THE NETHERLANDS COMMUNICATION Approval … · - Tests marked in this report with the IRN number are part of the accreditation scope (RvA L248) unless stated differently. - With regard

Vehicle Technology Division

P.O. Box 777 Tel. + 31 (0)79 345 83 02 Vehicle Admission & Surveillance 2700 AT Zoetermeer E-mail [email protected] The Netherlands www.rdw.nl CNG-components R110-00 v3.00 Page 1 of 5

THE NETHERLANDS (N E D E R L A N D)

COMMUNICATION

Concerning (1):

- approval granted - approval extended - approval refused - approval withdrawn - production definitely discontinued

of a type of CNG/LNG component pursuant to Regulation number 110. Approval number: E4-110R-010369 Extension number: 00 1. CNG/LNG component considered:

- Container(s) or cylinder(s) (1) - Pressure indicator (1) - Pressure relief valve (1) - Automatic valve(s) (1) - Excess flow valve (1) - Gas-tight housing (1) - Pressure regulator(s) (1) - Non-return valve(s) (1) - Pressure relief device (PRD)(temperature triggered) (1) - Manual valve (1) - Flexible fuel lines (1) - Filling unit or receptacle (1) - Gas injector(s) (1) - Gas flow adjuster (1) - Gas/air mixer (1) - Electronic control unit (1) - Pressure and temperature sensor(s) (1) - CNG filter(s) (1)

- PRD (pressure triggered) (1)

- Fuel rail2 - Heat exchanger/vaporizer2 - Natural gas detector2 - LNG filling receptacle2 - LNG pressure control regulator2 - LNG pressure and/or temperature sensor2 - LNG manual valve2

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RDW transparant rondstempel

Approval number: E4-110R-010369 Extension number: 00

CNG-components R110-00 v3.00 Page 2 of 5

- LNG non return valve2 - LNG pressure relief valve2 - LNG excess flow valve2 - LNG fuel pump2

2. Trade name or mark : Angle relief valve APQP RegO Products Engineered Controls International LLC Macro Technologies LLC

3. Manufacturer’s name and address : Engineerd Controls International, LLC 100 RegO Drive, 27244 Elon, North Carolina United states of America

4. If applicable, name and address of manufacturer’s representative

:

5. Submitted for approval on : February 2014

6. Technical service responsible for conducting approval tests

:

Kiwa Nederland B.V. P.O. Box 137 7300 AC Apeldoorn The Netherlands

7. Date of report issued by that service : August 4th, 2014

8. Number of report issued by that service : 127072

9. Approval : granted/refused/extended/withdrawn (1)

10. Reason(s) of extension (if applicable) :

11. Place : Zoetermeer

12. Date :

13. Signature :

14. The documents filed with the application or extension of approval can be obtained upon request.

(1) Strike out what does not apply.

boekeste

Sig-name-stamp

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Getypte tekst

06--NOV-2014



ADDENDUM

1. Additional information concerning the type-approval of a type of CNG components pursuant to Regulation number 110.

1.1. Container(s) or cylinder(s) 1.1.1. Dimensions : 1.1.2. Material :

1.2. Pressure indicator 1.2.1. Working pressure(s) (2) : 1.2.2. Material :

1.3. Pressure relief valve (discharge valve) 1.3.1. Working pressure(s) (2) : 1.3.2. Material

:

1.4. Automatic valve(s) 1.4.1. Working pressure(s) (2) : 1.4.2. Material

:

1.5. Excess flow valve 1.5.1. Working pressure(s) (2) : 1.5.2. Material :

1.6. Gas-tight housing 1.6.1. Working pressure(s) (2) : 1.6.2. Material :

1.7. Pressure regulator(s) 1.7.1. Working pressure(s) (2) : 1.7.2. Material

:

1.8. Non-return valve(s) or non-return valve(s) 1.8.1. Working pressure(s) (2) : 1.8.2. Material :

1.9. Pressure relief device (temperature triggered) 1.9.1. Working pressure(s) (2) : 1.9.2. Material :

1.10. Manual valve 1.10.1. Working pressure(s) (2) : 1.10.2. Material :

1.11. Flexible fuel lines 1.11.1. Working pressure(s) (2) : 1.11.2. Material :

1.12. Filling unit or receptacle 1.12.1. Working pressure(s) (2) : 1.12.2. Material :

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1.13. Gas injector(s) 1.13.1. Working pressure(s) (2) : 1.13.2. Material :

