The Payload - Lankhorst · PDF fileThe Payload Counts Heavy Lifting & Synthetic Tethers ... ABS and DNV rules. ... subsea processing units into deeper waters

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www.lankhorstropes.com

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THE PAYLOAD COUNTS!

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COMPANY INFORMATION

HEAVY LIFT

SYNTHETIC FIBER TETHERS

SYNTHETIC LIFTING SLINGS SLING CONFIGURATION TYPES OF ROPES ROPE PROTECTION TEST FACILITY ADVANTAGES

FIBER ROPE DEPLOYMENT SYSTEMS HANG OFF SYSTEMS RUNNING ROPES

PRODUCT INFORMATION LANKO®FORCE LANKO®FORCE WITH POLYESTER JACKET LANKO®FORCE WITH TIPTO® JACKET LANKO®FORCE WITH DYNEEMA® JACKET GAMA98® ROPE WITH DYNEEMA® LANKO®ULTRA ROUND SLINGS (LURS)

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With more than 200 years of experience Lankhorst Ropes is a worldwide innovative company with fully equipped production sites and R&D departments, located in The Netherlands, Portugal, Greece and Brazil, equipped for the production of a wide range of products in maritime and o� shore ropes.

Since 2012 Lankhorst Ropes is member of the WireCo WorldGroup, with head o� ce in Kansas City, USA. WireCo WorldGroup is the global leader in manufacturing, engineering, and distributing wire rope, wire rope assemblies, synthetic rope and electromechanical cable. With true global reach, WireCo WorldGroup can deliver the right products for your equipment and application no matter where your worksite might be.

Lankhorst Ropes is divided into three divisions: • Heaving Lifting - which brings its expertise in rope

construction to meet the demand for high performance o� shore Lifting Slings and Deepwater Deployment synthetic ropes. It trades in the name of Lankhorst Euronete Portugal and Lankhorst Euronete Brasil and it has manufacturing operations in Maia and Viana do Castelo (Portugal) and Rio de Janeiro (Brasil).

• O � shore - which trades synthetic ropes in the name of Lankhorst Euronete Portugal and Lankhorst Euronete Brasil and it has manufacturing operations in Maia and Viana do Castelo (Portugal) and Rio de Janeiro (Brasil). Steel wire ropes for o� shore applications are produced by WireCo WorldGroup manufacturing units in the name of Lankhorst Ropes;

• Maritime - with sales o� ces in The Netherlands, United Kingdom, Spain, United Arab Emirates, Brasil and Australia. In order to support the business, Lankhorst Ropes carries strategic stock in Houston (USA), New York (USA), Fujairah & Dubai (UAE), Cape Town & Durban (South Africa), Rotterdam (Holland), Panama and Singapore, and has service points in Bilbao (Spain), Brisbane, Perth (Australia) and Rio de Janeiro (Brazil);

Lankhorst Ropes continuously strives for improved product performance, customer satisfaction and product innovation. Lankhorst Ropes has been certi� ed according to ISO 9001:2008.

This brochure covers synthetic ropes for heavy lifting applications.

COMPANY INFORMATION


Heavy lift is an area of growing importance o� shore. Assembly of oil rigs and production platforms, as well as renewable energy wind farms and wave devices, relies on the ability to safely lift large components weighing 1,000t – 5,000t.

Although steel wire ropes are commonly used for heavy lift, synthetic � bre rope is now able to match the strength of wire rope, yet is much lighter. Moreover � bre rope allow contractors to optimise the lift capacity of the crane, as well as providing important handling bene� ts over traditional steel wire rope.

State-of-the-Art R&D Facility

Lankhorst Ropes is committed to the on-gong development of heavy lift synthetic � bre ropes. The state-of-the-art research and development facility at its Global Synthetics Lankhorst Euronete location in Maia, Portugal provides fundamental research and product development to support its Global Synthetics Lankhorst Euronete division that markets the brands Lankhorst®, Euronete®, Phillystran® and Oliveira®.

