TESTING FACILITIES AVAILABLE AT MSME- TECHNOLOGY …

Government of India

Ministry of MSME

TESTING FACILITIES AVAILABLE AT

MSME- TECHNOLOGY CENTERS

Office of DC (MSME)

‘A’-Wing, NIRMAN BHAWAN

Maulana Azad road, New Delhi-110108

1

Testing Facilities in MSME Technology Centres (TCs)

Name of the Technology Center

NABL Accreditation

Page No.

1 IDTR-Jamshedpur -- 02

2 CTR-Ludhiana Yes 18

3 PPDC-Meerut Yes 23

4 IDEMI-Mumbai Yes 35

5 CITD-Hyderabad -- 49

6 FFDC-Kannauj Yes 52

7 CTTC-Kolkata -- 57

8 IGTR-Ahmadabad Under Process 61

9 PPDC-Agra Yes 66

10 CIHT-Jalandhar Yes 71

11 CDGI-Firozabad Yes 81

12 CTTC Bhubaneswar Yes 88

2

MSME TECHNOLOGY CENTRE, JAMSHEDPUR (Indo Danish Tool Room)

i) Introduction:

MSME Technology Centre – Jamshedpur is an Autonomous organization under Ministry

of MSME, Govt. of India having state of art Manufacturing and Training facilities.

Key areas of specialization are:

1. Engineering, Design & Manufacture of high Precision machined components, Press

Tool, Moulds, Jigs & Fixture etc.

2. Reverse Engineering and development of Proto components

3. Design and analytical solution with latest CAD/CAM/CNC facility.

4. Laser Calibration of Machine Tools and Vacuum Heat Treatment facility

5. Undertake turnkey project solution in Automation, R & D Projects and Press up

Solution for Steel Sector.

6. Conducting Skill Development training programme for unemployed youth and Skill

up gradation programme for exiting work force.

3

ii) Testing Infrastructure Available:

SL.No. Domain Name of the Machinery & Equipment

Range

Machinery &

Equipment 1

Mechanical

Outside Micrometer 0-300 mm (L.C.0.01 mm)

Lot

2 Vernier Caliper 0-500 (L.C.0.020 mm) Lot

3 Depth Gauge 0-150 mm (L.C.0.01 mm)

Lot

4 Height Gauge 0-300 mm Lot 5 Height Master 0-310 mm One 6 Bore Gauge 1 mm To 235 mm Lot 7 Inside Micrometer Lot 8 Profile Projector Nikon V-

10 50x One

9 Co-Ordinate Measuring Machine (Carl Zeiss MC 850)

Accuracy 0.003 mm One

10 Co-Ordinate Measuring Machine ( LK, UK)

Accuracy 0.001 mm One

11 Tool Maker Microscope (Mitutoyo)

One

12 Dial Test Indicator 0.001 mm&0.010 mm,0.002 mm

(Lever Type And Plunger Type)

Lot

13 Hardness Tester (Prime make)

One

14 Work Bench Center One 15 Profile Projector Delta Vfm

50,With Delta Projector Field Of View 50 & 20 mm With 10 X & 25 X

Magnification Working Distance 138

&118 Accuracy ±0.05%

One

16 Mechanical Comparator 0.001 mm One iii) Testing facilities available:

Domain Name of the Product BIS Specification

Details / Type of Testing

1

Mechanical

Metrology and Quality Assurance Services using

the infra mentioned above.

- Quality Assurance

Hardness Testing - Rockwell

4

iv) Calibration facilities available:

Domain Name of the Product BIS Specification Details / Type of Testing

1

Mechanical

Laser Calibration of Linear & Rotary axis of Machine Tools using Laser Calibration equipment.

- Machine Tool

Calibration

v) Testing/Calibration Activity done for the Past 10 years:

SL.NO. Financial Year Total No of

Sample received

Total No of Tests/calibration

conducted Total amount of revenue Earned

1 2010-11 8 8 12,800.00 2 2011-12 17 17 14,21,000.00 3 2012-13 39 39 1,65,100.00 4 2013-14 35 35 1,69,750.00 5 2014-15 19 19 88,000.00 6 2015-16 27 27 2,59,700.00 7 2016-17 29 29 2,83,000.00 8 2017-18 19 19 82,416.00 9 2018-19 8 8 30,000.00 10 2019-20 14 14 1,15,000.00

Total 26,26,766.00 vi) Achievements:

SL. No

Total no of Beneficiary

Micro Small Medium

Large CPSUs SPSUs Total

1 2010-11 0 6 0 2 0 0 8 2 2011-12 0 0 12 4 1 0 17 3 2012-13 0 12 22 5 0 0 39 4 2013-14 0 12 11 12 0 0 35 5 2014-15 0 7 5 7 0 0 19 6 2015-16 0 11 12 4 0 0 27 7 2016-17 0 14 7 8 0 0 29 8 2017-18 0 8 8 3 0 0 19 9 2018-19 0 5 3 0 0 0 8 10 2019-20 0 10 4 0 0 0 14

5

vii) Success story: Introduction: MSME Technology Centre Jamshedpur (Indo Danish Tool Room) was established in the year 1991 under the bilateral agreement between Government of India & Government of Denmark. IDTR is certified with ISO 9001, ISO 14001 & ISO 29990 & has State of the Art facilities with sophisticated plant, machinery, Labs, Class Rooms, & other infrastructure. The Centre manufactures intricate high precision Tools, Dies, Jigs, Fixtures, Moulds & precision components. IDTR provides technological support & skilled manpower to MSMEs and Industries. In the recent past IDTR has developed several import substitutes & precision components e.g. Prototype Actuators for the World’s largest telescope - The Thirty Meter Telescope (www.tmt.org), ceramic dental bracket for CSIR-CMERI, Slide gate mechanisms as an import substitute for Steel plants for Krosaki Japan, Meth-CO Meter for Mines, components for SARAS aircraft, Ordnance factories etc

Innovative Products & Import Substitutes:

1) Actuators for World's Largest Telescope with accuracy in four Nanometers The Thirty Meter Telescope (TMT) International Observatory (TIO) is a joint venture of scientific research institutions of five countries viz. Canada, China, India, Japan and the US to build a 30 meter diameter optical infra-red telescope which will be the largest Telescope of the world. The India-TMT group is led by the Indian Institute of Astrophysics (IIA), Bangalore. Today the largest telescope of the world is of 10m diameter and named KECK situated in Hawai islands, USA. The 30m dia Telescope being manufactured is a quantum jump in Astro Physics Technology both in terms of size and accuracy. The actuators maintain the positional accuracy of the 492 mirrors moving in tandem within 4 nanometers even in extreme conditions of cyclone & earthquake. MSME TC Jamshedpur (IDTR) developed five numbers of prototype actuators which was functionally tested by the TMT team and appreciated for achieving the desired accuracy in first trial itself.

6

Actuators for Thirty Meter Telescope developed at IDTR

Actuators for Thirty Meter Telescope developed at IDTR

7

2) Successful indigenous development of "Slide Gate Mechanism"for TRL Krosaki Ltd IDTR entered into long term Business Development Work Agreement with TRLK for collaborative work in the high end technology development & Import Substitute of "Slide Gate Mechanism". TRLK is the No.1 Refractory Company in India with a consolidated installed capacity of approx. 0.5 Million Tonnes per annum. TRL Krosaki is the only company in the world that links vertically to three Steel Manufacturers - Nippon Steel & Sumitomo Metal Corporation Japan, Steel Authority of India (SAIL) and Tata Steel. The major shareholder of TRLK is Krosaki Harima Corporation, Japan which was established in 1919 and has accumulated several technologies over 98 years. "Krosaki Harima" is an associate of "Nippon Steel & Sumitomo Metal Corporation" Japan which is ranked the 2nd largest Steel producer in the world. The Slide Gate Mechanism (AL-80) has been developed

first time in India at competitive cost.

Impact & Benefits of this achievement: Less Delivery Cycle Time. Cost effective. Import Substitute

Technical Criticality of the Slide Gate Mechanism: Selection of Indian Equivalent Raw material. Assembly of 145 Child Components. Achieving of Face Pressure in Assembling Condition.

8

3) Development of Ceramic Dental Bracket Mould

IDTR successfully indigenously developed the "Ceramic Dental Bracket Mould" for Central Mechanical Engineering Research Institute, Durgapur i.e. CSIR- CMERI as part of the ongoing MoU between IDTR & CMERI for collaborative work in the high end technology development & as an Import Substitute. The development of this product was recognized at National level. Presently ceramic brackets are imported to our country and available for a cost of approx. 5 times than its metallic counterparts, which sets the stage for indigenous development of the tooth colored brackets at a comparable cost to metallic ones. The product has been developed first time in India & studies are in progress to produce this on a commercial scale has the potential to bring revolution in the dental science, thereby making it affordable to the common man.

However, ceramic brackets are imported to our country and available for a cost of approx. 5 times than its metallic counterparts, which sets the stage for indigenous development of the tooth coloured brackets at a comparable cost to metallic ones.

To overcome these drawbacks, ceramic dental brackets were jointly developed by IDTR & CMERI through Metal Injection Moulding (MIM) process.

Impact & Benefits of this achievement: Hazard free. Aesthetic look. Cost effective. Import Substitute

4) Development of Meth-CO-Meter housing for Mining

9

A product called handheld multi gas detector housing for Meth-CO-Meter have completely developed by IDTR by understanding the end use and function of the system requirements. It is the first in kind developed indigenously for detecting hazardous gases like Methane, Carbon monoxide, etc. under the Mines. Meth-CO Meter’ a replacement of two mostly used instruments of Mining Industry i.e. ‘Methanometer’ and ‘Toximeter’ by a single instrument in a very compact size.

Background & Need for Development:

It is the first in kind developed indigenously for detecting hazardous gases like Methane, Carbon monoxide, etc. under the Mines.

This a safety equipment which can save life of many mining workers. At present there is need of thousands of gas detectors in Mining industry, and to fulfill

that need mining industry does purchasing of crores of rupees every year for importing gas detectors.

The mining industry suffers from lack of service on these electronic products and due to which thousands of such instruments are in dead/un-repairable condition throughout the country.

Impact & Benefits of this achievement: Import Substitute Repairable. A youth entrepreneur could able to start his own industry.

Development Steps Followed by IDTR

INPUT- Paper cutting model with details of functional requirements.

Top Housing

Bottom Housing

10

Process-

(a) Development of 3D model using CAD software.

Top Housing

Bottom Housing

(b) Manufacturing of Prototype through 3D Printer for fitment testing.

(c ) Selection of proper plastic material as per design and application requirement.

(d) Manufacturing of plastic mould

11

Final Product- Handheld Multi gas Detector Housing.

5) Spinner Assembly (an import substitute) for M/s- Mintech Ltd. Jamshedpur A Slurry Spray Device Assembly commonly known as Spinner Assembly, was manufactured, for M/s Mintech Ltd. Jamshedpur. The device is an import substitute which was critical to manufacture at starting due it’s end use consideration. The MSME TECHNOLOGY CENTRE, Jamshedpur, took initiative as a team and tried to reverse engineer it. As a positive output team successfully produced the true copy of this. The worked with its end use successfully.

6) Machine Part Development M/s-Shayam Enterprise, Jamshedpur (an MSME): An indigenously made machine part was manufactured by MSME Technology Centre, Jamshedpur. The part was Reverse Engineered and was made to suit the machine requirement as used for today, targeting its operation. The challenge was that the machine is Foreign made. The company is an MSME company, which had the difficulty to import the particular part from abroad. Importing from abroad was really costly. So, with the help of the team it had a replacement of the part with was initially wear. And not it is being used in the machine as initial.

12

7) Forming Tool for Wheel Rim for Tata Steel Ltd Existing wheel Rim production process consists of 7 stages. Our main challenge was to reduce the stages in production. MSME Technology Centre, Jamshedpur has Design & Develop the forming dies such a way, which can reduce the number of stages and successfully developed it in 5 stages process for the industries.

8) Combination Tool for M/s Philips India Ltd., Kolkata

Combination Tool for Philips India Limited was manufactured. The point to note is that, it has a unique tool design in which Lancing & further bending is done in a single stroke and this tool is used for producing holder for LED Bulbs. The lanced parts needed all at the same height, and easy removal. Thus MSME TECHNOLOGY CENTRE team designed and manufactured a tool which stood up in all aspect for this critical component.

13

9) Die Casting Die for Street Lights M/s Philips India Ltd A Die casting die was manufactured for Philips India Ltd. The Complexity it has in its component was followed by huge brain storming, for the perfect development of the component at one shot. The casting of the component was also having critical manufacturing operation, which was time taking, still MSME TECHNOLOGY CENTRE team successfully got the achievement to make the component as required.

10) Grass Art & Bamboo Art for Primitive Tribe Group(PTG) artisans:

Associated with the Primitive Tribe Group (PTG) artisans of Nimdih Block of Saraikela-Kharsawan district, Jharkhand working on Grass Art & Bamboo art by developing various hand tools for improving productivity & safety of tribal craft technicians.

Presently, these tribes are making craft items using base material from “Kasi Grass” (an indigenous grass) and “Bamboo” as raw material using traditional methods. This technique yields very slow production rate. However, they are very skilful but still need advanced productivity techniques to increase their output and earning.

A team visited Nimdih & organized an Orientation Training program on “Grass Art” and “Bamboo Art” supported by a NGO called Ambalika (Ambalika is a NGO working on handicrafts training particularly emphasizing on their marketing methods and practices to increase their livelihood) and NIFT. The training programme was conducted from 25th October 2018 to 24th November 2018. The training programme successfully gave additional skill knowledge to the participants as a result the impact was found on their productivity. Prepared a proposal with detailed equipment list & estimates for improvement of the productivity by using special tools and equipments.

14

11) “Small is Beautiful” Pilot Project for Varanasi:

(i) Barber Stand: Designed a foldable, portable and a very aesthetic look barber stand unit which can be folded and carried on back pack along with all tools and accessories required for hair cutting and saving. The design of the barbers stand is depicted in picture below. The pilot project of 10 nos have been designed, manufactured & commissioned at Varanasi.

(ii) Cart Roof: At present the vegetable and fruit sellers of rural area of Varanasi are using Carts either without any rooftop on it or with heavy constructed rooftop on the Cart. The Carts without rooftop poses problems during summer and Rainy season. Also, the Carts with heavy rooftop construction poses Cart mobility problems due to heavy weight. Considering this aspect designed an unique rooftop which is of light weight which can be rolled to one side during winter and unfolded during summer & rainy season. This unit is also a detachable type which can be removed at any point of time. Designed and manufactured 50 units as a pilot and commissioned at Varanasi.

Barber Stand CART Roof

COVID-19 Initiatives of IDTR

COVID-19 Testing Devices Component: IDTR initiated efforts to accelerate the country's testing capabilities through indigenous manufacturing of RT-PCR Kits, the ‘gold standard’ frontline test for COVID-19. There are 21 critical stainless steel components in each Testing Kit which require precise machining in state of art machines with an accuracy of 5 microns. IDTR has dispatched 100 sets out of the total 195 sets being manufactured at IDTR Jamshedpur. The indigenous design of these

https://www.thehindu.com/sci-tech/health/coronavirus-rt-pcr-only-confirmatory-test-says-government/article31377626.ece

15

Testing Kits has been approved by ICMR. The compact micro battery-operated Testing Kit provides sample to result within 1 hour. It also has real-time data transfer capability (through SMS/E-mail/data push) for immediate reporting of results in emergency cases & can be used at Primary Health Centres. This “Made in India” Testing Kit has the potential to bring a paradigm shift to the global fight in control and management of COVID-19.

Components of Testing Kits manufactured at IDTR Jamshedpur

Indigenous RT PCR Kit

12) Face Shields - Injection Moulded:

IDTR has designed & developed Face Shields for front line COVID-19 staff. Based on the confirmed orders 300 Face Shields has been supplied to State Govt hospitals & banks. There is huge demand for face shields. We plan to manufacture 1 Lakh face shields per month.

Product Design of Face Shield

Design & Manufacture of

Mould

16

Injection Molding of Product

13) Dispenser / Pumps for Sanitizers:

The demand for spray pump for hand sanitizer has grown up exponentially after the onset of COVID-19 in the country. Apart from hand sanitizer, FMCG sector also consumes these pumps. Most of the pumps were imported. It is expected that current production capacity of the spray pump in the country will go to 15 to 20 lakh pumps birthday. IDTR has already designed the mould for one component of the Sanitizer Pump viz. Push Washer for Sanitizer Pump & is manufacturing the mould which will be ready by 25th June 2020.