1.14. Gas flow adjuster 1.14.1. Working pressure(s) (2) : 1.14.2. Material :

1.15. Gas/air mixer 1.15.1. Working pressure(s) (2) : 1.15.2. Material :

1.16. Electronic control unit (CNG-fuelling) 1.16.1. Basic software principles :

1.17. Pressure and temperature sensor(s) 1.17.1. Working pressure(s) (2) : 1.17.2. Material :

1.18. CNG filter(s) 1.18.1. Working pressure(s) (2) : 1.18.2. Material :

1.19. PRD (pressure triggered) 1.19.1. Working pressure(s) (2) : ... MPa 1.19.2. Material :

1.20. Fuel rail(s) 1.20.1. Working pressure(s) (2) : ... MPa 1.20.2. Material :

1.21. Heat Exchanger(s) / Vaporizer(s) 1.21.1. Working pressure(s) (2) : ... MPa 1.21.2. Material

:

1.22. Natural gas detector(s) 1.22.1. Working pressure(s) (2) : ... MPa 1.22.2. Material :

1.23. LNG filling receptacle(s) 1.23.1. Working pressure(s) (2) : ... MPa 1.23.2. Material :

1.24. LNG pressure control regulator(s) 1.24.1. Working pressure(s) (2) : ... MPa 1.24.2. Material :

1.25. LNG pressure and/or temperature sensor(s) 1.25.1. Working pressure(s) (2) : ... MPa 1.25.2. Material :

1.26. LNG manual valve(s) 1.26.1. Working pressure(s) (2) : 1.26.2. Material :

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1.27. LNG automatic valve(s) 1.27.1. Working pressure(s) (2) : ... MPa 1.27.2. Material

:

1.28. LNG non return valve(s) 1.28.1. Working pressure(s) (2) : ... MPa 1.28.2. Material :

1.29. LNG pressure relief valve(s) 1.29.1. Working pressure(s) (2) : 1590 Kpa up to 2860 Kpa 1.29.2. Material : See Report 127072

1.30. LNG excess flow valve(s) 1.30.1. Working pressure(s) (2) : ... MPa 1.30.2. Material :

1.31. LNG fuel pump(s) 1.31.1. Working pressure(s) (2) : ... MPa 1.31.2. Material :

(2) Specify the tolerance

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Kiwa Nederland B.V. • P.O. Box 137 • 7300 AC Apeldoorn • The Netherlands Telephone: +31 555 393 393 • [email protected] • www.kiwa-automotive.com

CNG/LNG Test Report CNG/LNG components

Angle Relief Valve APQP

Report number: 127072 Engineered Controls International, LLC

Elon, North Carolina

United States of America

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File Issue: 009 INDEX

Report Number: 127072 CNG/LNG components Page: IN 1/00

Job Reference: 127072 Initials: Adelmre

Report contents:

Sheet Chapter Code # Pages

Index 1 IN 1

History sheet(s) 2 HS 1

Contact information 3 CI 1

Summary sheet(s) 4 SS 1

Identification sheet 5 IS 1

Test Sheets: Regulation 110 6 TS 1

Result Sheets: Identification of EUT 7 RID 1

Measurement equipment in use uncertainties 7 RU 1

Regulation 110 7 RS 13

Declaration sheet(s) 8 DS 1

Drawing and technical description sheet(s) 9 DR 3

Correspondence sheet(s) 10 CS 1

Kiwa Nederland B.V. Files (if applicable, included in Kiwa Nederland B.V. report only)

11 KF -

Note: The revision number of each page of this report is identified in the right heading of the page by means of the last 2 digits in the page number (e.g. HS 1/00, Heading Sheet page 1, revision 00).

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File Issue: 009 HISTORY SHEET(S)

Report Number: 127072 CNG/LNG components Page: HS 1/00


Report history:

Date: Description: Report No: Job Ref:

04-08-2014

Angle relief valve APQP 127072 127072

Any modification and/or extension made to this report shall be recorded in a Report History Sheet and be inserted as a first page when opening this report. This sheet shall detail the modification and/or extension applicable to this initial report and shall clearly state where these details can be found. A copy of this sheet shall also be provided to the applicant/manufacturer, in order to keep the reports identical.

Signed by Test Engineer: Signed by Reviewer:

Name: Regina Adelmann Name: Eric Harmsen

Signature: Signature:

Date: 04-08-2014 Date: 04-08-2014

© 2014, Kiwa Nederland B.V., Apeldoorn. - This report may only be duplicated as a complete set without any modifications and with permission of the legitimate

owner. - The test results in this report are exclusively related to the samples offered and tested. - Tests marked in this report with the IRN number are part of the accreditation scope (RvA L248) unless stated differently. - With regard to measurement uncertainty information please check our website. - Conclusions for compliance with e.g. product standard requirements are not part of the lab scope (RvA L248). - In case of dispute regarding this test report please contact Kiwa Nederland BV.

