16
942 Main Street • Suite 300 • Hartford, CT 06103 (800) 552-4WRI [4974] TECH FACTS www.wirereinforcementinstitute.org Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE ® TF 306-R-10 Concrete pipe producers everywhere have long relied on welded wire reinforcement (WWR) in the manufacture of their products. Government agencies and private developers have come to rely on the structural integrity and performance of these products to provide a safe and healthy living environment. The producers of WWR continue to play an importantrole in the ever expanding proven track record of reinforced concrete pipe by supplying quality materials in the most efficient configurations. This document is intended to provide sound recommen- dations for use in estimating the reinforcing steel in a concrete pipe. The information on the following pages was compiled using the published reinforcing designs of the American Society for Testing and Materials “Standard Specification for Reinforced Concrete Culvert, Storm Drain, and Sewer Pipe,” Designation C 76 WWR for the reinforced concrete pipe (RCP) industry is produced in accordance with ASTM A 1064, Standard Specification for Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete.The RCP industry uses a unique nomenclature when describ- ing WWR that is different from most other reinforced products. The wires providing the structural integrity to the pipe run circumferentially within the pipe wall. These wires are referred to as circumferential wires. The wires which run from spigot to bell, or tongue to groove, are called cross wires. Although C 76 does not require any longitudinal rein- forcement in the pipe, cross wires are present primarily for three reasons. First, the cross wires provide assur- ance that the circumferential wires remain at the correct spacing during cage fabrication and pipe casting. Second, the cross wires provide support for the freshly cast pipe while it cures. Third, a minimum cross wire area equal to 40% of the circumferential wire area is required by ASTM specifications A 1064 to ensure strong welds. The tables on the following pages list only the most com- mon styles used throughout the RCP industry today. They are also some of the most efficient. Here are the conventions that were used to develop these tables: • The minimum cross wire size is W2.5. • Cross wire spacing in single cage pipe is 6 inches, and in double cage pipe is 8 inches. • Maximum circumferential wire size is W12. • Wire size increments are by half W-number. • Only B-wall and C-wall, Class II through Class V designs are shown. • Weights were calculated using a style width of 93” (+1,+1) for 3” spaced styles, and a width of 94” (+1,+0) for 2” spaced styles for pipe with a laying length of 8’-0”. • Expandable bell reinforcing cages were excluded. • Cage lengths were calculated to provide 1” clear cover, a minimum 2” welded lap, then rounded to the next higher cross wire space. • Elliptical cage configurations are not shown. • Elliptical areas are shown for reference only. Wire sizes are based on nominal diameters and/or weights per LF. Tolerances per ASTM A 1064 apply. The user of this document is responsible for making any adjustments necessary to meet specific conditions, should they differ from these conventions. Wire size increments of 0.1 W-number and sizes larger than W12 are available upon request. C 76 provides the RCP pro- ducer with several provisions regarding reinforcing cage configuration. The tables on the following pages take advantage of all these provisions to arrive at the most efficient cage configuration possible with the conventions listed. One such provision is found in C 76 Table 4, footnote B, which states that C-wall 24-in. to 33-in. diameter pipe may utilize a single cage having an area not less than the sum of the inner and outer specified areas. This provision creates efficiencies over the standard two-cage design simply because there is one less cage to fabricate. A similar provision is found in two places in C 76. Tables 2 and 3, footnote E permits the use of a single reinforcing cage for 36-in. diameter B-wall and C-wall pipe, but calls out specific areas to be met. Another provision is found in all the tables under footnote B which permits the use of quadrant mats. This may very well be the single most economical configuration available in the C 76 specification. This provision is used primarily where steel areas above 0.60 in. 2 per linear foot are required. When applied to both the inner and outer cages, steel savings can range from 20% to 37%. Figures 1 and 2 illustrate the concept of quadrant mat reinforcing. Very WELDED WIRE REINFORCEMENT FOR CIRCULAR CONCRETE PIPE © Wire Reinforcement Institute, Inc. 2010

TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

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Page 1: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

942 Main Street • Suite 300 • Hartford, CT 06103 (800) 552-4WRI [4974]

TECH FACTS

www.wirereinforcementinstitute.org

Excellence Set in Concrete

WIRE REINFORCEMENT INSTITUTE®

TF 306-R-10

Concrete pipe producers everywhere have long relied on welded wire reinforcement (WWR) in the manufacture of their products. Government agencies and private developers have come to rely on the structural integrity and performance of these products to provide a safe and healthy living environment. The producers of WWR continue to play an importantrole in the ever expanding proven track record of reinforced concrete pipe by supplying quality materials in the most efficient configurations.

