28
REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS High efficiency wall hung condensing boiler with ultra low NOx emission QUINTA PRO RANGE OUTPUTS QP30: 8.0 - 31.4 kW QP45: 8.0 - 43.0 kW QP65: 12.0 - 65.0 kW QP90: 14.1 - 89.5 kW QP115: 16.6 - 114.0 kW SEDBUK RATED (QP30, QP45, QP65) Selection, Design and Installation of Flue Systems The New Remeha Quinta Pro HIGH EFFICIENCY 110% NCV AT 40/30°C FULLY MODULATING BOILER CONTROL PREMIX BURNER CLEAN COMBUSTION ULTRA LOW NOx BREEAM EXCELLENT RECYCLABLE MATERIALS

The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

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Page 1: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

REM

EHA

QU

INTA

PR

O SELEC

TION

, DESIG

N A

ND

INSTA

LLATION

OF FLU

E SYSTEMS

High efficiency wall hung condensing boilerwith ultra low NOx emission

QUINTA PRO RANGE OUTPUTSQP30: 8.0 - 31.4 kWQP45: 8.0 - 43.0 kWQP65: 12.0 - 65.0 kWQP90: 14.1 - 89.5 kWQP115: 16.6 - 114.0 kW

SEDBUK RATED (QP30, QP45, QP65)

Selection, Design and Installationof Flue Systems

The New Remeha Quinta Pro

HIGH EFFICIENCY110% NCV AT 40/30°C

FULLY MODULATINGBOILER CONTROL

PREMIX BURNER CLEANCOMBUSTION

ULTRA LOW NOx BREEAM EXCELLENT

RECYCLABLEMATERIALS

Page 2: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

2

Quinta Pro Series flue optionsThe Quinta Pro series of boilers have fan assisted flues and are supplied as standard with a “concentric” flue outlet/air inlet which is used for room sealed operation or for open flue(room ventilated) applications. An optional twin pipe fitting is available for the room sealed“CLV” system.

The concentric system can be supplied for individual boilers for horizontal or verticalinstallation and because of the excess fan capacity of the boiler most flue lengths can be accommodated (depending on boiler model and actual route taken) which enables the installer to position the boiler almost anywhere in the building.

Open flue or room ventilated systems can be installed as individual or combined flues and should discharge vertically with the flue terminating in a optional tapered cone but c/w bird guard.

Care should be taken when siting the actual discharge point as a vapour plume will be visible

when the boiler is operating (max flue gas exit temperature will be less than 75°C) and it ispossible for water to drip to the ground from the terminal on horizontal installations whichcould turn to ice in freezing conditions.

RecommendationsRefer to latest relevant British Standards

(Ref BS 5440 - 2 : Specification for installation and maintenance of ventilation for gasappliances not exceeding 70kW) (1st, 2nd and 3rd family gases)

(Ref BS 5440 - 1 : Specification for installation of gas appliances to chimneys and formaintenance of chimneys not exceeding 70kW) (1st, 2nd and 3rd family gases)

(Ref BS 6644 : Specification for installation of gas-fired hot water boilers of rated inputsbetween 70kW to 1.8 kW)(net)( 2nd and 3rd family gases)

(Ref IGE/UP/10) Installation of flued gas appliances in industrial and commercial premises.

It is the responsibility of the installer to install the flue to comply with the current regulations and standards.

The data published in this leaflet is based on the latest information (at date of publication) and may be subject to revisions. Itshould be read in conjunction with the Quinta Pro Installation and Service Manual supplied with each boiler or available onrequest. We reserve the right to continuous development in both design and manufacture, therefore any changes to thetechnology or equipment employed may not be retrospective, nor may we be obliged to adjust earlier supplies accordingly. Fluecomponents are constructed from unpainted aluminium/steel. Flue Terminals are painted as detailed in terminal diagrams.Plume kit external components are aluminium or plastic and are painted black. All flue components are CE approved.

Page 3: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

3

Quinta Pro Series Flue outlet / Air inlet detailsThe Quinta Pro Series boilers are supplied as standard with a Concentric Flue outlet / Airinlet connection which can be used for:

1. Room sealed operation using the concentric flue system (Flue within air duct)

2. Conventional/Open flue operation using single skin flue system connected to the innerconcentric connection with the air supply taken from the boiler house via the outerconcentric connection.

