THE CUTTING EDGE · 2015. 11. 4. · THE CUTTING EDGE 8029 S 200th St, Kent, WA 98032 USA | Ph: 253-872-7050 | Fax: 253-395-0230 04.11.2015

THE CUTTING EDGE

8029 S 200th St, Kent, WA 98032 USA | Ph: 253-872-7050 | Fax: 253-395-0230 www.rottlermfg.com

04.11.2015

ORDERING PROCEDURE

Contact your regional Rottler sales rep for assistance in ordering optional equipment, replacement parts, or tooling.

If you are unable to contact your regional Rottler sales rep, call the factory at 253-872-7050 and ask to speak to the parts sales specialists.

Have the following information handy to expedite the ordering process:

1. Your name, business name, and contact number2. Customer number3. If you don’t have a customer number, your billing address4. Shipping address if different from billing address5. Machine model and serial number6. Part number and description of what you want to order7. Preferred method of shipment

You may also contact us via e-mail with the above information. Send e-mail requests to: [email protected]

In some cases you may be requested to send a photo of the part you are ordering if it is a replacement part, or doesn’t appear in the database.

If you are unsure which part you need to order, contact our service department and ask to speak to one of our service consultants. They will assist you in determining which part you require.

THERE IS A MINIMUM ORDER OF $25.00

Optional Equipment Parts ManualP69AHD

8029 S 200th Street, Kent, WA 98032 USA | Ph: (253) 872-7050 | Fax: (253) 395-0230www.rottlermfg.com

I

Contents

Fixturing �� 1

5518U Automatic Tool Changer Left Handed Parts �� 1

5519E Tool Changer Right Hand Parts ��3

Cylinder Head Fixture Assembly Parts �� 5

PFIX-SBC Porting Fixture Parts �� 5

PFIX-BBC Porting Fixture Parts �� 6

PFIX-SBF Porting Fixture Parts �� 7

PFIX-BBF Porting Fixture Parts �� 8

PFIX-LS1 Porting Fixture Parts �� 9

PFIX-PRO1 Porting Fixture Parts �� 10

PFIX-PRO2 Porting Fixture Parts �� 11

PFIX-BUICK Porting Fixture Parts �� 12

PFIX-SBM Porting Fixture Parts �� 13

PFIX-BBM Porting Fixture Parts �� 14

PFIX-PONT Porting Fixture Parts �� 15

PFIX-FORD1 Porting Fixture Parts �� 16

PFIX-FORD2 Porting Fixture Parts �� 17

PFIX-HEMI Porting Fixture Parts �� 18

PFIX-ASTON Porting Fixture Parts �� 19

PFIX-CYCLE Porting Fixture Parts �� 20

PFIX-CYCLE1 Porting Fixture Parts �� 21



PFIX-DSL1 Porting Fixture Parts �� 24

PFIX-DSL2 Porting Fixture Parts �� 25

P69AHD OPTIONAL EQUIPMENT PARTS MANUAL



II

5517B Universal Unfinished Fixture Plate Parts�� 26

5517F Universal T Slot Table Parts �� 27

Universal Quick Leveling Cylinder Head Fixture�� 28

7209M Leveling Table Parts �� 28

Front / Rear Tilt Assembly Parts �� 29

Table Frame Assembly Parts �� 30

Left / Right Tilt Assembly Parts�� 31

Air Float Assembly Parts �� 32

11115 2” (50mm) X 3” (75mm) Parallels �� 33

7152A Dual Axis Level Parts �� 33

Surface Milling Cutterheads for Surfacing Cylinder Head Fire Deck Gasket Surfaces �� 34

650-2-8E Surfacing Cutterhead Parts �� 34

6303B CBN Insert ��356303M PCD Insert ��356303K Coated Carbide Insert��356303S CBN Insert, Round ��356303U CBN Round Insert ��35