This document is intended to provide sound recommen-dations for use in estimating the reinforcing steel in a concrete pipe. The information on the following pages was compiled using the published reinforcing designs of the American Society for Testing and Materials “Standard Specification for Reinforced Concrete Culvert, Storm Drain, and Sewer Pipe,” Designation C 76

WWR for the reinforced concrete pipe (RCP) industry is produced in accordance with ASTM A 1064, Standard Specification for Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete.The RCP industry uses a unique nomenclature when describ-ing WWR that is different from most other reinforced products. The wires providing the structural integrity to the pipe run circumferentially within the pipe wall. These wires are referred to as circumferential wires. The wires which run from spigot to bell, or tongue to groove, are called cross wires.

Although C 76 does not require any longitudinal rein-forcement in the pipe, cross wires are present primarily for three reasons. First, the cross wires provide assur-ance that the circumferential wires remain at the correct spacing during cage fabrication and pipe casting. Second, the cross wires provide support for the freshly cast pipe while it cures. Third, a minimum cross wire area equal to 40% of the circumferential wire area is required by ASTM specifications A 1064 to ensure strong welds.

The tables on the following pages list only the most com-mon styles used throughout the RCP industry today. They are also some of the most efficient. Here are the conventions that were used to develop these tables:

• The minimum cross wire size is W2.5.• Cross wire spacing in single cage pipe is 6 inches, and in double cage pipe is 8 inches.

• Maximum circumferential wire size is W12.• Wire size increments are by half W-number.• Only B-wall and C-wall, Class II through Class V

designs are shown.• Weights were calculated using a style width of 93”

(+1,+1) for 3” spaced styles, and a width of 94” (+1,+0) for 2” spaced styles for pipe with a laying length of 8’-0”.

• Expandable bell reinforcing cages were excluded.• Cage lengths were calculated to provide 1” clear

cover, a minimum 2” welded lap, then rounded to the next higher cross wire space.

• Elliptical cage configurations are not shown.• Elliptical areas are shown for reference only.

Wire sizes are based on nominal diameters and/orweights per LF. Tolerances per ASTM A 1064 apply. The user of this document is responsible for making any adjustments necessary to meet specific conditions, should they differ from these conventions. Wire size increments of 0.1 W-number and sizes larger than W12 are available upon request. C 76 provides the RCP pro-ducer with several provisions regarding reinforcing cage configuration. The tables on the following pages take advantage of all these provisions to arrive at the most efficient cage configuration possible with the conventions listed. One such provision is found in C 76 Table 4,footnote B, which states that C-wall 24-in. to 33-in.diameter pipe may utilize a single cage having anarea not less than the sum of the inner and outerspecified areas. This provision creates efficienciesover the standard two-cage design simply becausethere is one less cage to fabricate.

A similar provision is found in two places in C 76. Tables 2 and 3, footnote E permits the use of a single reinforcing cage for 36-in. diameter B-wall and C-wall pipe, but calls out specific areas to be met.

Another provision is found in all the tables underfootnote B which permits the use of quadrant mats.This may very well be the single most economicalconfiguration available in the C 76 specification.This provision is used primarily where steel areasabove 0.60 in.2 per linear foot are required. Whenapplied to both the inner and outer cages, steelsavings can range from 20% to 37%. Figures 1 and 2 illustrate the concept of quadrant mat reinforcing. Very

WELDED WIRE REINFORCEMENT FOR CIRCULAR CONCRETE PIPE

© Wire Reinforcement Institute, Inc. 2010

Page 2: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

simply, this provision allows the producer to concentrate the placement of the steel to the regions or "quadrants" of the pipe wall where it is needed. When a concrete pipe is loaded, tension develops in the crown and invert on the inside face of the pipe wall, and at the springline on the outside face of the pipe wall. The quadrant mats are placed in these areas to resist the tensile forces that develop. Opposite these locations the pipe wall is in compression, which the concrete alone can resist. The typical quadrant mat configuration consists of a full cir-cular cage having an area of at least 25% of the specified area for that cage, with the remaining area provided by each of two 90° quadrant mats placed as shown in Figure 1. The combined areas of the full circular cage and either single quadrant mat must be equal to or greater than the area specified for that cage.

A more practical quadrant mat configuration is the use of a "quadrant cage" and a single quadrant mat (Figure 2). The quadrant cage is rolled 11/4 turns (450°) and overlapped by 90 to include the first "quadrant mat". Then a single 90° quadrant mat is rolled and placed opposite the 90° overlap. The quadrant cage and quad-rant mat are rolled from the same style which is at least 50% of the specified cage area. Where the overlap occurs and where the quadrant mat is placed, the total area is equal to or greater than the specified cage area. When this configuration is used, labor is minimized and a steel savings of up to 25% is realized. This quadrant cage (QC) and quadrant mat (QM) configuration is used throughout the following tables where specified areas exceed 0.60 in.2 per linear foot of pipe wall.