FLUE GAS

AIR IN

FLUE GAS

AIR IN

This shows the optional Twin pipe Flue outlet / Air inlet connection and is used for Room sealedoperation using the CLV flue system (air inlet and flue gas discharge from two pressure zones).

Using single skin, water and gas tight flue system with single skin air tight air inlet system.

Page 4: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

4

Quinta Pro 30 and 45 - Room Sealed, 80/125mm Horizontal Concentric Flue Kit Option QP01

(For use when the boiler/s are mounted on and flued through a rear outside wall)Typical single boiler installation - can also be used for multiple boilers but each must have its own flue system at a min 530mm centres and never immediately above another.For two boilers only it is also possible to install the external terminal wall plates touchingeach other.

240mm

Sq.

4 x 5mm

Holes

204 Sq

Centre line of

Terminal 175mm

Clearance hole for

Terminal through

wall 130mm

Note:140mm diameter recess

15mm deep required from the

face of the inside wall face to

allow clearance for the bend

Cut Terminal on site

to suit wall thickness

Max 500mm

Min 150mm

Wall closure plate should be fitted

to terminal before passing

through hole in wall to ensure

correct positioning

Kit Parts – KT026 1 x Bend – MG87836 1 x Terminal – MG87980 2 x Wall plates – MG28926

HRS Room sealed terminal (80/125mm)

150-500

50mm insertion length

into mating socket

610

745

BS RAL

Colour 9016 / 7021

125 o/d

4 x 5mm

holes

204 Sq

240

Sq.

95

145

90° Boiler short bend (80/125)

80 o/d

110

Detail of the Horizontal 80/125mm Concentric Flue Kit Option QP01 (Part No KT026)

PLEASE NOTE: All dimensions are in mm.

Page 5: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

5

250mm

Ad

ditio

nal com

ponen

ts

will

be

requir

ed

to s

uit s

ite

(w

ith

in

bo

iler

co

nstr

ain

ts)

Clearance hole for

Terminal through wall 130mm

188mm 240mm

Sq.

4 x 5mm

Holes

204 Sq

Max 500mm

Wall closure plate should be fitted to

terminal before passing through hole

in wall to ensure correct positioning

Kit Parts – KT027 1 x Bend – MG87843 1 x Terminal – MG87980 2 x Wall plates – MG28926

Quinta Pro 30 and 45 - Room Sealed, 80/125mm Horizontal Concentric Flue Kit Option QP02

(For use when the flue is discharged through a side wall left or right)

Typical single boiler installation - can also be used for multiple boilers but each must have itsown flue system and installed a Min of 530mm. centres horizontally and never immediatelyabove another. For two boilers only it is also possible to install the external terminal wallplates touching each other.

240

Sq.

158

80 o/d

208

50

188

90o

Bend (80/125) HRS Room sealed terminal (80/125mm)

150-500

610

745

125 o/d

4 x 5mm

holes

204 Sq

Detail of the 80/125mm Horizontal Concentric Flue Kit Option QP02 (Part No KT027)

PLEASE NOTE: All dimensions are in mm.

Page 6: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

6

Kit Parts – KT031 1 x Vertical Terminal – MG87973 1 x Universal Roof seal Pack – VE001

QP30/45/65/90/115 =100mm

Weathering Slate

Suitable for flat or

pitched roof (60 o)

QP30/45 - 495mm

Additional components

required to suit site

details (within boiler

constraints)

rin

for fl

Additional components

required to suit site

details (within boiler

constraints)

Quinta Pro 30 and 45 - Room Sealed, 80/125mm Vertical Concentric Flue Kit Option QP03

(For use when the flue is discharged vertically through the roof)

Typical single boiler installation - can also be used for multiple boilers, but each must haveits own flue system and terminals separated a Min of 300mm if at the same height. Refer tothe relevant British Standard if this is not the case.