Porting Tool Holders �� 36

PTH-250-CAT40 1/4” (19�05mm) Diameter CAT40 Taper �� 36



Combustion Chamber Tooling �� 37

EM-250 Ball Nose End Mill �� 37

Porting Tools �� 37

PT500-250-54 Ball Mill �� 37

PT500-250-60 Ball Mill �� 37

PT500-375-60 Ball Mill �� 37

PT625-375-54 Ball Mill �� 37

PT625-375-60 Ball Mill �� 38

PT625-375-64 Ball Mill �� 38



III

PT625-375-65 Ball Mill �� 38

PT625-375-70 Ball Mill �� 38

PT625-375-75 Ball Mill �� 38

PT625-750-68 Ball Mill �� 39

Porting Tools for Cast Iron �� 39

PT500-250-54CI Ball Mill �� 39









Porting Tools for Ductile Iron �� 41

PT625-375-65DI �� 41

PT625-500-65DI �� 41



1

Fixturing

5518U Automatic Tool Changer Left Handed Parts

7

1

10

32

3840

26

30

2825

27

12

4222

19

1121

2320

17

39

41

29

13

36

33

3735

1614

348

418

5

3124 3

29

15

6

51



2

5518 TOOL CHANGER ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

BASE (MACHINING)5518A11UPPER ARM (MACHINING)5518C12MOUNT, CYLINDER LOWER, TOOL CHANGER P695518E13UPPER CYLINDER MOUNT, TOOL CHANGER - P695518F14BIMBA CYLINDER5518J15PIVOT5518K16BEARING5518L17FLANGED BEARING504-35-14D181/2-13 Nylock NutMF-18619STRAIGHT GREASE FITTINGMF-189110Hardened washer 17/32 I.D.100-19A211WASHER, THRUST 3/4"6287112TOOL HOLDER PLATE ASSEMBLY, TOOL CHANGER - P695518H1135/16-18UNC x 1-3/4" LG. S.H.C.S.Mf-263145/16-18UNC HEX NUTMF-164A3155/16 FLAT WASHERMF-177316CLIP, HOSE, DOUBLE502-12-15117BRASS TIPPED SET SCREW 5/16-18UNC x 5/16" LG.504-29-36118S.H.C.S. 8 - 32 UNC - 1/4MF-3B1195/16-18UNC x 3/8" LONG S.H.C.S.MF-21B220TN-5 T-Nut650-3-102211/2-13UNC x 1-3/4" LG. HEX BOLTMF-137F222Key650-3-9223S.H.C.S.1/4 - 20 UNC - 5/8MF-13424Spring Plunger502-8-52C1251/2-13UNC HEX JAM NUTMF-171126Thrust Washer100-28-32227S.H.C.S.3/8 - 16 UNC - 1MF-31228CYLINDER MOUNT SPACER5518N129Flat Point 1/2-13 UNC x 1MF-72130Hexagon Socket Head Cap ScrewMF-19431Proximity Switch514-2-65C232DUST COVER5518P133FLOW CONTROL5518Q234S.H.C.S. 10 - 24 UNC - 1 3/4MF-713510-24UNC HEX NYLOCK NUTMF-186B136#10 FLAT WASHERMF-175237Hexagon Socket Head Cap ScrewMF-1438TARGET, PROXIMITY SENSOR, TOOL CHANGER - P695518R139PIVOT STOP PLATE, TOOL CHANGER - P695518G1406-32UNC x 3/8" LG. S.H.C.S.MF-1B241HEX LOCK NUT, 3/4-16UNF - P69 TOOL CHANGER650-3-46W142Washer100-19143



