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The Design of Metal Organic Frameworks for the Separation of Carbon Dioxide From Flue Gas and Gasification Streams John J. Low UOP LLC, 50 E. Algonquin Rd, Des Plaines, IL 60017-5016, (847) 391-3046, [email protected] Randall Q. Snurr Northwestern University, Department of Chemical & Biological Engineering, Evanston, IL 60208 (847) 467-2977, [email protected] Omar Yaghi and Adam Matzger University of Michigan, 2815 DOW Laboratory, Department of Chemistry, Ann Arbor, MI 48109-1055, (734) 615-2146, [email protected]

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Page 1: The Design of Metal Organic Frameworks for the Separation · PDF file · 2013-07-10The Design of Metal Organic Frameworks for the Separation of Carbon Dioxide ... – Generate single

The Design of Metal Organic Frameworks for the Separation of

Carbon DioxideFrom Flue Gas and Gasification

StreamsJohn J. Low

UOP LLC, 50 E. Algonquin Rd, Des Plaines, IL 60017-5016,(847) 391-3046, [email protected]

Randall Q. SnurrNorthwestern University, Department of Chemical & Biological Engineering,

Evanston, IL 60208(847) 467-2977, [email protected]

Omar Yaghi and Adam MatzgerUniversity of Michigan, 2815 DOW Laboratory, Department of Chemistry,

Ann Arbor, MI 48109-1055,(734) 615-2146, [email protected]

Page 2: The Design of Metal Organic Frameworks for the Separation · PDF file · 2013-07-10The Design of Metal Organic Frameworks for the Separation of Carbon Dioxide ... – Generate single

Project Objectives

Develop a low cost novel adsorbent to remove CO2 from flue gas and gasification streams

–High selectivity–High adsorption capacity–Good adsorption/desorption rates–Adsorbent has low enough binding energy

for regenerability

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Scope of Work• Evaluate adsorption properties of MOFs for CO2

• Single component and binary gas adsorption isotherm data will be generated for existing MOFs to allow parameterization of theoretical model.

• Develop a theoretical model for Virtual High Throughput Screening of existing and hypothetical MOF frameworks for the application.

• Prepare functionalized MOFs based on VHTS model

• Detailed characterization will elucidate nature of adsorption sites.

• Process integration and economic analysis for the use of MOFs in flue gas and gasification streams

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Phases• Phase 1

– Generate single component and binary isotherms for existing MOF’s to populate database

– Develop theoretical adsorption model and VHTS generation of candidate materials

• Phase 2 – Prepare MOFs predicted to have high CO2 affinity by VHTS modeling– Optimize promising MOFs from Phase 1, including tailoring of adsorption

reversibility

• Phase 3 – Select best MOF for further optimization and scale up materials for

commercial testing– Thermal, oxidative and contaminant tolerance testing of MOFs– Commercial analysis of economics and integration of MOFs into both flue

gas and gasification streams

Page 5: The Design of Metal Organic Frameworks for the Separation · PDF file · 2013-07-10The Design of Metal Organic Frameworks for the Separation of Carbon Dioxide ... – Generate single

Synthesis and Structure of IRMOF-1IRMOF ≡ Isoreticular Metal Organic Framework

H2BDC + Zn(NO3)2•4H2O Zn4O(BDC)3•(DEF)7

0.033 g

0.20 mmol

0.156 g

0.60 mmol

DEF (12mL)100 ºC / 20 h

Cubic Fm-3m

a=25.6990(3)Å

V=16972.61Å3

HO O

OHO

H2BDC =

Benzenedicarboxylic acid

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Crystal Structure of IRMOF-1

• The IRMOF-1 crystal structure is a cubic array of Zn4O units bridged by benzenedicarboxylate.

• Large cages separated by large apertures.

• Can adsorb large amounts of gases with easy diffusion.

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IRMOF-n

Isoreticular (Having The Same Network Topology)

IRMOF Series• IRMOF-1• A large series of

materials can be designed and synthesized by changing the organic linker.

• IRMOFs have a wide range of pore volumes and chemistry.