Probably the least understood provision in C76 is found under Permissible Variations Section 12.5.2 – Area of Reinforcement. It uses the alternate elliptical cage area listed in the table for a given pipe diameter and class to calculate the permissible variations of the inner and outer cages. It states that when inner and outer circular cages are used, the area of the inner cage must be at least 85% of the specified alternate elliptical cage area and the area of the outer cage must be at least 51% of the elliptical area, but the total area of the inner and outer cages must be at least 140% of the elliptical area. This allows for small adjustments in the inner and outer cage areas that can result in savings of nearly 10% (see page 10 – 66" Class III C-wall design). The designs cre-ated using Permissible Variations Section 12.5.2 are identified by a u in the following tables.

The format of the tables on the following pages has been revised from previous printings of this Tech Fact. The left third of each table lists the design requirements of ASTM C 76-97, including diameter, class, 0.01-inch crack and ultimate D-Loads, wall designation and thick-ness, and concrete strength. The center third lists the inner cage data, including minimum area required, wire

spacing, wire size, cage length, and cage weight per linear foot of pipe. The right third lists the corresponding outer cage data, and along the far right side of each table is the total cage weight per linear foot of pipe and the specified alternate elliptical cage area used in Section 12.5.2 calculations.

The purpose of this document is to provide guidance and suggestions for reinforcing configurations that meet the minimum reinforcing requirements of the ASTM C 76-97 Specification. Naturally there are many other con-figurations available to the concrete pipe producer for their use. These are simply the most common being used in today’s market.

Contact a WRI member producer for specific requests and conditions that are not addressed in this document. Styles and wire sizes other than those shown in the tables are available upon request. This Tech Fact was prepared under the direction of the Pipe Reinforcement Committee of the Wire Reinforcement Institute, Inc.

Publication of the data herein is not intended as a warranty on the part of the Wire Reinforcement Institute, Inc. or its member c o m p a n i e s , with respect to its suitability for any general or particular use, or of freedom from infringe-ment on any existing patent or patents. The user assumes all liability aris-ing from any such contin-gencies.

Note: In the following tables, where quadrant designs appear below an alternate design identified by a ◆, the quadrant design represents the alternate design.

Key QC - 450° Quadrant Cage QM - 90° Quadrant Mat FC - 360° Full Circular Cage

TF 306-R-10 • Page 2

Page 3: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

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Page 4: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

21"

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Page 5: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

27"

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2,00

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0.18

3 x

64.

5 x

2.5

9'-0

"7.

02-

--

--

7.02

0.15

C4

1/4"

4,00

00.

103

x 6

2.5

x 2.

59'

-0"

4.57

--

--

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570.

08

30"

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000

3,00

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3 1/

2"4,

000

0.35

2 x

66.

0 x

3.0

9'-0

"12

.83

--

--

-12

.83

0.28

C4

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00.

093

x 8

2.5

x 2.

58'

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3 x

82.

0 x

2.5

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10

C4

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163

x 6

4.0

x 2.

59'

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6.41

--

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3,75

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2 x

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0 x

3.0

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2 x

84.

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2.5

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0.46

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22

x 8

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08'

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2 x

84.

0 x

2.5

9'-4

"8.

7922

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-

C4

1/4"

6,00

00.

183

x 8

4.5

x 2.

58'

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6.40

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3 x

83.

0 x

2.5

10'-0

"5.

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0.20

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x 8

4.5

x 2.

58'

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6.40

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62.

5 x

2.5

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--

6.44

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64.

0 x

2.5

9'-6

"6.

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--

--

6.77

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◆ A

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sign

per

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Sec

tion

12.5

.2.

TF 3

06-R

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• P

age

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ize

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ble.

Page 6: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

33"

II1,

000

1,50

0C

4 1/

2"4,

000

0.07

3 x

62.

0 x

2.5

9'-6

"4.

18-

--

--

4.18

0.07

33"

III1,

350

2,00

0B

3 3/

4"4,

000

0.20

3 x

65.

0 x

3.0

9'-6

"8.

38-

--

--

8.38

0.17

C4

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4,00

00.

123

x 6

3.0

x 2.

59'

-6"

5.47

--

--

-5.

470.

10

33"

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3,00

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3 3/

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000

0.27

2 x

84.

5 x

2.5

10'-0

"10

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0.16

3 x

84.

0 x

2.5

10'-8

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1517

.59

0.30

C4

1/2"

4,00

00.

113

x 8

3.0

x 2.

510

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3 x

82.

0 x

2.5

10'-8

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259.

590.

12

C4

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4,00

00.

183

x 6

4.5

x 2.

59'

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7.41

--

--

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0.46

2 x

88.

0 x

3.5

10'-0

"18

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2 x

85.

0 x

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30.5

70.

51 0

.45

2 x

87.