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File Issue: 009 CONTACT INFORMATION

Report Number: 127072 CNG/LNG components Page: CI 1/00


Responsible Test House: Kiwa Nederland B.V.

Address: Wilmersdorf 50

7327 AC Apeldoorn

P.O. Box 137

7300 AC Apeldoorn

The Netherlands

Telephone: + 31 555 393 393

Facsimile: + 31 555 393 685

E-mail: [email protected]

Name of the Applicant: Engineerd Controls International, LLC

Address: 100 RegO Drive, 27244



Name of the Manufacturer: Engineerd Controls International, LLC

Address: 100 RegO Drive, 27244



mailto:[email protected]

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File Issue: 009 SUMMARY SHEET(S)

Report Number: 127072 CNG/LNG components Page: SS 1/00


Test report of the examination of the:

CNG/LNG component(s)

Angle relief valve APQP

The CNG/LNG component(s), Angle relief valve APQP made by Engineered Controls International, LLC, meet(s) the requirements of:

Regulation 110 Addendum 109: Regulation No. 110

Revision3 Incorporation all valid text up to: Supplement 1 to 01 series of amendments to the Regulation – Date of entry into force: 10 June 2014

Uniform provisions concerning the approval of: I Specific components of motor vehicles using compressed natural gas (CNG/LNG) in their propulsion system; II Vehicles with regard to the installation of specific components of an approved type for the use of compressed natural gas (CNG/LNG) in their Propulsion system.

UNITED NATIONS

See the Identification Sheet (IS) for all available types.

Signed in Acceptance:

Kiwa Nederland B.V.

Paul Dijkhof Unit Manager Automotive

Date: 04-08-2014

Note:

The described test results are only valid for the tested materials and objects.

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File Issue: 009 IDENTIFICATION SHEET

Report Number: 127072 CNG/LNG components Page: IS 1/00


Type break down (including specifications)


Make(s): RegO Products

Engineered Controls International LLC

Macro Technologies LLC

Type(s): Angle relief valve: NG9008M230 NG9008M250 NG9008M275 NG9008M350 NG9008M415

Approval number: E4-110R-010369-L

Working pressure: Class 5 (1590 kPa up to 2860 kPa)

Temperature range: -162 °C (-259.6 °F) up to 85 °C (185 °F)

Material(s): See Drawing: NG9008M SER

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File Issue: 001 TEST SHEETS R110 CNG/LNG EQUIPMENT

Report Number: 127072 Pressure relief valve and pressure

relief device Page: TS01

Partner for progress

Annex 4A: PRESSURE RELIEF VALVE AND PRESSURE RELIEF DEVICE

Key to Test Sheets: YES = YES NA = Not Applicable NT = Not Tested NO = NO Example: YES-NA-NT-NO

Notes: When filling in Test Sheets, answers are crossed out which are not applicable for that clause.

4.1 The material constituting the pressure relief valve and pressure relief device which are in contact

with the LNG when operating, shall be compatible with the test LNG. In order to verify this

compatibility the procedure specified in annex 5D shall be used.

YES-NA-NT-NO

4.2.1 The pressure relief valve in Class 5 shall be so designed as to withstand a pressure of 1,5 times

the working pressure (Mpa).

YES-NA-NT-NO

4.2.2 The pressure relief valve and pressure relief device of Class 5 shall be so designed as to be leak-proof at a pressure of 1.5 times the working pressure (MPa) with the outlet closed off (see Annex 5B).

YES-NA-NT-NO

4.3 The LNG pressure relief valve shall be so designed to operate at temperatures as specified in Annex 5O.

YES-NA-NT-NO

4.4 The LNG pressure relief valve has to comply with the test procedures for the Class 5 component.

YES-NA-NT-NO

5A Overpressure or strength YES-NA-NT-NO

5B External leakage YES-NA-NT-NO

5C Internal leakage YES-NA-NT-NO

5D CNG compatibility YES-NA-NT-NO

5E Corrosion resistance

- 1 Salt spay test

- 2 ammonia test

YES-NA-NT-NO

YES-NA-NT-NO

5F Resistance to dry heat YES-NA-NT-NO

5G Ozone ageing YES-NA-NT-NO

5H Temperature cycle YES-NA-NT-NO

5L Durability test YES-NA-NT-NO

5N Vibration resistance YES-NA-NT-NO

5O Operating temperatures YES-NA-NT-NO

5P Low temperature test YES-NA-NT-NO

N.A.: additional durability test with 25 cycles was performed at room temperature and low temperature