(57m

m)

10

RA

L -

9016

RA

L -

7021

(1364m

m)

(30

0m

m)

Dn80

Dn125

1

600mm X 500mm

Cut down to suit dia.

of Terminal in use

80m

m a

ppro

x

Can be cut down on site

to a minimum of 150mm

Retain the difference

between inner and outer

Cut down to suit dia.

of Terminal in use

Can be cut down on site

to a minimum of 150mm

Retain the difference

between inner and outer

Detail of the Vertical 80/125mm Concentric Flue Kit Option QP03 (Part No KT031)

Detail of Standard weathering plate for 100mm to 150mm flue (Part No VE001) flat or pitch roofs up to 60°

Page 7: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

7

Quinta Pro 30 and 45 - 80/125mm Room Sealed Calculation data to determine max flue runs

(Calculation data based on flue products supplied by Remeha)

Maximum overall flue run Metres 20 16

Reduction Length for each 45° bend

Metres 1 1

Reduction Length for each 90° bend

Metres 2 2

Quinta Pro 3080/125mm

Quinta Pro 4580/125mm

80 o/d

125 o/d

'L'

50

80 o/d

125 o/d

110

14

5

95

80 o/d

125 i/d

80 o/d 50

20

8

188

80 o/d 50

131

111

90o

Bend

Part No MG87843

45o

Bend

Part No MG87842

90o

Boiler short bend

Part No MG87836

Cuttable length

Part No MG87818

Standard length (cannot be cut)

'L' = 1000mm Part No MG87812

'L' = 500mm Part No MG87811

'L' = 250mm Part No MG87810

60 ctrs

210

126 i/d

Wall bracket

Part No MG87863

115

Clamp band

Part No MG8765

(one supplied with

each component

except MG87836)

136 offset

158

100 m

in

500 m

ax

Re

tain

20

mm

diff.

Internal Seal (80mm)

Part No MG87181

80/125mm Concentric flue system Components for Room Sealed Operation

PLEASE NOTE: All dimensions are in mm.

Page 8: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

8

Quinta Pro 30 and 45 - Room Sealed, 100mm Two zone CLV Flue Kit Option QP04

(For use when the air inlet is drawn from low level and flue outlet discharged vertically in a different pressure zone).

Typical single boiler installation - can also be used for multiple boilers, but each must haveits own flue system.

Please ensure that the overall route does not exceed the Max values.

Fall to boiler T<36m

Air

inlet

Fall from boiler

100 / 80mm Reducers to adapt

boiler to suit 100mm system

if required.

100mm Aluminium single wall

flue and air inlet system

Flue outlet

Quinta Pro 30/45 two pipe adaptor plate is

required to replace standard concentric fitting

Kit Parts – KT032 1 x Flue connection – S100250 2 x Flue adaptor 80/100 –

MG87127

1 x Flue terminal – PU001 1 x Air inlet – PU002

80mm

Two pipe adaptor

plate

100-80mm Reducer x2Air inlet Guard

Flue terminal

c/w bird guardOnly parts named are in the kit

additional 100mm single wall pipe

and bends, shown dotted will be

needed to suit site requirements

(overall length to be within boiler

constraints)

80mm

Detail of the 100mm Two Zone CLV Flue Kit Option QP04 (Part No KT032)

Page 9: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

9

Quinta Pro 30 and 45 - Two zone 100mm Room Sealed Calculation data to determine max flue runs

For calculation data in regards to CLV (different pressure zones) installations please contact ourtechnical department.

100mm single wall aluminium flue system components

'L

'

101 i/d

100 o/d

Standard length

'L'= 1000mm Part No. MG87062

'L'= 500mm Part No. MG87061

'L'= 250mm Part No. MG86060

105

105

90o Bend

Part No. MG87113

45o Bend

Part No. MG87103

76

76

125

101 i/d

80 o/d

Reducer 80mm spigot to 100mm socket

Part No. MG87127

Must be used on the Q30/45 flue

connection to adapt to 100mm

system

Silicon seal ring

Part No. MG87186

50

Mountng Bracket

Part No. MG87193

8mm x 45mm

Screw thread

25-55 mm

Note:

2 x 45 bends will off

set to 71mm centres

101 i/d

95

30

20

Flue terminal c/w bird guard

Part No. PU001

Air Inlet guard

Part No. PU002

10

10

200

60

101 i/d

T

PLEASE NOTE: All dimensions are in mm.

Page 10: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

10

Fall to boiler

100 / 80mm Reducer to adapt

boiler to suit 100mm system

100mm Aluminium single wall

flue system.

