6) 5.9

110 10.4 (37.4) 4.8

120 12.5 (45) 4.0

Pressure and pump displacement (at 110 double piston strokes)

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ABOUT IZHNEFTEMASHEquipment for well cementing

ABOUT IZHNEFTEMASHEquipment for well cementing

Design No.

Description Overall dimensions, mm Max weight, kg

01 Pulley on the right side1860 × 740 × 1330 1040

02 Pulley on the left side

03 With air-line coupling and a pulley on the right side 1860 × 1000 × 1330 1080

04 With air-line coupling and a pulley on the left side

05 With friction coupling and a pulley on the right side1860 × 1000 × 1330 1180

06 With friction coupling and a pulley on the left side

07 Pulley on the right side, side pressure gauge1860 × 740 × 1250 1040

08 Pulley on the left side, side pressure gauge

09 With air-line coupling and a pulley on the right side, side pressure gauge1860 × 1000 × 1250 1080

10 With air-line coupling and a pulley on the left side, side pressure gauge

11 With friction coupling and a pulley on the right side, side pressure gauge1860 × 1000 ×1250 1180

12 With friction coupling and a pulley on the left side, side pressure gauge

13 Pulley on the right side, without frame1860 × 740 × 1230 1010

14 Pulley on the left side, without frame

15 Pulley on the right side, with electric engine3200 × 950 × 1440 1650

16 Pulley on the left side, with electric engine

19 With air-line coupling and a pulley on the right side, with electric engine3200 × 1240 × 1440 1960

20 With air-line coupling and a pulley on the left side, with electric engine

23 With friction coupling and a pulley on the right side, with electric engine3200 × 1240 × 1440 2060

24 With friction coupling and a pulley on the left side, with electric engine

Main pump designs:

• For definition of the right and left sides of the pump the gaze should be directed from the pump’ hydraulic end to the power end. • Electric engine for NB-32: power – 30 kW, shaft rotational frequency – 1000 rpm.• Electric engine for NB -50: power – 55 kW, shaft rotational frequency – 1000 rpm.

PUMP NB-125IZH

Purpose:

• Injection of mud fluid during drilling of oil and gas wells;• Injection of liquid media during preflush and overflush operations in the process of well overhaul;• Injection of water to the reservoir for oil production stimulation;• Pumping of different non-aggressive liquids.

Pumps can be completed with highly reliable assemblies:

• Hardened rods with chrome-nickel hard alloy plating of working area. The plating has low fric-tion coefficient and increased corrosion- and wear-resistance;

• Rubber-fluoroplastic sealing of pistons and rods decreases wear of liners and rod, and provides long-term reliable pump operation.

NB-125IZH design features:

Parameters Value

Useful power, kW 125

Piston stroke, mm 250

Rotational frequency of the transmission shaft (max), rpm Up to 511 (100 double piston strokes)

Vacuum gage suction lift, m 3

Connection pipes:

- discharge External thread NKT 60

- suction flange Dy 100 mm

Number of design

Design Overall dimensions, mm Weight, kg

Electric engine

Shaft rotation frequency,

rpmPower, kW

NB-125IZH-27 Without pulley and frame 2610 × 890 × 1960 2810 - -

NB-125IZH-28 With pulley, without frame 2610 × 980 × 1960 3170 - -

NB-125IZH-29 With pulley and on frame 2610 × 980 × 2010 3260 - -

NB-125IZH-30 With pulley, discharge flanges, without frame 2610 × 980 × 1960 3190 - -

NB-125IZH-31 With pulley, with electric engine on frame

4200 × 1640 × 2120 4900

1000

55NB-125IZH-32 With pulley, discharge flanges, with electric

engine on frame

NB-125IZH-33 With pulley, with electric engine on frame1500

NB-125IZH-34 With pulley, discharge flanges, with electric engine on frame

NB-125IZH-35 With pulley, with electric engine on frame1000

75NB-125IZH-36 With pulley, discharge flanges, with electric

engine on frame

NB-125IZH-37 With pulley, with electric engine on frame1500

NB-125IZH-38 With pulley, discharge flanges, with electric engine on frame

NB-125IZH-39 With pulley, with electric engine on frame1000

90NB-125IZH-40 With pulley, discharge flanges, with electric engine on frame

NB-125IZH-41 With pulley, with electric engine on frame 1500

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ABOUT IZHNEFTEMASHEquipment for well cementing

Pressure and pump displacement depending on liners diameter and piston double strokes

Diameter of changeable liners, mmPressure, MPa / displacement, dm3/c (m3/h)

66 double strokes 100 double strokes

90 20.5/6.1 (22.0) 13.4/9.3 (33.5)

100 16.0/7.8 (28.1) 10.6/11.8 (42.5)

115 11.8/10.6 (38.2) 7.8/16.0 (57.6)

127 9.5/13.1 (47.2) 6.3/19.8 (71.3)

NB-125IZH -42 With pulley discharge flanges, with electric engine on frame

4200 × 1640 × 2120 4900

1500 90

NB-125IZH -43 With pulley, with electric engine on frame1000

110NB-125IZH -44 With pulley, discharge flanges, with electric

engine on frame

NB-125IZH -45 With pulley, with electric engine on frame1500

NB-125IZH -46 With pulley, discharge flanges, with electric engine on frame

NB-125IZH -47 With pulley, with electric engine on frame1000

132NB-125IZH -48 With pulley, discharge flanges, with electric

engine on frame

NB-125IZH -49 With pulley, with electric engine on frame1500

NB-125IZH -50 With pulley, discharge flanges, with electric engine on frame

NB-125IZH -51 With pulley, with electric engine on frame1500 160

NB-125IZH -52 With pulley, discharge flanges, with electric engine on frame

NB-125IZH -68 With pulley, electric engine on the pump2610 × 970 × 2010 3350 750 22

NB-125IZH -69 With pulley left side design, electric engine on the pump

NB-125IZH- 48.01

With pulley, discharge flanges, with electric engine on frame, with control panel and VFD 6250 × 1965 × 2915 5350 1000 200

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125047, Russia, Moscow, Lesnaya St. 5BT. +7 495 981 01 01 F. + 7 495 981 01 [email protected]