Job Reference: 127072 Initials: Dijkhpa

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File Issue: 009 RESULT SHEET(S) IDENTIFICATION OF EUT

Report Number: 127072 CNG/LNG components Page: RID 1/00

Sample designation:

Description Reference no. Date intake angle relief valve APQP C140303 10-3-2014

angle relief valve APQP C140304 10-3-2014








rubber material angle relief valve APQP C140310 10-3-2014




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File Issue: 009 MEASUREMENT EQUIPMENT IN USE UNCERTAINTIES

Report Number: 127072 CNG/LNG components Page: RU 1/00

List of general measurement equipment:

Voltage ± 2 % Reading

High voltage test device (SPS) 500 – 3750 Vac ± 5 % Reading

Resistance ± 2 % Reading

Protective wire and insulation test device ± 5 % Reading

Sliding gauge ± 0.1 mm

Measuring tape ± 1 mm

Cooling and heating < -10 °C ± 5 °C

Cooling and heating –10 C / +100 °C ± 3 °C

Cooling and heating > 100 °C ± 5 % Reading

Climate chamber ± 2 °C / ± 3 %RV

Ambient temperature ± 1 °C (10-30)

Time =< 1 hour ± 0.2 s

Time > 1 hour ± 0.1 % Reading

Torque ± 5 % Reading

Bending moment ± 5 % Reading

Standard weight ± 5 % Reading

Weighing < 30 g ± 0.1 % Reading

Weighing > 30 g ± 2 % Reading

Pressure (gas + air) general ± 5 % Reading

Barometer reading ± 5 mbar

Pressure (water) ± 5 % Reading

Burst water pressure ± 1 % Reading

Gas tightness 0-100 cm3/h ± 5 cm3/h

Gas tightness > 100 cm3/h ± 5 % Reading

Actual Flow rate (general) ± 5 % Reading

More info about measurement uncertainty of testing in the context of ISO/IEC 17025 can be found on;

http://www.kiwa.nl/netherlands/publications.aspx


http://www.kiwa.nl/netherlands/publications.aspx

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File Issue: 002

RESULT SHEETS R110 CNG EQUIPMENT

Report Number: 127072

OVERPRESSURE TEST (STRENGHT TEST)

Page: RS 01

Product: Rego Products angle relief valve APQP

Tested in accordance with:

IRN 46 Pressure

Approval requirement: Annex:

Regulation 110 5A

Testing Equipment Kiwa no. Calibrated (due date)

Operation OK

Hydraulic pressure equipment 111322 Sept. 2014 32,2 bar, yes

Pressure gauge, when tested pneumatically 103359

Stopwatch 112107 March 2017 0.0 sec., yes

Temperature

Temperature equipment (room temperature) 111256 May 2015 21 °C, yes

Test Conditions Complies N.A.

- Test is to be performed before and after the durability test; N.A.

- The samples are filled with water and slowly pressurised; Yes

- The samples surface shows no visible cracks as a result of this test; Yes

- Retest a new sample with a pressure gauge with accuracy +5%, if samples have failed N.A.

Test Results Requirement sample no.: C140306

sample no.: C140303

sample no.:

Moment of test Before/after Durability test

before After before after before after

Classification of component* 0 1 2 3 3 3

Test pressure (Kpa / MPa) * 1,5 x wp

2 x wp

2 x wp

2 x wp

3200 5720

Test time > 3 min Yes Yes

Rupture No Yes Yes

Permanent distortion No Yes Yes

Test dated To be monitored 02-05-14 02-05-14

Conclusion

Requirement Complies N.A.

