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The Barrel Bike Instructions

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These instructions show how to build the barrel cargo bike based on the Long John typeform using recycled materials.

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trlsl-ll-lsDl

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terms:

Norkeas9witt

gor,rr !65 cooL t. fetn g nn ber, 0 oodsaug Soh ar ton

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qlwqlt drill uriry grotect;ve grryJSl es !ha* dlf- uefql wffh cqre. wqfch oulfor. shar ? edg,es, thq c^h cxt l;feo l4rife. ' +ile and soni round ollf\orp ed j€s. lt t 5 good to N?qr worhinl9 lovgs .

niQd3u7g and Jrnark eU haes Carefut1b? f o re dvitaing, u te t€ : far f un.h-"'7to indent {Ac

-ttark to help lreyen*olrill b I t (rorn sl;ppf ni o$ +hc i^q r lc .

alwaj s ltarf by pilot dritringwi*h-a llnn bi+. aiill q brt.t€rhole l-ithrr at o

f€e6,11 *ho riqht! Iirn€ , lrnlil t,1on

[j?e . '

qdvice oh heeded hardwqre:

MIO ( 8 OnrrfqE r To nrn

one botteight bolts

on€ 3Snn U-bo Lt(qtf o <anel cxhcqtt clanpfor cttr$) .

eigh+ ilS r Sohrun bokl

t use ?reft robl,$ n glon hock' nuts' w lttn tl ll bot*l .

(vibration does hot undo tlen)

o[ so qe? fomQ Large 'fehn!'harhen tor Mt,, and Sfandar4Nasherr for €qch dtfferenfbott s jte.

tr.ro ttac( Yod ends (or theSte_erin9 fod. (+here cre voriousstrifqble sqlel {het rrill work)

bwCon beicar0ntedfrom Lar-ic^p Uqdr,

Sf€ciaL hq rdwarg :

Mt [rrhe fdeolSiz€ , bu{-trl o nrill beolc qlf o.

(lt tg ir iro m f conrn ln Steer.lnt colr?o h Ca+.)

heedcd bicAcl e sowr ? onentS

A2o"donocbicgcl€

in tlre

/OnQ .hond[ebaren d thqtil qt leq-$t1oo n m l,ong'

thct +itr qirr frb€ insdett e Sho(t

a teqt clq uPor sinilar thitStrutlq fitr oterthi iten sha$.

ohe comPleternountqi; bit-e witAqh 1W {ork,,fenov€ t hc f rr nt . -Urf,ecL, lttm, -and thef ront br abe to Frefrr?(t foi coh v0 rri o h .

q to? ctarn p fronadtraditfonaI kfclc-Stqnd . (or si rvr i lq rPtete, n a be sure t+ir at 19est ? rnnathiclc st0€(.)t+ har t? tit rYetl t h+o? o{ +he thainstqqs,;'nit behind the bofrowl'lorr cFet.

trcel lt€m

'#J-lii;lfi*"

s€

need€d tqbing:qt lea s t l, fnnLor Eer ?e o(i Iestedt fu bi'.q

Ieefion o.frec ton lu lqr

;r{s{Ff,u$etqeddirrren; ionS

"r*tnnr*i.ntl thicrness' of l€ast 1' 5 rr ruf

d??l?v imetelS ll nprof ile rectafrgu lq rfut3estud po€i Ie Sirc is n.;P2l x 25h8, wi+h q* I€qst 'f '

l, 5 hm wq ll thi clness ',.-.-- ...rni;:' Tl*;;l;ff lJ$i,";se t.furnitu t

o{ snellgTfubi^3.

Scqvgtrge,

foot $ :

mttss drill bitgI,G, 8 I lonv

tcpeplcq- retSure

6lleumer {uerg(or lqfeniry trbirg

drillrr-+=Ee*eQ?rn ch

(rqnr€ , - (

&rtelD-llglhnd the end o{ +hebot sectl on tnbi h9.. ,

tqnd * het"bin I rett Iiturh with

t {otK,{ bnds)

6thet it toqftc s

bric RQt .

t he cho(n ttaq 5 .cn?pint t he- bottorrr

/

.rrorr ldritl'lstFle ffttoch-

Foent gointl,

lotnh"tos

throLr 3h

ro999t

TCNNo YC

fro rn qhrhe e I

0n qxlefroht

hq b..-

f$$/ { \'sdo\sfrt?lj

"^o7./+.r{ir. ittijhr uher0{h? {orF noue

he L€ wor dritted

bolt {orkonto the

c\ axL,Q

bo(+ thc ree r o(th0 frc me anto(he tqrtnt usin,on lrllo hlLt anda 1o? ctcnp (tol*rq k rc Urfand'Co, sin tlotf , qt(erlf 3 npr' (hickstee[ ptet€)

t[}#$

illnih'rt4, ctrill t n

the ltfe

fiffi\ffitn**hthe rrhQ anlte t s

trlould relt Ln . '

irir A"tetr[ttt be at (ea rti,a dirnotCr (or26wn)

r"'v- 't ifC hot€;j?*r"oiid;;.

