Terminator 3-11 Users Manual - mpi-development.s3 ... · Support Please call Multi Pump Innovation's support phone +47 93 02 70 80 or +47 45 25 29 28, or send an email to [email protected]

Terminator Net Cleaner 3 - 9Version 1 and 2

Users ManualRev.1.1 - 2012

Read this!Read this!

Use freshwater only when flushing the cleaning unit after use!

If the cleaning unit will be stored in sub-zero temperatures, antifreeze agents must be added before flushing!

Terminator Net Cleaner 3 - 9 Users Manual

/Users/os/Work/MPI/Terminator Manual/Terminator 3-11 Users Manual.pages

Page 2

Table of Contents.........................................................................................................................................INTRODUCTION 4

..............................................................................................................................SAFETY INSTRUCTIONS 5............................................................................................................................................Fundamentals 5........................................................................................................................................Cleaning unit 5

.............................................................................................................................................Under use 5

......................................................................................................................................TECHNICAL DATA 6..............................................................................................................................Terminator 3 Micro 6

..................................................................................................................................Terminator 3 Std 6........................................................................................................................................Terminator 5 6........................................................................................................................................Terminator 7 6........................................................................................................................................Terminator 9 6

.............................................................................................................................................MAIN PARTS 7..............................................................................................................................................Cleaning Unit 7

.........................................................................................................Video Monitoring System (Op<onal) 8

......................................................................................................................................BEFORE STARTUP 9......................................................................................................Li@ing the cleaning unit into the water 9

.........................................................................................................Start high-‐pressure water generator 9..................................................................................................................................................A@er use 10

....................................................................................................................................Cleaning a@er use 10............................................................................................................................................Maintenance 10

................................................................................................................................................SUPPORT 11

..........................................................................................................................................SPARE PARTS 12................................................................................................................................Ordering spare parts 12

.......................................................................................................................................CONSUMABLES 12.............................................................................................................................Ordering consumables 13

..............................................................................................................................................PART LISTS 14............................................................................................................................Connectors and Tubing 14

...........................................................................................................................................Disc Assembly 16.........................................................................................................................Tube Connector Thruster 17

.....................................................................................................................................................Spindle 18...............................................................................................................................Tubes for Terminator 19



Page 3

Introduction

Dear customer,

You have bought a Terminator Net Cleaner from Multi Pump Innovation AS, and have thus acquired a highly sophisticated state of the art net cleaning system.

To keep this equipment in best possible condition, it is very important that all spare parts used are of genuine Multi Pump Innovation AS origin.

In case of neglected or inappropriate maintenance, Multi Pump Innovation AS will refuse to accept any warranty commitment as specified in our terms of delivery. Repair work on this equipment can be carried out by the customers qualified personnel.

Should you need more details concerning your Terminator Net Cleaner system in order to keep it in perfect condition, please contact our technical support for further information.

Multi Pump Innovation AS.

Contact information:

Multi Pump Innovation AS

Sopelimkroken 51, 1341 Slependen

Norway

Phone: +47 93 02 70 80

Phone: +47 45 25 29 28

Mail: [email protected]

This manual is valid for the following equipment only:

Terminator Net Cleaner

3, 5, 7, 9, and 11 Disc Version

Copyright ©Multipump Innovation AS, 2012.



Page 4

mailto:[email protected]


Safety instructions

Fundamentals

Cleaning unitThis system cleans the net with water at very high pressure. It is important that hoses are kept away from sharp edges to prevent damage and leakages during use and storage. Do not expose the hoses or cables to any type of mechanical strain.

Use the tube frame or the lifting points when handling or lifting the cleaning unit, and let the hoses hang freely from the unit without any force.

Under use

Learn how to stop the machine if an emergency situation occurs.



Page 5

Technical data

Terminator 3 Micro

Weight: 22 kg

Dimensions: 900 x 600 x 240 mm (L x W x D)

Terminator 3 Std

Weight: 30 kg


Terminator 5

Weight: 40 kg


Terminator 7

Weight: 60 kg


Terminator 9

Weight: 80 kg




Page 6

Main parts

Cleaning Unit

Part No Part Name

1 Swivel

2 Hose Connector

3 Tube Connector

4 Disc

5 Adapter

6 Tube Connector

7 Thruster Connector

8 Fitting for Spindle

9 Thruster

10 Tube Connector



Page 7

Video Monitoring System (Optional)Video monitoring systems are available for the Terminator systems. Contact MPI for further information.



Page 8

Before startupFlush all tubes and hoses with high-pressure water before the first startup of a new cleaning unit. This must be done before the nozzles are mounted!

Ensure that the nozzles are mounted correctly, and the threads are filled with grease.

Check the oil level on the high-pressure water generator.

Ensure there is enough diesel on the high-pressure water generator for the intended operations.

Check the high-pressure water generator for dirty oil-, diesel-, and water inlet filters.

Ensure that all hoses and cables are connected correctly and according to the wiring diagram, and are without damages.

Check that all hoses are arranged correctly before the cleaning unit is lifted into the water.