Samples meet requirement Yes

Remarks: C140306 = WP 230 PSI = 15.9 bar C140303 = WP 415 PSI = 28.6 bar * Cross out which is not applicable Wp = working pressure


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File Issue: 002

RESULT SHEET R110 CNG EQUIPMENT


DURABILITY TEST (CONTINUED OPERATION)

Page: RS 02

Product: Rego Products series angle relief valve


IRN 52 Leakage


Regulation 110 5L


Operation OK

Robot / PLC 111379

Life test device

Pressure gauge 111666 Sept. 2014 15 bar, yes


Temperature



- The test is performed with a period of not less then 10 seconds; Yes

- 100 % of the total cycles is performed at room temperature and low temperature Yes

- The counter of the duration test is validated before testing Yes


sample no.:

sample no.:

Classification of component * 0 1 2 3 5 5

Test pressure (kPa) * Wp Wp Wp Wp Wp 1590

Date & time starting the test To be monitored 11-06-2014

Date & time stopping the test To be monitored 11-06-2014

Actual cycles performed * Test cycles = 25 times

Yes

Test to be performed after the endurance test are:

External leakage According to annex 5B See RS 03 See RS See RS

Seat leakage According to annex 5C See RS 04 See RS See RS

Conclusion


Samples meet requirement

Remarks: The relief valve opens with a pressure of 1650 kPa before and after the duration test.

* Cross out which is not applicable wp = working pressure


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File Issue: 004



EXTERNAL LEAKAGE TEST including high and low temperature

Page: RS 03



IRN 52 Leakage


Regulation 110 5B and 4L

Testing Equipment Kiwa no. Calibration (due date) Operation OK

Oven 111906 Dec. 2014 85°C, yes

Cooler 111931


Leakage gauge

Stopwatch 112107 March 2017 0.0 sec, yes

Room temperature equipment (and temperature) 111256 May 2015 21 °C, yes


- The sample is slowly pressurised to the test pressure as declared by the manufacturer; Yes

- The sample has conditioned for 8 hours (at least) at the test temperature; Yes

- The test sample is submerged in the test fluid for at least 60 sec, preferred is 900 sec; Yes

- When air bubble(s) where detected after 60 sec, leakage is considered to be > 15cm3/h. N.A.


Test temperature room temperature 85°C / 120°C* -20°C/-40°C/ -137°C*

Moment of test * Corrosion / Durability / Vibration / Cycle test /

Before after Before after before After

Classification of component * 0 1 2 3 5 5 5 5

Test pressure (Kpa / MPa) 1,5 x wp

2 x wp

2 x wp

2 x wp

1,5 x wp

2380 2380 1 x WP=

1 x WP= 1590

1500

External leakage < 15cc/h 0.0cc/h 0.0cc/h 0.0cc/h 0.0cc/h

Test date To be monitored 11-06-14 11-06-14 12-06-14 30-06-14

Conclusion


Samples meets requirement Yes

Remarks:

* Cross out which is not applicable. # = Liquid nitrogen test temperature. WP = working pressure


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File Issue: 002



INTERNAL LEAKAGE TEST Page: RS 04



IRN 52 Leakage


Regulation 110 5C


Flow meter (for metal to metal seat only)


Leakage gauge




- Seat leakage is tested after testing the external leakage; Yes

- The sample is submerged in water (metal to metal seats excluded) and slowly pressurised; Yes

- Test is carried out at room temperature; Yes

- The test time is at least 120 sec, preferred is 900 sec; Yes

- Valve seats are free from leakage at any aerostatic pressure from 0 to 1.5 times WP; Yes

- Leakage on a non-return valve with metal-to-metal seat has to be ≤0.47dm3, at inlet pressure of 138 kPa; N.A.

- The upper non-return valve seat of a filling unit has to free from leakages (up to1.5 x WP). N.A.

Test Results Requirement sample no.: C140508 sample no.: sample no.:

Moment of test duration test before after before after before after

Test pressure (kPa/ MPa) Between 0 and 1,5 x wp 1590

Seat leakage * No leakage / ≤ 0,47dm3/s Yes

Test date To be monitored 11-06-14

Conclusion



Remarks:

* Cross out which is not applicable Wp = working pressure


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File Issue: 002



CORROSION RESISTANCE TESTS (Ammonia) Page RS 05



IRN 52 Leakage


Regulation 110 5E

Task instructions*: ISO 15500-2

Testing equipment Kiwa no. Calibrated (due date)

Operation OK

Ammonia test equipment


Microscope

Thermometer

Temperature


Test conditions Complies N.A.

- Three new samples shall used N.A.