Sanitizer Pump Product Design

17

Component Design of one component Push Washer

Moulded Design completed. Mould Manufacturing in progress.

Contact us Managing Director MSME TOOL ROOM Jamshedpur (Indo-Danish Tool Room) Ministry of MSME, Govt. of India Society M-4 (Part), Phase VI Tata Kandra Road, Gamharia Jamshedpur 832 108 Phone: 0657 2201261, 2201262 Fax: 0657 2202723 Email: [email protected]

mailto:[email protected]

18

CENTRAL TOOL ROOM , LUDHIANA

Central Tool Room Ludhiana has been set up as Technology Centre under Ministry of Micro, Small & Medium Enterprise Government of India. & Govt. of Germany to provide need based services to industries situated in region. CTR offers Testing services in following fields:- Heat Treatment & Testing

TESTING SERVICES AVAILABLE AT CTR Ludhiana

• Material Chemical composition testing (NABL ACCREDITED LAB ISO/IEC 17025:2017)

• Hardness Testing in different scales for raw material ,semi-finished & finished parts.

• Determination of case hardness, effective case depth & total case depth. Plotting hardness curve.

• Analysis of surface crack by DP Test. • Detection of internal flaws in material by ultrasonic testing. • Microstructure analysis of soft & hard materials.

Micro –Vicker Hardness Tester Spectrometer Ultra Sonic Flaw Detector

Testing Infrastructure Available:

Domain

Name of the Machinery & Equipment Available

Number of Machinery

& Equipment

Specification

Applications Range / Size

1. Metallurgical Micro Vicker Hardness Tester

01 Up to 600 kg Case hardness testing including nitriding layer hardness.

19

Universal Hardness Tester

01 Up to 3000Kg

Raw material soft material including non ferrous material hardness Testing

Rockwell Hardness Tester

01 60 KG,90 KG & 150 KG

Ball & diamond indentation

Hardness Measurements in HRA ,HRB &HRC Scales

Spectrometer GDS 500

01 Ferrous Metals &

alloys Testing

Chemical composition Testing of ferrous Metals & alloys . Testing Lab is NABL Accredited

Gun Type Portable

Spectrometer

01

Ferrous & Non Metals

& alloys Testing

Raw material segregation

Ultrasonic Flaw Detecter

01 Ferrous & Non Metals & alloys raw

material testing

Internal Crack detection

Metallurgical Microscope

01 Magnification

100X-1000X

Micro-structure analysis

Testing Activity done for the Past 10 years:

SL.NO. Financial

Year Total No of

Sample received

Total No of Tests

conducted

Total amount of revenue Earned

Rs. Lac

1. 2010-11 590 706 1.5

2. 2011-12 847 945 1.8

3. 2012-13 901 1223 1.92

4 2013-14 1021 5054 2.61

20

5 2014-15 1415 8490 3.87

6 2015-16 1560 9089 4.17

7 2016-17 1620 9658 4.40

8 2017-18 1955 10600 5.09

9 2018-19 2591 15546 6.57

10 2019-20 5899 28495 7.86

Achievements :

SL. No Total no of

Beneficiary MSME Others Medium CPSUs SPSUs Total

1 2009-10 97 05 104

2 2010-11 112 18 130

3 2011-12 165 19 184

4 2012-13 213 28 241

5 2013-14 285 36 321

6 2014-15 365 18 383

7 2015-16 396 15 411

8 2016-17 489 17 506

9 2017-18 543 15 558

10 2018-19 628 18 646

11 2019-20 673 21 694

Success stories:

1. Utilization of micro hardness testing for Medical Research

Post graduate scholar of local medical college visited CTR Ludhiana for research work on development of artificial teeth .CTR provided micro hardness testing facility to the scholar by testing /comparing micro hardness of original human teeth & artificial teeth. Micro hardness testing was done successfully to prepare /analyze /establish the desired results.

21

2. Technology support to MSME Unit

MSME Unit initiated development of Big Size CRC Steel Rolling Mill Plant as an import substitute. Unit has many issues regarding material selection, material testing & most importantly heat treatment of rollers. Technical team of the MSME Unit approached Central Tool Room for technical support.

Heat Treatment & CTR Testing Lab studied the case & suggested appropriate High Carbon High Chromium Steel material. CTR extended services in testing of chemical composition (spectroscopic analysis), ultrasonic flaw detecting & Die penetration test. CTR developed Heat treatment cycle for big size set of concave & convex rollers (Dia 600X720MM) . Heat treatment was done successfully & desired results were achieved.

With the above development, MSME Unit could develop import substitute & benefited CTR in utilization of Heat Treatment & CTR Testing Lab facilities/equipment.

3. Assistance in Research Work • Research scholar for Punjabi University Patiala carried out research work on boiler

steel material to observe/study the variation in wear resistance at different temperatures. CTR testing facility was utilized for micro sample preparation and micro Vickers hardness test .

• Ph.D Scholar visited Central Tool Room for research work on material analysis CTR Testing Lab extended services in testing of chemical composition e,g. spectroscopic analysis ,Hardness Testing & spark testing, Welding material .

4. NABL Accreditation

CTR Testing LAB (Spectro–Lab) got NABL certification ISO/IEC 17025:2005 for chemical analysis of Ferrous metals & alloys from Oct.2015onwards.

5. Up gradation of latest NABL Accreditation

CTR Testing LAB (Spectro–Lab) got NABL certification upgraded to latest version I,e ISO/IEC 17025:2017 for chemical analysis of Ferrous metals & alloys from April 2020 onwards .

Inspection Infrastructure Available:

SL.NO. Domain


Number of Machinery

& Equipment Available

Specification

Applications Range / Size

Metrology

Co-ordinate Measuring

Machine(CMM)

01 Measuring Range (XxYxZ)- 700 x

900 x 500 Measuring

uncertainty- (1.5 + L/350) um

Inspection of Critical Parts

22

Profile Projector

01 Effective Dia of Screen-400mm

Projection Lenses-5x, 10x, 20x & 50x

Profile Comparison

Micrometer 01 Each 0-25 mm

25-50 mm

50-75 mm (LC-0.001mm)

Inspection of Parts

Slip Gauge Box 01 0.5mm to 100mm For Calibration of Instruments.

3D white Light Scanner

01 5 Mega Pixel precision scanning, 3D and 2D scanning

Inspection Job work activity done for the Past 10 years:

SL.NO. Financial Year

Total No of Sample

inspected


Rs. Lac

1. 2011-12 77 1.09

2. 2012-13 117 2.63

3. 2013-14 704 4.64

4. 2014-15 139 1.59

5. 2015-16 359 2.44

6. 2016-17 68 0.48

7. 2017-18 131 0.12

8. 2018-19 64 1.21

9. 2019-20 84 1.18

10. 2020-21 108 0.74

General Manager A-5, Focal Point, Ludhiana – 141010, Punjab, INDIA P: +91-161-2670058,59 E: [email protected] E: [email protected]

23

NABL ACCREDIATED LABORATORY (TC7805) MSME-TECHNOLOGY DEVELOPMENT CENTRE, Meerut

(PROCESS CUM PRODUCT DEVLOPEMENT CENTRE)

An NABL Accredited Laboratory

MSME Technology Development Centre is an Autonomous Organization under Ministry of Micro, Small & Medium Enterprises, Government of India (registered as Govt. of India Society with Office of Registrar of Societies under Societies Registration Act 1860). It was established in 1986. The Additional Secretary & Development Commissioner (MSME), Government of India is the President of Society and Chairman of the Governing Council. The institute is a Common Facility Centre, Tool Room and Training Centre engaged in technology up-gradation and quality up-gradation of sports goods industry in India and also engaged in area of training in sports goods manufacturing, software/hardware of computer, tool and die making, CAD/CAM & CNC Technology.

The Centre is also engaged in testing & consultancy. The testing laboratory is accredited by NABL based on ISO/IEC 17025 - 2017 under Quality Council of India. The centre is testing as per International standards to meet qualitative human resources requirement of the industry & also has facilities for both physical & chemical testing for various materials such as Sports Footwear, Leather, Plastics, Rubbers, Packaging materials, Textiles, Safety footwear, and Sports Goods as per National & International method as IS, ISO, SATRA, AATCC, DIN etc. The Testing Laboratory of the Centre is able to provide fast and convenient service for footwear/Sports Goods/Textile manufacturers & able to serve its clients according to diversified market requirements.

This is a unique and the only Centre of its kind in India, certified with ISO 9001:2015 and ISO 14001:2015, having state of the art and most sophisticated imported and indigenous machinery & equipments.

24

The time has now come to evolve and implement new strategies to exploit the hidden potential in human resource and future entrepreneurs in making for the development of the society, in this context the Centre offers a wide range of services especially to micro, small & medium enterprises in India.