Flue outlet

Air from

plant room

600mm X 500mm

Cut down to suit dia.

of flue.

80m

mappox

T<Max 36m

Quinta Pro 30 and 45 - 100mm Conventional or Open Flue Systems

Typical single boiler installation - can also be used for multiple boilers with each boilerhaving its own flue system. Please ensure that the overall route does not exceed the maxvalues in table on page 11.

Detail of Standard weathering plate for 100mm to 150mm flue (Part No VE001) flat or pitch roofs up to 60°

Page 11: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

11

'L'

101 i/d

100 o/d

Standard length

'L'= 1000mm Part No. MG87062

'L'= 500mm Part No. MG87061

'L'= 250mm Part No. MG86060

105

105

90o Bend

Part No. MG87113

45o Bend

Part No. MG87103

76

76

125

101 i/d

80 o/d

Reducer 80mm spigot to 100mm socket

Part No. MG87127

Must be used on the QP30/45 flue

connection to adapt to 100mm

system

Silicon seal ring

Part No. MG87186

50

Mountng Bracket

Part No. MG87193

8mm x 45mm

Screw thread

25-55 mm

Note:

2 x 45° bends will off

set to 71mm centres

101 i/d

95

30

20

Flue terminal c/w bird guard

Part No. PU001

Air Inlet guard

Part No. PU002

10

10

200

60

101 i/d

Top

Quinta Pro 30 and 45 - 100mm Conventional or Open Flue Systems

(As the Boiler is fan assisted it makes no difference if the run is horizontal or vertical but shouldterminate vertically as shown on page 10).

(Calculation data based on flue products supplied by Remeha).

Quinta Pro 30 100mm

Maximum overall flue run Metres 40 40

Reduction Length for each 45° bend

Metres 1.4 1.4

Reduction Length for each 90° bend

Metres 4.9 4.9

Quinta Pro 45 100mm

NOTE: Table shows max length of flue (using 100mm) — Greater distances can be achieved by using larger diameter flue - please refer to Remeha for further details.

PLEASE NOTE: All dimensions are in mm.

Page 12: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

12

Quinta Pro 30

80/125mm 80/125mm

Maximum overall flue run Metres 37 23

Reduction Length for each Metres 1.96 1.96

Reduction Length for each Metres 2.25 2.25

Quinta Pro 45

45° bend

90° bend

QP05 Part No. KT00302 PMK-Horizontal Terminal Kit

1. PMK Wall terminal2. Boiler bend - not illustrated3. Wall plates4. 1000mm flue extension (80mm)5. Support bracket (80mm)6. 90° bend (80mm)7. Flue outlet (80mm)8. Bird guard

Note: The horizontal terminal unit must be installedwith the outlet pointing vertically upwards.External components are constructed of black PP (plastic).

1

3

3

5

5

6

7

8

4

Horzontial terminal kit installed

Remeha Quinta Pro 30 & 45 Plume Kits80/125mm Flue Kit Option QP05(Calculations based on products supplied by Remeha)

Core Drill Wall - 130mm Dia. Min

150

mm

N

ote:

Can

be

exte

nded

with

ext

ra p

arts

see

tabl

e.

Flue can be taken directly through rear

outside wall or discharged through a side wall left

or right, both must be within the constrains in the

table below.

Wall Depth - Max 500mm - Min 150mmTerminal inner and outer can be cut to suit.

Note1: 140mm diameter recess 15mm deep requiredfrom the face of the inside wall face to allow ifclearance for the bend.Note2: Both the air intake and flue outlettermination postions must comply withcurrent regulations and British Standards.

The table shows the maximum lengths allowed which includes both the internal concentric80/125mm and the external 80mm. The bend from the top of the boiler and the external 80mmbend have already been taken into account. Any bends used must be taken from the total using the table above, this applies to the internal 80/125mm and the external 80mm.The maximum horizontal run is 6metres.