- Before testing the sample is cleaned and dried at ambient temperatures < 40 °C Yes

- All connections and openings are closed Yes

- Before testing the ammonia concentration have a specific gravity of 0.94 Yes

- Position of the samples is 40mm above the ammonia Yes

- After testing the sample is cleaned and dried at ambient temperatures < 40 °C Yes

Test results Requirement Sample no.: C140304

Sample no.:

Date and time starting the test Timing aspects to be monitored 05-05-2014

Date and time stopping the test Timing aspects to be monitored 06-05-2014

Exposure time in ammonia 24 h Yes Ambient temperature during testing 34+2°C Yes

Result at magnification of x25 No cracks Yes Test to be performed after the endurance test are:

External leakage test See page RS 06

Internal leakage test See page RS 07

Conclusion


Samples meet requirement

Remarks:


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File Issue: 004



EXTERNAL LEAKAGE TEST including high and low temperature

Page: RS 06



IRN 52 Leakage


Regulation 110 5B and 4L


Oven 111906 Dec. 2014 85°C, yes

Cooler 111931


Leakage gauge




- The sample is slowly pressurised to the test pressure as declared by the manufacturer; Yes

- The sample has conditioned for 8 hours (at least) at the test temperature; Yes

- The test sample is submerged in the test fluid for at least 60 sec, preferred is 900 sec; Yes

- When air bubble(s) where detected after 60 sec, leakage is considered to be > 15cm3/h.


Test temperature room temperature 85°C / 120°C* -20°C/-40°C/ -137°C*

Moment of test * Corrosion / Durability / Vibration / Cycle test /

Before after Before after before After

Classification of component * 0 1 2 3 5 5 5 5

Test pressure (Kpa / MPa) 1,5 x wp

2 x wp

2 x wp

2 x wp

1,5 x wp

4290

1 x WP=

1 x WP= 2860

1500

External leakage < 15cc/h 0.0cc/h 0.0cc/h 0.0cc/h Test date To be monitored 08-05-14 08-05-14 30-06-14

Conclusion


Samples meets requirement Yes

Remarks:

* Cross out which is not applicable. # = Liquid nitrogen test temperature. WP = working pressure


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File Issue: 002



INTERNAL LEAKAGE TEST Page: RS 07



IRN 52 Leakage


Regulation 110 5C


Flow meter (for metal to metal seat only)


Leakage gauge




- Seat leakage is tested after testing the external leakage; Yes

- The sample is submerged in water (metal to metal seats excluded) and slowly pressurised; Yes

- Test is carried out at room temperature; Yes

- The test time is at least 120 sec, preferred is 900 sec; Yes

- Valve seats are free from leakage at any aerostatic pressure from 0 to 1.5 times WP; Yes

- Leakage on a non-return valve with metal-to-metal seat has to be ≤0.47dm3, at inlet pressure of 138 kPa; N.A.

- The upper non-return valve seat of a filling unit has to free from leakages (up to1.5 x WP). N.A.

Test Results Requirement sample no.: C140304 sample no.: sample no.:

Moment of test corrosion test before after before after before after

Test pressure (kPa/ MPa) Between 0 and 1,5 x wp 2860

Seat leakage * No leakage / ≤ 0,47dm3/s 0.0cc/h

Test date To be monitored 08-05-14

Conclusion



Remarks:

* Cross out which is not applicable Wp = working pressure


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File Issue: 003



OPERATION TEMPERATURES Page: RS 08


Tested in accordance with: IRN 52 Approval requirement Regulation 110 Annex: 5O

Test equipment used Kiwa no. Calibrated Operation OK Climate room 111417


Temperature Temperature equipment (room temperature) 111256 May 2015 21°C, yes

TEST RESULTS Sample no.: C140508

Sample no.: Sample no.:

Component is tested for Moderate temperatures: (-20°C)

Component is assembled in the engine compartment (-20°C / 105°C) N.A.

Component is assembled on the engine (-20°C / 120°C) N.A.

Component is assembled on board (-20°C / 85°C) N.A.

Component is tested for Cold temperatures: (-40°C)



Component is assembled on board (-40°C / 85°C) N.A.

Component is tested for Cold temperatures: (-163°C)



Component is assembled on board (-163°C / 85°C) Yes

Used test pressure (kPa/ MPa) 1590

Test monitoring date 30-06-2014

Conclusion Complies NA

Samples meet requirement yes

Remarks:

* Cross out which is not applicable


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File Issue: 003 RESULT SHEET R110 CNG EQUIPMENT


CNG COMPATIBILITY TEST n-Pentane

Page: RS 09

Product: Rego Products series angel relief valve


IRN 49 Mass


Regulation 110 5D

Task instructions*: ISO 1817


Operation OK

Balance 101489 Sept. 2014 0.0 gr., yes

Oven 112041 April 2014 40 °C, yes

Temperature

Temperature equipment (room temperature) 111247 April 2014 21 °C, yes


- After each test zero point of the balance is checked Yes

- When the test sample is provided with inlayers, these inlayers shall not affect the weight of the test sample.

N.A.