TESTING INFRASTRUCTURE AVAILABLE

Domain


Machinery &

Equipment

Specification

Range and accuracy

01

Leather and Textile Products

ICI Pilling Tester 1 Rpm: 60 cycles Accuracy : ± 2 Cycles

02 Digital Weighing Balance 2 Range : 0.0001 to 220 g Least Count: 0.0001g

03 Pick Glass 1 25.4 mmx25.4mm

04 GSM Cutter 1 Dia- 112 mm Accuracy ± 1%

05 Zipper Endurance Tester 1 Range 1 - 9,999 Count Least Count 1 count

06 Bursting strength (Digital Indicator)

1 Range 0 to 30 kg/cm2 Least count 0.02 kg/cm2

07 Universal Testing Machine 1 Range: Upto 20kN Accuracy:0.001kN

08 Vaslic Rub fastness tester 1 Range: 0 to 9999 count LC 1 count

09 Ross flex tester-Digital counter 1 1 - 9,99,999 cycles Least Count: 1Cycle

10 De mattia flex tester 1 Temp: 25 to 300°C Range: 1- 9,99,999 cycles, Least count 10°C/1 cycles

11 Digital Tachometer 1 Range: 2.5 to 999.9 rpm 1000 to 99,999 rpm Least Count: 0.1/1 rpm

12 Water vapour permeability Apparatus

1 RPM: 75±5 Fan speed 1400 rpm

13 Hardness tester Shore A- Durometer 1 Range 0 to 100 shore A Least : 1 shore A

14 Dial Thickness Gauge 1 Range : 0 to 25 mm LC: 0.01 mm

15 Water Bath Temperature Indicator 1 Range 0 to 100°C Least Count 0.1°C

16 Dial Thickness Gauge 1 Range : 0 to 10 mm LC: 0.01 mm

17 Color Matching Cabinet 1 Intensity of D65 Light : 1080 to 1340 lux

18 Glass Thermometer 1 Range -10 to 110°C LC : 1°C

19 UV–Spectrophotometer 1 Range:240nm to 640nm Accoracy:1nm

25

20 Digimatic Calliper 1 Range 0 to 150 mm LC: 0.02mm

21 Calliper 1 Range 0 to 300 mm LC: 0.01 mm

22 Steel Scale 1 Range 0 to 300 mm LC: 1 mm

23


Measuring Tape 1 Range 0 to 500 cm LC: 0.1 cm

24 Hot air Oven 4 Range : Upto 250°C LC : 0.1°C

25 DIN Abrasion Tester 2 Drum speed 40±1 rpm Drum dia. 150±0.5 mm

26 Digital Stop Watch 1 Range : 0.1 - 24h, Accuracy :0.01 s

27 Electrical Resistance Tester 1 Range 0 to 199.9 DC-V LC: 0.1V

28 Bennewart Flex Tester 1 Range: 0 to 999999 count, LC: 1 count

29 Humidity Chamber 1 Humidity: 45 to 98% Temp: 10 to 110°C Accuracy; 0.5% RH/ 1°C

30 Sole Adhesion Tester 1 Range Upto 100 Kg LC: 0.1 kg

31 Compression Machine 1 Range Upto 20kN LC: 0.01kN

32 Fourier Transform Infrared Spectroscopy

1

33 Full Shoe Flex Tester 1 Range: 0 to 999999 count, LC: 1 count

34 Flexometer 1 Range: 0 to 999999 count, LC: 1 count

35 Bally Flexometer 1 Range: 0 to 999999 count, LC: 1 count

36 Cold Insulation Tester 1 Range : -40°C to ambient, LC: 0.1°C

37 Heat Insulation Tester 1 Range 0 to 300°C LC: 0.1°C

38 Ross Flex Tester – Counter 1 Range: 0 to 999999 count/ LC: 1 count, Temp. 20°, -5 & -10

39 Meting Point Apparatus 1 Range upto 1000°C LC: 0.1°C

40 Crock Meter 1 Range: 0 to 999999 count/ LC: 1 count

41 Bally Penetrometer 1 Range: 0 to 9999 count /LC: 1 count

42 Martindale Abrasion Tester 1 Range: 0 to 999999 count/ LC: 1 count

43 Air Permeability Tester 1 Upto 90LPH, Upto 550LPH, Upto 3600LPH, Upto 19000LPH

44 Multi Cell Ageing Chamber 1 Range 0 to 300°C LC 0.1°C

26

45 Heat Resistance Tester Hot Contact Tester

1 Range 0 to 300°C LC 0.1°C

46 Impact Tester 1 Weight 0 to 20 kg Length 1100 mm

47 Bundesman Apparat. 1 0- 2.1 kg/cm2

48


Magnetic Stirrer 1 Range upto 300°c

49 Microscope 1 Maximum - 1600 x magnification

50 Muffle Furnace 2 Range Upto 1000°c Least Count: 1°C

51 Lastometer 1 Diste ntion: 0 to 10 mm Force area: 20±0.05 mm, Dia : 6.25 ± 0.05 mm

52 Flex Abrasion Tester 1 Range: 0 to 999999 count, LC: 1 count

53 Temperature & Humidity Meter (Weather-O- Meter)

1 Humidity :10% to 95% RH Temp.: 20 to 700C LC : Humidity 1%RH Temp.: 10C, Irradiation 300-400nm

54 Water Permeability-Spray test 1 -

55 Digital Weighing Balance 1 Range : 0 to 220 gm Accuracy : 0.001 gm

56 Digital Weighing Balance (Specific Gravity Tester)

1 Range : 0 -220 gm Accuracy : 0.0001 gm

57 Digital pH meter 1 Range 0 to 14 LC: 0.01 pH

58 Hot Plate 1 Range : upto 250°C LC: 1°C

59 Launderometer 1 Range : Upto 100°C Time : 0 to 999 minutes LC: 0.1°C/1 min

60 Distillation Soxhlet Apparatus 1 Range : Upto 110°C LC: 1°C

61 Shrinkage Tester (Wash Wheel) 1 Range : Upto 199.9°C Time : 0 to 999 minutes LC: 0.1°C/1 min

62 Adhesion to Finish Tester 1 25 g, 200g, 500gm

63 Glass Thermometer 1 Range : upto 50°C LC: 1°C

64 Micro-hardness Tester 1 Range : 0 to 100 IRHD LC: 1 IRHD

65 Glass thermometer 1 Range : -10 to 110°C LC: 5°C

66 Centrifuge 1 Range: upto 4000 rpm

27

67 Vortex shaker 1 Range :10 to 40 rpm Timer: 0 to 999 sec LC 1 rpm/1 sec

68 Steel Scale 1 Range 0 to 1000 mm Least Count 1 mm

69 Steel Scale 1 Range 0 to 300 mm Least Count 0.5/1 mm

70 Measuring Tape 1 Range 0 to 1500 mm Least Count 10 mm

71


Circular Rubbing Fastness tester 1 Range: 0 to 999999 count, LC: 1 count

72 Digital Weighing Balance 1 Range: 0 to 6000 gm Least Count: 0.1 g

73 Persipiro meter -weight 1 Weight : 5kg

74 Dynamic Water Resistance (Digital Timer)

1 Range 0 to 99.99 min Least Count: 0.01 min

75 Benchtop Spectrophotometer 1 Spectral Range 400- 700nm Range 0 -200% Reflectance

76 Mechanical shaker RPM Meter 1 Range: 0 to 300 rpm LC: 1rpm

77 Water Vapour Absorption 1

78 Grain Crack Tester 1 64.34

79 KUBELKA 1 0-15ml L.C.0.1ml

80 Microscope 1 4X – 100X

81 Thermo Hygrometer -1 1 Range -0° to 50°C RH-10 to 99% LC – 0.1°C/1%

82 Thermo Hygrometer-2 1 Range -0° to 50°C RH-10 to 99% LC – 0.1°C/1%

83 Burette 1 Range : 0- 50ml LC: 0.1ml

84 Measuring Cylinder 50ml

1 Range : 0- 50ml LC: 1ml

85 Measuring Cylinder 100ml 1 Range : 0- 100ml LC: 1ml

86 Pipette 1ml 1 Range : 0- 1ml LC: 0.01ml

87 Pipette 10ml 1 Range : 0- 10ml LC: 1ml

88 Volumetric Flask 1000ml 1 Range : upto 1000ml



28

91 Shrinkage Template ISO 1 350x350x350x350mm

92 STD. Weight Box 1 Range : 1 mg to 500gm

93 Crease Recovery Tester 1 10 -1800

94 Digital Thermometer 2 Range : 50 to 1300 0C LC : 0.10C/ 10C

95


Stage Micrometer 1 Range : 0-1 mm LC: 0.01 mm

96 Conductivity meter 1 Range: 200 to 1000 Mhos/cm Resolution- 0.1Mhos/cm Temp- 0 to 50°C

97 Angle Protractor 1 Range: 0 to 180° LC - 1°C

98 Humidity Chamber 1 Range :Temp ( Up to 70°c), Humidity (Upto 99% RH) LC: Humidity: 0.1% RH Temp: 0.1°C

99 Taber Abrasion Tester` 1 0-999999 Cycles

100 Tumble Dryer 1 0-999999 Cycles

101 Wascator washing machine 1 Timer 0.01 -99.59Minutes Temp. Upto 800C

102 Slip Resistance Tester 1 0.01µ-1.0µ

103 Salt Spray Chamber 1 0- 50 0C, 0- 200psi

104 Digital Wash 1 0-99 Minute/1Min 0-99.90C


106 Pipette 5ml 1 Range : upto 5ml

107 Pipette 50ml 1 Range : upto 50ml

108 Bata Belt Flex Tester 1 0-999999 Cycles

109 Elmendrof Tear Tester 1 0-100% (L.C.1%)

110 Thermal Resistance Tester 1 Temp. Upto 500C, Time 0 – 99Minutes

111 Multi-purpose Textile Flammability Tester

1 1-120 Second

112 Universal Testing machine 1 Upto 5KN /0.001N

113 Full Shoe Flexing 1 0-300rpm

29

114 Heel Fatigue Tester 1 0.68-18.36J

115 Velcro closing Machine 1 0-999999 Cycles

116 Lace to lace Abrasion Tester 1 0-999999 Cycles

117 Heel Impact Tester 1 0.68-18.36J

118 Elastic Fatigue Resistance Tester 1 0-99999 Cycle (65 Cycle/Minute)

119


Rigidity Tester 1 0-50 Degree

120 Steel Midsole Flexing M/c 1 0-10,00,000 Cycle (1Cycle/sec)

121 Hydrostatic Head Tester 1 10-2000mbar

122 Thermal Resistance Tester

1 0.5-20Tog

123 Insulation Resistance Tester

1 100000-1000000000 ohm

124 Vamp Flex Tester 1 0-999999 Cycles

125 Electrical Conductivity Tester (Anti Static)

1 Insulation Resistance 99.9KΩ-200GΩ

126 Climatic Chamber 1 Temp. -700C to 1800C R. Humidity 10% to 98%

127 Shank Fatigue Tester 1 1-240times/minutes


129 Hydrometer 1 1.000-2.000

130 Gas Chromatography Mass Spectroscopy

1 ppb -ppm

131 Micro Pipette 10 -100 µl

1 0 -100 µl

132 Micro Pipette 20 -200 µl

1 20 -200 µl

133 Volumetric Flask 10ml 5 10ml

134 Protective Clothing Synthetic Blood Permeability Tester

1 Pressure 0-30 Kpa Time 1min -60min

135 Optical Emission Spectrometer 1 Base Fe, Al, Cu, Zn. Pb. Sn, Ni

136 Universal Testing Machine 1000KN 1 0 – 1000KN/ 1KN

137 Extensometer 1 25 – 50mm/0.001mm

138 Volumetric Flask 10ml 6 10ml

139 Stiffness Tester 1 0-5000mN

30

140 Folding Endurance Tester 1 0-70

141 Bendtsen Smoothness Tester 1 50 mN

31

32


Financial Year Total No of Sample received

Total No of Tests conducted


1 2014-15 87 87 0.84

2 2015-16 360 360 2.39

3 2016-17 446 446 25.53

4 2017-18 1298 1298 107.50

5 2018-19 1436 1436 94.00

6 2019-20 2800 2800 139.49

7 2020-21 2562 2562 257.14

Achievements :

SL. No


Micro Small Medium CPSUs/ Defence Sector

SPSUs/ State

Government

Total

1 2014-15 20 30 37 - - 87

2 2015-16 80 140 60 20 60 360

3 2016-17 100 160 100 40 46 446

4 2017-18 280 400 200 200 218 1298

5 2018-19 320 460 340 190 126 1436

6 2019-20 632 560 428 500 680 2800

7 2020-21 393 860 536 430 343 2562

SUCCESS STORY DURING THE 2016-17 TO 2020-21

1. PPDC, Meerut as an autonomous organization, has been accredited by NABL according to ISO17025:2017 in the field of Footwear, Sports Footwear, Safety Footwear, Textile, Sports Garment, Plastic etc all over India and has also been accredited by NABL

33

according to ISO17025:2017. This accreditation has helped in getting pioneer status in Labs across India.

2. REACH Compliance Seminar organized by Agilent (USA) with coloration PPDC

Meerut for Sports Industries. 3. GeM (Govt. e marketing) approved PPDC Meerut, for Testing and Inspection. 4. As Member of CHD-19 & PCD -28, BIS Committee and Footwear ISO Committee

Member for development New Standards. 5. Got approval from SIRO under DSIR, Govt. of India under SIRO Scheme to avail

benefits in Custom duty and GST. 6. Received order from Navy (Ministry of Defence) for Research and Development of

Sports Footwear (PT Shoe) & Submarine Sandal. 7. Received approval from CQA (T&C), Kanpur (Ministry of Defence) for development/

Testing of New Snow Boots. 8. Developed specifications for Group-IV Employee of SDMC New Delhi 9. Technical training in the field of Leather Footwear, Textile Testing as per International

Standards as SATRA, BIS, ASTM, CSA, AUS, EN & ISO etc. has been provided to the two officers of MSME-Testing Centre, Chennai.

10. PPDC, Meerut has started testing in its laboratory for Govt. of India Organization like

DGQA. ITBP, CRPF, Cost Guard, Navy, NSG etc. as well as for State Govt. as Uttar Pradesh, Jharkhand , Andhra Pradesh, and West Bengal for different products procurement of Govt. Schools.

11. MNC Laboratories like Intertek, UL Quality Assurance, Modern Testing Services and

Geo-Chem etc. have started utilizing testing facilities of the center’s Laboratory. 12. Established New Extension Centre under HUB & SPOKE Scheme approved at MSME

DI Okhla, New Delhi and will be start first Cricket Helmet Testing Lab in India as per BS 7928.

13. PPDC, Meerut has started testing of chemical (by Optical Emission Spectrometer

Method for Fe base, Al base, Cu base, Zn base, Ni base, Sn base) and mechanical testing (UTS, Y.S, % Elongation, Reduction Area and compression Test) of metal and its product.

14. PPDC, Meerut has started testing of Paper and allied products, Packaging material etc. 15. PPDC, Meerut has started testing of Di methyl Fumerate (DMFU), AZO dyes,

Pentachlorophenols (PCP), Polycyclic Aromatic Hydrocarbons (PAH), Phthalates, Organotin Compounds (OTC) and Flame Retardants (FR) for leather and textile products.

34

16. Equipment for Resistance of Protective Clothing Material (PPE) to Penetration by Synthetic Blood purchased and got NABL accreditation as per test method IS 16546, ISO 16603, IS 17423 for Covid-19

Address:-

The Principal Director International Testing Centre, MSME-Technology Development Centre, (Process Cum Product Development Centre) Ministry of Micro, Small & Medium Enterprises, Govt. of India Sports Goods complex, Delhi Road, Opposite Mukut Mahal, Meerut – 250002 (U.P.) Email: [email protected], [email protected] Web : www.ppdcmeerut.com Phone 0121-2511779



http://www.ppdcmeerut.com/

35

NABL ACCREDITATION CERTIFICATE NUMBER TC 5538 & CC 2287

(i) INTRODUCTION: IDEMI is established by the Government of India in the year 1969 as a service to Instrument Industry Organization. The main objective of setting up this Institute was to gear up the growth potential of indigenous instrument industry and hence to meet the ever-growing instrumentation needs of the country by augmenting productivity quality control in industrial sector – be it in Electrical, Electronics or Process Control Instruments. The Institute is looked upon a nodal centre in view of its multifarious activities offered to suit various needs of instrument industry. The Institute offers following services to the Instrument Industry: • Calibration and Testing of Electrical, Electronic, Process Control Instruments,

Products, Sensors, Transducers, Systems & Electrically Operated Domestic appliances etc.

• Calibration of Mechanical Measuring Instruments & Inspection of Mechanical Components.

• Industry sponsored projects in the Design & Development of Electrical, Electronic & Process Control Instruments & Transducers (ESDM). • Technical Training for wide range of professionals in numerous disciplines of

Instrumentation, Laboratory Accreditation etc. • Skill Development Training in the field of Automation, Embedded Technology, IT

etc. • Design & Manufacturing of Press Tools for sheet metal components, Plastic

Moulding Tools, Forging Tools, Pressure Die Casting Tools, Jigs & Fixtures etc. • Manufacturing of critical mechanical / electromechanical components / systems &

spare parts required for Industry. (ii) Testing Infrastructure Available:

Sr. No.

Domain Name of the Machinery & Equipment Available

No. of Machiner

y & Equipme

nt Available

Specification

Range / Size

1. EMI / EMC EMI Receiver 01 9kHz – 3GHz, RF Atten: 0 – 70dB

LISN 01 9 kHz – 30 MHz

EMC Combined Tester 01 Surge: 7 kV, EFT: 4 kV Dips: 0-100%, Cont: 30A/m A/m,

36

ESD 01 0.5 kV – 30kV(CD) & (AD) Voltage Dips & interruption Setup 01 0 – 100 % Dips

GTEM Field Uniformity 01 9 kHz–2.2GHz, -140 dbm to+30dbm

Continuous Wave Generator 01 Freq.: 150 kHz – 80 MHz, 1V – 10 V

Low Frequency EMF Survey Meter 01 0.2 mG – 20 G

Damp Oscillatory Compact Simulator 01 0.25kV – 4kV

Burst Generator 01 0.25kV – 7kV Surge Generator 01 0.25kV – 7kV Multifunction AC/DC Power Source/ Analyser Reference System

01 0-300V AC/DC, 16A AC/DC

Log periodic & Biconical Antenna 01 30 MHz – 1 GHz

Large loop Antenna 01 9 kHz – 30 MHz 2. Safety

Testing Tracking Test Apparatus 01 600 V, 1 A ± 1 % Glow Wire Test Apparatus 01 Up to 1000 ºC Short time over current test Panel (SHUNT) 01 Up to 5000A

Low Voltage Impulse Generator 01 0-12 kV ± 10% Relay Tester 01 0 – 300 V AC, 10 A Ball Pressure Apparatus 01 Force: 20 N, Sphere: 5mm Ball Pressure Apparatus 01 Force: 20N, Sphere: 5mm External Magnetic Field Coil 01 0.5 mT Spring Operated Impact Hammer 01 0.2,0.35,0.5,0.7,1.00 Nm: ±

0.02Nm AC / DC Power Source 01 0-300 VAC/DC Torque Wrench 01 15-150 lb5.ins Creepage Gauge 01 0.5 mm – 2 mm

TF-24 Test Series Probe 01 1 mm, 2.5 mm, 50 mm steel ball

Safety Analyzer 01 5 kV AC/ 6 kV DC, 50 GΩ, 510 mΩ,

DC Power Supply 01 0-24 VDC, 2A Digital force Gauge 01 196.10 N Audio Signal Generator 01 -80 dBu to +18 dBu Stability Test Set 01 0 - 20° High Voltage Tester 01 5 kV AC, 200 mA, ± 3% PTL Test Finger 01 1 mm to 12.5 mm

AC/DC Electro Magnet 01 DC 270 & 500mT, AC 10& 200mT

Impulse Generator 01 0.2 kV to 10 kV, 2Ω, 12Ω & 500 Ω

True RMS Hand held Clamp Meter 01 0 to 999.9 A+/-2% (AC)

4½ True RMS Multimeter 01 1000V AC/DC, 10A AC/DC, 500MΩ

6½ True RMS Multimeter 01 0- 1000V DC/AC, 0- 3A DC/AC

37

Insulation Tester 01 0.01MΩ to 1GΩ

Function Generator 01 1µHz – 100MHz, Amp. : Flatness

SS Weights 01 0-200 Kgs Vernier Caliper, Digital Caliper, Micrometer. 01 0-600mm, 0 – 25mm,0 – 150

mm Digital Oscilloscope 01 500 MHz, 4GSa/s Digital Timer 01 3hrs Gas Detector 01 Nitrogen/ Oxygen/ Carbon/ Torque Driver 01 500cNm, 260cNm

Go / No Gauges Caps 01 0 – 70mm, Mass 0 – 200g, 0 - 45°

Heat Deflection Temperature Test Set 01 0-3000C

LXI Data Acquisition Unit 01 0 – 400 °C AC / DC Electronic Load 01 20A AC/DC Oscilloscope (2.5GHz) 01 2.5GHz Thermal Endurance Test Chamber 01 0-1000°C

Shimpo Force Gauge 01 0-1000 N Audio Analyzer 01 10 Hz – 1.5 MHz Turns Ratio & Winding Resistance Meter 01 0.1 micro -2000 ohms

Wire Gauge 01 Standard Needle Flame Test Chamber 01 0-700°C Programmable AC Source 01 0-300V AC/DC Programmable Video Pattern Generator 01 0-1200 Patterns

Voltage Impulse Generator 01 ± 0 To 12kV

Tumbling Barrel 01 0-99999 Cycles, 500 mm Fall Height

Horizontal & Vertical Flame Chamber 01 50 -1300°C

03. Environmental Testing Environmental Chamber 01 -60ºc to + 180ºC

25% to 95% RH. Drip Test Apparatus 01 1 mm to 5 mm Oblige Rain Apparatus 01 0 – 4 Bar, 0.07l / min

04. Type Testing

Energy Meter Test System 01 300V P-N, 120A Relay Test Kit 01 0 – 300 V AC/ DC, 0-120A

05. Mechanical Testing

Electro dynamic Vibration & Shock System 01 Freq.: DC-2800 Hz,

Disp.: 51 mm, Accl.: 75 ‘g’ Impact Test Apparatus 01 2 Joule to 50 Joule

Bump / Shock Test System 01 0-50 G/half Sine/0-120, Bump

(iii) Testing Facilities available:

1) Safety Testing Product Standard

Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory use - Part 1: General Requirements

IEC/EN 61010-1

Safety Requirements for Household Equipment &Similar Electrical Appliances Part 1: General Req.

IEC/EN 60335-1, IS 302

Measuring Relays and Protection Equipment - Part 27: Product IEC/EN 60255-27

38

Safety Requirements Information Technology Equipment - Safety - Part 1: General Requirements

IEC/EN 60950-1, IS 13252

Safety Requirements for Audio, Video and similar Electronic Apparatus

IEC/EN 60065, IS 616

Safety of Machinery - Electrical Equipment of Machines - Part 1: General Requirements

IEC/EN 60204-1

Safety Requirements for basic safety & essential performance of medical Devices-Part- 1 General Req.