it qoh don't ho ufio, y dri(t bit r '*;l'; lai;'?i,l'dand tlro tinl t h g

1 l'''" :ll .lil )l?,l'n,fesrth? ^

r?lItl .1l'

IIrIII

!It

the barrtt d ratntne oLL

T,.fferrclI

i,r, hqtt nrtnSo hrsFSaX I aiilten rrlt h I- "t^t

bl'ndg.'- oloh anlte lrind 3-i:;.ltc iti*. :ltlj|:fre;.ttie o( b qr ni n'!

funaes )

fondth€

lsharPedges ,

fr'r?tfr"rftrf [ \iiill?i:Llls\ldiT#$1u

srnbothfo uroa^ ca'l'tcfnt lott (tQ.tC.

gnds

drdtt 6rnrl hotgl*inlLtlg

it fil the cqrv?o{ the bqrrel

N(rffiLql,et fublnqdorun so to nnlr€

L

trarSIt

FEQls ClIr-7C

l,ti;

Pi

etta oh t hef r;fre ertgnl[o1

edqcS -

dritt ett{chncnt hrteroh bc(h r(de r to fe lto nthc (rafie tc the lrrrrgt.Inrn hoter t^litJn mf brttrir suf(i cfgnt,

when the berrc {

hoter to bebacL or\ {hc latctcle{ron thr Grr oitj.fqgTocl the brrrc L

betrr0*r *he (or L qhd

thl ertchsion.

eurh the barre (ihwerdt { ht bottonrinbe and leev0 ct teqttaeo fnn q.? betucQnth (e;lrl ' irit

cutt qp a Zo"do n o r' bibe 4t

Ihorrrh . ctrtthe top t'rbelcavinr ett9rst a_'|-o ne)rtum P o(R(ibin7

choos? abiertethqthe i a (orzhith v-bnlfb0rte I(cor thet hasv. brl lag ttr, rt{tl,cdolreqdl t

dritl, a hote in

1-fT6

. flett€n oqtthe ttrbi nq \hlat h o fltofieteI Shou h ,

-nrthe toonC fi)rcrrrr4

bot(orr. ttr bebend th (e

l'cntlq r"hitrtarrr mc?inJ f ht,

'brrt avcid nilfngfhar l creqse S,.

f moothl ,t- AefiOn ehdtnrn ^' r€Ct i on o{ 4bout8o rnt?l . bend i+ abort

oql{ oo

t'i bggg,$reo

^$enble thc

framc I nodrrith tor-L r -

r ottlched $1rqt[I+t e berreI r

a

nhtgnt

posttion thekutre nedbot(orur ttr be jO

\)Af:.'s [,'llltli"qnd thefrorn o .

-trin ofif€rtr a Gnrlth{torr frete

$,tlllhllJ1

+iii-ua r.rtL ,bottoF ttrlegltjttf" Qxtenricrl

(oQgcl\€r.nri !3 rrrribtt I ntg

erttngroYlin +he)mc3, t oo'

qse tarle ;;a+ urthta r1e h'orhers

h-'J:lll.'.

the bend nrrrtbe snioot h andhot hauP 4ntcrack, s in +he

er)A

this tsst ress

aa'

Jolrna ke 5u r0

{hgre ir atteqSt lO nlmo+ rnolgrra ton a1, tidgs

tLr bg .I

oG the ho( C'

ivr thc bot(o rn+hbg.

l\tI

SqPfort the {ramg 0n 6ornetlrtnt 5ogou caa f ut oh n fon! trh €e; io.it i l adlq rt merut. gettinl thdi rirlfti[t, nq ke aU[ thp di{f e re h Ce tr, the1r,o rLd tn horr gour biFe hqndtes .-for stqble Stegr inl we af Q tr1in5 to,ninimite rqke, thtl meqns tn {he ideq(ces? q (in? dre wn { h rough th C hea{tubr witr tntersesr l fethg wheet, torrcher thm.uhe n {hc head tnbe tl etil npcl cocrectlSmeesurt drrtance I Let*lttn the bo(tirr the cc[^gr o{ +.he barre[ qr.d +he hoteirr the ftettcn ed tuf tqli.Snrrr hotps

\ =4- <rtt two piece5

_ !n a },',t-?,l ij tl lt*-t Srh,

\T

t

barrgt- (rarrre 'cor71gr lao[+g-.

l^se t hebqrre t {ra rn €

lrf, ftrut orl .

