Terminator

TM ZE-B Beacon

LED End of Circuit Light KitINSTALLATION PROCEDURES

Kit Contents

Tools Required

Receiving, Storing and Handling 1. Inspect materials for damage incurred during shipping.2. Reportdamagestothecarrierforsettlement.3. Identifypartsagainstthepackinglisttoensurethepropertypeand

quantityhasbeenreceived.4. Storeinadrylocation.

Installation Precautions • Tominimizethepotentialforarcingandfirecausedbyproductdamage

orimproperinstallationuseground-faultprotection.• InstallationmustcomplywithThermonrequirementsandbeinstalled

inaccordancewiththeapplicablenationalandlocalcodes.• Componentapprovalsandperformanceratingsarebasedontheuse

ofThermonspecifiedpartsonly.• De-energizeallpowersourcesbeforeopeningenclosure.• Keependsofheatingcableandkitcomponentsdrybeforeandduring

installation.• Individualsinstallingtheseproductsareresponsibleforcomplyingwith

allapplicablesafetyandhealthguidelines.Properpersonalprotectiveequipment,orPPE, shouldbeutilizedduring installation.ContactThermonifyouhaveanyadditionalquestions

The Specific Conditions of Use are:1.ThekitsareintendedforusewithFMApprovedBSX,HTSX,KSX,RSX,

TSX,VSX-HT,HPT,andFPheattracingcables.2.Theequipmentcanonlybeusedinareasoflowimpactrisk.3.Avoidelectrostaticcharge.Cleanonlywithadampcloth.4.Themaximumoperatingvoltagerating is limitedto275VACwhen

wiringisdoneusingtheterminalblockoption5.MinimuminstallationTemperatureforterminatorsthatusethewei-

dmullerterminalsis-50°C.

TerminatorTM ZE-B Beacon

Item Quantity Description

1 1

ExpediterAssembly Grommet Compressor Grommet SupportBasewithO-Ring

2 1 LightModuleCover

3 1 BandingGuide

4 1 Banding

5 1 LED Light Module

Order Separately SCTK Connection Termination Kits (per cable)SCTK-1 forBSX,RSX,VSX-HT

SCTK-2 forKSX,HTSX

SCTK-3 forFP,HPT

Item Quantity Description

1 3 SpliceConnectionBoots

2 2 Small Crimps

3 1 Large Crimp

4 2 Small Crimp Insulators

5 2 Silicone Caps

6 3 GroundSleeves(notusedwithZE-BKits)

7 1 RTVTube

8 1 GRW-G(FPandHPTonly)

IP66/Type4X-60°C≤Ta≤+45°C,T6,T85°C -60°C≤Ta≤+55°C,T5,T85°COrdinary&HazardousLocationsClassI,Division2,GroupsA,B,C,&D,T6...T5ClassII,Division2,GroupsF&G,ClassIIIClassI,Zone1,AExebmbIICT6...T5,Gb 09.2238691,-G,-S,ExebmbIICT6...T5,GbZone21AExtbIIICT85°C,Db FMG18.0026XExebmbIICT6...T5,GbExtbIIICT85°C,Db

Certifications/Approvals

Note: CrimpTool-Ideal30-429orfactoryapprovedalternate.

1725II2GDExebmbIICT6...T5,GbExtbIIICT85°C,DbFM18ATEX0065X

Dimensions

210mm (8.25")

76mm (3")

89mm (3.5")

64 mm (2.5")

1 2

4

3 5

2 43 5 61 7 8

Order Separately SCTK Terminal Block Connection Kits (per cable)SCTK-1TB forBSX,RSX,VSX-HT

SCTK-2TB forKSX,HTSX

SCTK-3TB forFP,HPT

Item Quantity Description

1 1 TerminalBlock

2 1 TerminalBlockMountingScrew

3 1 SpliceConnectionBoot

4 1 RTVTube

5 1 GRW-GGrommet(SCTK-3TBonly)

2 43 51

1. Locatebusconnection(HPTandFPonly)andcableasshown.Cutendofcableatangletoaidinpiercinggrommet.Leaveadditionalcableforexpansion loop.

3. Slideexpediter towardpipeand route cablethroughsupportbaseentry.

4. Insertbandingguide intoexpediterandsnapinto place.

5. Mountexpeditertopipeusingpipeband.Donotbandovercable.

2. Insert cable into expediter. If mountedon bottom of pipe, punch outweep hole. Note:ForHPTandFPcable,exchangegrommetinTerminatorwithGRW-GprovidedinPETK-3.

6. Cutoffendofcable.

7. Terminate cable with appropriate SCTKtermination kit. Refer to SCTK installationinstructions.Pushexcess cableback throughexpediter. Remove braid pigtail. Tape cableexpansion loop to pipe.

50mm (2")

Max.

300mm (12")

Bus Connection

Weep Hole

101mm (4")Min.

25mm (1")Min.

Expediter Assembly

Boot

Wire Crimp

HeatingCable

Light Module

Light Module Wiring

Wiring Schematic for LED Light

LEDLightPigtailHeatingCable

8. When using wire crimp: Connect heating cable to light module wires using smallcrimps. Discard large crimp. See steps 8–11. When using terminal block: See steps 12–14. Seewiringschematicforconnectiondetails.

Expediter

INSTALLATION PROCEDURES

DoNotBandOverCable

CorporateHeadquarters:100ThermonDr•POBox609SanMarcos,TX78667-0609•Phone:512-396-5801•1-800-820-4328 FortheThermonofficenearestyouvisitusat...www.thermon.com

©Thermon,Inc.•PrintedinU.S.A.•Informationsubjecttochange.FormNo.PN50844-0918

16. To remove cap, de-energize circuit, lift latchmechanism,andunscrewcap.

15. Engage threads. Rotate lightmodule coverclockwiseandtightencapsecurely.Makesurelatchmechanismisinthelockedposition.

11. Arrangecrimpedleadstofitinsidelightmodulebase. Slide the lightmodule coverover lightmodule.

Light ModuleCover

Lens

Expediter Assembly

Light Module

9. Snap on crimp insulators.

Light Module

Expediter Assembly

Crimp Insulators

10. Slidesiliconecapsovercrimpinsulators.InstallLight Module to Expediter.

Silicone Cap

TerminatorTM ZE-B Beacon INSTALLATION PROCEDURES

LockedPosition

UnlockedPosition

14. Connectthebuswiresof thetraceheater totheterminalblock.

13. Use the terminal blockmounting screw tomountterminalblocktotheLEDlightmodule.Bendeachpigtailleadaroundthesidesoftheterminalblock.

12. WhenusingSCTK-TBConnectionKit,firsttrimexposedbuswiresoftheLEDpigtailto8mm(.32"),thenconnecttotheterminalblock.

8mm(.32")