IEC/EN 60601-1

2) EMI EMC Testing: Electromagnetic Immunity Test Test Standard

Electrostatic Discharge Test CD: 30 kV, AD: 30 kV IEC/EN 61000-4-2 Radiated Susceptibility Test 1-30 V/m, 80 MHz - 6 GHz

IEC/EN 61000-4-3 IEC/EN 61000-4-20

Electrical Fast Transient/Burst Test 0-4 kV IEC/EN 61000-4-4 Surge Immunity Test 0- 7 kV IEC/EN 61000-4-5 Conducted RF Susceptibility Test 1 - 10 V, 150 kHz - 80 MHz

IEC/EN 61000-4-6

Power Frequency Magnetic Field Test 3A/m-30A/m IEC/EN 61000-4-8 Pulse Frequency Magnetic Field Test 100 A/m - 1000 A/m

IEC/EN 61000-4-9

Damp Oscillatory Magnetic Field Test 100 A/m IEC/EN 61000-4-10 AC Voltage Dips, Short Interruption & Voltage Variation Test 0-100 %

IEC/EN 61000-4-11

Ring Wave Test, 0- 6 kV IEC/EN 61000-4-12 Harmonics and Inter-harmonics Immunity Test IEC/EN 61000-4-13 Voltage Fluctuation Immunity Test IEC/EN 61000-4-14 Ripple on d. c. input power port Immunity Test IEC/EN 61000-4-17 Slow Damp Oscillatory Test, 0 - 2.5 kV IEC/EN 61000-4-18 Fast Damp Oscillatory Test, 0 - 4 kV IEC/EN 61000-4-18 Phase unbalance, Immunity Test IEC/EN 61000-4-27 Variation of Power Frequency, Immunity Test IEC/EN 61000-4-28 DC Voltage Dips, Short Interruption & Voltage Variation Test 0-100 %

IEC/EN 61000-4-29

Impulse Voltage Test 0.5-12 kV IEC/EN 60255-5

3) EMI EMC Testing: Electromagnetic Emission Test Test Standard

Conducted Emission Test 150 kHz - 30 MHz Radiated Emiss ion Test 30 MHz-6 GHz

CISPR 11 EMl - lndustrial, Scientific & Medical Equipment CISPR 12 EMI-Automotive Equipment CISPR 13 EMI- Sound & Television Broadcast Equipment CISPR 14 EMI- Household Appliances & Electric Tools & Equipment CISPR 15 EMI- Lighting Equipment CISPR 22 EMI - Information Technology Equipment CISPR 25 EMI -Automotive Equipment CISPR 32 EMI - Multimedia Equipment

Disturbance Power Measurement test 30 MHz-300 MHz

CISPR 14-1/ EN55014-1

39

Harmonic Emission Test up to 40th

Harmonic IEC/EN 61000-3-2, IS 14700 (Part 3/Sec 2)

Flicker Emiss ion IEC/EN 61000-3-3

4) EMI-EMC Testing as per Particular Product Standards Product Standards

Electromagnetic compatib ility (EMC) – Part 6-1: Gener ic Standards- Immunity for Residentia l, Commercia l and Light- Industr ia l Environments

IEC/EN 61000-6-1 IS 14700 (part 6/sec 1)

Electromagnetic compatib ility (EMC) – Part 6-2:Gener ic Standards- Immunity for Industr ial Environments

IEC/EN 61000-6-2 IS 14700 (part 6/sec 2)

Electromagnetic compatibility (EMC) – Part 6-3: Generic Standards- Emission Standard for Residential, Commercial and Light-Industrial Environments

IEC/EN 61000-6-3 IS 14700 (part 6/sec 3)

Electromagnetic compatibility (EMC) – Part 6-4: Generic Standards- Emission Standard for Industrial Environments

IEC/EN 61000-6-4 IS 14700 (part 6/sec 4)

Electrical equipment for measurement, control and laboratory use – EMC Requirements – Part 1: General Requirements Electrical Equipment for Measurement, Control and Laboratory use

IEC/EN/61326-1

Medical Electrical Equipment – Part 1-2: General requirements for Basic Safety and Essential Performance – collateral Standard: Electromagnetic Disturbances – Requirements and Tests

IEC/EN 6060-1-2

Measuring Relays and Protection Equipment – Part 26:Electromagnetic compatibility Requirements

IEC/EN 60255-26

Uninterruptible Power Systems (UPS) – Part 2:Electromagnetic compatibility (EMC) Requirements

IEC/EN/62040-2

Equipment for General Lighting Purposes – EMC Immunity Requirements IEC/EN/61547 Information Technology Equipment – Immunity Characteristic – Limits and Methods of Measurement

CISPR 24/EN55024 IS 15039

Electromagnetic compatibility Limits & Methods of Measurements of Radio Disturbance Characteristics

CISPR 13

Electromagnetic compatibility, Product Family Standard for audio, Video, Audio-Visual and Entertainment Lighting Control Apparatus for Professional use (Emissions)

EN 55103-2

Electromagnetic compatibility and Radio Spectrum Matters (ERM); Telecommunication Network Equipment; electro Magnetic Compatibility (EMC) Requirements

EN300386

Limits and Methods of Measurement of Radio Disturbance Characteristics of electrical Lighting and Similar Equipment

CISPR 15/ EN 55015

Electromagnetic compatibility – Requirements for Household appliances, electric tools and similar Apparatus -Part 1: Emission

CISPR 14-1/EN 55014-1

Electromagnetic compatibility - Requirements for Household appliances, electric tools and similar Apparatus -Part 2: Immunity – Product Family Standard

CISPR 14-2/EN 55014-2

Electromagnetic compatibility of Multimedia Equipment. Emission Requirements

CISPR 32/EN 55032

5) Environmental Testing Tests Standard

Cold Test : -60 ºC to Ambient IEC/EN 60068-2-1, IS 9000 (Part 2/Sec I to

40

IV) JSS 55555 Dry Heat Test : Ambient to 200 ºC IEC/EN 60068-2-2, IS 9000 (Part 3/Sec I to

IV) JSS 55555 Change of Temperature test, -60 ºC to 180 ºC IEC/EN 60068-2-14, IS 9000 (Part XIV) JSS

55555 Damp Heat Test, 20% to 98%, @ 30 ºC to 85 ºC

IEC/EN 60068-2-78, IS 9000 (Part 4) JSS 55555

Damp Heat (Cyclic) Test, 20% to 98%, @ 30 ºC to 85 ºC

IEC/EN 60068-2-30, IS 9000 (Part 5/Sec 1 & 2) JSS 55555

Vibration Test/Random Vibration Test 5 to 2800 Hz, 0 to 51 mm, up to 70 ’g’

IEC/EN 60068-2-6, IS 9000 (Part 8) IEC/EN 60068-2-64 JSS 55555

Shock Test : Up to 50 ‘g’ IEC/EN 60068-2-27, IS 9000 (Part 7/Sec 1) Seismic Test : 5 Hz – 35 Hz IEC/EN 60068-3-3 Degree of protection (ingress protection) Test IP 10 -68

IEC/EN 60529, IS/IEC 60529

6) TYPE TESTING Products Standard

Ac static Watthour Meters: Class 1 & 2 IS 13779, IEC/EN 62052-11, IEC/EN 62053-21, CBIP 325

AC Static Transformer Operated Watthour and VAR-Hour Meters: Class 0.2S, 0.5S and 1.0S

IS 14697, IEC/EN 62052-11, IEC/EN 62053-21, CBIP 325

Prepayment meters IS 15884 Smart Meters IS 16444 Direct Acting Indicating Analog Electrical Measuring Instruments and their Accessories

IS 1248 (Part 1 to 8)

Direct Measuring Instruments for Measurement & cntrl.

IS 13875 (Part 1 & 2)

AC Supplied Electronic Ballast IS 13021, IEC 61347-2-3 IEC 60928 Ballast for fluorescent Lamps IS 1534 Static relays for Power Protection System IS 3231, IEC/EN 60255

7) LED Safety & Performance Testing IEC

Equivalent IS TITLE

IEC 60598-2-3

IS 10322 (Part 5/ Sec 1)

Particular Requirement general purpose luminaires

IEC 61347-1 IS 15885 (Part 1) Safety of lamp control gear, Part1 : General requirement

IEC 61347-2-13

IS 15885 (Part2/Sec13)

Safety of lamp control gear Part 2 Particular Requirement Section 13 d. c. or a.c. Supplied Electronic Control gear for LED modules

IEC 62504 IS 16101 General Lighting - LEDs and LED modules, Terms & Definit ions

IEC 62560 IS 16102 (Part 1) Self - Ballasted LED Lamps for General Lighting Services. Part 1 Safety requirements

IEC 62612 IS 16102 (Part 2) Self - Ballasted LED Lamps for General Lighting Services. Part 2 Performance Requirements

IEC 62031 IS 16103 (Part 1) LED Modules for General Lighting, Part 1 Safety Requirements

IEC 62717 IS 16103 (Part 2) LED Modules for General Lighting, Part 2 Performance Requirements

IEC 62384 IS 16104 d. c. or a. c. Supplied Electronic Control Gear for

41

8) MONOBLOCK PUMPSET TESTING PUMPS & MOTORS TEST STAND

ARD RANGE

Marking Plate

IS 9079

Qualitative Test Direction of Rotation Qualitative Test Design Features Qualitative Test General Requirements 0.75 to 15kW Pump Performance Test 1 m to 200 m, 1 lps to 50 lps, 0.01 A to 50 A,

0.75 to 15kW Stator Resistance per phase at 34°C 10 mΩ to 1000 mΩ No Load Test 1 to 415 V AC, 0.01 to 50 A, 0.75 to 15 kW,

45 Hz to 66 Hz 1450 to 3000 rpm

Reduced Voltage Running Up Test 1 to 415 V AC, 1450 to 3000 rpm Locked Rotor Test 1 to 440V AC, 0.01 to 50A, 0.75 to 75kW Temperature Rise Test at Rated Voltage

0.01 to 50 A 1 to 1000 °C

Temperature Rise Test at Reduced Voltage

0.01 to 50 A, 1 to 1000 °c

Insulation Resistance Test Up to 50 G 0 High Voltage Test 0.1 to 5 kV AC /DC

(iv) Calibration Infrastructure Available:

A. Electro - Technical Calibration Laboratory:

Sl. No. Name of Machine / Equipment

1 GPS Controlled frequency standard 2 High Precision Calibration System Model 5720A, AC/DC Transfer standard, Model

792A, 10 V DC Reference Standard, 732B, 8 ½ Reference Multimeter, DC Ref. divider, 752 A, AC Measurement Std.

3 RF Reference Source, Model 9640A 4 AC/DC HV Divider: 200kV 5 Automated Dual Source High Resistance Bridge Model 6600A (Tera Ohm Bridge ) 6 Direct Current Comparator Bridge, Model 6242B 7 5 Position Test Bench, Power/ Energy Comparator COM 3003, COM 5003 8 Sound Level Calibrator, Sound Level Analyser 9 Standard Capacitor/ Inductor / Resistor 10 RLC Digi bridge, Model 1689 11 High Precision Calibration System Model 5730A with Transconductance Amplifier

Model 52120A 12 High Resistance Low Current Electrometer, Model 6517 13 Portable 3 Phase Power / Energy Test System, Model RD-31-203 14 High Precision C, L and Tan delta Bridge, Model 2840 15 CT/PT Calibration System 16 Binary Voltage Divider with Range Extender, Model 8000B 17 Tan delta Calibrator

LED Modules - Performance Requirements IEC 62722-1 IS 16107 (Part 1) Luminaires Performance, Part 1 General

Requirements IEC 62722-2-1

IS 16107 (Part 2/Sec 1)

Luminaires Performance Part 2 Particular Requirements

42

18 AC/DC High Current Shunt 19 Digital Tachometer, PLT 200 20 Frequency Counter/ timer, Model CNT91, Time Interval Meter, Model 571T, 21 Decade High Resistance Box, Model 4720/4

B. Pressure/ Vacuum Calibration Laboratory

Sl. No. Name of Machine/Equipment

1 Pneumatic Dead Weight Tester cross float system along with Pressure Indicator (785-50A-500A)

2 Digital Low Pressure Controller (7250 LP & 7250i) 3 Pneumatic Dead Weight Tester cross float system (5111SLD & 5201S) 4 Hydraulic Dead Weight Tester cross float system (PG7302) 5 Digital pressure calibrator , Model: MC6 6 Hyd. Cross float Sys (1455 bar ) Hydraulic Dead Weight Tester For High Pressure

(M3800/2M) 7 Pneumatic Pressure Controller (PPC4)

C. Mass & Volume Calibration Laboratory


1 Standard S.S. Weight Box E1 Class up to 20 kg 2 Standard S.S. Weight Box E2 Class up to 20 kg 3 Micro and Digital Balance (0 to 34 kg) 4 Mass Comparator (500g, 1kg, 2 kg, 5 kg, 10kg, 20 kg

D. Dimensional Metrology Laboratory

Sl. No. Name of Machine/ Equipment

1 Coordinate Measuring Machine 2 Tungsten Carbide Slip Gauge Grade 'I' & Grade '0' 3 Long Slip Gauge Grade "k" and Caliper Checker 4 Tape & Scale Calibrator 5 Electronic dial Calibration Tester, Electronic probe with DRO 6 Universal Measuring System 7 Laser Interferometer

E. Thermal Calibration Laboratory


1 SPRT Calibration system using Fixed Point Method from -195 to 660 °C) as per ITS 90

2 RTD, Thermocouple calibration by comparison method, (Range : -80 to 140°C & 140 to 660°C)

3 Liquid-In-Glass Thermometer by comparison method (Range : -50 to 250°C) 4 Thermocouple (with or without indicator) calibration by comparison method (Range :

>300°C to 1000°C) 5 IR / Non-Contact Thermometer / Pyrometer by comparison method up to 200 °C 6 Humidity Indicator with Sensor of Humidity chamber/Environmental Chamber by

comparison method 7 Temperature chambers / Deep Freezers / Oven

F. Fluid flow Calibration Laboratory

Sl. No. Name of Machine/Equipment/ System

43

1 Flow Calibration Rig consist of 02 nos. of Centrifugal Pumps, 04 Nos of Pipe Line of different line size, Valves, Weighing Tank, Stabilizer Tank, Diverter System consist of various instruments like 3.4 GHz Universal Counter, Dig. Weighing Balance, Density Hydrometer

2 Ultrasonic Flow Meter for Site Calibration

(v) Calibration Facilities Available:

1) Electro-Technical Calibration:

Parameter Range Calibration Measurement Capability

DC Voltage 10 uV to 1050 V 500 ppm to 0.1 ppm DC High Voltage 1.05 to 100 kV 300 ppm DC Current 1 pA to 3000 A 1.5% to 10 ppm DC Resistance 1 µOto 100 TO 1.5% to 1 ppm AC Voltage 10 Hz to 1 MHz, 1 mV

to1000 V 0.3 % to 0.001 %

AC High Voltage 50 Hz, 1.01 kV to 200 kV 0.01 % to 1.4 % AC Current 10 Hz to 10 kHz, 10 µA

to10000A 60 ppm to 0.25%

Active / Reactive / Apparent 40 Hz to 70 Hz Power/ Energy, ( 1 Phase / 3 Phase)

1 V to 1050 V, 0.001 A to 300 A

400 ppm to 20 ppm / PF

PF= 0.01 to 1 Power Factor I Phase Angle 40 Hz to 70 Hz, 0 to UPF,

(0 to 360°) 1 V to 1050 V, 0.01 A to 160 A

0.0012° to 0.008 °

Frequency/ Period

40 mHz to 20 GHz, 250 ps to 25 s 1.5 X 10-11 to 1.3 X 10-12

Time Interval 1 µs to 24 Hrs. & mult iple 230 ppm to 11 ppm AC Resistance 50 Hz/100 Hz/1kHz,

0.001Ω to 10 kΩ 0.36 % to 0.0025 %

Inductance 1 kHz, 100 µH to 10 H 0.07 % to 0.02 % Capacitance 50 Hz /100 Hz/ 1kHz, 1 pF

to 1 F 800 ppm to 2.3 ppm

DC Power / Energy 33 mV to 1000 V, 3.3 mA to 30A

0.006 % to 0.15 %

Capacitance at High Voltage Up to 30kV - 1000 pF 0.012 % Up to 100kV - 100pF 0.02 % Up to 2000 V - 2000pF 0.05 %

Tan Delta 5E-5 to 5E-2 1.6E-5 to 5.7E-3 Oscilloscope 1. Bandwidth 2. Amplitude (Deflection Factor) 3. Time Base (Marker)

50 kHz to 1.1 GHz 5mV to 5.5 Vp - p 1 mV to 130V (1M Ω) 1 m V to 6 .6 V (50 Ω), 1ns to 5s

2.4 % to 5 % 5 % to 0.15 % 5 % to 0.3 % 0.6 % to 3 ppm

Power Quality: Harmonics Order 1 to 40 0.2% Impulse calibration 1 kV to 15 kV, 10 ns to 100

us 6.3%, 0.1 %

1. Bandwidth 5mV to 5.5 Vp -p 2.4 % to 5 % 2. Amplitude (Deflection Factor)

1mV to 130V (1MO), 1mV to 6.6 V

5 % to 0.15 %, 5 % to 0.3 %

44

3. Time Base (Marker) 1 ns to 5s 0.6 % to 3 ppm Power Quality: Harmonics Order 1 to 40 0.2% Impulse calibration 1 kV to 15 kV, 10 ns to 100

us 6.3 %, 0.1 %

Temperature Indicators, Recorders, Controllers , Process Calibrators, Data Loggers & Multifunction Calibrators by Simulation Method, All Types of RTD & Thermocouple, mV, mA Source & Measure ode)

RTD: -200°C to 850°C TIC -200 °C to 2300 °C

0.005 °C to 0.02 °C 0.01 °C to 0.26 °C

Transformer Turns Ratio TTR) Meter & Calibrator

0.8 to 2100

0.03 %

Potential Transformer PT): Ratio Error Phase Displacement Error

50 Hz 1.1 kV to 100 kV AC

0.01 % 0.32 min

Current Transformer (CT): Ratio Error Phase Displacement Error

50 Hz 5 A- 10000 A , AC

0.004% to 0.025% 0.15 min to 0.65 min

CTI PT Comparator (AITTS) Ratio Phase Displacement

50 Hz 0.05 A to 6A 25 V to 150 V

0.003% to 0.02% 0.1 min to 0.6 min

Isolation Current Transformer At 50Hz & 60Hz 1mA to 120A

0.0076 % to 0.01 % for R.E.