In addition to the research & development facility, WireCo has recently invested pilot-scale equipment designed to strengthen Lankhorst Ropes’ research capabilities into yarn extrusion, and ultimately synthetic � bre rope performance in heavy lift applications.

World class heavy lift rope R&D and manufacture Heavy lift ropes and slings are manufactured at its new purpose built rope production facility at Viana do Castello, on the coast about 80 km north of Porto, Portugal. The factory covers some 3,600m² production facilities together with 2,400m² storage area. In addition to rope production, the factory includes a large make-up and storage area for the preparation of mooring ropes, and heavy lift ropes.

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Synthetic Fiber Tethers have a proven track in demanding o� shore applications such as riser and umbilical tethers and mooring mid-water arches.

SYNTHETIC FIBER TETHERS

The use of synthetic � ber tethers such as the LANKO®FORCE & GAMA98® Dyneema® has signi� cant performance advantages over chain and steel wire tethers. In addition to being lighter and with almost neutral buoyancy, synthetic � ber tethers o� er:

• Reduced cost of buoyancy elements• No corrosion • No fatigue issues• Easy system installation


Synthetic � bre ropes slings are easier to handle especially where manual handling is required, and as strong as conventional steel wire rope but 7 times lighter.

Too large to � t into either normal containers or onto conventional transporters, the transportation, handling and installation of heavy items are normally one-o� projects. The lighter � bre sling allows the crane to handle heavier loads, as there is less weight in the sling, enabling maximum payload lift. In addition, the lift is gentler, avoiding unnecessary damage to the load.

SYNTHETIC LIFTING SLINGS

Lankhorst o� ers the LANKO®FORCE 12 strand ropes to produce slings with a minimum breaking load (MBL) of around 2.000 t in single leg con� guration and 3.400 t on a grommet con� guration.

For heavier loads, high performance GAMA98® Dyneema® rope can be used; we are able to o� er 300mm diameter rope corresponding to a sling with 5,000 t MBL (single leg) and 8,500 t MBL on a grommet con� guration, allowing us to provide ropes for the most demanding heavy lift projects.

Advantages of synthetic � ber rope slings1. As strong as wire (or stronger)2. Lighter – less weight in lifting gear3. Easy handling = more safe & e� cient4. Reduced risk of injuries5. Torque-free6. No corrosion

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TYPES OF ROPESUNJACKETED ROPE

Note: easy to inspect and repair

JACKETED ROPE

LANKO®FORCE WITH POLYESTER COVER

LANKO®FORCE – 12 STRAND DYNEEMA® ROPE

GAMA98® DYNEEMA® with polyester jacketPolyester: Durable and excellent abrasion/heat resistance

LANKO®FORCE WITH DYNEEMA® JACKETDYNEEMA®: excellent abrasion and cut resistance

LANKO®FORCE WITH TIPTO® COVERTIPTO®: abrasion resistance and low weight (� oating)

SLING CONFIGURATION

Note: easy to inspect and repair

Single leg Endless loop (grommet)

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Lankhorst Ropes has a dedicated rope test machine for loads up to 1,200 tonnes. It can also conduct tension-tension fatigue testing of ropes to any fatigue regime speci� ed by clients and certi� ed veri� cation authorities. The test facility can be used for proof loading and length veri� cation of slings up to 25m in accordance with various industry standards such as APL, ABS and DNV rules.

ROPE PROTECTION

INDUSTRY LEADING ROPE TEST FACILITY

SOFT EYE PROTECTION

HARD EYE PROTECTION

Polyester Tubular Cloth Defender® with Dyneema® cover

Polyurethane (PU) coated

Eyes with heavy duty galvanized thimbles.

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Demands for deepwater lifting and lowering have grown steadily as the oil and gas industry has sought to increase the extent of subsea processing. As a result the industry is now faced with the need for lifting and lowering heavy and sizable subsea processing units into deeper waters.