3

5519E Tool Changer Right Hand Parts



4

5519 TOOL CHANGER ASSEMBLY, RIGHT HAND - P69

DESCRIPTIONPART NUMBERQTYITEMUPPER ARM (MACHINING), RIGHT HAND TOOL CHANGER - P695519C11MOUNT, CYLINDER LOWER, TOOL CHANGER P695518E12UPPER CYLINDER MOUNT, TOOL CHANGER - P695518F13BIMBA CYLINDER 5518J14PIVOT5518K15BEARING5518L16FLANGED BEARING504-35-14D171/2-13 Nylock NutMF-18618STRAIGHT GREASE FITTINGMF-18919Hardened washer 17/32 I.D.100-19A210WASHER, THRUST 3/4"6287111TOOL HOLDER PLATE ASSEMBLY, TOOL CHANGER - P695518H112S.H.C.S.5/16 - 18 UNC - 1 3/4Mf-263135/16-18UNC HEX NUTMF-1643145/16" FLAT WASHERMF-177315CLIP, HOSE, DOUBLE502-12-15116BRASS TIPPED SET SCREW 5/16-18UNC x 5/16" LG.504-29-36117S.H.C.S. 8 - 32 UNC - 1/4MF-3B118TN-5 T-Nut650-3-102191/2-13UNC x 1-3/4" LG. HEX SCREWMF-137F220Key650-3-9221S.H.C.S.1/4 - 20 UNC - 5/8MF-13422Spring Plunger502-8-52C1231/2-13UNC HEX JAM NUTMF-171124Thrust Washer100-28-322253/8-16UNC x 1" LG. S.H.C.S.MF-31226CYLINDER MOUNT SPACER5518N127Flat Point 1/2-13 UNC x 1MF-72128Hexagon Socket Head Cap ScrewMF-19429Proximity Switch514-2-65C230DUST COVER5518P131FLOW CONTROL5518Q232S.H.C.S. 10 - 24 UNC - 1 3/4MF-713310-24UNC HEX NYLOCK NUTMF-186B134#10 FLAT WASHERMF-175235TARGET, PROXIMITY SENSOR, TOOL CHANGER - P695518R136PIVOT STOP PLATE, TOOL CHANGER - P695518G13710-24UNC x 3/8" LG. S.H.C.S.MF-4238BASE (MACHINING), RIGHT HAND TOOL CHANGER - P695519A1395/16-18UNC x 1/2" LG. S.H.C.S.MF-21A2404-40UNC x 7/8" LG. S.H.C.S.MF-84B441HEX LOCK NUT, 3/4-16UNF - P69 TOOL CHANGER650-3-46W142Washer100-19143



5

Cylinder Head Fixture Assembly Parts

PFIX-SBC Porting Fixture Parts

PFIX-SBC SMALL BLOCK CHEVROLET FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE (MACHINING) SMALL BLOCK CHEVROLET - P69

5504G11

LOCATING PIN, SMALL BLOCK CHEVROLET HEAD FIXTURE - P69

5505C22

2

1



6

PFIX-BBC Porting Fixture Parts

PFIX-BBC CHEVROLET BIG BLOCK FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE, CHEVROLET BIG BLOCK - P69

550411

LOCATING PIN, BB CHEV HEAD FIXTURE P55

550522

2

1



7

PFIX-SBF Porting Fixture Parts

PFIX-SBF SMALL BLOCK FORD HEAD FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE (MACHINING) SMALL BLOCK FORD - P69

5504N11

LOCATING PIN, SB FORD HEAD FIXTURE - P69

5505G22

21



8

PFIX-BBF Porting Fixture Parts

PFIX-BBF FORD BIG BLOCK (429/460) HEAD FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE, BIG BLOCK FORD (429/460) - P69

5504Q11

LOCATING PIN - FORD BIG BLOCK, HEAD FIXTURE - P69

5505J22

2

1



9

PFIX-LS1 Porting Fixture Parts

PFIX-LS1 LS1 CHEVROLET FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE, LS1 CHEVROLET HEAD - P69

5504J11

LOCATING PIN, LS1 CHEVROLET HEAD FIXTURE - P69

5505B22

2

1



10

PFIX-PRO1 Porting Fixture Parts

PFIX-PRO1 PRO STOCK BIG BLOCK GM FIXTURE ASSEMBLY - P69 DESCRIPTIONPART NUMBERQTYITEM

BUTTON HEAD SCREW 10-24UNC x 5/8" LG.

