Embed Size (px)
Citation preview
Tool CompanyAn ISO 9000 Certified Company
Your Edge in Productivitywww.sgstool.com
Expect morefrom a
finishing mill…
Produce exceptional
results in semi-finish andfinish millingapplications
Tackle heavymilling tasks,
including roughing and
slotting
®
®
The Finishing Touch
Now
AvailableSquare Corner
ld1
Features & Benefits• Unique 5-flute geometry
• Certified premium micro-grain carbide
• Available in stub-, regular-, and long-flute lengths
• Corner radii improves corner strength
• Square corners for required applications
• Ti-NAMITE-A (AlTiN) coated for longer tool life
• Reduced harmonics:- Improved finishes- Heavier stock removal
• Can be run at higher production rates
• Suitable for a variety of materials up to 45 Rc
®
l2
l1
d1 d2
Application Tips• Tool holders with adequate gripping pressure are required
• Stub length solid holders are recommended for heavy stock removal
• Avoid remilling chips
• Set-up rigidity critical during heavy roughing
• Regrind and recondition services are available from SGS Tool Company
Series 55CR - Fractional 5 Flute End Mills with Corner RadiusCutting Length Overall Shank Corner EDP Number EDP Number
Diameter of Cut Length Diameter Radius TI-NAMITE-A TI-NAMITE-Ad1 l2 l1 d2 (AlTiN) (AlTiN) w/Flat
1/8 1/4 1-1/2 1/8 .010+.0/-.002 32606
1/8 1/2 1-1/2 1/8 .010+.0/-.002 32607
5/32 5/16 2 3/16 .010+.0/-.002 32608
5/32 9/16 2 3/16 .010+.0/-.002 32609
3/16 5/16 2 3/16 .010+.0/-.002 32610
3/16 5/8 2 3/16 .010+.0/-.002 32611
7/32 3/8 2 1/4 .015+.0/-.002 32612
7/32 3/4 2-1/2 1/4 .015+.0/-.002 32613
1/4 3/8 2 1/4 .015+.0/-.002 32614
1/4 3/4 2-1/2 1/4 .015+.0/-.002 32615
1/4 1-1/4 4 1/4 .015+.0/-.002 32616
5/16 7/16 2 5/16 .015+.0/-.002 32619
5/16 13/16 2-1/2 5/16 .015+.0/-.002 32620
5/16 1-1/4 4 5/16 .015+.0/-.002 32621
3/8 1/2 2 3/8 .015+.0/-.002 32625
3/8 1 2-1/2 3/8 .015+.0/-.002 32626 32628
3/8 1-1/2 4 3/8 .015+.0/-.002 32627
7/16 1 2-3/4 7/16 .015+.0/-.002 32632
7/16 2 4 7/16 .015+.0/-.002 32633
1/2 5/8 2-1/2 1/2 .025+.0/-.002 32636
1/2 1-1/4 3 1/2 .025+.0/-.002 32637 32639
1/2 2 4 1/2 .025+.0/-.002 32638
5/8 1-5/8 3-1/2 5/8 .035+.0/-.002 32642 32644
5/8 2-1/2 5 5/8 .035+.0/-.002 32643
3/4 1 3 3/4 .035+.0/-.002 32645
3/4 1-5/8 4 3/4 .035+.0/-.002 32646 32649
3/4 3-1/4 6 3/4 .035+.0/-.002 32648
1 1-1/2 4 1 .035+.0/-.002 32651 32654
1 2-5/8 6 1 .035+.0/-.002 32653
®
Series 55 Fractional 5 Flute End Mills with Square CornerCutting Length Overall Shank EDP Number EDP Number
Diameter of Cut Length Diameter TI-NAMITE-A TI-NAMITE-Ad1 l2 l1 d2 (AlTiN) (AlTiN) w/Flat
1/8 1/2 1-1/2 1/8 326555/32 9/16 2 3/16 326563/16 5/8 2 3/16 326577/32 3/4 2-1/2 1/4 326581/4 3/4 2-1/2 1/4 326595/16 13/16 2-1/2 5/16 326603/8 1 2-1/2 3/8 32661 326627/16 1 2-3/4 7/16 326631/2 1-1/4 3 1/2 32664 326655/8 1-5/8 3-1/2 5/8 32666 326673/4 1-5/8 4 3/4 32668 326691 1-1/2 4 1 32670 32671
Series 55M Metric 5 Flute End Mills with Square CornerCutting Length Overall Shank EDP Number EDP Number
Diameter mm of Cut mm Length mm Diameter mm TI-NAMITE-A TI-NAMITE-Ad1 l2 l1 d2 (AlTiN) (AlTiN) w/Flat
6 12 50 6 426066 19 63 6 426076 25 75 6 426088 12 50 8 426098 20 63 8 426108 25 75 8 4261110 16 50 10 4261210 22 75 10 42622 4261310 38 100 10 4261412 19 63 12 4261512 25 75 12 42616 4262312 50 100 12 4261716 32 89 16 42618 4262416 75 150 16 4261920 38 100 20 42620 4262520 75 150 20 42621