RF Power Calibration: RF Power

RF Attenuation Amplitude Modulation Frequency Modulation

100 kHz to 4 GHz + 24dBm to -90 dBm 200 Hz to 4 GHz 1 dB to 110 dB Carrier Frequency 1 GHz Modulation Depth10% to 9 Modulation Rate 1 kHz Carrier Frequency 1 GHz Modulation Rate 200 kHz Frequency Deviation10 kHz to 200 kHz

2.2% to 30%

0.03 dB to 0.2dB 5 %

4 %

Impulse Calibration Load >250 kΩ, 100 pF to 300 pF Lightening Impulse (LI) Time Parameter, Rise Time Time to half value Lightening Impulse Chopped (LIC) Time Parameter, Time to Half Switching Impulse Voltage Time Parameter Front Time Time to half

80 V to 1600 V

0.84 us 60 us ± 400 V to ± 1250 V 0.5 us ± 80 V to ± 1600 V 20 us 4000 us

0.6 %

2. 5 % 2.5 % 1.3 % 2.5 % 0.6% 2.5% 2.5%

Partial Discharge Calibration, App. Charge

1 pC to 50 nC 6%

45

2) EMC Calibration: Parameter Range Parameter Range

Electrical Fast Transient (500 & 1kΩ) a. Amplitude b. Rise Time c. Pulse Width d. Repetition Rate e. Burst Period f. Burst Duration

± 0.25 kV to 4.0kV 5ns 50 ns at 50 Ω 50 ns, -15ns to +100ns at 1 kΩ 200µs (5kHz) 10 µs (100kHz) 300 ms 15ms (5kHz) 0.75 ms (100kHz)

Damp Oscillatory Generator I. Slow Damped Oscillatory (In open Circuit) a. Amplitude b. Rise Time c. Repetition Rate d. Voltage Decay (Short circuit) a. Current Amplitude II. Fast Damped Oscillatory (Open Circuit) a. Amplitude b. Rise Time c. Voltage oscillation Frequency d. Decaying e. Bust Duration f. Burst Period (Short Circuit) a. Current Amplitude b. Current Rise Time c. Current Oscillation Frequency d. Decaying Ring Wave Generator Open Circuit a. Amplitude b. Rise Time c. Oscillation Frequency d. Decaying Short Circuit a. Current Amplitude b. Rise Time

± 0.25kV to± 2.5 kV 75ns 40/s for 100kHz & 400/s for 1 MHz Pk 5 must be > 50% of the Pk1 Pk10 must be < 50% of the Pk1 1.25 to 12.5A ± 0.25kV to ± 4 kV 5ns 3MHz, 10MHz, 30MHz Pk 5 must be > 50% of the Pk1 Pk10 must be < 50% of the Pk1 3MHz -50ms 10MHz-15ms 30MHz-5 ms 300ms 5A to 80A 3MHz - < 330ns 10MHz- < 100ns 30MHz - < 33ns 3, 10, 30MHz Pk 5 must be > 25% of the Pk1 Pk10 must be < 25% of the Pk1 ± 0.25kV to± 4 kV 0.5 µs 100kHz Pk2 40% to 110% of Pk1 Pk3 40% to 80% of Pk2 Pk4 40% to 80% of Pk3 20.8 A to 333.3 A at 12Ω 8.3 to 133.3A at 30 Ω ≤ 1 µs

Surge In Open Circuit Voltage a. Amplitude b. Front Time c. Pulse Width In short Circuit Current a. Current Amplitude b. Front Time c. Pulse Width

± 0.5kV to ± 7.0 kV 1.2 µs 50 µs ± 0.25kA to ± 4 kA (± 0.5kV to ± 7.0 kV) 8 µs 20 µs

Electrostatic Discharge (± 2kV to ± 15 kV) a. Peak current b. Rise Time c. Current at 30ns d. Current at 60ns

± 7.5 to ± 60A 0.8ns 4A-30A 2A-15A

Voltage Dips at 240V rms

a. 0 % to 80% of Voltage b.10ms -5 sec

Power frequency Magnetic Field Current

1 A-100A

Pulse Magnetic Field a. Pulse Level b. Rise Time c. Pulse Duration

100 to 1000 a A/m 8.0 µs 20 µs

46

Telecom Surge In Open Circuit Voltage a. Amplitude b. Front Time c. Pulse Width In short Circuit Current a. Current Amplitude b. Front Time c. Pulse Width

± 0.5kV to ± 10.0 kV 10 µs 700 µs ± 12.5A to ± 250A (±0.5kV to ± 10.0 kV) 5 µs 320 µs

Damped Oscillator Magnetic Field a. Peak current b. Oscillation Period c. Repetition Time d. Decay Rate

11.1 to 111A 10 µs ± 1 µs at 100kHz 1 µs± 0.1 µs at 1MHz 25ms ± 2.5 ms at 100kHz 2.5ms ± 0.25 ms at 1 MHz Pk5 shall be >50% of the Pk1 Value Pk10 shall be < 50% of the Pk1 Value

3) Thermal Calibration Laboratory:

Instrument Range Measurement Capability

Comparison Calibration: (At Lab and at Site) RTD, Thermocouple (with & without indicator), Temp. indicator, Data loggers etc. with sensors

-80 °C to 140 °C 140°C to 660°C 0.12 °C 0.23° C

Liquid-In-Glass Thermometer -50 °C to 250 °C 0.17°C Thermocouple (with & without indicator), Temp. Indicator, data logger etc. with sensors

>660 °C to 1000 °C 1.52 °C

IR I Non-Contact Thermometer I Pyrometer

50 °C to 500 °C 5.7°C

Fixed Point calibration: (At Lab) Calibration of SPRT/PRT/Thermocouples with or without readout at Fixed point of:-

Boiling Point of Nitrogen (-

195.795'C) 4.4 mk

Triple Point of Mercury (-38.8344°C)

2.9 mk

Triple Point of Water (0.01 °C) 1.5 mk Melting Point of Gallium

((29.7646°C) 3.2 mk

Freezing Point of Tin (231.928°C) 3.2 mk Freezing Point of Zinc (419.527°C) 5.4 mk

Freezing Point of Aluminium (660.323°C)

6.9 mk

4) Mass Calibration:


Mass Calibration: Weight box/Loose Weights : 1mg to 20 kg

1 mg to 200 g 500 g to 20 kg

1.3 mg to 0.07 mg 1.4 mg to 9 mg

Balance Calibration Digital Balance

1 mg to 5 g 1 mg to 5000 kg

1.5mg 1.6mg to 0.35 kg

5) Volume Calibration:


Volume Micro Pipettes 5 µI to 1000 µI 0.4 µI Volume Glassware (Volumetric Flask, Burettes,

1 ml < V < 20000 ml 12 µI to 4 ml

47

Conical Flask, Glass Pipettes, syringe, can, etc.)

6) Pressure Calibration:


Pneumatic Pressure: ± 75 mbar (g) ± 350 mbar (g) to 200 bar (g)

1.2 % of Reading 0.02 % to 0.005 % of Reading

Hydraulic Pressure: DWT Calibration (At Lab) Pressure Indicating devices

2 to 2500 bar (g & abs) 0 to 2500 bar (g & abs)

0.01% of Reading 0.01% of Reading

Negative pressure: -0.975 to 0 bar (g) 0.006% of Reading 7) Dimensional Metrology Laboratory:


Callipers of All types Height Gauges External Micrometer Bevel Protector Electronic Height Gauge Universal Measuring Machine Length Bar Dial thickness Gauge Cylindrical Measuring Pins Test Sieve Profile Projector Caliper Checker CMM CNC Machine (Positional accuracy) Torque wrench / Torque drivers Angle Gauge Ultrasonic Thickness Gauge

0 - 1000 mm 0 - 600 mm 0 - 300 mm 0°- 180° 0 - 1000 mm 300 X 200 mm 0 - 350 mm 0 - 10 mm 0 - 50 mm 30 µm to 4 mm 300 X 300 mm, 10X - 100X, 0 - 360° 0 - 1000 mm Up to 1500 mm Up to 1500 mm 0 to 2000 nm Up to 90° Up to 300mm

13.2 µm 12.8 µm 3.1 µm 0.71 minute 5.2 µm 1.8 µm 4.4 µm 7.1 µm 1.3 µm 6.1 µm 1.8 µm, 0.16 %, 2.7 minutes 4.6 6 µm 5.7 µm 2.98% 1 min 71 µm

8) Fluid Flow Calibration


Volumetric Flow Rate 1.5 m3/h to 240 m3/h Mass Flow Rate 1500 kg/h to 240000

kg/h 0.2 %reading

Volumetric Flow Rate 5.0 m3/h to 240 m3/h

(vi) Testing & Calibration activities done in past 10 years:


Total No. of Beneficiary

Total No. of Samples Tested

Total revenue earned

(Rs. In Lakhs ) 1 2010-11 2429 5077 228.5 2 2011-12 2407 4546 241.81 3 2012-13 2492 4932 361.78 4 2013-14 2226 5135 408.22 5 2014-15 2958 5967 436.25

48

6 2015-16 3854 6025 452.87 7 2016-17 3113 6155 432.08 8 2017-18 2471 5567 485.91 9 2018-19 2635 6183 532.37 10 2019-20 2520 6241 508.2 11 2020-21 1907 5386 378.9

Achievements of Testing & Calibration Laboratories:

SL. No. Total no of Beneficiary MSME Others Total

1 2010-11 1576 853 2429 2 2011-12 1667 740 2407 3 2012-13 1668 824 2492 4 2013-14 1539 687 2226 5 2014-15 2132 826 2958 6 2015-16 2960 894 3854 7 2016-17 2438 675 3113 8 2017-18 2047 424 2471 9 2018-19 2133 502 2635 10 2019-20 1896 624 2520 11 2020-21 1457 450 2267

Success story:

1. Laboratory is accredited by Bureau of Indian Standard (BIS) for Energy meter testing Laboratory.

2. Laboratory is designated/ recognized by Telecommunication Engineering Centre (TEC) as Conformity Assessment Bodies (CAB) for testing of telecommunication products.

3. Laboratory successfully completed ‘Project under Scheme for setting-up / up-gradation of Electronic Product Testing/ Quality Control laboratories', for safety testing of Information Technology Equipment and audio, video appliances under compulsory registration scheme to fulfill the requirement of Ministry of Electronics and Information Technology (Government of India) (MeitY)

4. Undertaking the High Voltage calibration up to 200 kV on customers site. 5. Undertaking Field Testing and Calibration.

Address: Principal Director (I/C) IDEMI S.T.Tope Marg, Chunabhatti, Sion, Mumbai – 400022 Contact No: 022-24050301/2/3/4 Website: www.idemi.org E-mail: Electrical Testing Lab:[email protected] Electro- Technical Calibration Lab: [email protected] Thermal Calibration Lab: [email protected] Mass and Volume CalibrationLab:[email protected] Pressure Calibration Lab:[email protected] Fluid Flow Calibration Lab:[email protected] Dimensional Metrology Laboratory:[email protected] Principal Director (I/C):[email protected]

http://www.idemi.org/









49

MSME TOOL ROOM – HYDERABAD (CENTRAL INSTITUTE OF TOOL DESIGN)

BALANAGAR, HYDERABAD – 37

Central Institute of Tool Design (CITD), an ISO 9001:2015, 14001:2015, & 50001:2011 Certified Institution in India providing specialized training courses in Tool Design, Manufacturing, CAD/CAM/CAE, VLSI, Embedded Systems, Mechatronics and Robotics. Established in 1968 by Government of India with the assistance of UNDP and ILO. The Institute is first of its kind in the country established by Government of India to fulfill the tooling needs of Small Scale Industries and training of technical personnel in Tool Design & Manufacturing. Over the years, it has leverage in to the field of ESDM training, Design and Consultancy and Inspection/Testing Services.

The Centre has been established with following objectives.

• Design & Manufacturing of Press Tools, Moulds, Dies, Gauges, jigs and fixtures etc • Provision of advisory services to MSME’s including assistance in design and developing

tools for various processes. • Recommending measures to standardize components for Dies, Jigs and other tools. • Training of the technical personnel in Designing & Manufacture of Tools, Dies &

Moulds.


SL.NO. Domain Name of the Machinery


Number of Machinery

& Equipment

Specification

Range / Size

50

Available

1.

Mechanical

Surface Roughness Tester

(Surtronic 3+ Taylorhobson HB 103)

1

Travel Distance -

0 To 12mm

Accuracy - 0.1 micron

Portable Hardness Tester

1

Fasne make - Weight Should be above 5

Kg's


1 FIE Hardness tester

Calibration Infrastructure / Lab: -NIL- NABL calibration lab is under process. Testing Activity done for the Past 10 years :


Total No of Sample received


conducted


in Rs.

1. 2011-12 42 80 12,000

2. 2012-13 43 90 13,500

3. 2013-14 58 120 18,000

4 2014-15 75 130 19,500

5 2015-16 40 80 16,000

6. 2016-17 45 92 18,000

7. 2017-18 58 110 22,000

8. 2018-19 82 110 22,000

9. 2019-20 29 65 13,000

10 2020-21 68 101 20,200

Success story: 1. MSME TC, Hyderabad Running with ISO 9001 - 2015 for Quality, ISO-14001-2015 For Environmental management and ISO 50001-2011 Energy management certifications for serving the needs of MSME's. 2. MSME TC, Hyderabad had established Metrology/Inspection Facility in the year 2003.

51

3. MSME TC, Hyderabad is in the process of upgrading the accreditations with NABL in the area of calibration. 4. MSME TC, Hyderabad is upgrading with latest machinery under TCSP World Bank funding program. 5. We are increasing our customer base and service to MSMEs year after year.

Office Address: A-1 to A-8, A.P.I.E., Balanagar, Hyderabad - 500037 Telangana Website :www.citdindia.org Email ID: [email protected] ; [email protected], [email protected] Phone: 040-29555255

http://www.citdindia.org/




52

Government of India Ministry of MSME

Fragrance and Flavour Development Centre, Kannauj Fragrance & Flavour Development Centre (FFDC) an autonomous body of Govt. of India under Ministry of MSME, Govt. of India established in 1991. FFDC provides quality testing and analysis services on each and every aspects of quality assessment and standardization from the division, Quality Assessment Laboratory (QAL).

Quality Assessment Laboratory has been accredited with NABL (National Accreditation Board for Testing and Calibration Laboratories)&Export Inspection Council (EIC) certification. Centre feels proud as the oldest NABL accredited laboratory in the Aroma sector and situated at the remote area Kannauj (U.P.)