: brttr te c.nne ctt hc itrqt ! .

-be nd into

sllafe & bott

ni

i.)Lt ,z

3}tof tqbe

T

T

I

T

%tqbe /

the

bilr (hefnnt errd first,the n bend the 'strut:to Fefi the berrct c,orners.

ileosur0 the shortert dtrtanc?bet tveeh Jho to? tqbe and tl e

iSnU-b(l,tt

f lctte n{ n binl5o

-aVt-tll''1s

and d ritt hote s (orbo(tin9

S teeri

chec lc

th e st€ rn

(or iirr'i ta r )oround the

ftenn

TLace q (ght-

fittrnt. Y.t ctaqp

€the $tetn.

rftk^re the exPqndernqt and bolt frzryr

trin thegna o{the rtOrrt$reiiht

3ttrh the 1,'rrc?rer fi{ bethroq 3 h

Cut ot 3o rr;r lomSt GQ r fror,n _1 _

r6iqq er diq me te rfube -rt

$Pace r h, iththe end cqtin ^ cor(ectqn gtg, s othqt (* ritr( he fre vopi ra tte t to?tPe .

apinrtcrf€nsdo6thc ftc€ re r

//' that thg \'/I'n ?iPe sltt ,lride thgSterr ftrbg (uorks ui*h

-A. I ll"" St?gLmost \stetnrs 4

etlt q ?rrrrtwid 0 Stot in

(

Fodu r{

bar r eL

{ace thc beqr in1sqrfaces: j

tnt0qUe

fpce r

7 - -e

cqr q piecg octqbi D t qborToonrti -/

drilJ Enrn6[er in b*hInd r uithhf ' of(tct

hol,eofftet

lSl anH t bott

tr rtta ch

qrnt $1e*fiQrWath q lfrrndrqrnet€r ftcu{rod,

trr1cffod gr-df qft (ottl;r ohlgiised , fot cranlf f ?, in Cor ror 0o- l.crrt st?stirr , rrilhth? -lqfrer hein! t5 fitcr drt.Thesp joint r cah be scav?h redin abqn dqncg fton cqr -3gr9Pye rdi. lf +he iofnfs 1nr tird '

qre le rgcr thctr sft , _frQr'ltttar lc jui{ f inc h+ *iglt be 4

bi+ friff?r e hd rl ijh+ I J oret rill'

tht StC ?rinlorrrr to thc -

(or la c,fi tt tt '

rotc joint Qr6 trqcp fQd endb/e ufe herc ifhqndq frrnc lini q .Fnt.thot fi(tl qnqfotqtet .

[ast, connect(he fron* qndr€4r $€enng

tPl'T & chap

brlted to a fh+ endft1?rt$v

tr$o

q ssernble the . !r*tj n9 S q s

indice tid b5 tl'e .\as* ?q.ea;qqrarn. tirit t;ghten the bqrsnd' in the Ftton o( the_ steererto ircrerl+ the b.e2rlhts fro'rn failinJo+1 the ttee tQr t'?q

frgt \-,flcce tonetlt in9 trn dertte€r€r +qb€ io Pro P

hvnd the strlcdmtod qs fhouh, rto thar it noyesuhob;tru c+edhrhe n tu rninqh bolh direc'-tioh.f .

*de.itIIr,lp onc0 the bqr end

(ar tened.qfter +h is, fush down theStCrrr I q?Pll i n, frel5q re tofg1or€ Flql errn the bqril

15,,oligrr the -s+eru qnd rhe -

b.r end tqnle nt i a I qndtilhterr tl. e Steru clq nf.

rtreithtto:*1;1 _m e chqnfc 5

tfiqt's it I the re tt fsbi ref urr I

+o€

fl

3

(,ctd4-lcl

u{ tE.F tz

v -c-.

7Gic\+P

vIA

F

- f\)

)oFj1$'(rl

3*

b3c9

o ,:F9-npio3o{r': lvdr

"iSo9o-'f-{ {'T

af,\>

r>3d

.J

el-tAdFfiFIgro

-+f(^'7<

3dFJ64

at

C,12co,z1Z!

sE7

crl!+r\dl

v-)Cv<t(fl

F'oe(\lL

r(2

a6lvFz

\7o-r9/oonc-6oFz,o-tg\(vLo

4tTo3

odPP*z

Itr

FTFFTs ?o(Tt

-t 8,eJ

> (-\

o 5 diF t'.nF 3 ro/o( d b2

23 13oF Zt, F\'?s

. _---s----r

Cv^e{Jf,3

P4tp

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