Your partner for single-source military logistics solutions

The Military World of PALFINGER

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PALFINGER leads the world in the supply of knuckle boom cranes for all kinds of military applications, ranging from light logistics –

multi-purpose vehicles and air-transportable cranes - to heavy duty cranes for rescue and bridge layer vehicles.

PALFINGER cranes range in lifting capacity from 0.8 to 150 mt.

PALFINGER Crane

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POWER LINK

The POWER LINK system is a special connection between the outer boom and the main boom and is

used to increase lifting power by generating a constant lifting power curve.

POWER LINK PLUS

POWER LINK PLUS is a backwards folding outer boom first developed by PALFINGER which unfolds

'backwards' up to 15° above horizontal, with full lifting power.

PALTRONIC

The PALTRONIC system is a state of the art monitoring and control system designed for PALFINGER

cranes. It serves as an electronic overload protection system, controls all aspects of crane operation

and provides diagnostic data.

RADIO REMOTE CONTROL

The remote control transmitter (handset) is equipped with an LED display showing the crane’s loaded

condition from 60% to 100% capacity.

HPLS

The PALFINGER HIGH POWER LIFTING SYSTEM (HPLS) increases the capacity of a crane to approxima-

tely 115% with reduced operating speed.

CATHODIC DIP PAINTING

Innovative surface coating technology for increased quality and environmental durability. This tech-

nology provides treatment to surfaces inside the components and assures the highest quality pro-

tection.

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Convincing Technology

ENDLESS SLEWING MECHANISM

The PALFINGER endless slewing mechanism permits an unrestricted radius of action.

HYDRAULIC TILTABLE STABILIZER LEGS

The crane's stabilizer legs can be hydraulically raised up 180°. Single lever function provides safe and

easy handling for retracting and tilting of the rack and pinion driven system.

MAINTENANCE-FREE BOOM EXTENSION SYSTEM

The use of special wear pads made from synthetic material, together with the highly dependable KTL

cathodic dip painting, means the operator no longer needs to grease the main boom system.

TILTABLE STABILIZER PLATES

All stabilizers are equipped with ball-joint tilting stabilizer plates to cope with uneven ground

(up to 10°).

ROPE WINCH

PALFINGER has designed and manufactured a full range of lifting winches to cover all our customer’s

needs. Available winches are 1.5t-, 2.5t-, 3.5t- and 4.5t with fully integrated overload system.

INTEGRATED STABILITY CONTROL

All cranes are equipped with a state of the art stability control which can be customized for specific

operator applications.

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PALFINGER LHS – Load Handling System

From permafrost to the sandy desert, the PALFINGER LHS provides efficient military support to the logistical demands of many

different missions. With over 35 years experience in the market, the Load Handling System provides customized and individual solutions

to meet varied demands of a multitude of forces. Load Handling Systems from PALFINGER comply to STANAG 2413, ISO 668 and

DIN 30722 standards.

Various container lengths can be accommodated by using options like a variable horizontal hook arm which provides consistent center

of gravity handling.

Capacity from 3.5t to 35t

Length of container from 3,250mm to 7,750mm

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LOAD GUIDANCE

Additional rollers are used for optimal force management and load guidance during horizontal mo-

vement. Also, there is an integrated soft-stop function to dampen impact when loading the truck.

REMOTE CONTROL

Cable and / or radio remote control of proportional functions enables one man operation.

HOOK

Steel cast hook designed for reliable, long term operation.

CONTAINER SUPPORT

No manual adjustments due to hydraulically hinged ISO container supports.

LOCKING SYSTEM

Mechanical locking provides an automatic stop for transport position.

Low transport height for STANAG platforms and DIN container.

COMPACT DESIGN

The main control valve is well-protected and integrated into the chassis. It can also be used to

provide emergency operation capabilities.

Convincing Technology

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CUSTOMIZED SOLUTIONS

Professional project engineering for special demands and applications.

ISO CONTAINER LOCKING

The clever side locking system can be fastened even if the container is stuck several inches into mud.

CATHODIC DIP PAINTING

Innovative surface coating technology for increased quality and environmental durability.

This technology provides treatment to surfaces inside the components and assures the

highest quality protection.

PAINTING STANDARD

Palfinger offers military top coat painting applied according to DIN ISO 12944-2.

ISO Container Handling Unit (CHU)

20” 1C and 1CC containers can be loaded with this interface. Height adjustment for the appropriate

container size is simple and easy.

RAIL & AIR PROFILE

Foldable upper corner interfaces enable rail and air transportability for the LHS.