QAL contains three laboratories i.e. physical, chemical and instrumentationfor the various test parameters analysis of the essential oils, aroma chemical, fragrant raw materials and their products.Quality Assessment Laboratory has maintained quality assurance & analytical services to enlarge the scope of accreditation from time to time.This enhances more industry/customers confidence in FFDC laboratory for testing which increase more revenue.


S.No

Domain

Name of the Apparatus & Equipment Available

Number of Machinery & Equipment Available

Specification

Range

1. Physical Lab.

Electronic Balance 02 0-220 g 2. Electronic Balance 01 0-1200g

3. Refractometer 02 1.2999 to 1.6999

4. Polarimeter 01 (-) 150° to (+) 150°

5. Glass Thermometer Sunrise/ Glass Type 01 -10to110 °C

6. Glass Thermometer 03 0 to 70 °C 7. Glass Thermometer 01 -10 to 50°C 8. Alcoholic meter 03 20°C

9. Weight Box PERFIT/ Steel Type 01 Max. 200g

10.

Digital Thermo-Hygrometer Instrumentics/ HTC-1 04 --

11. PH meter 01 2 to 12 12. Chemical Lab. Graduated measuring Cylinder 10 10ml.

53

Borosilicate glass

13. Graduated measuring Cylinder J-Sil, Borosilicate 05 25ml.

14. One Mark Pipette J-Sil, Borosilicate 05 25ml.

15. One Mark Volumetric J-Sil/ Glass type 250ml.

16. One Mark Volumetric Borosil/ Glass type 04 100ml.

17. One Mark Volumetric J-sil/ Glass type 05 20ml.

18. Graduated Burette (Automatic) Borosil/ Glass type 02 50ml.

19. Graduated Burette Borosil/ Glass type 05 50ml.

20. Glass Pyknometer Borosil/ Glass type 10 5ml.

21. TLC 01 set - 22. Clevenger Apparatus 02 0.01% to 25% 23. Sohxlet Apparatus 02 0.01% to 35% 24. Dean Stark apparatus 02 1000ml

25. Rotatory evaporator with vacuum pump 01 500ml

26. Triple distillation water assembly 01 10 litrs

27. 12 holes water bath 02 -

28. Temperature regulatory Hot plate 01 0-100 °C

29. Hot Air oven 01 0-100 °C

30.

Instrumentation Lab.

GLC Agilent Technologies 03

Identification of major component (% purity)

31. GLC Nucon 5765 01

Identification of major component (% purity)

32. GC-MS 01

Identification of major/minor component (% purity)

Testing facility Available: Cosmetics & Essential Oils

S. No.

Domain Name of the Product

BIS Specification Details / Type of Testing

1. Physical Analysis

Essential Oils and Natural Attars (based on Sandal Oil

IS 326 (Part 3): 2006 (RA 2012)

Specific gravity

IS 326 (Part 4): 2005 (RA Optical rotation

54

& Mineral Oil)

2015)

IS 326 (Part 5): 2006 (RA 2012)

Refractive index

IS 326 (Part 6): 2005 (RA 2015)

Solubility in dilute alcohol

Annexure A of IS 329: 2004

(RA 2015)

Polyethylene glycol identification

Chemical Analysis

IS 326 (Part 7): 2006 (RA 2012)

Acid value

IS 326 (Part 8): 2005 (RA 2015)

Ester value

IS 326 (Part 9): 1980 (RA 2012)

Ester value after Acetylation

Instrumental Analysis

IS 326 (Part 19): 1998 (RA 2014)

Identification of major/minor component (% purity) by Gas Liquid Chromatography

2. Physical Analysis

Aroma Chemicals/ Isolates

IS 326 (Part 3): 2006 (RA 2012)

Specific gravity

IS 326 (Part 4): 2005 (RA 2015)

Optical rotation

IS 326 (Part 5): 2006 (RA 2012)

Refractive index

IS 326 (Part 6): 2005 (RA 2015)

Solubility in dilute alcohol

Chemical Analysis

IS 326 (Part 7): 2006 (RA 2012)

Acid value

IS 326 (Part 8): 2005 (RA 2015)

Ester value

IS 326 (Part 9): 1980 (RA 2012)

Ester value after Acetylation


IS 326 (Part 19): 1998 (RA 2014)

Identification of major/minor component (%

55

purity) by Gas Liquid Chromatography

3 Physical Analysis

Floral Water IS 3025 (Part 11): 1983 (RA 2012)

pH value

4 Physical Analysis

Fragrance/ Flavour

IS 326 (Part 3): 2006 (RA 2012)

Specific gravity

IS 326 (Part 4): 2005 (RA 2015)

Optical rotation

IS 326 (Part 5): 2006 (RA 2012)

Refractive index


IS 326 (Part 19): 1998 (RA 2014)

Identification of major/minor component (% purity) by Gas Liquid Chromatography

5

Chemical Analysis

Aromatic Plants/ Herbs Hydro distillation

QAL-SOPM-201: 2016

Issue No: 07

Issue Date: 15.09.2016

Oil content

Solvent Extraction

QAL-SOPM-201: 2016

Issue No: 07

Issue Date: 15.09.2016

Concrete absolute/ Solvent extract


SL.NO. Financial Year Total No of Sample received


1. 2010-11 4601 8410873

2. 2011-12 3522 6475354

3. 2012-13 2986 7500314

4 2013-14 4600 5551960

5 2014-15 6771 17142038

6 2015-16 4600 18589084

7 2016-17 2584 10005513

56

8 2017-18 2220 9027251

9 2018-19 1299 3119838

10 2019-20 1333 3119281

Achievements :

SL. No


Micro Small Medium CPSUs SPSUs Total

MSME Mint industries

1 2010-11 371 100 471

2 2011-12 994 1400 2394

3 2012-13 464 1100 1564

4 2013-14 467 2768 3235

5 2014-15 510 5292 5802

6 2015-16 575 6220 6795

7 2016-17 407 1383 1790

8 2017-18 399 1341 1740

9 2018-19 - 568 568

10 2019-20 - 407 407

Success story: 1. FFDC Kannauj started manufacturing of ethanol based Hand Sanitizer as well as testing

of Hand Sanitizer During the pandemic year 2020. 2. FFDC, Kannauj provided consultancy services for customs reports for samples of

Deodorant to Ministry of Defence Canteen Stores Department 119, “Adelphi” M.K. Road, Mumbai-400020.

3. FFDC, Kannauj provided consultancy services for customs reports for samples of fragrant materials to Sr. Intelligence Officer, Directorate of Revenue Intelligence, Noida Regional Unit, Sector-63, Noida 201301.

4. FFDC, Kannauj provided “Consultancy cum Training and Hands on Practice for Quality Assessment” of Essential oils/ Aroma Chemicals.

5. FFDC, Kannauj is successfully conducting SwatchthaPakhwada as per directions of HQ MSME TC premises.

6. FFDC, Kannauj is upgrading the scope of accreditations with NABL, year by year. Address : Fragrance & Flavour Development Centre (FFDC) Ministry of MSME, Govt. of India G. T. Road, Makrand Nagar, Kannauj – 209 726 (U. P.) E-mail: [email protected], [email protected] Website: www.ffdcindia.org



http://www.ffdcindia.org/default.htm

57


MSME TOOL ROOM - KOLKATA

Central Tool Room & Training Centre (CTTC) Kolkata was established in the year 1978 under the Technical Co-operation Programme between Government of India and Government of Denmark. In order to provide greater autonomy, the Centre was established as a Govt. of India Society. The Management of affairs of the Centre rests with the Governing Council constituted by Govt. of India. Additional Secretary & Development Commissioner (MSME), Ministry of Micro, Small & Medium Enterprises, Govt of India is the President of the Society and Chairman of its Governing Council. Aims & Objectives Training of Tool – Makers for press tools, jigs, fixtures, dies and moulds; Short-term courses primarily for representatives of small industries; Manufacture of small and medium sized tools, such as press tools, jigs and fixtures,

dies and moulds for plastics and metal castings and special purpose tools primarily for small scale units;

Common service facilities for the manufacture of tools, jigs, fixtures, dies, moulds and precision components preferably for small scale unitsproviding advisory/consultancy service and design assistance.

Recommending measures to standardise processes and components for tools, jigs, fixtures, dies, moulds, etc;

Provide Project Management Services for setting up Tool Rooms/Mini Tool Rooms & Training Centre/CAD-CAM Training Centres.

Facilities: MSME Tool Room, Kolkata is equipped with modern facilities for the manufacture of tools and for imparting training in the area of Tool & Die making. The production facilities include high precision machines of international standards like Computerized Numerical Controlled Milling machines, Wire Cut machines, Grinding machines, etc. The Tool Room is also equipped with Precision Inspection facilities like height gauge, hardness tester, C.M.M., Profile Projector etc. The Training Department is equipped with high quality machines like Milling, Lathe, Surface, Cylindrical Grinding, EDM as well as CAD/CAM labs with latest work station and CAD/CAM software. Services Offered: The Tool Room has the capabilities and offers the following

58

Tool Production:

• Plastics Moulds, Press Tools, Jigs & Fixtures, Gauges, Extrusion Dies, Die Casting Dies, Forging & trimming Dies.

• Production of precision Tools & Machine component. • Production with latest technologies like NC/CNC & CAM. • Resetting, Re-sharpening & maintenance of Dies & Tools. • Tryout of Tools & Pilot Production.

Tool Design:

• Converting the ideas into reality by using CAD/CAM with the latest software and hardware.

• Design of dies & Tools, moulds, Jigs & Fixtures, Gauges as per the required standard for different industries.

• Tool related innovations for improved product design. • Reverse Engineering & CAD support to Industries.

Training:

The need to update and upgrade training programmes due to rapid technological development has driven the centre to tune the training and development of man power for smooth transition and adoption to contemporary manufacturing system to cater to wide range of industries.

• Conducting various Types of Long Term Courses(AICTE Approved, NSQF

Compliant Courses) in the field of both Mechanical & Non-Mechanical Stream.

• Conducting various Types of Medium Term Courses(NSQF Compliant Courses) in the field of both Mechanical & Non-Mechanical Stream.

• Conducting various Types of Short Term Courses(NSQF Exempted & NSQF Non-exempted Courses) in the field of both Mechanical & Non-Mechanical Stream

• Conducting various Types of Tailor Made Coursesin the field of both Mechanical & Non-Mechanical Streamfor upgradation of Skill.

• Conducting various Types of Government Sponsored Courses(both Central & State Governments) as per their guidelines.

Consultancy

A highly professional wing is to assist, especially MSME in the field of Tool Design, Manufacturing, and innovations for improved quality & productivity.

Introduction of modern production technology Quality control & Testing of Tools and products Guidance of modern tool design as per international standard Selection of materials for tools to ensure enhanced tool life.


59

SL.NO. Domain Name of the Machinery &Equipment Available

Number of Machinery

&Equipment Available

Specification

Range / Size

1. Mechanical 1. 3D, CNC Coordinate Measuring Machine. Make Accurate Gauging & Instruments Ltd.

1 X: 800 mm

Y: 1000 mm

Z: 600 mm

Accuracy MPEe ± 2.5+L/350 µm L is in mm

2. Rectangular Ceramic Gauge Block Set M112, Grade: ‘0’. Make Mitutoyo Japan

1 1.0005 mm

1.001-1.009 mm in step of 0.001 mm

1.01-1049 mm in step of 0.01 mm

0.5-24.5 mm in step of 0.5 mm

25-100 mm in step of 25 mm

Accuracy as per ISO 3650/ DIN 861

SL.NO. Domain Name of the Machinery &Equipment Available

Number of Machinery


Specification

Range / Size

1. Mechanical

(Contd.)

3. Height Master Mitutoyo Japan

1 5 – 300 mm

Accuracy ±1.5 µm

4. TESA Micro-hite Swiss made

1 300 mm

Accuracy ±1.0 µm

5. Square Master Make Mahr Germany

1 0-150-300

Accuracy ±2.0 µm

60

6. Block Parallel Make Mahr Germany

1 300 X 200 X 120 mm

Accuracy ±2.0 µm

7. Granite Surface Table Mahr Germany

1 1000 X 1000 X 150 mm

DIN 876 Grade AA

8. Universal Length Measuring Instuments Mahr Germany

1 ULM 600-E

External Measurement 0 – 100 mm

Internal Measurement 0.5 – 485 mm

Taper Measurement Ext. 0 – 640 Int. 4 – 485 mm

Cylindrical Thread Ext. P=0.2 – 6 mm & d2 0.8 – 200, Int.

P=0.45 – 6 mm & D2 2.6 – 340 mm

Accuracy MPEE1 ≤ (0.3+L/1500) µm

Testing facility Available: Available but Not NABL. Calibration facility available:Available but Not NABL.

Testing/Calibration Activity done for the Past 10 years:In-house (Captive) Success story: Since only Captive Job is done, hance not applicable.

Address : General Manager MSME TOOL ROOM – KOLKATA (Central Tool Room & Training Centre) Bonhooghly Industrial Area, Kolkata - 700108 Website :www.msmetoolroomkolkata.com E-mail:[email protected] Customer Cell No: +919432646591

http://www.msmetoolroomkolkata.com/


61


INDO GERMAN TOOL ROOM - AHMEDABAD

Introduction : Indo German Tool Room, Ahmedabad is a training institute along with tool room for Tool & Die Making and training.

IGTR is strategically located in the city of Ahmedabad, the business center of Gujarat. IGTR Ahmedabad is equipped with the latest European machines and a motivated and trained professional team.

• IGTR Ahmedabad is a nationally known source for designing and manufacturing of international quality of plastic moulds, press Tools, Die Casting Dies and Jigs & Fixtures.

• IGTR Ahmedabad undertakes precision machining job work using states of art machines and software.

• IGTR Ahmedabad offers Long Term, Medium Terms and Short Term training in the areas of Tool & Die Making and CAD/CAM CAE.

• IGTR Ahmedabad offers specialised digital technology services in the area of product development using CAD, CAE & RPT as well as tool analysis.

• IGTR Ahmedabad offers quality control services including reverse engineering third party inspection using latest equipments.

• IGTR Ahmedabad offers plasma Nitriding and metallurgy lab services.

62


SL.NO. Domain

Name of the Machinery


Number of Machinery


Specification

Range / Size

1. Mechanical C.N.C. CO-ORDINATE MEASURING MACHINE

FOR 2D/3D MEASUREMENT / REVERSE ENGINEERING / RE-ENGINEERING

1 CO-ORDINATE SCANNING TYPE, SOFTWARE HOLOS CALYPSO

MEASUIRNG RANGE = 700 X 900 X 500 MM

MICRO VIDEO VISION

1 315 X 315 X 160 MM

TOOL MAKERS MICROSCOPE

1 RANGE : 50 X 150 MM ACCURACY : 0.001 (1µ)

LINEAR HEIGHT MASTER

1 RANGE : 600 MM ACCURACY : 0.001 (1µ)

SURFACE ROUGHNESS TESTER

1 MINIMUM DISPLAY VALUE : 0.001 (1µ)

ACCURACY CLASS 1 (DIN 4777)

HARDNESS TESTER 1 FOR HRC, VICKERSE & BHN

UNIVERSAL LENGTH MEASURING MACHINE (ULM - CALIBRATION)

1 CALIBRATION OF MEASURING INSTRUMENTS

BLUE LIGHT SCANNER

1 MEASUIRNG RANGE = 45, 100, 250, 500

RESOLUTION : 2448

63

X 2050

2 Metallurgical Rock Well Hardness tester- RAS -1

1 0-150 Kgf HRC

0-60 Kgf HRB

Vickers cum Brinell Hardness Tester

1 0-60 Kgf HRB

0-250 Kgf HV

0-187.5 Kgf HB

Vickers Hardness Tester (Universal Hardness)

1 Up to 100 Kgf

For HV, and all scales

HRC,HB,HRB

Testing facility Available:

SL.NO.

Domain Name of the Product BIS Specification

Details / Type of Testing

1

Mechanical Dimensional Measurement Testing

As per IS medium tolerance standard

Two dimensional measurement

CMM Testing As per customer requirement

Three dimensional measurement

Surface Roughness testing

As per Gujjian principle standard

Surface / Texture Measurement

Blue light scanning testing

-- For Reverse Engineering

Metal Hardness Testing As per IS standard

For Metal Hardness

Calibration facility available:

Sr.no.