MF-88A11

LOCATING PIN, BB CHEV HEAD FIXTURE P55

550512

FIXTURE PLATE (MACHINING), PRO STOCK BIG BLOCK GM - P69

5504D13

LOCATING PIN (MOVABLE), PRO STOCK BIG BLOCK GM CYLINDER HEAD - P69

5505A14

1

3

2

4



11

PFIX-PRO2 Porting Fixture Parts

PFIX-PRO2 PRO STOCK OLDSMOBILE DRCE FIXTURE ASSEMBLY - P69 DESCRIPTIONPART NUMBERQTYITEM

LOCATING PIN - OLDSMOBILE DRCE BIG BLOCK HEAD FIXTURE - P69

5505E21

FIXTURE PLATE (MACHINING), PRO STOCK BIG BLOCK GM - P69

5504M12

2

1



12

PFIX-BUICK Porting Fixture Parts

PFIX-BUICK BUICK V6 HEAD FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE (MACHINING) SMALL BLOCK CHEVROLET - P69

5504S11

LOCATING PIN, BIG BLOCK MOPAR - HEAD FIXTURE - P69

5505K22

2

1



13

PFIX-SBM Porting Fixture Parts

PFIX-SBM SMALL BLOCK MOPAR FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE (MACHINING) SMALL BLOCK MOPAR - P69

5504L11

LOCATING PIN, SMALL BLOCK MOPAR HEAD FIXTURE - P69

5505D22

2

1



14

PFIX-BBM Porting Fixture Parts

PFIX-BBM BIG BLOCK MOPAR CYLINDER HEAD FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

BIG BLOCK MOPAR CYLINDER HEAD FIXTURE - P69

5504E11

LOCATING PIN, BIG BLOCK MOPAR - HEAD FIXTURE - P69

5505F22

2

1



15

PFIX-PONT Porting Fixture Parts

PFIX-PONT FIXTURE PLATE ASSEMBLY PONTIAC CYLINDER HEAD - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE (MACHINING) PONTIAC CYLINDER HEAD - P69

5504P11

LOCATING PIN, PONTIAC CYLILNDER HEAD FIXTURE - P69

5505H22

2

1



16

PFIX-FORD1 Porting Fixture Parts

PFIX-FORD1 FIXTURE ASSEMBLY - FORD 5.4L - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE (MACHINING) FORD 5.4L HEAD - P69

5504U11

LOCATING PIN, FORD 5.4L HEAD FIXTURE P69

5505L22

2

1



17

PFIX-FORD2 Porting Fixture Parts

PFIX-FORD2 FORD INLINE 6 (ARGENTINA) FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

1/4-20UNC x 3/4" LG. S.H.C.S.MF-1421ALIGNMENT BAR5505N12FIXTURE PLATE TAIL STOCK END5504W13LOCATING PIN, FORD (ARGENTINA) INLINE 6 HEAD FIXTURE

5505P24

FIXTURE PLATE HEAD STOCK END5504V15SAE FLAT WASHER 1/4"MF-17626

16

2

3

5

4



18

PFIX-HEMI Porting Fixture Parts

PFIX-HEMI MOPAR 5.7L HEMI FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE (MACHINING) MOPAR 5.7 HEMI - P69

5514F11

LOCATING PIN, MOPAR 5.7 HEMI HEAD FIXTURE P69

5505Y22

1

2



19

PFIX-ASTON Porting Fixture Parts

PFIX-ASTON ASTON MARTIN V8 HEAD FIXTURE ASSEMBLY - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE (HEAD STOCK), ASTON MARTIN V8 - P69

5504X11

FIXTURE PLATE (TAIL STOCK), ASTON MARTIN V8 - P69

5504Y12

ALIGNMENT BAR, ASTON MARTIN V8 - P69

5505Q13

1/4-20UNC x 1" LG. S.H.C.SMF-1524LOCATING PIN, ASTON MARTIN V8 HEAD - P69

5505R25

5

1

4

3

2



20

PFIX-CYCLE Porting Fixture Parts

PFIX-CYCLE FIXTURE ASSEMBLY, HONDA INLINE 4 HEAD - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE, HONDA INLINE 4/ TRIUMPH INLINE 3 HEADS - P69

551411

LOCATING PIN, HONDA INLINE 4 HEAD - P69

5505S22

2

1



21

PFIX-CYCLE1 Porting Fixture Parts

PFIX-CYCLE1 FIXTURE ASSEMBLY, TRIUMPH INLINE 3 - P69DESCRIPTIONPART NUMBERQTYITEM


551411

LOCATING PIN, SMALL BLOCK CHEVROLET HEAD FIXTURE - P69

5505C22

2

1



22


PFIX-CYCLE2 FIXTURE ASSEMBLY, DEMO HEAD #3 - P69DESCRIPTIONPART NUMBERQTYITEM


551411

LOCATING PIN, HEAD #3 - P695505T22

1

2



23


PFIX-CYCLE3 FIXTURE ASSEMBLY, YAMAHA YZF1000 HEAD - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE PLATE, MOTORCYCLE HEAD #4 - P69