Ensure that all water valves are in the right position.

Ensure that the cleaning unit is leveled in container, resting on the bottom plate with the tracks free from the surface.

Have the operation plan/cleaning plan with documented obstacles available close to the control panel.

All loose or slack ropes must be tightened or removed from the net if they prevent normal operation of the cleaning unit.

Lifting the cleaning unit into the waterStart with the hoses reeled on deck.

Attach the lifting device to the tube framework or lifting lugs.

Carefully lift the cleaning unit up and lower it next to the net wall.

Lower it into the water.

Add hoses in required lengths.

Prepare startup of high-pressure water generator.

Start high-pressure water generatorEnsure that the cleaning unit and the hoses is are in a sensible position.

Start the generator.

The recommended water pressure is between 260 and 290 bar, with a water flow of 140 to 190 liters pr. min, and 1300 to 1500 rpm.

Ensure that the cleaning unit presses against the net.



Page 9

After useStop the high-pressure generator.

Connect the lifting device in the tube frame or lifting lugs.

Lift the cleaning unit out of the water and into the flushing container.

Reel all hoses in a safe place.

De-connect high-pressure water hose.

Cleaning after useConnect the high-pressure water connector to a freshwater outlet and flush.

In sub-zero temperatures it is necessary to add an antifreeze agent to the water to prevent hoses, tubes, and nozzles form freezing.

MaintenanceContamination of the high-pressure water from the pump can clog the nozzles and reduce the efficiency of the system. Remove the nozzles and flush all hoses and tubes with water regularly.



Page 10

SupportPlease call Multi Pump Innovation's support phone +47 93 02 70 80 or +47 45 25 29 28, or send an email to [email protected] if you need additional support.

In order to help you with the problems we need information about machine type, and serial number for the machine.



Page 11



Spare parts

Ordering spare partsFor spare part orders we need the following information:

1. Type of machine

2. Part number according to spare parts list

3. Number of parts

Consumables

The following table shows different nozzles for the Terminator Net Cleaner 3 - 9.

Contact MPI for further information.

Thruster Nozzle Disc Nozzle

02 0,4

03 0,5

04 0,6

05 0,7

06 0,8

07 0,9

08 1,0

09 1,1

1,2

1,3

1,4



Page 12

Ordering consumablesFor consumables orders we need the following information:

1. Type of machine

2. Number of machine (for example for example 3, 5, 7, or 9)

3. Stock number of spare part according to spare parts list (for example 028-xxx)

For orders, inquiries and information, please call phone +47 93 02 70 80 or +47 45 25 29 28, or send an email to [email protected]



Page 13



Part Lists

Connectors and Tubing



Page 14

17

3

2

1 18

10

4

5

11

13

17

18

12 7

8

14

6

2

1

18

17

9

Pos No Part No Part Name

1 MPI-97 Nipple for Swivel Straight

2 MPI-94 Nipple 90 deg with Swivel

3 MPI-311 Tube 119 mm

4 MPI-98 T-Piece with 3 Nuts



7 MPI-82 T-Piece with 2 Nuts

8 MPI-102 T-Piece with one Swivel Nut

9 MPI-33 Nipple with Swivel to 1/2”

10 MPI-903 Bend 180 deg

11 MPI-101 Nipple for Thruster


13 MPI-96 Nipple for Swivel with Nut

14 MPI-4 Thruster Complete

17 MPI-3 Adapter for Disc

18 MPI-99 Swivel Complete



Page 15

Disc Assembly


1 MPI-2 Disc

2 MPI-3 Adapter

3 - 4 MPI-M5x50 Screw Kit

5 MPI-99 Spindle Assembly (Complete)



Page 16

Tube Connector Thruster


1 MPI-101 Thruster Connector



Page 17

Spindle


1 MPI-26 Spindle Head

2 MPI-51 Shaft Seal

3 MPI-65 Seal Kit

4 MPI-19 Spindle Shaft

5 MPI-6 Bearing

6 MPI-52 Shaft Seal

7 MPI-59 Spindle Body

A Spindle Shaft Kit with 3 bearings (pos 4 and 5) is available as MPI-55.



Page 18

Tubes for Terminator

MPI-302 MPI-310 MPI-303 MPI-312 MPI-311 MPI-304 MPI-305 MPI-313 MPI-314 MPI-903

60 mm 65 mm 85 mm114 mm

119 mm

120 mm

173 mm

280 mm

342 mm

180 deg for thruster

T3 Micro 2 1 1 1 1 0 0 0 0 1

T3 Std 0 1 1 0 119 0 1 0 0 1

T5 1 0 0 0 0 2 0 1 2 3

T7 0 0 0 0 0 5 0 1 4 5

T9 2 0 0 0 0 5 0 0 7 7



Page 19

Multi Pump Innovation (c)2012



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Documents

Terminator 3-11 Users Manual - mpi-development.s3 ... · Support Please call Multi Pump Innovation's support phone +47 93 02 70 80 or +47 45 25 29 28, or send an email to [email protected]