RELIABLE DESIGN

PALFINGER puts great emphasis on reliability. This can be seen in many details of the design. For

example, where possible, pipes are used instead of hoses to increase speed, reduce oil heating and

therefore minimize the overall cost of ownership.

CRAYLER MVP – Multi-functional Versatile Platform

The PALFINGER CRAYLER MVP opens up a range of new possibilities in military logistics. Among the wide field of applications, the

CRAYLER MVP can be used as a forklift or even a towing device for trailers, generators or helicopters. The CRAYLER MVP can also be fit-

ted with a camera assisted grab for expanded un-manned operation.

The unique combination of air transportability (fixed- and rotary-wing aircraft), high payload-to-weight ratio, and off-road capability

enables efficient usage even in extreme situations.

The CRAYLER MVP is easy to operate by remote control. Separation of man and

machine enables operation in dangerous areas without putting the operator at risk.

The hydrostatic four wheel-drive system allows the CRAYLER MVP to load itself easily

onto any kind of carrier by using two ramps. Because of its compact dimensions the

CRAYLER MVP is suitable for Air- (HCU), Land- (carrier-vehicle or trailer) and sea transport

(ISO-container) or by using its own stackable transport box.

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NSN 3930-41-001-2748

Capacity 1,300 kg/600 mmSide shift +/- 150 mmRadio Remote Control up to 300 mDrive system 4x4 all-wheel-driveFuel Diesel/F63Lifting height 2,810 mmDead weight (incl. Forks) 2,200 kgLength 2,530 mmWidth 1,820 mmHeight (in transport position) 965 mm

CRAYLER CR253 HD – Heavy Duty

PALFINGER CRAYLER – Many different models for many different applications. Designed to ANSI standards and FOPS/ROPS tested, the

transportable forklift from PALFINGER meets all relevant safety requirements and also offers the user best possible operating conveni-

ences. Excellent ground clearance, a rugged chassis and advanced Twin-Loc™ drive system provide confident operation for military ope-

rations, even over rough terrain. In addition, the center-seated operator’s position provides a confident perspective and optimal

visibility in all directions.

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Load capacity 2,500 kg/600 mmEngine 4 cyl. diesel engine, 47,8 kW (65 hp)Dead weight (without forks) 2,460 kg Lifting height up to 3,700 mm

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FMECA

Before a new series of cranes is released to the market, the engineering team and representatives of

all relevant departments at PALFINGER review its design at FMECA analysis workshops.

FIELD DATA ANALYSIS

PALFINGER deploys a worldwide system to monitor all kinds of maintenance activities. Any new series

is developed based on this data to assure an increase in reliability of the series.

FINITE ELEMENTS TECHNOLOGY

High-tech manufacturing. For years now all the loadbearing parts have been computer designed app-

lying finite elements technology to ensure an optimized weight-saving design.

STRESS TEST

Taking the design from the computer screen to the test hall, PALFINGER subjects its components to

extremely rigorous stresses in modern hydro-pulse testing facilities. These tests pinpoint areas of po-

tential failure before manufacturing and provide further confidence and lower cost of operation for

the customer.

VIBRATION TEST

To evaluate the mechanical impacts on electronics, PALFINGER subjects critical components to life-

cycle vibration tests.

CLIMATIC EXPOSURE TEST CABINET

Critical components (control spools and electronics) are tested in a climatic exposure test cabinet

which simulates rigorous environmental conditions.

FIELD TESTING

Before a new system gets approved, prototypes undergo extensive field testing and operation.

Reliability starts at the design

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SPARE PARTS DELIVERY

Authorized PALFINGER Spare Parts Centers are strategically located worldwide to guarantee that

spare parts are delivered in the most efficient manner and packaged appropriately for the smoothest

delivery process. On average, 1000 orders are successfully processed by PALFINGER Spare Parts Cen-

ters each day.

PALFINGER SERVICE

With over 4,500 sales and service locations worldwide, PALFINGER provides an unparalleled service

network. As a service champion in the industry, we support our clients throughout the entire life-

cycle of a product – from initial contact through the after-sales support and the provision of spare

parts and service.

PALFINGER TRAINING

Our service is provided exclusively by an expert customer service staff that is qualified and kept up-to-

date with the current service standards, latest technologies and relevant regulations by the PALFINGER

University. Customized training packages are also provided to our costumers.

Trainings are offered for the following levels:

• Level 1: Operation and daily service

• Level 2: Technician training

• Level 3: Advanced training for shop personnel

RELIABILITY PREDICTION

Maintenance plans and customized spare parts proposals are based on field data analyses.