Test results Before Immersion After immersion 72h in n-pentane

Change in volume < 20%

After storage for 48 h at 40oC

Weight loss: max. decrease of 5%

Sample description Above water (g)

Under water (g)

Above water (g)

Under water (g)

Values in %

Values in (g)

Values in %

o-ring blue 1 0,22577 0,08971 0,23028 0,08805 4,53 0,22608 0,14

Fluorosilicone 2 0,22392 0,08742 0,22819 0,08589 4,25 0,22424 0,14

3 0,16863 0,06544 0,17175 0,06398 4,44 0,16886 0,14

o-ring white Seat Disc TFM1600

1 0,96632 0,5157 0,96756 0,5143 0,59 0,96676 0,05

2 0,89218 0,47431 0,89349 0,47302 0,62 0,89267 0,05

3 0,88824 0,47194 0,88941 0,47035 0,66 0,88863 0,04

Test date 22-04-2014 25-04-2014 25-04-2014 27-04-2014 27-04-2014

Conclusion



Remarks:


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EXAMINATION REPORT Rubber, vulcanized or thermoplastic materials used in specific equipment and parts which can be fitted and/or used on wheeled vehicles using compressed natural gas (CNG) in their propulsion system.

REFERENCE NUMBER

REPORT NUMBER

LC 10472

AUTHORISATION

H. Pauw, Co-ordinator Lab C

DEPARTMENT

Lab C

- This report may only be duplicated as a complete set. without any modifications and with permission of the legitimate owner.

- The test results in this report are exclusively related to the samples offered and tested. - With regard to measurement uncertainty information please check our website. - In case of dispute regarding this test report please contact Kiwa Nederland B.V.

Kiwa Nederland B.V. Lab C Wilmersdorf 50 NL 7327 AC Apeldoorn Netherlands Telephone +31 55 5393393 Internet www.1kiwa.com

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Report number: LC 10472 Date: 2014-05-07 2 of 4

Rubber, vulcanized or thermoplastic materials used in specific equipment and parts which can be fitted and/or used on wheeled vehicles using compressed natural gas (CNG) in their propulsion system.

Client: Rego Products (USA)

Reference number: 100127072

According to standard: ECE R110

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1. Order

By order of Kiwa Nederland B.V. , the sample mentioned below was tested by the

Laboratory for Material Testing for determination of physical and mechanical

properties according to ECE R110.

2. General

The sample was received on 22-04-2014 and registered with number LC 10472.

The test was started on 24-04-2014 and was carried out by Mr H. Pauw.

3. Sample description

Number/type of samples : 15 O-rings

Dimensions : 19,0 x 1,55 mm

Colour : blue

Marking : O-ring size 016 Fluorosilicone

Date of production : 15-04-2014

4. Test conditions

The tests were carried out at a temperature of 23 ± 2°C.

5. Apparatus

Tensile-pressure machine, cooling-heating equipment, ozone equipment and

measuring equipment.

6. Preservation of the sample

In case of failure the basic sample material will be kept for 3 months.

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7. Test results

Physical and mechanical properties:

Type of sample:

Properties Test method Units Require-

ments

Test

results

Tensile strength

Elongation at break

ISO 37 complete ring

ISO 37 complete ring

MPa

%

-

-

5,2

155

Changes after heat ageing

7x 24 h. at 120°°°°C

Tensile strength

Elongation at break

NEN-ISO 188

ECE R110 annex 5F

ECE R67 annex 15

part 13

%

%

≤ 25

+ 10/-30

0

-1

Resistance to ozone

Concentration 50 pphm

Time 72 h.

ISO 1431-1 - no cracks no cracks

8. Conclusion The test pieces meet the requirements for the investigated aspect in accordance with ECE R110.

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File Issue: 009 DECLARATION SHEET(S)

Report Number: 127072 CNG/LNG components Page: DS 1/00

Manufacturer’s declaration(s):

Declaration title Date

Declaration sheet rubber material N.A.

Declaration sheet product classification N.A.

Declaration sheet compliance with general design rules N.A.