5514A11

LOCATING PIN, YAMAHA YZF1000 HEAD - P69

5505U

1



24

PFIX-DSL1 Porting Fixture Parts

PFIX-DSL1 FIXTURE PLATE ASSEMBLY, CUMMINS 5.9L - P69

DESCRIPTIONPART NUMBERQTYITEMFIXTURE PLATE (MACHINING) 5.9L CUMMINS - P69

5514C11

LOCATING PIN #2, CUMMINS 5.9L CYLINDER HEAD - P69

5505W12

LOCATING PIN #1, CUMMINS 5.9L CYLINDER HEAD - P69

5505V13

3

1

2



25

PFIX-DSL2 Porting Fixture Parts

PFIX-DSL2 HEAD FIXTURE ASSEMBLY - DURAMAX DIESEL HEAD - P69DESCRIPTIONPART NUMBERQTYITEM

FIXTURE (MACHINING) DURAMAX HEAD - P69

5514D11

LOCATING PIN - DURAMAX HEAD FIXTURE - P69

5505X22

2

1



26

5517B Universal Unfinished Fixture Plate Parts



27

5517F Universal T Slot Table Parts



28

Universal Quick Leveling Cylinder Head Fixture

7209M Leveling Table Parts



29

Front / Rear Tilt Assembly Parts



30

Table Frame Assembly Parts



31

Left / Right Tilt Assembly Parts



32

Air Float Assembly Parts



33

11115 2” (50mm) X 3” (75mm) Parallels

7152A Dual Axis Level Parts



34

Surface Milling Cutterheads for Surfacing Cylinder Head Fire Deck Gasket Surfaces

650-2-8E Surfacing Cutterhead Parts

7

8

3

1

4

6

2.4

2.6

5

2.2

2.52.3

9



35

Parts ListDESCRIPTIONPART NUMBERQTYITEM

Surfacing Cutter head7206L11TOOL HOLDER ASSEMBLY, FLY CUTTER

7202W22

Holder, Fly Cutter Tool7202P12.1Clamp, Tool Holder7202Q12.2Hexagon Socket Head Cap ScrewANSI B18.3 - 10-32 UNF

- 0.62512.3

Pin - Hardened Ground Production Dowel

ANSI B18.8.2 - 1/4 x 112.4

Set Screw, brass tipped100-82-212.5Spring, Adjusting100-82-412.6Socket Head Cap screw 1/4 - 20 UNC - 1

Mf-1523

Socket Head Cap screw 3/8 - 16 UNC - 1 1/2

Mf-3344

Hexagon Socket Set Screw - Oval Point

ANSI B18.3 - 3/8-16 UNC x 0.44

25

Socket Button Head Cap Screw10 - 24 x 1/4

Mf-8726

L' LOCK7206K27Adapter, CAT 40650-2-7E18CAT 40 Retention Knob650-2-44L19

6303B CBN InsertRound, Double-Sided, 3/8” (9.525mm) IC, for Cutting Cast Iron

6303M PCD InsertRound, 3/8” (9.525mm) IC, for Cutting Aluminum

6303K Coated Carbide InsertRound, 3/8” (9.525mm) IC, for General Purpose Use

6303S CBN Insert, Round3/8” (9.525mm) IC, for Cutting Aluminum Blocks with Liners

6303U CBN Round InsertSingle Sided, 3/8” IC. For hard cast iron



36

Porting Tool Holders

PTH-250-CAT40 1/4” (19�05mm) Diameter CAT40 Taper





37

Combustion Chamber Tooling

EM-250 Ball Nose End Mill1/4” (19.05mm)

Porting Tools

PT500-250-54 Ball Mill1/2 diameter shank X 1/4 diameter X 5.40” long (12.7 X 19.05 X 137.16mm)






38








39


Porting Tools for Cast Iron

PT500-250-54CI Ball Mill1/2 diameter shank X 1/4 diameter X 5.40” long (12.7 X 19.05 X 137.16mm)






40








41

Porting Tools for Ductile Iron

PT625-375-65DI5/8” shank - 3/8” ball - for ductile iron

PT625-500-65DI5/8” shank - 1/2” ball - for ductile iron

Documents

THE CUTTING EDGE · 2015. 11. 4. · THE CUTTING EDGE 8029 S 200th St, Kent, WA 98032 USA | Ph: 253-872-7050 | Fax: 253-395-0230 04.11.2015