Domain Field Sub group IS standards

1 Mechanical LENGTH

Outside /Inside/ Pitch micrometer, Dial Gauge, Bore Gauge (Dial Gauge alone), VernierCaliper / Height Gauge upto 600 mm, Measuring

IS 2921, IS 2966, IS 2967, IS 3651, IS 9112, IS 1270, IS 1481, IS 2092, IS 9483,

64

Scale/Tape, Radius Gauge, Depth Gauge

ANGLE

Protractor, Bevel Protractor, Combination set

IS 2554, IS 4239

Testing/Calibration Activity done for the Past 10 years:


Total No of Sample received


conducted


1. 2010-11 863 863 9.87

2. 2011-12 669 669 8.17

3. 2012-13 1017 1017 13.97

4 2013-14 669 669 6.8

5 2014-15 1463 1463 12.39

6 2015-16 1374 1374 9.42

7 2016-17 2531 2531 22.86

8 2017-18 7757 7757 14.61

9 2018-19 4617 4617 14.14

10 2019-20 3896 3896 9.96

Achievements :

SL. No Total no of Beneficiary

Micro Small Medium CPSUs SPSUs Total

1. 2010-11 0 298 0 0 0 298

2. 2011-12 0 530 0 0 0 530

3. 2012-13 0 371 0 0 0 371

4 2013-14 0 218 0 0 0 218

5 2014-15 0 273 0 0 0 273

65

6 2015-16 0 238 0 0 0 238

7 2016-17 0 336 0 0 0 336

8 2017-18 0 244 0 0 0 244

9 2018-19 213 0 0 0 0 213

10 2019-20 207 0 0 0 0 207

Address : The General Manager INDO GERMAN TOOL ROOM Plot No. 5003, GIDC Vatva, Ahmedabad, Gujarat Website : www.igtrahd.com E-mail: [email protected] Customer Cell No: 99099041981

66

PROCESS AND PRODUCT DEVELOPMENT CENTRE

TESTING DIVISION

An NABL Accredited Laboratory (ISO 17025:2017)

Process and Product Development Centre (PPDC) was set up at Agra in 1985 with the assistance of Govt. of India, Govt. of U.P. & UNDP/ UNIDO for technological up- gradation of Micro, Small & Medium Enterprises (MSMEs) in general and Foundry & Forging Enterprises in particular. Initially, it was a Government setup under the office of the DC (MSME) and later converted into an autonomous body w.e.f. 21st July, 1986. The affairs of the centre are managed by a Governing Council under the chairmanship of AS & DC (MSME). The Governing Council is the apex body to guide/ direct and decide on issues relating to the management of the Centre and draw-up policies for its development and growth.

To Support MSME Sector, the Centre has four major services divisions

• Testing Division • Consultancy Division, • Training Division • Process & Product Development Division

67

2. TESTING INFRASTRUCTURE AVAILABLE PPDC, Agra has separate Testing Division which consists Chemical and Mechanical Laboratories with advanced instrumentation and software to carry out the testing by using Spectrometer, Universal Testing Machine and Rockwell Hardness Tester and are manned by highly qualified and experienced technical personnel. PPDC Agra has applied for NABL Accredited Laboratory (ISO 17025:2017) and now as informed by the concerned Authority, PPDC Agra has got the NABL Accredited Laboratory (ISO 17025:2017). Certificate is under preparation stage and will received very soon. Activities: - Chemical analysis, mechanical & metallurgical testing of ferrous & non-ferrous metals and engineering components. Testing of raw materials/finished products/ building material conforming to Indian and international standards. Defect investigation and failure analysis of engineering components and third party inspection of components also undertaken. 3. TESTING FACILITIES AVAILABLE: 3.1 Mechanical Discipline S. No.

Product/Material of test

Specific test performed

Test Method Range of Testing/Limit of detection

MU @Value

1.

Ferrous materials, alloy & Products

Tensile Strength

IS 1608 (Part 1): 2018

50 MPa to 1200 MPa

5.22 MPa @ 480 MPa

2. Yield Strength

IS 1608 (Part 1): 2018

35 MPa to 550 MPa

3.25 MPa @ 320 MPa

3. Elongation IS 1608 (Part 1): 2018

2 % to 40 % 0.08 % @ 18.38 %

4. Rockwell Hardness (HRBW)

IS 1586 (Part 1): 2018

10 HRBW to 100 HRBW

0.85 HRBW @ 58.45 HRBW

5. Rockwell Hardness (HRC)

IS 1586 (Part 1): 2018

20 HRC to 70 HRC

0.48 HRC @ 28.59 HRC

3.2 Chemical Discipline S. No.

Product/Material of test

Specific test performed

Test Method Range of Testing/Limit of detection

MU @Value

1.

Cast Iron

Carbon (C) ASTME1999: 2018 1.90 % to 3.8 % 0.18 % @ 3.14 % 2. Silicon (Si) ASTME1999: 2018 0.15 % to 2.5 % 0.08 @ 1.88 % 3. Manganese

(Mn) ASTME1999: 2018 0.05 % to 1.8 % 0.03 % @ 1.55 %

4. Sulfur (S) ASTME1999: 2018 0.01 % to 0.08 %

0.008 % @ 0.048 %

68

5. Phosphorus (P)

ASTME1999: 2018 0.005 % to 0.4 %

0.002 % @ 0.36 %

6. Chromium (Cr)

ASTME1999: 2018 0.10 % to 2 % 0.05 % @ 0.89 %

7. Copper (Cu) ASTME1999: 2018 0.015 % to 0.75 %

0.007 % @ 0.48 %

8. Molybdenum (Mo)

ASTME1999: 2018 0.01 % to 1.2 % 0.008 % @ 0.78 %

3.3. Equipment Details:

S. No.

Name of the

Equipment Identification No. Manufacturer

Name Model Serial Number

Specification/Range

1 Spectrometer

PPDC/TESTING/SPECTRO/01

Spectro Analytical Instruments

GmbH & Co.KG Boschstrasse

10,47533 Kleve, Germany

MAXx LMM14

SPECTRO-

06001934

As per ASTM 1999:2018

2 Universal Testing Machine

PPDC/TESTING/UTM/01

Fuel Instrumentation & Engineers Pvt.

Ltd. ICHALKARAN

JI, 416 115. Maharashtra

(INDIA)

UTE 60 11/90-1353 0-600kN

3 Hardness Tester

PPDC/TESTING/HRC/01

Balancing Instruments & Equipments

(Miraj)Pvt.Ltd.

TSM-DN 2016/105 20-70 HRC

4 Hardness Tester

PPDC/TESTING/HRB/01

Fuel Instruments & Engineers Pvt.

Ltd. Yadrav-416145

Maharashtra INDIA

RASNET-1

07/2015-3190 10-100 HRBW

4. TESTING / CALIBRATION ACTIVITY DONE FOR THE PAST 5 YEARS

SL No

Financial Year Total no of Samples Received

Total no of Test / Calibration conducted

Total Amount of Revenue Earned (Rs)

1 2015-16 331 331 503305

2 2016-17 329 329 558442

3 2017-18 823 823 582560

4 2018-19 572 572 1075936

5 2019-20 447 447 626535

69

5. SUCCESS STORY

(1) Process and Product Development Centre has successfully carried out the material characterization of Heavy Drop Platform System (HDPS) for C130J/C 17 that is used for air dropping of military equipment from C-17 & C-130J Aircraft with the help of a Parachute System. (2) The work was awarded by Aerial Delivery Research & Development Establishment, Defence Research & Development Organisation (Government of India, Ministry of Defence) vide NIT/Tender Notice No. ADRDE/QMS/MMG/PM/8/MTL/100 dated 31.08.2018 (3) The HDS comprised of a Platform Sub-System, parachute Sub-system. The platform assembly was made by assembly of about Qty 70 nos. of different types of components. Most of its components are made from Aluminium & Steel Alloys. The material characterization of ex- import system was required for the benchmarking the design. (4) Testing Division has successfully carried out the material characterization of Heavy Drop Platform System (HDPS) for C130J/C 17 involving the following activities:

(a). Sample / component collection from ADRDE, Agra by dismantling the HDP system. (b). Sample preparation (2 sets) as per the relevant National / International Standards recommended / applicable for conducting the particular test. (c). Material Characterization: - Material Characterization includes • Spectra chemical analysis. • Physical analysis (hardness, UTS & Yield strength/0.2%proof stress). • Metallography. (d. Identification of applicable standards & suggestion of equivalent material/Standard.

Heavy Drop Platform System (HDPS) for C130J/C 17

70

Address : The Principal Director MSME Technology Development Centre (Process & Product Development Centre ) Foundry Nagar Char Puliya Road, near Post Office, Uttar Pradesh 282006 Website : http://www.ppdcagra.dcmsme.gov.in/ E-mail: [email protected] Phone: No. 0562- 2344673

71


MSME TECHNOLOGY CENTRE

CENTRAL INSTITUTE OF HAND TOOLS JALANDHAR NABL ACCREDIATED LABORATORY

Introduction : Central Institute of Hand Tools (MSME Tool Room, Jalandhar) is a premier organization responsible for the development of Hand Tool Industry in the country. Government of India has set up Central Institute of Hand Tools as a National Institute in Jalandhar (Punjab) as an autonomous organization with the assistance of U.N.D.P. and Govt. of Punjab in the year 1983, with a view to provide trained manpower and technology support services to engineering industry in general & the hand tools industries in particular. The institute is ISO-9001:2008, ISO-14001:2004 certified and having NABL accredited Lab. Testing and Quality Control department is providing assistance to the industry by way of testing various materials i.e. Chemical testing, Mechanical Testing, Mechanical calibration,

72

Physical properties etc. The section is also carrying out the inspection of various screw gauges and measuring instruments. Calibration & Measurement Infrastructure Available:

SL.NO. Domain Name of the Machinery &

Equipment Available

Number of Machinery


Specification

Range / Size

1 Calibration &Measurement

Outside Micrometr (103-913) 4

50-150mm

Outside Micrometr (103-914)) 9

75-300mm

Digimatic Micrometer(293-201) 1

0-25mm


25-50mm


50-75mm


75-100mm

Anvil Micrometer (114-401101) 1

0-15mm

Anvil Micrometer (114-109102) 1

10-25mm

Anvil Micrometer (114-103)) 1

25-40mm

Disc Micrometer(123-101) 1

0-25mm

Disc Micrometer(123-102) 1

25-50mm

Screw thread Micrometer(126-125) 1

0-25mm

Screw thread Micrometer(126-126) 1

25-50mm

Digimatic Depth 1 0-150mm

73

Micrometer(329-116)

Groove Micrometer (146-103) 1

0-25mm


25-50mm


50-75mm


75-100mm

Sheet Metal Micrometer (118-103) 1

0-25mm

Inside Micrometer (141-101) 1

25-50mm

Dial Caliper(505-647-50)=200mm 1

200mm

Dial Caliper(505-648-50)=300mm 1

300mm

Dial Caliper(505-644-50)=8" 1

8”

Vernier Caliper 6" (560-312) 1

6”

Spring Divider 4"(950-211) 1

4”


6”


8”


4”


6”


8”

Dial test Indicator (2046) 2

0-10mm

74

Precision dial Square(7911) 1

Hole test Micrometer(368-902) 2

12-20mm


20-50mm


50-100mm

Hole test Micrometer (368-905) 4

100-200mm

Vernier depth gauge(527-113)-12" 1

12”

Vernier depth gauge(527-401)-6" 1

6”

Vernier depth gauge(527-103)-

300mm 1

300mm

Dial depth gauge (7212) 1

Micrometer Stand(156-101) 1

Marking surface gauge(550912) 1

Magnetic V Block( 101-246) 1

4”

Swivel counter support( 171-194) 1

V.Block& Clump(181-902) 1

Steel Rule 12"(182-125) 1

12”

Steel Rule 24"(182-165) 1

24”

Universal Bevel Protector( 187-901) 1

3600

75

Granite Surface Plate(517-109) 1

1000*1000

Granite Surface Plate Stand(517-207) 1

Digimatic Height gauge(192-603) 1

300mm

Coating Thickness gauge 1

Gauge Block( 516-943-01) 1

Tool maker's Microscope(176-901) 1

Calibration tester(170-102) 1

300mm

Optical Parallel (157-903) 1 set

Standard Bar(167-105) 2

Standard Bar(167-110) 1

Digimatic caliper(500-110) 1

Nikon Profile Projector with accessories 1

Three wire gauge set(313-101) 1

Hardness tester with accessories- Fine make 1

Vernier Caliper 24" 'Mitutoyo' 1

24”

VickerBrinell Hardness Tester 1

Height Master 1 310mm

Glass Scale 1 200mm

Slip gauge calibrator with accessories 1

0.5-100mm

76

Height master 'Tessa" with accessories 1

600mm

Gauge Block( 516-938) 1

Computer with printer 3

Temperature and Humidity data logger 1

Hygrometer -Zeel Make

( Thermameter) 1

Digital Verniercalliper 300 mm 1

300mm

Universal length measuring Machine ,

Make- Aditya 1

300mm

Universal Hardness Tester, Make- Vashashika 1

Laser interferometer with accesories 1

Metalurgical microscope with

accessories 1

Surface roughness tester Mitutoyo make 1

Profile Projector Mitutoyo make 1

Salt Spray testing machine 1

Caliper checker Aditya make 1

0-300mm

Computerised Torque testing machine 1

Screw thread plug gauges 13

Screw thead Ring 13

77

guages

Flue gas Analyser 1

scientific calculator 1


SL.NO.

Domain Name of the Product Number of Machinery & Equipment Available

Specification

Range / Size

1

Testing Buresting strength tester 1

Calculator 1

Defectoscope with assembled and other accessories 1

verniercalliper 150 mm 1 150mm

Delta meter 1

Multi product calibrator with CVT 1

Fortins Barometer 1

Hardness Tester with Assembled accessories 1

High voltage insulation tester 1

Kipps Apparatus 1

Ultrasonic Flaw dector with Assembled accessories 1

Monimeter with Assembled other accessories 1

Metallurgical microscope with accessories 1

Platinum Crucible with lid 1

78

PH meter 1

Poldi Hardness tester 1

Pressure gauge tester 1

Salt spray test apparatus 1

Surface tension torsion balance 1

Torque testing apparatus 1

Universal testing machine with accessories 1 60 ton

Universal testing machine with accessories 1 100 ton

Belt surface grinder 1

Single Disc Grinder (Spectrometer) 1

Mounting press 1

Thermometer 1 500c

Spectrometer with accessories 1

Double Disc Grinder 1

Hydrostatic Test machine 1

Argon gas Cylinder with Regulator 1

Carbon Sulphur Determination apparatus 1

Water Distilation Plant 1

Hot Plate 1

Lab Muffle Furnace 1

Analytical weight box 1

Burette Stand Plastic 5

Burette With Glass stopper 2

79

Beaker Plastic 1000ml 1 1000ml

Beaker Borosil 250ml 2 250ml

Flasks Conical Brosil 500ml 5 500ml

Flasks Conical Brosil 250ml 8 250ml

Flasks Round Bottom 500ml 1 500,l

Filtration Flasks 2Lts 1 2Lts

Filtration Flasks 1Lts 2 1Lts

Measuring Flasks 1000ml 1 1000ml



Measuring Cylinder 100ml 1 100ml

Reagent Bottles 1Lts 6 1Lts

Reagent Bottles 500ml 4 500ml

Reagent Bottles 250ml 2 250ml

Desicator with lid 1

Porous plate for Desicator 1

Filtration Discs 2

Pipette Rack Horizontal 1

Rubber Corks 1

Spatula Stainless Steel 1

Silicon Carbide Rod 1

Wash Bottles Plastic 500ml 1 500ml

Silica Crucible 25ml 1 25ml

Soft Tubing 1 meter

Tongue Stainless Steel 1

80

Thermometer Dry & Wet 1

Watch Glass 3

Combustion Boats 15

Combustion Tubes 1

Drill 1

Pipette 20ml 0 20ml

Pipette 10ml 3 10ml

Pipette 2ml 1 2ml

Funnels 1

Chemical Balance 1

B.N.F. Jet Test apparatus 1

Elector Chemical Analizer 1

Achievements :Testing &Calibration Activity done for the Past 5 years:

SL.NO. Financial

Year


conducted


1 2016-17 3703 2738561

2 2017-18 3641 2134000

3 2018-19 2943 2339761

4 2019-20 3435 2092295

5 2020-21 2276 1881302

Address :

The Principal Director MSME TECHNOLOGY CENTRE CENTRAL INSTITUTE OF HAND TOOLS. GT ROAD BYEPASS, OPPOSITE SHAHEED BHAGAT SINGH COLONY JALANDHAR –144008 PUNJAB INDIA Website : WWW.CIHT.IN E-mail: [email protected] Cell No: 9417040457 , 9914243796

81

MSME TECHNOLOGY DEVELOPMENT CENTRE Centre For The Development Of Glass Industry

NABL ACCREDIATED LABORATORY / ISO CERTIFIED

Centre for the Development of Glass Industry (CDGI) has been set up as a joint venture project of Government of India, United Nations Development Program (UNDP)/ United Nations Industrial Development Organization (UNIDO) and Government of Uttar Pradesh in the year 1992 at Firozabad (U.P.). The Centre is designed to assist the Government in their efforts to initiate measures for improving the overall performance of the Firozabad Glass Industry. The centre has established a world class glass testing and analysis laboratory with the following facilities FACILITIES AVAILABLE i) LABORATORY SERVICES Physical Laboratory Measurement of Softening Point, Annealing Point, Strain Point, Liquidus Temperature, Co-efficient of Thermal Expansion, Strain in glass and Specific Gravity of Glass. Identification of Glass defects by Petrographic Analysis. Chemical Laboratory Analysis of Glass Analysis of Refractory & Refractory raw materials Analysis of glass raw materials, such as Quartz, Silica Sand, Feldspar, Dolomite, Calcite / dolomite etc. ii) POLLUTION CONTROL DIVISION Stack Monitoring, Ambient Air Quality Measurement such as Suspended Particulate Matter (SPM), RSPM, Sulphur Dioxide & Oxides of Nitrogen etc. iii) COMBUSTION ENGINEERING Flue Gas Analysis and monitoring of furnace temperature; designing and construction of various types of fuel efficient furnaces for application in the small scale glass units. Over the years, CDGI Firozabad, has obtained accreditations from various prestigious institutions like NABL, BIS and ISO certification and has created World Class Testing facilities to enhance our scope of operation from time to time.

