The Four Processes in the Rankine Cycle

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The four processes in the Rankine cycle[edit source|editbeta]

Ts diagramof a typical Rankine cycle operating between pressures of 0.06bar and 50bar

There are four processes in the Rankine cycle. These states are identified by numbers (in brown) in the above Ts diagram.

Process 1-2: The working fluid is pumped from low to high pressure. As the fluid is a liquid at this stage the pump requires little input energy.

Process 2-3: The high pressure liquid enters a boiler where it is heated at constant pressure by an external heat source to become a dry saturated vapour. The input energy required can be easily calculated usingmollier diagramorh-s chartorenthalpy-entropy chartalso known assteam tables.

Process 3-4: The dry saturated vapor expands through aturbine, generating power. This decreases the temperature and pressure of the vapour, and some condensation may occur. The output in this process can be easily calculated using theEnthalpy-entropy chartor the steam tables.

Process 4-1: The wet vapour then enters acondenserwhere it is condensed at a constant pressure to become asaturated liquid.

In an ideal Rankine cycle the pump and turbine would beisentropic, i.e., the pump and turbine would generate no entropy and hence maximize the net work output. Processes 1-2 and 3-4 would be represented by vertical lines on theT-S diagramand more closely resemble that of the Carnot cycle. The Rankine cycle shown here prevents the vapor ending up in the superheat region after the expansion in the turbine,[1]which reduces the energy removed by the condensers.Real Rankine cycle (non-ideal)[edit source|editbeta]

Rankine cycle with superheat

In a real power plant cycle (the name 'Rankine' cycle is used only for the ideal cycle), the compression by thepumpand the expansion in theturbineare not isentropic. In other words, these processes are non-reversible andentropyis increased during the two processes. This somewhat increases thepowerrequired by the pump and decreases the power generated by the turbine.

In particular the efficiency of the steam turbine will be limited by water droplet formation. As the water condenses, water droplets hit the turbine blades at high speed causing pitting and erosion, gradually decreasing the life of turbine blades and efficiency of the turbine. The easiest way to overcome this problem is by superheating the steam. On theTs diagramabove, state 3 is above a two phase region of steam and water so after expansion the steam will be very wet. By superheating, state 3 will move to the right of the diagram and hence produce a drier steam after expansion.

Basic Cycle

The Rankine cycle is the fundamental operating cycle of all power plants where an operating fluid is continuously evaporated and condensed. The selection of operating fluid depends mainly on the available temperature range.Figure1shows the idealized Rankine cycle.

The pressure-enthalpy (p-h) and temperature-entropy (T-s) diagrams of this cycle are given inFigure2. The Rankine cycle operates in the following steps:

1-2-3Isobaric Heat Transfer. High pressure liquid enters the boiler from the feed pump (1) and is heated to the saturation temperature (2). Further addition of energy causes evaporation of the liquid until it is fully converted to saturated steam (3).

3-4Isentropic Expansion. The vapor is expanded in the turbine, thus producing work which may be converted to electricity. In practice, the expansion is limited by the temperature of the cooling medium and by the erosion of the turbine blades by liquid entrainment in the vapor stream as the process moves further into the two-phase region. Exit vapor qualities should be greater than 90%.

4-5Isobaric Heat Rejection. The vapor-liquid mixture leaving the turbine (4) is condensed at low pressure, usually in a surface condenser using cooling water. In well designed and maintained condensers, the pressure of the vapor is well below atmospheric pressure, approaching the saturation pressure of the operating fluid at the cooling water temperature.

5-1Isentropic Compression. The pressure of the condensate is raised in the feed pump. Because of the low specific volume of liquids, the pump work is relatively small and often neglected in thermodynamic calculations.