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THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017

THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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Page 1: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

THE MODERN DISTRIBUTION CENTER

JOHN FRIEL – DISTRIBUTION DIRECTOR

REPUBLIC NATIONAL DISTRIBUTING COMPANY

October 23, 2017

Page 2: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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Page 3: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

RNDC AT A GLANCE

Page 4: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

ANNUAL VOLUMES

Total Cases Shipped

78,000,000

Bottles Shipped

82,000,000

Total Picks

160,000,000

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Page 5: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

ANNUAL DELIVERY INFORMATION

• Over 217,00 Delivery Routes • Making 3.96 million

individual deliveries • Driving 34.5 million miles

• More than 1300 trucks • Over 950 pieces of material

handling equipment (MHE)

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Page 6: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

MARKET FOOTPRINT

R N D C

N D C

C O N T R O L

R N D C / Y O U N G S

Page 7: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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Page 8: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL
Page 9: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

RNDC MICHIGAN OPERATIONS

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Page 10: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

RNDC OPERATES IN THREE ROLES TODAY IN MICHIGAN

AUTHROIZED DISTRIBUTION AGENT (ADA)

SPIRITS BROKERAGE

WINE DISTRIBUTION

BUSINESS

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MICHIGAN BUSINESSES

Page 11: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

Main Distribution Center in

Brownstown, MI

Escanaba, MI

Crossdock

Saginaw, MI Crossdock

Grand Rapids, MI

Hyper Terminal

Traverse City, MI

Crossdock

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MICHIGAN TODAY

Page 12: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

FULL CASES

• 2,600,000 from Brownstown DC • 966,000 from Grand Rapids DC • 3,200,000 Total for Michigan • 5.7% of Total RNDC Case Volume

BOTTLES

• 29,600,000 from Brownstown DC • 12,600,000 from Grand Rapids DC • 42,200,000 Total for Michigan • 51% of Total RNDC Bottle Volume

TOTAL CASES

• 5,000,000 from Brownstown DC • 2,200,000 from Grand Rapids DC • 7,200,000 Total for Michigan • 9.2% of Total RNDC Cases Shipped

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ANNUAL VOLUMES - MICHIGAN

Page 13: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

• Spirits Bottles • Spirits Full Cases

Orders are placed 48 hours before

delivery

• Wine Full Cases • Wine Bottle Orders

Orders are placed by 5PM, the day before

delivery • All wine orders are packed and merged

• All full case spirit orders are packed and merged.

Trucks are loaded for delivery

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TODAY’S ORDERING CYCLE

Page 14: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

BROWNSTOWN PICKING 24 HOURS A DAY FIVE DAYS PER

WEEK THREE SHIFTS

GRAND RAPIDS PICKING 18 HOURS

PER DAY FIVE DAYS PER WEEK

TWO SHIFTS

TOTAL HEADCOUNT PICKING BOTTLES IN

MICHIGAN

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BOTTLE PICKING - LABOR

Page 15: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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SYSTEMS IN USE TODAY

Voice picking application used in Brownstown bottle picking

only

Sortation system integrator (formerly Contech)

Appian Routing systems

Page 16: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

How can we reduce the cycle time for customer spirits

orders?

How can we drive greater through put in

our DC?

Are we centrally located for statewide

distribution?

What can we do to reduce out of stocks to

our customers?

How do we uphold our core values of servicing

our internal and external customers?

Does our current distribution system set

us up for long term success?

What technology can we leverage for

productivity improvement?

How are we positioned to handle additional

growth?

Are we delivering best in class service?

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RNDC’S CHALLENGES

Page 17: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

LIVONIA, MICHIGAN

MODERN DISTRIBUTION CENTER

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Page 18: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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RNDC MICHIGAN DC

Page 19: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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LIVONIA, MICHIGAN

Page 20: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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RNDC MICHIGAN SITE PLAN

Page 21: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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OVERALL FLOOR PLAN

Page 22: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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RNDC MICHIGAN OFFICE PLAN

Page 23: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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OVERALL RACK LAYOUT

Page 24: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

RNDC MICHIGAN RACKING TOTALS

NOTE

1. Total number of full pallets = 28,905 (In Rack) 2. Total SKU’S = 26,143 (In Rack) 3. Total number of cases = 1,692,552 (In Rack) 4. Floor storage (Based Upon 3 High Average) = 6,780 5. Total Cases – Floor Storage = 379,680 6. Total Facility Storage as built – 2,072,232

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Page 25: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

PICK MODULES

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Page 26: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

MODULE #1

“BOTTLE ROOM” / UBER SPIRIT” --- (TWO LEVELS SYSTEM) A. Floor level carton flow (1,344) SKU’S – “Bottle Pick” B. Mezzanine level carton flow (648) SKU’S – “Bottle Pick” C. Mezzanine level static shelving (5 levels) – (9,625) SKU’S –

“Bottle Pick” D. Total SKU’S in Module #1 – (11,617) – “Bottle Pick”

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Page 27: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

MODULE #2 & #3

FLOOR LEVEL “BOTTLE PICK” (CARTON FLOW) MEZZANINE LEVELS 2 AND 3 “FULL CASE” (PALLET FLOW) – (THREE LEVEL SYSTEM) A. Floor level carton flow (1,412) SKU’S – “Bottle Pick” B. Mezzanine levels two and three (full pallet pick) (40) SKU’S in “Dedicated Pick” (288) SKU’S in “Cluster Pick” (8) Empty pallet return lanes