5 x

3.0

10'-0

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.81

0.2

72

x 8

4.5

x 2.

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427

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-

C4

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00.

232

x 8

4.0

x 2.

510

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83.

5 x

2.5

10'-8

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0.25

0.2

23

x 8

5.5

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010

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8.99

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43

x 8

3.5

x 2.

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0.12

3 x

83.

0 x

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x 8

2.0

x 2.

511

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4.51

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10.

13

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00.

203

x 6

5.0

x 3.

010

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9.26

--

--

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C4

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2.0

x 2.

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4.25

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3 x

82.

0 x

2.5

11'-4

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518.

760.

08

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00.

163

x 6

4.0

x 2.

510

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7.48

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--

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2,00

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0.17

3 x

84.

5 x

2.5

10'-8

"7.

870.

103

x 8

2.5

x 2.

511

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5.28

13.1

50.

19

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4,00

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302

x 6

5.0

x 3.

010

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--

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083

x 8

2.0

x 2.

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4.25

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3 x

82.

0 x

2.5

12'-0

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789.

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tion

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06-R

-10

• P

age

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ize

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ble.

Page 7: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

36"

IV2,

000

3,00

0B

4"4,

000

0.30

2 x

85.

0 x

3.0

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0.18

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84.

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C4

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143

x 8

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0.30

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85.

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3.0

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33.6

50.

56

C4

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272

x 8

4.5

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510

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40.

163

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5 x

2.5

12'-0

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x 8

2.5

x 2.

513

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40.

173

x 8

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103

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86.

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2.5

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ble.

Page 8: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

48"

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Page 9: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

60"

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2 x

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5 x

2.5

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40.

38 0

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x 8

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519

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tion

12.5

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TF 3

06-R

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• P

age

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ble.

Page 10: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

66"

III1,

350

2,00

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6 1/

2"4,

000

0.41

2 x

87.

0 x

3.0

18'-0

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87.

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3.0

18'-0

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0.2

42

x 8

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312

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018

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84.

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2.5

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87.

0 x

3.0

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77 0

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4.5

18'-0

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3.0

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2.5

22'-8

"23

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84.

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4'-8

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20'-0

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Page 11: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

72"

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22.6

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212

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024

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668

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422

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Page 12: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

78"

IV2,

000

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8 1/

4"5,

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0.71

2 x

812

.0 x

5.0

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5 x

3.0

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"41

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70.

79 0

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-

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0 x

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0 x

2.5

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2 x

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86.

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3.0

26'-0

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23'-4

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026

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-

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85.

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026

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00.

502

x 8

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x 3.

523

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44.5

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302

x 8

5.0

x 3.

026

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QC

2 x

84.

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2.5

28'-8

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84.

5 x

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026

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3.0

23'-4

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48.2

212

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-

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87.

0 x

3.0

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"45

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84.

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32'-8

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QM

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87.

0 x

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88.

5 x

3.5

24'-8

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85.

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3.0

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2.5

30'-8

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84.

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028

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TF 3

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Page 13: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

90"

II1,

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9 1/

4"4,

000

0.48

2 x

88.

0 x

3.5

24'-8

"44

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85.

0 x

3.0

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53 0

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2 x

88.

0 x

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24'-8

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-

QC

2 x

84.

0 x

2.5

30'-8

"28

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84.

0 x

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528

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0.69

2 x

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24'-8

"64

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87.

0 x

3.0

28'-0

"44

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77 0

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92

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028

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41.3

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-

QC

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86.

0 x

3.0

30'-8

"42

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QM

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86.

0 x

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17F

C2

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6.5

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028

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028

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72

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024

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86.

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85.

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3.0

30'-8

"35

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85.

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028

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89.

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86.

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3.0

30'-0

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89.

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030

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38.2

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-

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3.0

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85.

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030

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42

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026

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52.9

8 0

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85.

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3.0

30'-0

"38

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91.1

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QC

2 x

84.

5 x

2.5

32'-8

"34

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QM

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84.

5 x

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96F

C2

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5.5

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030

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38.2

079

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2 x

86.

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88.

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36'-8

"34

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86.

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4.0

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Page 14: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

96"

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9 3/

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000

0.70

2 x

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87.

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30'-0

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117.

58-

QC

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86.

0 x

3.0

32'-8

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"49

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28'-0

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89.

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39'-4

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88.

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2.5

40'-0

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ilabl

e.

Page 15: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

108"

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ht

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N

ote:

AS

TM

C76

-97

was

use

d as

ref

eren

ce f

or t

he p

ublic

atio

n.

Page 16: TF 306-R-10 TECH FACTS Excellence Set in Concretewri.support/TF306-R-10.pdf · Excellence Set in Concrete WIRE REINFORCEMENT INSTITUTE® TF 306-R-10 Concrete pipe producers everywhere

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Pag

e 16