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INCREASED
Flow control
Repeatability
Quality control
Asset integrity
Operationalefficiency
REDUCED
CapEx
OpEx
Headcount
Risk
Maintenance
EMERSON’S SOLUTION:A BALANCED EQUATIONFOR FLOW ASSURANCE& COST REDUCTION
TESCOM56 SERIESCHEMICAL INJECTIONFLOW CONTROL VALVE
MICRO MOTIONHPC010PULTRAHIGH-PRESSURECORIOLIS METER
With the expense ofcontrolling hydrates,corrosion, scale,wax and asphaltenesEXCEEDING 10%OF PRODUCTIONCOSTS, it has neverbeen more crucialfor operators to maintain accurate control ofinjection rates whileminimizing downtime.
EXAMPLE:$50 / gal chemical0.25 gal / 1000 gal
$
CO
ST
PE
R Y
EA
R
AMOUNT OF CHEMICALOVER INJECTION
$1200K
$800K
$1000K
$600K
$200K
0
$400K
0% 20% 40% 60%
EXCESSIVECHEMICAL COST
INFRASTRUCTUREFAILURE
CH
EM
ICA
L IN
JEC
TIO
N R
AT
E
OPTIMAL INJECTION RATE
TIME
ACTUAL
ACTUAL
THE CHEMISTRY BEHIND CHEMICAL INJECTION TODAY, UPSTREAM WELL OPERATORS…
OPTIMIZED FLOW ASSURANCE & ASSETINTEGRITY IN UPSTREAM OPERATIONS
FIND A SOLUTION TAILOREDTO YOUR CHEMICAL OPERATION.
LEARN MORE AThttp://emerson.com/HPC010
IN ORDER TO REDUCE THE RISK OF INFRASTRUCTURE FAILURE.”– MAJOR E&P COMPANY
“OPERATORS TYPICALLYOVER-INJECT BY 20%
DISRUPT PRODUCTION for calibration, maintenance,repair, replacement
STOCKPILE SPARES of meter parts “just in case”
ADD HEADCOUNT just to maintain chemicalinjection settings and equipment
MANUALLY ADJUST FLOW, clipboard in hand
OVER-INJECT chemicals based on legacy bestpractices rooted in poor accuracy & repeatability
STOP
YOU DON’T HAVE TO BE ACHEMICAL ENGINEER TOUNDERSTAND THEBUSINESS CASESwitching from dedicated chemical tanks to a single chemical tank
saves space, weight & capital outlayfor the chemical injection system...
...and it quickly pays for itself— and then some.
LIFE OF PROJECT, YEARS
CO
ST
AS
SO
CIA
TE
DW
ITH
IN
JEC
TIO
N, $ K
COST OF CHEMICAL INJECTIONINFRASTRUCTURE OVER TIME
2500
1500
2000
1000
0
0 5 10 15 20
500
FUTURE STATECURRENT STATE
DEDICATED TANKSCENARIO
OPEX: $$$$$
x24 �lters
x24 tanks
x24 �owmeters
x24 pumps
x24 pulsation dampeners
SINGLE TANKSCENARIO
OPEX: $
x3 �lters
x3 tanks
x24 �owmeters
x3 pumps
x24 control valves
THAT LACK OF INJECTION PRECISIONAND REACTIVE FLOW CONTROL…
SINKS MONEY into chemicals unnecessarily
ADDS EXPENSES for meters in use and in reserve
INCREASES RISK by exposing operators to chemicals
JEOPARDIZES ASSET INTEGRITY
THREATENS SHUTDOWN
YOU NEED THE RIGHTBLEND OF MEASUREMENT
AND CONTROL TOOPTIMIZE PRODUCTION,
REDUCE COSTS,BE PROFITABLE
Production shutdowncould cost up to
$1,000,000PER DAY
Flow TechnologiesBest �t-for-purpose �ow technology, �eld-proven best
practices and device data ensure process insight critical to measurement accuracy, �ow assurance, injection control
Flow SystemsProven system design processes and practices, global
project support enhances system ef�ciencies and ROI
Flow ServicesPartnering for a broad range of global operational
and maintenance services assures long-term asset integrity and performance
ACCURATE, REPEATABLE, AND RELIABLE MEASUREMENTTO REDUCE OVER-INJECTING CHEMICALS
EMERSON’S FLOW SOLUTIONSDELIVER WHAT YOU NEED