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Page 28: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

MODULE #4

FLOOR LEVEL “FULL CASE” (CARTON FLOW) MEZZANINE LEVEL 2 “FULL CASE” (PALLET FLOW) LEVEL THREE “FUTURE” – (TWO LEVEL SYSTEM) A. Floor level carton flow (884) SKU’S – “Full Case Picking” B. Mezzanine level 2 (full pallet pick) (20) SKU’S “Dedicated Pick” (144) SKU’S “Cluster Pick” (4) Empty pallet return lanes

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Page 29: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

MODULE #5

200ML SPIRITS “BOTTLE PICK” (CARTON FLOW) FLOOR LEVEL ONLY A. (456) SKU’S – “Bottle Pick”

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Page 30: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

SUMMARY

SUMMARY OF SKU’S IN MODULES #1, #2, #3, #4 AND #5 A. (5,272) SKU’s “Bottle Pick” – “Carton Flow” B. (9,625) SKU’S “Bottle Pick” – Static Shelving” C. (884) SKU’S “Full Case” – “Carton Flow” D. (100) SKU’S “ Full Case” – Dedicated” E. (720) SKU’S “Full Case” – “Cluster Pick” F. (20) Empty Pallet Return Lanes G. (16,601) Total available SKU’s – “Pick Locations”

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Page 31: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

PICKING AND SORTATION SYSTEM

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Page 32: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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RNDC LIVONIA CONVEYOR SYSTEM

Page 33: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

Four distinct bottle rooms

Six full case pick lines

Four Aisle Shuttle system

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RNDC MICHIGAN SHIPPING SYSTEM

Page 34: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

MEDIA1.MP4

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SHUTTLE/BUFFER SYSTEM

Page 35: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

Single deep system –Allows higher rack utilization –Ensures smoother inbound processing 4 aisles (future 5th aisle) –15,260 locations, expandable length in future 8 lifts 64 shuttle vehicles total, plus 2 spares 2,400 cases/hour

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SHUTTLE/BUFFER SYSTEM

Page 36: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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SYSTEMS IN USE TOMORROW

Voice picking application used in Brownstown only

Sortation System Integrator

Roadnet Routing Systems

Page 37: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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SYSTEMS IN USE TOMORROW

Shuttle/Buffer System

GreenMile Driver Tracking Technology

Geotab Drive through Gridline for ELD and Driver

Performance

Page 38: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

Blue Violet Networks Video

Verification

Manhattan Associates WMS

& LMS 38

SYSTEMS IN USE TOMORROW

Page 39: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

WMS, LMS AND SLOTTING

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Page 40: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

• MANAGES THE FLOW OF PEOPLE, PRODUCT AND INFORMATION THROUGH THE WAREHOUSE TO EFFICIENTLY AND ACCURATELY SERVICE OUR CUSTOMERS

• PROVIDES REAL TIME INVENTORY VISIBILITY AS PRODUCT MOVES THROUGH THE WAREHOUSE

• ACTS AS AN INFORMATION HUB PROVIDING DATA FOR OTHER APPLICATIONS; LABOR MANAGEMENT, SLOTTING, WAREHOUSE CONTROL SYSTEMS, VOICE PICK, AND HOST INVENTORY LEVELS

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WHAT WMS PROVIDES RNDC

Page 41: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

FUNCTIONALITY PROVIDED BY WMS

Inventory Management

Execution

Inventory Consolidation

Putaway

Vintage Management

Cycle Count

Inventory Control

Warehouse Transfers

Inbo

und Shipment

Scheduling Receiving Returns

Material Handling Interfaces RF & Voice Support User Profile & Security Bar Code Compliance (GTIN)

Activity Tracking Task Management

Planning

Cartonization Dynamic Pick Locations

Inventory Allocation

Fulfillment Wave

Management Replenishment

Out

boun

d

Pick/Pack Exception Handling

Page 42: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

WMS • Engineered

Standards

• Individuals

•Teams

Labor Management

Time and Attendance

100% Web-based Application

HOW DOES LMS WORK

Page 43: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

GOLDEN ZONING SLOT FASTEST MOVING ITEMS IN THE BEST PICKING LEVELS.

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SLOTTING’S LOGIC

medium fastest demand

slowest

golden zone

Page 44: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

HOW THIS CHANGES OUR BUSINESS

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Page 45: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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ORDER CYCLE TOMORROW

• Spirits Bottles • Spirits Full

Cases

Orders are placed 24 hours before delivery

• Wine Full Cases • Wine Bottle

Orders

Orders are placed by 5PM, the day before

delivery • All orders are packed and merged

Trucks are loaded for delivery

Page 46: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

Livonia Distribution

Center

Traverse City

Crossdock

Escanaba Crossdock

Grand Rapids

Crossdock

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NEW DISTRIBUTION MODEL

Page 47: THE MODERN DISTRIBUTION CENTER...THE MODERN DISTRIBUTION CENTER JOHN FRIEL – DISTRIBUTION DIRECTOR REPUBLIC NATIONAL DISTRIBUTING COMPANY October 23, 2017 2 RNDC AT A GLANCE ANNUAL

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2019 OPENING – LIVONIA, MI