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7/28/2019 Test Report for Cables http://slidepdf.com/reader/full/test-report-for-cables 1/13 SL No Test Description Specified Value 1 Over all Diameter in mm 2 Over Sheath(colour) 2.1 Thickness(Average) 2.2 Minimum mm 3 Armoured type 3.1 Dia of Armoured wire 4 Bedding/Seperation Sheath 5 Copper Tape Screen 5.1 No. of tape 5.2 Over lapping % 5.3 Dimention of copper tape 6 Insulated Core 6.1 Insulation Semicon 6.11 Thickness (nom) 6.2 Insulation Thickness 6.2.1 Avrage 6.2.2 Minimum 6.3 Condoctor Semicon 6.3.1 Thickness (nom) 7 Condoctor Semicon 7.1 No. of Strands 8 Hot Set 8.1 Elong under Load 8.2 Permenant Set 9 XLPE Insulation 9.1 Tensile Strenght at Break Inspection Test Report for Armoured Cables Size __ 

Test Report for Cables

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SL No Test Description Specified Value

1 Over all Diameter in mm

2 Over Sheath(colour)

2.1 Thickness(Average)

2.2 Minimum mm

3 Armoured type

3.1 Dia of Armoured wire

4 Bedding/Seperation Sheath

5 Copper Tape Screen

5.1 No. of tape

5.2 Over lapping %

5.3 Dimention of copper tape

6 Insulated Core

6.1 Insulation Semicon

6.11 Thickness (nom)

6.2 Insulation Thickness

6.2.1 Avrage

6.2.2 Minimum

6.3 Condoctor Semicon

6.3.1 Thickness (nom)

7 Condoctor Semicon

7.1 No. of Strands

8 Hot Set

8.1 Elong under Load

8.2 Permenant Set

9 XLPE Insulation

9.1 Tensile Strenght at Break

Inspection Test Report for Armoured Cables Size __ 

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9.2 Elongation at Break

10 Over Sheath

10.1 Tensile Strenght at Break

10.2 Elongation at Break

11 Seperation Sheath/Bedding

11.1 Tensile Strenght at Break

11.2 Elongation at Break

12

13 Embossing Details

14

15

16 Conductor resistance test in

ohm/km at 20 deg C

Partial Discharge test at 1.73 Uo

kv

4 hr HV test at 4 Uo (Above

3.6/6.6kv grade cable)

4 hr HV test at 3.5 Uo kv Between

conductors of all cores and

copper Screen+Armoured earth

for 5 minutes

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Observed value Oman

Cables

Observed value KEI

Wire & Cables

 

 _______________________________ 

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SL No Test Description Specified Value

Observed value

KEI Wire & Cables

1 No. of wires in Conductors

Red 37

Yellow 37Blue 37

2

Red 16.42

Yellow 17.65

Blue 16.66

2.1

Red 545.1

Yellow 558.8

Blue 583.4

3 Hot Set Test

3.1 Hot Set Elongation at 200deg

Red 61.4

Yellow 58.7

Blue 65.6

3.2 Permenant Set Elongation

Red 0.5

Yellow 0.4

Blue 0.4

4

Red 0.08134

Yellow 0.07979

Blue 0.08083

5 0.63 (Max) 0.6134

6 Test of Insulation(thickness)

Red 1.612 / 2.003

Yellow 1.792 / 2.103

Blue 1.794 / 2.069

34(min)

Tensile Strength After copmleated Cable Ageing

12.5N/mmsq

Elongation at Break After copmleated Cable Ageing

200%

175

15

Inspection Test Report for Armoured Cables Size:- 3x240mmsq 600/100

Conductor resistance test in ohm/km at 20 deg C

0.0754

 Armoured resistance test at 20deg

in1.43/Nominal 1.