80/125mm Plume Management details

80/125mm Plume Management Kits

Page 13: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

13

PMK-HorizontalTerminal - not supplied as a separate component

MG82343PMK-90° Bend (80mm)

MG82344PMK-Horizontal outlet (80mm)

MG82341PMK– 1000mm Flue Extension piece c/w wall bracket (80mm)

MG82342PMK-45° Bend (80mm)

MG82345Bird Mesh (80mm)

80/125mm Plume ManagementComponents Part details

MG87191PMK-Wall bracket (80mm) - not illustrated

MG84460Boiler Bend - not illustrated

Page 14: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

14

DH

80 mm Boiler

connections

Tapered cone

c/w bird guard

Quinta Pro 30/45 Multi boiler Installation connected to a common header and riser in

Total 2 to 4 5 to 8 9 to 12 13 to 16 17 to 20

kW “D” Header and Riser diameter in mm

56 2 x QP30 115 110 110 115 115

84 3 x QP30 160 150 145 145 145

112 4 x QP30 185 175 170 170 170

80 2 x QP45 130 125 125 130 130

120 3 x QP45 180 170 165 165 165

160 4 x QP45 220 205 195 195 195

“ H” Height of riser in Metres

Quinta Pro 30 and 45 - Multi boiler Installation on a combined header

(For Conventional or Open Flue Systems).

Typical multi boiler installation with the flue combined into a single header and riser.

NOTE: Using 90° boiler connections into the header may result in larger headers and risers beingrequired. Other multi boiler flue combinations for the Quinta Pro 30/45 may be available to suitdifferent site conditions — for further information please consult our technical department —contact details can be found on our web site www.remeha.co.uk

Page 15: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

15

30mm

D

Bellmouth

2 x D + 50mm

Opening in

duct 2 x D

Typical Duct entry Detail

Drain

80mm Boiler

connections

Quinta Pro 30 and 45 - Multi or Single boiler Installation on a Flue Dilution system

NOTE:Remeha Commercial are unable to offer a flue dilution system and recommends that theinstaller contacts a flue specialist to design and manufacture the system in accordance withthe requirements of the British Standards and to comply with the guidelines illustrated below.

Typical multi boiler installation for a flue dilution flue system showing the flue breaknecessary for all pre-mix boilers to prevent the dilution fan affecting the gas/air ratio controlsystem in the boiler.

Page 16: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

Detail of the 100/150mm Horizontal Concentric Flue Kit Option QP06 (Part No KT206)

4 x 5mm

holes

204 Sq

150-500

800

600

HRS Room sealed terminal

100/150

50mm insertion length

into mating socket

90o Boiler Short bend

100/150

115

100 o/d

15

0

10

0

240

Sq.

BS RAL

Colour 9016 / 7021

150 o/d

Wall closure plate should be fitted

to terminal before passing

through hole in wall to ensure

correct positioning

Centre line of

Terminal 175mm

Clearance hole for

Terminal through wall 155mm

Note:170mm diameter recess

20mm deep required from the

face of the inside wall face to

allow clearance for the bend

4 x 5mm

Holes

204 Sq

240mmSq.

Cut Terminal on site

to suit wall thickness

Max 500mm

Min 150mm

Kit Parts – KT206 1 x Bend – MG87631 1 x Terminal – MG87990

2 x Wall plates – MG28927

16

Quinta Pro 65, 90 and 115 - Room Sealed, 100/150mm Horizontal Concentric Flue KitOption QP06

(For use when the boiler/s are mounted on and flued through the outside wall).

Typical single boiler installation - can also be used for multiple boilers but each must have itsown flue system. At a min 530mm centres and never immediately above another.

For two boilers only it is also possible to install the external terminal wall plates touchingeach other.

PLEASE NOTE: All dimensions are in mm.

Page 17: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

17

260

Ad

ditio

na

l co

mp

on

en

ts

will

be

re

qu

ire

d to

su

it s

ite

(with

in b

oile

r constr

ain

ts

se

e t

ab

le o

n p

ag

e 1

9)

Clearance hole for

Terminal through wall 155mm

208 240mm

Sq.

4 x 5mm

Holes

204 Sq

Max 500mm

Wall closure plate must be fitted to

terminal before passing through hole

in wall to ensure correct positioning

Detail of the 100/150mm Horizontal Concentric Flue Kit Option QP07 (Part No KT034)

240

Sq.