The weight of steel wire ropes makes wire rope lifting/lowering systems both ine� cient and impractical at water depths greater than 2,000m - 3,000m. At 3,000m, the lifting capacity is reduced by 50%; the other 50% is to support the weight of the steel wire.

The solution to optimising lift and lowering capacity is to use a Fiber Rope Deployment System (FRDS). The weight of � ber rope is much less than the steel wire rope, making them almost neutrally buoyant when used in water and with a 100% crane capacity, irrespective of the water depth.

A hang o� system is a vessel side-mounted hang-o� frame for transferring loads from a standard crane � tted with steel-rope winch to a vertically suspended � bre rope such as GAMA98® Dyneema® used in sections (typically 1,000m), spooled in steel drums stored on deck. Active Heave Compensated seabed landings are done with standard and traditional steel wire rope on the winch.

As there is no high-tension spooling, there is no potential damage / risk to the GAMA98® Dyneema® .

HANG OFF SYSTEMS

FIBER ROPE DEPLOYMENT SYSTEMS

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Continued rising requirements in o� shore technology on lifting capacity, depth and equipment reliability have led in turn to increasing demands on large ropes in very long lengths.

The use of LANKO®FORCE12 strand ropes will allow operators and contractors to meet the more important requirements with regards to reducing weight per length, corrosion resistance, environmental protection, ergonomics and personal safety.

RUNNING ROPESFIBER ROPE DEPLOYMENT SYSTEMS

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LANKO®FORCE12 strand braided rope, made of Dyneema® yarns. This rope forms an excellent alternative to steel wire ropes. The strength is higher than that of conventional steel wire rope and the corresponding weight is 7 times lower! This rope is floating.

Elongation (%)

used rope new rope100

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Circ.(inches)

3/411 1/41 1/21 3/422 1/42 1/22 3/433 1/43 1/23 3/444 1/44 1/24 3/455 1/266 1/277 1/288 1/29

101112131415161718

Diameter(mm)

68

101214161820222426283032343638404448525660646872808896

104112120128136144

Weight(kg/100m)

2,33,95,99,3

10,7141821,52833,537,543,551,55965718088, 5

109126149176202230259290358430510600695798910

1.0301.150

Weight(lbs/100 ft)

1,53467,59

1214192325293540444854597385

100118136155174195241289343403467536611692773

MBF(kN)

356297

137184244303374450533612701789887991

1.0761.1911.3141.5591.8532.160 2.490 2.820 3.210 3.6104.010 4.510 5.320 6.230 6.800 7.810 8.870 9.970

11.100 12.400

MBF(lbs)

7.868 13.938 21.806 30.799 41.365 54.853 68.117 84.079

101.164 119.823 137.583 157.591 177.374 199.406 222.786 241.894 267.747 295.399 350.477 416.571 485.587 559.774 633.961 721.637 811.560901.484

1.013.888 1.195.984 1.400.560 1.528.701 1.755.758 1.994.055 2.241.345 2.495.379 2.787.631

SPECIFIC GRAVITY • 0,98 UV-RESISTANCE • excellent ABRASION RESISTANCE • excellent CHEMICAL RESISTANCE • good ELONGATION • see graph MELTING POINT • approx. 147oCCONSTRUCTION • 12-strand plaited TCLL VALUE • 100%COLOUR • yellowWATERABSORPTION • 0%WITH JACKET • Polyester • TIPTO® • Dyneema®

Diameter, weight and MBF (as well as other mechanical and physical properties) are determined according ISO 2307:2005. The MBF refers to the breaking strength in the rope/wire itself, without splices or any other form of termination that can be formed with or without the use of accessories/� ttings.

