The Garment Industry in the Post MFN Era

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    The Garment Industryin the post MFN Era

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    THE WHOLE WORLD TO BUY

    FROM

    Buyers have the whole world tochoose from

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    STYLE NUMBER ITEM

    MESUARMENT POINTS SIZE 14 SIZE 16 SIZE 18 SIZE 20

    WAIST RELAXED 82 87 93 99

    WAIST EXTENDED 104 109 115 121

    WAIST BAND DEPTH 3.5 3.5 3.5

    TOP HIP 10 CM UNDER WAIST BAND 106 111 117

    LOW HIP 20 CM UNDER WAIST BAND 112 117 123 129

    HEM WIDTH 117 122 128 134

    CENTER BACK LENGTH TOP OF W/B 52.6 53.2 53.8

    VENT DEPTH 17 17 17 17

    HEM DEPTH 1 1 1

    DRAW CORD LENGTH 36 36 36 36

    ELASTIC FINISH SIZE 38 40.5 43.5 46.5

    SPEC

    AND A

    CHEQUEGary Ross Vice President, Global Sourcing

    Liz Claiborne Inc.

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    Cheapest price at compatiblequality can be got from half

    the world.

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    What will differentiate us from

    the competition

    Quality as defined by the leastamount of defects is just theentrance to the game.

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    Consider research done by the

    Forum Corporation ofCambridgeMassachusetts on the motivation

    of customers who defected from14 major companies.

    ( All fortune 500 companies)

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    LOST CUSTOMERS

    15% Due to Quality Problems

    15% Found a cheaper alternative

    20% Due to Too Little Contact &Individual attention

    49% Due to contact with oldsuppliers personnel havingbeen poor in quality

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    15% Due to Quality problems

    15% Due to price

    70% Due to Look / Feel /Smell / Taste of doing

    business with thecompany.

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    70 90% of decisions not to

    repeat a purchase of anythingis Not about Product or

    Price.They are about somedimension of service

    Turnaround King Barry Gibbons,

    CEO of Burger King

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    Service will differentiate the

    Great from the good.

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    How can we contribute tomaking this happen for

    our companies.

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    No 1 need to switch our

    thinking from Quality Controlto Quality Assurance

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    Needs a Paradigm shift inTraditional garment industrythinking.

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    Quality cannot be inspectedinto a product it must be

    sewn in.

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    Quality Control achieved bysorting out (checking) every

    piece to make sure onlycorrect goods get through.

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    Quality Assurance

    By assuring that the best

    process is followed from Designthrough shipping to make itnear impossible to

    manufactures a wrong product.

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    As Quality Assurance

    personal you need to beinvolved from the Designstage onwards.

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    First notion to be killed is

    Buyer knows best.

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    Manufactures know howneeds to be used from

    design stage onwards.

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    Easiest / Simplest method of

    manufacturing is often themost effective method ofensuring quality.

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    Must create the culturewhere the visiting Q A s.

    Are welcome in the factoryand are a part of the

    manufacturing team.

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    The most effective way to sustaingood quality levels is to watch theprocess closely and appreciatethe good work

    Constant attention to defects andfinding fault results in negativeresults.

    Margaret LorenteV P for Quality Assurance at Dana Buckman( Liz Clairborne Brand)

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    Job Description for thegarment industry

    Make the SMOs Job as easy aspossible and stress free.

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    Cost Vs Value

    Lowest cost is most oftennot the best option.

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    Pre work vs Re work

    Proper inspection of raw materials

    Technical input at sample stage

    Adherence to correct process willmean less Rework, which costs atleast 5 times more than normal

    work.

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    Make every problem yourown problem

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    Take FULL responsibility

    Nobody gives it you have to take

    it.

    Example Thread matching

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    EUROPE SRI

    LANKAShades 400 1300

    D.T.M 10% 60%

    COATS SHADE CARD

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    POWELESSNESS IS A STATE

    OF MIND

    v MAHATHMA GANDHI

    v MARTIN LUTHOR KING JR

    v NELSON MANDALA.

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    YOU MISS 100% OF THECHANCES YOU DONT TAKE

    Wayne Gurtzky

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    Encourage new ways of doingthings, try new methods.

    Just because something hasbeen around for a long time orhas been successful for a long

    time does not mean it is theBest method.

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    Man went to the moon before

    we put wheels on luggage.

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    If you dont fail 8 out of 10times you are doing something

    wrong

    Mary Murphy HoeIn charge of IT research at Intel

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    If everything seems to be undercontrol you are simply not goingfast enough

    Mario Andretti