BS RAL

Colour 9016

150 o/d

4 x 5mm

holes

204 Sq

150-500

800

600

HRS Room sealed terminal

100/150

50mm insertion length

into mating socket

90o Bend

100/150

228

50

100 o/d

208

Kit Parts – KT034 1 x Bend – MG87890 1 x Terminal – MG87990

2 x Wall plates – MG28927

mm

mm

Quinta Pro 65, 90 and 115 - Room Sealed, 100/150 Horizontal Concentric Flue KitOption QP07

(For use when the flue is discharged through a side wall left or right).

Typical single boiler installation - can also be used for multiple boilers but each must have its ownflue system and installed a minimum of 530mm. centres horizontally and never immediately aboveanother. For two boilers only it is also possible to install the external terminal wall plates touchingeach other.

PLEASE NOTE: All dimensions are in mm.

Page 18: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

18

Kit Parts – KT038 1 x Vertical Terminal – MG87969 1 x Universal Roof Seal Pack – VE001

QP65/90/115 = 100mm

Weathering Slate

Suitable for flat or

pitched roof

QP65/90/115 - 615mm

Additional components

required to suit site

details (within boiler

constraints)

Quinta Pro 65, 90 and 115 - Room Sealed, 100/150mm Vertical Concentric Flue KitOption QP08

(For use when the flue is discharged vertically through the roof).

Typical single boiler installation - can also be used for multiple boilers but each musthave its own flue system and separated a Min of 300mm if at the same height.Refer to the relevant British Standard if this is not the case.

600 X 500

Cut down to suit dia.

of Terminal in use

80 a

ppro

x

VRS Room sealed terminal 100/150mm

(65)

10

RA

L -

9016

RA

L -

7021

(1735)

(58

0)

Dn100

Dn150

1

Can be cut down on site

to a minimum of 150mm

Retain the difference

between inner and outer

All dimensions in mm

Detail of the Vertical 100/150mm Concentric Flue Kit Option QP08 (Part No KT038)

Page 19: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

19

Quinta Pro 65 100/150mm

Maximum overall flue run Metres 13 13

Reduction Length for each 45° bend

Metres 1 1

Reduction Length for each 90° bend

Metres 2 2

7

1

2

100 o/d

150 o/d

'L'

50

100 o/d

500

100 o/d 50

228

208

100 o/d 50

147

128

90° Bend

Part No MG87890

45° Bend

Part No MG87891

Cuttable length

Part No MG87886

Standard length

'L' = 1000mm Part No MG87883

'L' = 500mm Part No MG87882

'L' = 250mm Part No MG87881

60 cts

210

151 i/d

Wall bracket

Part No MG87915

115

Clamp band

Part No MG8765

(one supplied with

each component

except MG87631)

Silicon seal ring

(flue side)

Part No MG87186

148.5 o/d

150 Offset

115

150 i/d

100 o/d

90° Boiler short bend

Part No MG87631

(clamp band not required)

150

100

Quinta Pro 90 100/150mm

Quinta Pro 115 100/150mm

All dimensions are in mm

Quinta Pro 65, 90 and 115 - 100/150mm Room Sealed Calculation data to determine max flue runs.

(Calculation data based on flue products supplied by Remeha).

100/150mm Concentric flue system Components for Room Sealed Operation

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20

Fall to boiler

Air inletFall from boiler

100mm Aluminium single wall

flue and air inlet system

Max length see boiler technical booklet

Flue outlet

Kit Parts – KT030 1 x Flue connection – S101626 1 x Flue terminal – PU001 1 x Air inlet – PU002

T< 36m

Quinta Pro 65, 90 and 115 - Room Sealed, 100mm Two zone CLV Flue Kit Option QP09

(For use when the air inlet is drawn from low level and flue outlet discharged vertically in a different pressure zone).

Typical single boiler installation - can also be used for multiple boilers, but each must haveits own flue system. Contact our technical department for details.