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SL No Test Description Specified Value

Observed value

KEI Wire & Cables

Inspection Test Report for Armoured Cables Size:- 3x240mmsq 600/100

7 Test on outer sheath(thickness) Nom 2.6 2.74

Min 1.88 2.58

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Observed value

Oman Cables

0.0754

0.428

0v.XLPE insulated

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Observed value

Oman Cables

0v.XLPE insulated

3.4

2.52

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L N Test Description Specified Value

Observed value KEI

Wire & Cables

Observed value

Oman Cables

1 No. of wires in Conductors 34(min) 61

2Red 16.3

Yellow

Blue

2.1

Red

Yellow

Blue

3 Hot Set Test3.1 Hot Set Elongation at 200deg

Red

Yellow

Blue

3.2 Permenant Set Elongation

Red

Yellow

Blue

4

Red 0.0524

Yellow

Blue

5 Test on Armoured 2 1.99

6 Test of Insulation(thickness) Min 4.9 / Avg 5.5 Min 5.7 / Avg 5.8

7 Nom 2.4 2.6

Min 1.7 2.4

8 Partial Discharge test at 1.73 Uo kv less than 5 Pc less than 1 Pc

9

2.9

Inspection Test Report for Armoured Cables Size:- 1x300mmsq 19/33kv.XLPE insulated

Tensile Strength After copmleated Cable Ageing

12.5N/mmsq

Elongation at Break After copmleated Cable Ageing

82

680.8200%

175

15

Conductor resistance test in ohm/km at 20 deg C

0.0601

High Voltage test 42 kv AC for 15

mts at 21deg C

Test on outer sheath(thickness)

Withstood

1.73Uo(Max):5pC

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L N Test Description Specified Value

Observed value KEI

Wire & Cables

Observed value

Oman Cables

Inspection Test Report for Armoured Cables Size:- 1x300mmsq 19/33kv.XLPE insulated

10

11

Outer Sheath 73.2

Inner Sheath 121.3200.0 HCL/gm

Halogen Acid Gas Generation Test

ten +ve & ten -ve

polarity lightning

impulse voltage of 125kv peak

Impulse withstand Test (test

Voltage 125 kv peak

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L N Test Description Specified Value

Observed value KEI

Wire & Cables

Observed value

Oman Cables

1 No. of wires in Conductors 15(min) 19

2Red 13.7

Yellow 13.6

Blue 13.6

2.1

Red 360

Yellow 358

Blue 358

3 Hot Set Test3.1 Hot Set Elongation at 200 ºC

Red 48

Yellow 48

Blue 50

3.2 Permenant Set Elongation

Red 5

Yellow 5

Blue 5

4

Red 0.179

Yellow 0.179

Blue 0.18

5 Test on Armoured A:4.0±0.4 4

6

Red 4.0/3.61

Yellow 3.8/3.56

Blue 3.9/3.56

7 Test on inner sheath(thickness) Min 0.6 2.2

Test on outer sheath(thickness) Min 2.04 3.29

8 Partial Discharge test at 1.5 Uo kv 1.5Uo(Max):20pC 1 pC

Max 15

Conductor resistance test in ohm/km at 20 deg C

0.193

Test of Insulation(thickness)

Min 3.6 / Avg 3.14

Inspection Test Report for Armoured Cables Size:- 3x95mmsq 19/33kv.XLPE insulated

Tensile Strength After copmleated Cable Ageing

12.5N/mmsq

Elongation at Break After copmleated Cable Ageing

200%

Max 175

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L N Test Description Specified Value

Observed value KEI

Wire & Cables

Observed value

Oman Cables

Inspection Test Report for Armoured Cables Size:- 3x95mmsq 19/33kv.XLPE insulated

9

10

11

Outer Sheath

Inner Sheath

Halogen Acid Gas Generation Test

The cable withstood ten

+ve & ten -ve polarity

lightning impulse voltage

of 75kv peak

 All three cores withstood

Impulse withstand Test (testVoltage 125 kv peak

High Voltage test 3 Uo for 4 hrs

200.0 HCL/gm