Art.number

092.006 092.008 092.010 092.012 092.014 092.016 092.018 092.020 092.022 092.024 092.026 092.028 092.030 092.032 092.034 092.036 092.038 092.040 092.044 092.048 092.052 092.056 092.060 092.064 092.068092.072 092.080 092.088 092.096 092.104 092.112 092.120 092.128 092.136 092.144

LANKO®FORCE


LANKO®FORCE WITH POLYESTER JACKET

LANKO®FORCE with jacket is produced for applications where heat build-up and heavy abrasion is expected. The presented data is with a polyester jacket. This is a durable jacket with excellent abrasion / heat resistance but with NON-floating properties.

If floating is a must we can also provide this rope with a jacket made out of TIPTO® or Dyneema®.

Elongation (%)


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Art.number

092.320092.322092.324092.326092.328092.330092.332092.334092.336092.338092.340092.342092.344092.348092.352092.356092.360092.364092.368092.372092.384092.388092.400092.408092.416092.423092.432

Circ.(inches)

2 1/22 3/433 1/43 1/23 3/444 1/44 1/24 3/455 1/45 1/266 1/277 1/288 1/2910 1/21112 1/213 1/214 1/215 1/216 1/2

Diameter(mm)

20222426283032343638404244485256606468728488100108116124132

Weight(kg/100m)

26,1313542,64955,864,573,281,489,297

104122139164195221248286319442463570650740835958

Weight(lbs/100 ft)

18 21 24 29 33 37 43 49 55 60 65 70 82 93

110 131 149 167 192 214297311382436496560643

MBF(kN)

267332409492583670767863970

1.0841.1771.3031.5441.7822.1412.2832.6352.9833.5083.9384.2704.5305.3206.2306.8007.8108.870

MBF(lbs)

60.024 74.637 91.947

110.606 131.064 150.622 172.428 194.010 218.065 243.693 264.600 292.926 347.105 400.610 481.316 513.239 592.372 670.605 788.630 885.298959935

1.018.3851.195.9841.400.5601.528.7011.755.7591.994.056

SPECIFIC GRAVITY • 1,06 CONSTRUCTION • 12-strand UV-RESISTANCE • excellent with jacketABRASION RESISTANCE • very good TCLL VALUE • 100%CHEMICAL RESISTANCE • good COLOUR • whiteELONGATION • see graph WATERABSORPTION • 0%MELTING POINT CORE • approx. 147oC MARKER YARN • blueMELTING POINT JACKET • approx. 265oC WITH OTHER JACKET • TIPTO® • Dyneema®


LANKO®FORCE WITH POLYESTER JACKET

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This jacket has a specific gravity smaller than 1, which will keep the rope floating

Elongation (%)


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Diameter(mm)

2022242628303234363840424448525660646872

Weight(kg/100m)

21,8 26,6 30,3 37,5 43,6 50 58,3 66,7 74,5 82 95,6

102,5 120,5 137,5 162,3 186 211,5 238 275 307

Weight(lbs/100 ft)

15 18 20 25 29 34 39 45 50 55 64 69 81 92

109 125 142 160 185 206

MBF(kN)

267332409492583670767863970

1.0841.1771.3031.5441.7822.1412.2832.6352.9833.5083.938

MBF(lbs)

60.024 74.637 91.947

110.606 131.064 150.622 172.428 194.010 218.065 243.693 264.600 292.926 347.105 400.610 481.316 513.239 592.372 670.605 788.630 885.298

SPECIFIC GRAVITY • 0,97 TCLL VALUE • 100%UV-RESISTANCE • excellent COLOUR • yellowABRASION RESISTANCE • very good WATERABSORPTION • 0%CHEMICAL RESISTANCE • good MARKER YARN • bleuELONGATION • see graph WITH OTHER JACKET • Polyester MELTING POINT CORE • approx. 147oC • Dyneema® MELTING POINT JACKET • approx. 140oC CONSTRUCTION • 12-strand with jacket


Circ.(inches)

2 1/22 3/433 1/43 1/23 3/444 1/44 1/24 3/455 1/45 1/266 1/277 1/288 1/29

Art.number

092620092622092624092626092628092630092632092634092636092638092640092642092644092648092652092656092660092664092668092672

LANKO®FORCE WITH TIPTO® JACKET

LANKO®FORCE WITH TIPTO® JACKET

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LANKO®FORCE WITH DYNEEMA® JACKET

LANKO®FORCE with Dyneema® jacket is produced for applications where heavy abrasion and cutting is expected.