100mm Air inlet Guard

Flue terminal

c/w bird guardOnly parts named are in the kit

additional 100mm single wall pipe

and bends, shown dotted will be

needed to suit site requirements

(overall length to be within boiler

constraints)

100mm

Two pipe adaptor

plate

Detail of the 100mm Two Zone CLV Flue Kit Option QP09 (Part No KT030)

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21

'L'

101 i/d

100 o/d

Standard length

'L'= 1000mm Part No. MG87062

'L'= 500mm Part No. MG87061

'L'= 250mm Part No. MG86060

105

105

90° Bend

Part No. MG87113

45° Bend

Part No. MG87103

76

76

125

101 i/d

80 o/d

Reducer 80 spigot to 100 socket

Part No. MG87127

Must be used on the QP30/45 flue

connection to adapt to 100mm

system

Silicon seal ring

Part No. MG87186

50

Mountng Bracket

Part No. MG87193

8mm x 45mm

Screw thread

25-55 mm

Note:

2 x 45° bends will off

set to 71mm centres

101 i/d

95

30

20

Flue terminal c/w bird guard

Part No. PU001

Air Inlet guard

Part No. PU002

10

10

20

060

101 i/d

Top

All dimensions are in mm

Quinta Pro 65, 90 and 115 - Two Zone Room Sealed Calculation data to determine max flue runs

For calculation data in regards to CLV (different pressure zones) installations please contact ourtechnical department or refer to the installation and service manual.

100mm single wall aluminium flue system Components

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22

Fall to boiler

100mm Aluminium single wall

flue system.

Flue outlet

Air from

plant room

Quinta Pro 65, 90 and 115 - 100mm Conventional or Open Flue Systems QP10

Typical single boiler installation - can also be used for multiple boilers with each boilerhaving its own flue system.

600mm X 500mm

Cut down to suit dia.

of Flue in use and seal

with silicone supplied

80 a

ppro

x

Detail of Standard weathering plate for 100mm to 150mm flue (Part No VE001)

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23

Quinta Pro 65 100mm

Maximum overall flue run Metres 27 24

Reduction Length for each 45° bend

Metres 1.4 1.4

Reduction Length for each 90° bend

Metres 4.9 4.9

19

1.4

4.9

Quinta Pro 90 100mm

Quinta Pro 115 100mm

'L'

101 i/d

100 o/d

Standard length

'L'= 1000mm Part No. MG87062

'L'= 500mm Part No. MG87061

'L'= 250mm Part No. MG87060

105

105

90° Bend

Part No. MG87113

45° Bend

Part No. MG87103

76

76

125

101 i/d

80 o/d

Reducer 80mm spigot to 100mm socket

Part No. MG87127

Must be used on the QP30/45 flue

connection to adapt to 100mm

system

Silicon seal ring

Part No. MG87186

50

Mountng Bracket

Part No. MG87193

8mm x 45mm

Screw thread

25-55 mm

Note:

2 x 45° bends will off

set to 71mm centres

101 i/d

95

30

20

Flue terminal c/w bird guard

Part No. PU001

Air Inlet guard

Part No. PU002

10

10

200

60

101 i/d

Top

All dimensions are in mm

Quinta Pro 65, 90 and 115 - 100mm Conventional or Open Flue Systems

(As the Boiler is fan assisted it makes no difference if the run is horizontal or vertical but shouldterminate vertically as shown on page 22) (Calculation data based on flue products supplied byRemeha).

NOTE: Table shows max length of flue (using 100mm) — Greater distances can be achieved by usinglarger diameter flue – please refer to Remeha Commercial technical department for further details.

100mm single wall aluminium flue system Components

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24

1. PMK Wall terminal 2. Boiler bend - not illustrated3. Wall plates4. 1000mm flue extension (100mm)5. Support bracket (100mm)6. 90° bend (100mm)7. Flue outlet (100mm)8. Bird guard

Note1: The horizontal terminal unit must be installedwith the outlet pointing vertically upwards.

1

3

3

5

5

6

7

8

4

Note2: The external components are constructed of black aluminium

PMK - Horizontal Terminal Kit Installed

Wall Depth - Max 500mm - Min 150mmTerminal inner and outer can be cut to suit.

Note1: 170mm diameter recess 15mm deep requiredfrom the face of the inside wall face to allowclearance for the bend.Note2: Both the air intake and flue outlettermination postions must comply withcurrent regulations and British Standards.

Core Drill Wall - 155mm Dia.

Min

150m

m

Note

: C

an b

e e

xte

nded w

ith e

xtr

a p

art

s

see t

able

.

Flue can be taken directly through rear outside wall

or discharged through a side wall left or right both

must be within the constrains in the table below.