PATIS-ONLINE

PATIS Online provides PALFINGER customers with remote access to complete information on technical

product data, spare parts catalogues, user manuals, guidelines for mounting, diagrams of hydraulic

systems and much more for all PALFINGER products.

PALDIAG

The PALFINGER diagnostic software – PALDIAG – provides a means to easily monitor the status of the

equipment or change its settings.

Integrated Logistics Support

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KTL – Cathodic Dip Painting

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PALFINGER‘s KTL priming system is a cataphoresic-dip painting procedure which provides automotive quality undercoating (exceeds

CARC requirements). This procedure passes salt spray tests of longer than 1000 hours.

The sophisticated surface primer is applied in 16 steps. Starting by blasting the metal with wire shot, the layers of scale present on hot-

rolled sheet and plate and the impurities caused by welding are completely removed. The parts are then degreased in two baths, rinsed

twice and evenly activated. This is followed by an application of zinc phosphate. After two further rinses, the surfaces are then passi-

vated and the parts are rinsed once again with ultra-clean water in a quality of below 20µs/cm.

Not until each of these steps has been completed can the electrostatic KTL coating process take place in which the part is completely im-

mersed in the paint. The part becomes the negative pole, while anodes in the immersion bath give the coating a positive charge. This

makes it possible to achieve an even coating thickness and at the same time ensures that the paint completely covers the part. The

coating thickness can be adjusted in the range of +/- 1-2µ (typical primer thickness 25-30µm.) Excess paint is washed off with two further

steps in an ultra-filtration bath and then the paint is baked on in an oven at a temperature of 115°C for 1-2 hours. The result is a hard-

wearing, flexible surface coating.

Topcoat is then applied by a paint robot according to manufacturer’s instruction. In case a special type of top coat is required, the paint

will be applied manually by skilled personnel.

Zinc-phosphating

shot blasted surfacetopcoat

KTL-coating

raw material

KTL Surface Composition

PALFINGER at a glance

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Leading international manufacturer of innovative lifting, loading and handling systems

• Knuckle Boom Cranes

• Timber and Recycling Cranes

• Load Handling Systems

• Transportable Forklifts

Global distribution and service network

• 200 general importers/dealers

• 4,500 sales and service centres worldwide

Global procurement, production and assembly

• Over 30 Manufacturing and Assembly Locations

Structure of Shareholder Employees by Area

29%Free float

5%Delta Lloyd

1% PALFINGER AG

65%PALFINGER family

29% Central- andEastern Europe

4% Asia (incl. India)

7% South America

16% NorthAmerica

20% Austria

24% RemainingWestern Europe

PALFINGER Portfolio

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Portfolio

Hookloader systems, since 1996 Truck-mounted access platforms,since 2008

Truck-mounted access platforms,since 2004

Passenger lifts, since 2005

Tailgates, since 2005 Tailgates, since 2007 Railway applications, since 1992 Transportable forklifts,since 1998

Knuckle boom cranes, since 1964 Truck bodies, since 2008 Timber and recycling cranes,

since 1988

Offroad cranes, since 2006

Marine cranes, since 2010 Davits, since 2010 Offshore windmill cranes,

since 2010

Service cranes, since 2008

PALFINGER Milestones and Certificates

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Latest milestone

2012 PALFINGER signed two joint ventures with Sany Heavy Industries, the leading manufacturer of construction equipment in China.

Worldwide, Sany number is number seven in its segment and has around 50,000 employees located in China, USA, Germany, Brazil and

India. Sany’s yearly sales volume exceeds 6 billion Euro.

Certificates

1932Richard Palfinger

founded a repair

and mechanic’s

workshop.

1930

1964Specialisation in

hydraulic truck-

mounted loading

cranes.

1989For the first time

export rate above

90 percent, pre-

sence in more

than 70 countries.

1999IPO in June 1999.

1992-2010Continuous diversi-

fication and inter-

nationalisation

with products at

the interfaces of

the transport chain.

FUTUREPALFINGER will

further strengthen

its position as a

technology leader.

With innovative

products and deve-

lopments that set

benchmarks in the

areas of electro-

nics, hydraulics,

raw material, qua-

lity, and service.

1940 1950 1960 1970 1980 1990 2000 2010 2020

90%

Corporate Clients Services

F.-W. Scherer-Straße 24A-5020 Salzburg/AustriaTel.: +43 (0)662 46 84 – 0

Fax: +43 (0)662 46 84 – 24 91govsales@palfinger.com

www.palfinger.com

Palfinger Europe GmbH

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