82


SL.NO. Domain Name of the Machinery & Equipment Available

Number of Machinery


Specification

Range /Size

1. Chemical Atomic Absorption Spectrophotometer

1 0.50 PPM TO 100 PPM

Double beam Spectrophotometer

1 0.01 PPM TO 5 PPM

Flame photometer 1 1 PPM TO 10 PPM

Electronic Balance 1 0.001 Mg TO 60 Grm

Electronic Balance 1 0.01 Mg TO 200 Grm

pH meter 1 0 pH TO 14 pH

Hot plate 2 50 deg C TO 300 Deg C

Water Bath 1 No 50 Deg c To 110 Deg C

Sefty pippette 2 No 0.1 ML To 25 ML

Fumining Chamber 1 No 2.5 B× 3L × 4H (ft)

Hot Air Oven 1 No 50 Deg c TO 300 Deg C

Muffle Furnace 1 No Max Temp 1150 deg C

Raising Heart Furnace 1 No Max Temp 1700 deg C

2.

Pollution Control Division

Portable Stack Monotoring Kit

1 As per IS specification

Respirable Dust Sampler


Flu gas analyser 2 As per IS specification

pyrometer 2 550 Deg c To 3000 Deg c

83

3.

Physical lab

Non contract tmermometer

1 0 Deg C To 650 Deg C

Dilatometer 1 As per IS specification

Thermal imaging camera systems


Endoscope Camera 1 As per IS specification

Polariscope 1 As per IS specification

Density Comparator 1 As per IS specification

Hot air oven 1 As per IS specification

Sieve shaker 1 As per IS specification

Testing facility Available:

SL.NO. Domain Name of the Product Specification Details / Type of Testing

1. Chemical (a) Analysis of Glass, Refractory, Clay

ASTM C 169-16/ISO 10136-2

All Tests (SiO2, Fe2O3, Al2O3, CaO, Na2O, K2O, MgO & LOI)

(b) Analysis of Vitrite Glass

ASTM C 169-16/ISO 10136-2

All Tests

(c) Analysis of Opal Glass determination of 7 oxide SiO2, Fe2O3, Al2O3, CaO, Na2O, K2O, MgO & LOI

ASTM C 169-16/ISO 10136-2

All Tests

(a) Single major constituent in Glass (Rates per element)

ASTM C 169-16/ISO 10136-2

All Tests

Single major constituent: Al2O3, Zr2O, Cr2O3, P2O5

ASTM C 169-16/ISO 10136-2

All Tests

Analysis of Raw materials: Sand, Quartz, Felspar, Dolomite, Calcite, Lime

As per IS Specification

All Tests

84

Stone & Others

Analysis of Raw materials: Sand, Quartz, Felspar, Dolomite, Calcite, Lime Stone & Others


All Tests

Purity of:

Soda ash, Potash, Cadmium sulphide, Sodium Nitrate, Barium Carbonate, Borax, Potassium Nitrate, Cobalt, Sellenium, Arsenic, Sodium sulphide, Sulphuric acid, Nitric acid


All Tests

(a) Alkalinity Titre Value Test of Glass

As per IS: 2303 All Tests

Chemical durability of Glass


All Tests

Toxic Leachability: Test for Glassware for Arsenic (As), Cadmium (Cd) and Lead (Pb)


All Tests

Determination of Pb/Cd/As/Cr extracted from glass/ceramic surface


All Tests

(a) Batch formulation & melting upto 1450oC for batch less than 500 gm.

As per requirement

Batch Melting

Test of Sodium Bicarbonate as per IS:2155-1974 for total Alkalinity, pH, Chloride, Insoluble


All Tests

85

matters, Sulphates & Iron

2. Pollution Control Division

Stack Monitoring in Industry

As per requirment

PM 10,SO2, & Nox

NAMP (Air quality Monotoring at Three Station in Firozabad)

As per CPCB/UPPCB

PM 10,SO2, & Nox

3. Physical lab

General Examination of Glass article for strain

and annealing


All Tests

(a) Coefficient of Thermal expansion including sample

preparation by Netzsch Dilatometer 402


All Tests

Bulk density of Glass/ Refractory


All Tests

Thermal shock test As per IS Specification

All Tests

Hot air oven As per IS Specification

All Tests

Sieve analysis of Powder As per IS Specification

All Tests

Thermal endurance test using hot air oven


All Tests

Polariscopic examination of Glass

Samples

As per IS Specification OR ASTM

All Tests

Determination of softening point of Glass

As per IS Specification OR ASTM

All Tests

Flue Gas Analysis by Flue Gas Analyser in

Furnace

As per requirment

All Tests

86

Furnace temperature measurement

As per requirment

All Tests

Oxygen Checking in fore hearth &

Combustion adjustment per fore hearth

As per requirment

All Tests

Testing/Calibration Activity done for the Past 10 years:

(A) Achievement- LAB

S.No. Financial Year

Total No Sample

Received

Total No. Test / Caliberated Total Amt Received

1 2011-12 689 689 12.69 2 1012-13 654 654 10.76 3 2013-14 612 612 12.85 4 2014-15 556 556 11.89

5 2015-16 544 544 11.19 6 2016-17 468 468 11.28 7 2017-18 559 559 11.98 8 2018-19 822 822 14.56

9 2019-20 920 920 25.13

Achievements :

S.No. Total No. of Benficiary Micro Small Medium CPSUs SPSUs Total

1 2011-12 1,012 736 92 - - 1,840 2 1012-13 1,093 794 99 1 - 1,987 3 2013-14 1,211 881 109 1 - 2,202 4 2014-15 1,136 826 103 1 - 2,066 5 2015-16 1,115 785 101

- 2,001

6 2016-17 1,048 762 94 2 - 1,906 7 2017-18 1,214 883 109 2

2,208

8 2018-19 1,498 1,090 136 2,724 9 2019-20 1,451 1,080 249 - - 2,780

Success story: 1. this is the only centre in India with provides complete integrated testing and analysis solution for the glass sector not only for the MSME glass sector but even the bigger industries take our services.

87

2. Apart from testing and analysis Industrial services was introduced in the year 2002. Presently we serve more than 35 industries per month 3. Lab scale melting facility was established in the year 2005 5. Thermal expansion measuring equipment Dilatometer was procured from Netzsch Germany. 6. Introduced New services like Thermography and furnace endoscopy in the year 2020 7. We are increasing our customer base and service to MSMEs and the bigger groups like Piramal glass ltd. Borosil Renewables and HNG year after year. 8. Introduced pollution monitoring services in the year 2001 9. Centre is continuously assisting UPPCB in AAQ monitoring at 3 stations in Firozabad since year 2001. Address: The Principal Director CENTRE FOOR THE DEVELOPMENT OF GLASS INDUSTRY. MSME TDC. Govt. of India. A1/1, INDUSTRIAL AREA JALESAR ROAD. FIROZABAD – 283203. Website: www.cdgiindia.net E-mail: [email protected]

88


MSME TECHNOLOGY CENTRE, BHUBANESWAR

Introduction : . CTTC, Bhubaneswar is the pioneer Technology Centre in India for its products in aerospace and training activities. It is also testing its products of aerospace applications and also products of industries of private sectors as Common Facilitation Centre. Our management system certification such as ISO 9001, ISO 14001, OSHAS 18001, AS9100 Rev-D & approval form DGAQA gives us confidence to meet your Quality requirements through the process of an effective control of all such processes in our systems. We are a successful partner in aerospace development projects such as Light Combat Aircraft(Tejas), MIG Aircraft, GSLV/PSLV satellite launch vehicles, CHANDRAYAN – 1 first Indian Lunar Mission & Mars Mission.

We are equipped with latest CNC machines having 5 to 10 micron accuracy & CAD/CAM network with Ideas, Solid works, PRO-E, Catia& Master CAM software. We also have a clean room of 10000 class with a laminar flow table of 100 class. All our Engineers & Designers are trained in CAD/CAM and use concurrent engineering to reduce production

89

cycle time. Our major customers includes IISU, Trivandrum, LPSC, Bangalore & Trivandrum, VSSC, Trivandrum, RCI(DRDO), Hyderabad, ADA, Bangalore, HAL, Koraput, HAL, Bangalore, BDL & BEL, DRDL – ASL, Hyderabad. Testing Infrastructure Available:

Domain Name of the Machinery &

Equipment Available

Number of Machinery


Specification

Range / Size

1. Electronics Lab

Embedded, VLSI &

IOT

3dia HV Thyristor Control trainer

2 XPO - HVDC

Power Electric trainer 2 XPO-PE

Analog digital trainer 2 XPO - ANADIGI

Experiments with diode 7 Nvis 6501

Experiments with characterization of FET

4 Nvis 6512

Multimeter demonstrator 4 Nvis 7106

Power & differential Amplifier 4 Nv6522

Clipper & clamper trainer 4 NV6511

Experimentation with Transistors

4 Nvis 6502

Active Fitter Trainer 4 NV6504

Linear IC Tester 4 DICT-05 (Kitek)

Differential power scope 2 Power scope

Experimentation with Rectifier 4 Nvis 6503

Zener diode voltage Regulator trainer

2 NV6508

Astable&MonostableMultibrator Trainer

4 NV6507

FET Amplifier 8 AB26

Common Emitter Amplifier 4 AB15

Schmitt trigger & Comparator 4 AB45

90

Phase shift Oscillator 4 AB65

Mosfet as a Switch 4 AB135

Analog digital circuit development platform

8 Scientech 2613

Operational Amplifier Lab 4 NV6578

CRO 6 Scientech 801C

CRO with FG 4 Scientech 820

FG 4 Scientech 4060

Digital IC Tester 3 DICT-01 (Kitek)

RF signal Generator 6 Scientech 1500

Soldering/ DE soldering station 4 Scientech 83

Buck Converter 2

Boost Converter

Switching char of diode BJT &Mosfet

2

Study of R & RC circuit 2

2. Mechanical

Computerized Spring Testing System

(Make-Sushma)

01 2000N (200Kgf)

Manual Spring Testing System

(Make-Sushma)

01 50N mm


(Make-Mitutoyo)

01 98.07 N

Surface Roughness Measuring Instrument

(Make- Zeiss)

01 300W x 188D x 115H

Talyround

(Make- Taylor Hobson)

01 0-1000 mm

Vertical Type Profile Projector 01 250x100 mm

91

(Make- Baty)

Three Axis Video Inspection System With CNC Control

01 X300xY300xZ165 mm

C.M.M (L.K) 01 X800xY700xZ600 mm

C.M.M (Zeiss) 01 X850xY700xZ600 mm

C.M.M (Eclipse) 01 X700xY700xZ600 mm

Cleanliness Monitor 01 PCM 400 W

Elcometer 456 Non Ferrous Probe

01 0-1500 µ

Computerized Spring Testing System

(Make-Sushma)

01 2000N (200Kgf)

Manual Spring Testing System

(Make-Sushma)

01 50N mm


(Make-Mitutoyo)

01 98.07 N

Surface Roughness Measuring Instrument

(Make- Zeiss)

01 300W x 188D x 115H

3 Pneumatic test rigs

AC Fuel Transfer pump performance Test Rig

2 Base Frequency – 0-550 Hz

Voltage – 0-200 V

RPM up to 15000 Rpm

Fuel Jet Testing Rig 1 Motive Pressure – up to 140KPag

Delivery Flow – 0-35 Lpm

Pneumatic system – A Test Rig 1 0-16 Bar

Air delivery – 3.26 Lpm

Pneumatic system – B Test Rig 1 0-2 Bar

92

Air delivery – 3.26 m2/min

Fuel System – C test Rig 1 0- 20 Bar

Fuel Contamination level > Class 5

4 Electrical Voltmeter 11 0-300v, 0-20v

0-7 (0-500v)

Ammeter 9 0-10MA, 0-100A 0-50MA, 0-50M

Frequency meter 6 0-100 0-50

Power factor meter 3 0.5(La) 0.5 Lead

Wastmeter 4 0-50,0-1250 0-1000

Oscilloscope Analog 3 All run

Oscilloscope digital 2 Allrun

Digital earth tester 5 20,20,2000

Megger Analog 2 0-500G-2

Motorized meggar 2 (1000 volts – 2000M)

Digital Technoleter 8 (2.5-99,999 RPM)

Laser Alignment kit 1

Energy meter 3 IQ

Clamp meter 10 0-1000v AC/0c

Multimeter digital 24 12+20

Bearing Alco 1 All assembly

Lux met 1

Power Meter 1

Phase detector 1

LCR meter 4

Phase bearing 1

5 Civil SOKKIA Total Station 6 Up to 4 km

93

Cx -105

Trimble M3 5 Sec Total Station 2 Up to 3.5 km

Trimble DGPS R4 Model 2 Size 25 X 15 Cm

Spectra DGPS SP 60 Model 1 Size 25 X 15 Cm

Juno 3B GPS 5 Size 10 X 5 Cm

Juno 5B GPS 5 Size 20 X 5 Cm

Auto level Pantax 5 Range 100 Mt

Digital Auto level 3 Range 100 Mt

Universal Testing machine 1 600 KN, Bar Ø8 mm to Ø30mm

Compression testing machine 1 Up to 1000 KN

Aggregate Shieve Shaker 1 4.75 – 53 mm

California Bearing Ratio 1 Load Capacity -1000KN

Cube Mould 3 150 x150x 150 mm

Aggregate Crushing Strength Machine

1 Max 3 Kg

Casagrane Apparatus 1 Balancing Capacity 500 gm

Vicat Apparatus 1 1 mm2 Needle size

Hot Oven 1 90˚C TO 160˚C

GENERAL MANAGER CENTRAL TOOL ROOM & TRAINING CENTRE MSME Tool Room, Bhubaneswar (A Govt. Of India Society, MINISTRY OF MICRO, SMALL & MEDIUM ENTERPRISES) Govt.of india B-36,Chandaka Industrial Area, Bhubaneswar-751024 Phone :91-674- 3011700 to 3011755 Fax :91-674-3011750 E-mail : [email protected]

Documents

TESTING FACILITIES AVAILABLE AT MSME- TECHNOLOGY …