Remeha Quinta Pro 65, 90 & 115 Plume Kits100/150mm Flue Kit Option QP11(Calculation based on products supplied by Remeha)

The table shows the maximum lengths allowed which includes both the internal concentric100/150mm and the external 100mm. The bend from the top of the boiler and the external100mm bend have already been taken into account. Any bends used must be taken from thetotal above, this also applies to both the 100/150mm internal and 100mm external flue.The maximum horizontal run is 6metres.

100/150mm Plume Management details

100/150mm Plume Management Kits

QP11 Part No. KT00303 (Rear and left or right exit)

PMK-Horizontal Terminal Kit

Quinta Pro 65 100/150mm

Maximum overall flue run Metres 20 17

Reduction Length for each 45° bend

Metres 1.2 1.2

Reduction Length for each 90° bend

Metres 2.8 2.8

11

1.2

2.8

Quinta Pro 90 100/150mm

Quinta Pro 115 100/150mm

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25

PMK-HorizontalTerminal - not supplied as a separate component

MG81753PMK-90° Bend (100mm)

MG81754PMK-Horizontal outlet (100mm)

MG81751PMK– 1000mm Flue Extension piece c/w wall bracket (100mm)

MG81752PMK-45° Bend (100mm)

MG82345Bird Mesh 100mm

100/150mm Plume ManagementComponents Part details

MG87193PMK-Wall bracket (100mm) - not illustrated

MG84310Boiler Bend - not illustrated

Dn 100

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26

DH

100 mm Boiler

connections

Tapered cone

c/w bird guard

Total 2 to 4 5 to 8 9 to 12 13 to 16 17 to 20

kW Combination “D” Header and Riser diameter in mm

122 2 x QP65 155 145 145 145 150

183 3 x QP65 220 200 195 190 190

244 4 x QP65 265 240 230 225 225

168 2 x QP85 175 165 160 160 170

252 3 x QP85 250 225 215 215 210

336 4 x QP85 305 270 255 250 245

“H” Height of riser in Metres

214 2 x QP115 200 185 180 180 180

321 3 x QP115 285 255 240 235 235

428 4 x QP115 345 305 285 275 275

Quinta Pro 65, 90 and 115 - Multi boiler Installation on a combined header

(For Conventional or Open Flue Systems).

Typical multi boiler installation with the flue combined into a single header and riser.

Quinta Pro 65, 90 and 115 Multi boiler Installation connected to a common header and riser inSeries Open Flue

NOTE: Using 90° boiler connections into the header may result in larger headers and risers beingrequired. Other multi boiler flue combinations for the Quinta Pro 65, 90 and 115 may be available tosuit different site conditions — for further information please consult our technical department —contact details can be found on our web site www.remeha.co.uk

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27

30mm

D

Bellmouth

2 x D + 50mm

Opening in

duct 2 x D

Typical Duct entry Detail

Drain

100 mm Boiler

connections

Quinta Pro 65, 90 and 115 – Multi or Single boiler Installation on a Flue Dilution system

NOTE:Remeha Commercial are unable to offer a flue dilution system and recommends that the installercontacts a flue specialist to design and manufacture the system in accordance with therequirements of the British Standards and to comply with the guidelines illustrated below.

Typical multi boiler installation for a flue dilution flue system showing the flue break necessary forall pre-mix boilers to prevent the dilution fan affecting the gas/air ratio control system in the boiler.

Page 28: The New Remeha Quinta Pro Selection, Design and ... · REMEHA QUINTA PRO SELECTION, DESIGN AND INSTALLATION OF FLUE SYSTEMS ... Selection, Design and Installation of Flue Systems

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Remeha CommercialHead OfficeRemeha HouseMolly Millars LaneWokinghamBerkshire RG41 2QPT: 0118 978 3434F: 0118 978 6977E: [email protected]

www.remeha.co.uk

Remeha is committed to carbon offsetting

The data published in this technical sales leaflet is based on the latest information (at date of publication)and may be subject to revisions. It should be read in conjunction with our full technical brochure (availableon request). We reserve the right to continuous development in both design and manufacture, thereforeany changes to the technology or equipment employed may not be retrospective, nor may we be obligedto adjust earlier supplies accordingly. Issue 1 date: 01/03/11sj