160
10
20
30
40
50
60
70
80
Competitor
17-4 Stainless Steel .3125 Cutting Diameter.038" Radial Width x .250" Axial Depth Feed = 45 ipm Speed = 6,000 rpm
Tool Life Comparison
68 $2.10$0.00
$0.50
$1.00
$1.50
$2.00
$2.50
Cos
t Per
Pie
ce (
dolla
rs)
Competitor
$0.85
Cost Per Piece Comparison
Now
Available
Now
Available
d1
Eastern EuropeSintcom Tel/Fax: (+359) 2-364421E-mail: [email protected]
RussiaHaltec Tel/Fax: (+7) 8422-634688E-mail: [email protected]
ChinaSGS -BeijingTel: (+86) 10-6440-5998 (+86) 10-6440-5995Fax: (+86) 10-6440-5996E-mail: [email protected]
USASGS Tool CompanyWorld HeadquartersP.O. Box 18755 South Main StreetMunroe Falls, Ohio 44262Phone: (330) 688-6667Customer Service -US and Canada: (330) 686-5700Fax-US and Canada: (800) 447-4017International Fax: (330) 686-2146E-mail: [email protected]
UNITED KINGDOMSGS Carbide Tool (UK) LTD.Unit 1, The Metro CentreToutley RoadWokingham, Berkshire,RG41 1QW EnglandPhone: (+44) 0118 9795200Fax: (+44) 0118 9795295E-mail: [email protected]
FRANCESGS PROMECA36, rue des Landes - B.P. 28F-78401 CHATOU CedexTel: (+33) 0139 528280Fax: (+33) 0130 534919E-mail: [email protected]
GERMANYSGS Tool Europe GmbHHitdorfer Strasse 10 CD-40764 LangenfeldPhone: (+49) 02173-910091Fax: (+49) 02173-910099E-mail: [email protected]
www.sgstool.comCatalog EDP No.00043 Rev 2/2004 © 2003 SGS Tool Company
material type Bhn 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min
low carbon steels ~175 20935 50 13960 60 10465 70 8375 70 6980 70 5235 60 4185 60 3490 60 2615 55low carbon steels ~275 18320 35 12225 40 9160 50 7335 50 6110 50 4580 45 3665 45 3055 45 2290 40med alloy steels ~275 15265 30 10185 35 7635 40 6110 40 5090 40 3815 40 3055 40 2545 40 1910 35mold and die steels ~275 13750 25 9170 30 6875 35 5500 35 4585 35 3440 35 2750 35 2290 35 1720 30cast iron - gray ~200 11765 35 7845 40 5880 40 4705 40 3920 40 2940 40 2355 35 1960 35 1470 30cast iron - ductile ~300 10545 20 7030 25 5270 25 4215 25 3515 25 2635 25 2110 25 1755 25 1320 20cast iron - malleable ~300 6570 10 4380 15 3285 15 2630 15 2190 15 1645 15 1315 15 1095 15 820 10stainless 300 series ~275 10695 15 7130 20 5350 25 4280 25 3565 25 2675 25 2140 25 1785 25 1335 20stainless 400 series ~185 15265 30 10185 40 7635 45 6110 45 5090 45 3815 45 3055 45 2545 45 1910 40stainless PH series ~325 9160 10 6110 15 4580 20 3665 20 3055 20 2290 20 1830 20 1525 20 1145 15titanium alloys ~295 11460 25 7640 30 5730 35 4585 35 3820 35 2865 35 2290 35 1910 35 1435 30high temp. alloys ~300 3055 6 2035 7 1530 8 1220 8 1020 8 765 8 610 8 510 8 380 7
FinishingRw Ad SpC FeC
Stub .05D LOC 0 0Reg .05D LOC 0 0Long .02D 3D 0 0
Semi-FinishingRw Ad SpC FeC.1D LOC .8 1.2.1D LOC .8 1.2.05D 3D 0 0
Heavy PeripheralRw Ad SpC FeC.5D LOC .6 .5.5D 1.5D .6 .5N/A N/A N/A N/A
SlottingRw Ad SpC FeCD .7D .5 .35D .5D .5 .35
N/A N/A N/A N/A
Speed and Feed Recommendations
Rates shown are for finishing. When performing an alternate cut, multiply the speed and feed rates shown by the correction factors SpC and FeC.V-Carbs are not intended for plunging. Recommendations are a starting point. Some adjustments may be required.
TOLERANCES
d1= +0.000/-0.002d 2 = -0.0001/-0.0004