Page 8: The Design of Metal Organic Frameworks for the Separation · PDF file · 2013-07-10The Design of Metal Organic Frameworks for the Separation of Carbon Dioxide ... – Generate single

Systematic Design of Functionality and Metrics

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5 4 11 13 9 7 6 2 3 1 15 12 8 14 10 16

IRMOF-n

(Å) is the size of guests which are trapped in pores.(Å) is the size of guests which candiffuse between throughapertures.The pores in IRMOFS can be

larger than pores in Zeolites.•NaFAU

•Fixed diameter 13 Å•Free diameter 7.4 Å

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There is a Lot of Nothing in IRMOFS

• IRMOFS have a Large Void Fraction.– Larger than Zeolites (NaFAU 0.47 cc/cc)

• Sorbents with Large Capacities.

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>500 MOFs prepared!

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Role of Molecular Modeling

• The synthesis routes are very predictable. So, if we dream up a new “wall” ligand, there is a good chance that the material can be synthesized.

• Molecular modeling may allow for screening of new candidate materials before they are synthesized. For example,– Monte Carlo simulations to predict adsorption isotherms

and heats of adsorption– Molecular dynamics simulations to predict diffusion

coefficients– Docking calculations to predict “fit” of guest molecules

within pores or cavities

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Over 500 Existing MOFs

Suitable Candidates

Novel MOFs

CommercialSorbent

VHTS

Synthesis

Development Path

Optimization

Investigate MOFs for CO2, N2, H2

Use molecular modeling to screen materials

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Isotherm Model• UOP version of MUSIC sorption modeling software to

calculate isotherms.– Charge distribution of MOF represented by a multipole

expansion up to quadrupoles.• Very accurate predictions of Electrostatic Potential in Pores.• Multipole moments derived from DMOL3 (Accelrys, Inc.)

– A. Gupta, S. Chempath, M. J. Sanborn, L. A. Clark, R. Q. Snurr, Mol. Sim. 29(2002)29

– J.J.Low, J.D.Sherman, L.S.Cheng, R.L.Patton, A.Gupta, R.Q.Snurr, FOA7 Proceedings, 2002.

• Intermolecular Potentials– MOF– W.A.Goddard,et al. J.Phys.Chem 94(1990)8897– CO2 – J.I. Siepmann, et al. AICHE J. 47(2001)1676– N2 – C.S. Murthy, et al. Mol.Phys. 41(1980)1387– Lorentz-Berthelot mixing rules used to estimate sorbate-sorbent

interactions.

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Comparison of Experiment and Theory for CO2 on IRMOF-1 at 300K

• Fair agreement with no adjustment of parameters!!!!

• Good enough for initial screening of sorbents.

• Need to adjust parameters to get isotherm shape right.

0100200300400500600700800900

0 10 20 30Pressure (Atm.)

Load

ing

(mg/

g)

theory experiment

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Comparison of Experiment and Theory for N2 on IRMOF-1 at 300K

• Good agreement with no adjustment of parameters!!!!

• Good enough for initial screening of sorbents.

• Capacity for N2 10X less than CO2.

0

20

40

60

80

100

120

0 10 20 30Pressure (atm.)

Load

ing

(mg/

g)

Experiment Theory

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CH4 Adsorption in IRMOFs~10X less than CO2

IRMOF-1128 cm3 (STP) / cm3

at 35 bar

IRMOF-6136 cm3 (STP) / cm3

at 35 bar

Düren, Sarkisov, Yaghi, Snurr, Langmuir, 2004

DOE target: for onboard storage: 150 cm3(STP) / cm3 at 35 bar

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H2 Adsorption in IRMOFS• Large discrepancy

between experiment and theory– Chemical sorption not

included in theory?• Experiment and

theory agree that H2capacity is ~100 times lower than CO2capacity.

• T. Sagara, J. Klassen, E. Ganz, J.Chem.Phys. 121(2004)12453

02468

1012141618

0 20 40 60Pressure (Atm.)

Load

ing

(mg/

g)

Experiment

Theory

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Experimental Isotherms for MOFs

0100200300400500600700800900

1000

0 10 20 30 40 50Pressure (atm)

Upt

ake

(mg/

g) IRMOF-1 CO2

IRMOF-1 CH4IRMOF-1 N2

• CO2, N2 and CH4 isotherms have been measured at 300 K for IRMOF-1, IRMOF-3 and MOF-74.

• Currently under review for patent applications.

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Conclusions• IRMOF-1 is >10X more selective for CO2 over

less polar gases like N2, CH4 and H2.• We have successfully modeled the sorption

isotherms for gases on IRMOFS.– Modeling results should allow us to design IRMOFs

with good selectivity for CO2 versus other gases in flue gases and gasification streams.

• We are confident that we can synthesize the designed MOF.

• Funded by DOE grant DEFG26-04NT42121