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File Issue: 009 DRAWING AND TECHNICAL DESCRIPTION SHEET(S)

Report Number: 127072 CNG/LNG components Page: DR 1/00

Drawings and Technical Descriptions:

Description # Pages Date

Photo Sheets 1 11-03-2014

Drawing NG9008M SER 1 21-07-2014


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File Issue: 009 DRAWING AND TECHNICAL DESCRIPTION SHEET(S)

Report Number: 127072 CNG/LNG components Page: DR 2/00



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6586B-9PIN, ROLL111

NG9008M-5HANDLE110

NG9008M-7O-RING, SIZE -01619

7781A-36RING, RETAINING18

NG9008M-6O-RING, SIZE -00817

NG9008M-4CONNECTOR16NG9008M-9STEM & POPPET ASSY15

NG9008M-2DUST CAP14SEE TABLESPRING, CYLINDRICAL13

PRV250-3SCREW, ADJUSTING12NG9008M-1BODY11

PART NUMBERDESCRIPTIONQTYITEM

1

1

2

2

3

3

4

4

A A

B B

C C

D D

THIS DRAWING IS ECI PROPRIETARY INFORMATION.

ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED.

R OELON, N.C. 27244

TITLE

PROJECT NUM

DWG SIZEDRAWING NUMBER

REFERENCE NUMBER

SCALE REV LEVEL

IDENTIFIER

APPROVED DATEAPPROVED

INSPECTED INSPECTED DATE

CHECKED DATECHECKED

DRAWN ISSUED DATE UNLESS

OTHERWISE SPECIFIED:

.015

2 PL DEC .02

3 PL DEC .005

4 PL DEC .0005

ANGLES 1

CONCENTRICITY .010 FIM

FINISH 125 MAX, REMOVE

BURRS, BREAK SHARPEDGES R.015 MAX

INTERPRET DIMENSIONS

& TOLERANCES PERASME Y14.5M-1994

1A -CHANGESGAUGES-

VARIANT DIM

VALVE, 90° LNG RELIEF VALVEEXTERNAL SAE J514 THD, BRASS, W/ MANUAL

RELIEF

CNG9008M SER

A. WYATT

N. LEE

A. WYATT

D. GENTILE

LC1303 2:1 B

1/29/2014

7/18/2014

7/21/2014

7/21/2014

````` ~

R O CRYO-FLOWBURLINGTON, N.C. 27215

EG EG

MARKING INFORMATIONALL STAMPING MUST BE LEGIBLE

AS

ME NB

UV

110 R-010369-L4

ROLL STAMPING

(4.14)

( )

4

3

2

1

(3.65)

6

7

8

5

9

(2.00)

(1.40)

10

11

REVISION HISTORYREV DATE DESCRIPTION

A 2014-028, 1/29/2014 ISSUEDB 2014-170, 5-1-14 REV

PART

NUMBER

SET

PRESSURE

SET

PRESSURE

RANGE

FLOW

(SCFM AIR)SPRING LABEL

NG9008M230 230 237-246 298 BX250-260 PRV250-L230

NG9008M250 250 258-268 333 BX250-260 PRV250-L250

NG9008M275 275 283-294 354 BX250-260 PRV250-L275

NG9008M350 350 361-375 446 BX250-340 PRV250-L350

NG9008M415 415 427-444 526 BX250-420 PRV250-L415

12 NOTES: 1. ASSEMBLE AND TEST PER NG9008M-100. 2. AFTER TESTING, SECURE BY STAKING FOUR (4) PLACES. 3. ATTACH CLOSURES TO ALL END CONNECTIONS TO PROTECT AND SEAL OPENINGS. 4. FOR ALL ORDERS WITH VALVES STAMPED "ASME NB" : CERTIFIED INDIVIDUAL TO COMPLETE AN ENTRY ON FORM UV-1 FOR EACH DATE CODE.

A B C 3 12

FLOW

LEFT SIDE ENGRAVING RIGHT SIDE ENGRAVING

ENGRAVING INFORMATION.094 TEXT AND FIGURES

ASME11395-UV

(1.00)

SEE LEFT SIDE ENGRAVING

SEE RIGHT SIDE ENGRAVING

SAE J51437° -8JIC 1/2" FITTING3/4"-16 UNF THD

DATE CODE (MO,WK,YR)

A

B

C

(3/8" NPT THD)

SEE NOTE 2

B

B

B

Ø.315 MIN ECE MARKING DATA(SEE 11395-ECE) .250 MAX

ASME SYMBOL(SEE 11395-UV)

ECE11395-ECE

AP

PR

OV

ED

/CO

NT

RO

LLE

D

Project no. 127072

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File Issue: 009 CORRESPONDENCE SHEET(S)

Report Number: 127072 CNG/LNG components Page: CS 1/00

Contents of correspondence sheets:

Reference Author # Pages Date

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Documents

THE NETHERLANDS COMMUNICATION Approval … · - Tests marked in this report with the IRN number are part of the accreditation scope (RvA L248) unless stated differently. - With regard