Elongation (%)


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(%)

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Diameter(mm)

202224262830323436384042444852566062646872

Weight(kg/100m)

23,728,632,439,84652,661,169,677,685,291,197,8

116138157184210224238273305

Weight(lbs/100 ft)

1619,321,926,93135,541,24752,457,561,56678,393,1

106124142151167184206

MBF(kN)

267332409492583670767863970

1.0841.1771.3031.5441.7822.1412.2832.6352.7802.9833.5083.938

MBF(lbs)

60.02474.63791.947

110.607131.064150.623172.429194.011218.066243.695264.602292.928347.107400.612481.319513.242592.375624.972670.609788.634885.404

SPECIFIC GRAVITY • 0,98 TCLL VALUE • 100%UV-RESISTANCE • excellent COLOUR • whiteABRASION RESISTANCE • excellent WATERABSORPTION • 0%CHEMICAL RESISTANCE • good MARKER YARN • blue ELONGATION • see graph WITH OTHER JACKET • Polyester MELTING POINT JACKET • approx. 147oC • TIPTO® MELTING POINT CORE • approx. 147oC CONSTRUCTION • 12-strand with jacket


Circ.(inches)

2 1/22 3/433 1/43 1/23 3/444 1/44 1/24 3/455 1/45 1/266 1/277 1/27 3/488 1/29

Art.number

092520092522092524092526092528092530092532092534092536092538092540092542093166093168092552092556092560092562092365092568092572

LANKO®FORCE WITH DYNEEMA® JACKET

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GAMA 98® ROPE MADE WITH DYNEEMA® are manufactured from high efficiency sub-ropes cores (strength member) laid parallel within an outer braided jacket (non-strength member). The sub-cores are high efficiency eight strands braided Dyneema® ropes. The external jacket is a 32-carrier twill polyester braid. This construction is torque balanced and is one of the strongest rope constructions currently available. The breaking load is the same whether the rope is wet or dry and considerably higher than nylon or polyester size for size. The characteristics of high strength, low weight, make this rope easy to handle with consequent reduction in operational costs. The polyester jacket confers to the rope an excellent resistance to abrasion.

General characteristicsStrength wet/dry: Shock absorption: Specific gravity: Floats/Sinks: Elongation: Water absorption: Abrasion Resistance: Melting Point:

Chemical Resistance (jacket)ACIDS: ALKALIS: OIL/GAS:

Ultra violet resistance

100 %LowVariableNeutralVery LowNoneExcellent140°C / 260°C

GoodModerateVery Good

Excellent

MinimumBreaking

Load(TF)

600700800900

1000125015002000

ø

(mm)

106116123130137153168194

Massin air

(kg/m)

5,26,16,97,88,6

10,812,917,2

Massin

water(kg/m)

0,080,100,110,140,140,190,220,28

These data are for guidance purposes only and are subject to change without prior notice

Dyneema® is a registered trademark of Royal DSM N.V.

GAMA98® ROPE WITH DYNEEMA®

GAMA98® ROPE WITH DYNEEMA®

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LANKO®ULTRA ROUND SLINGS (LURS)


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Material:The construction of a round sling is divided into the load bearing core and the protection sleeve. The LANKO®ULTRA ROUND SLINGS is always made out of high performance fibres such as Dyneema® which makes the sling very light in weight even up to 2,5 times lighter in compare to Polyester en 8 times in compare to Steel based slings. The LANKO®ULTRA has a protection sleeve made out off 100% Dyneema® This material is extremly abrasion resistant and therefore suitable for for heavy lift applications.

PropertiesDyneema® is a High Modulus PolyEthylene Fibre (HMPE ), that offers maximum strength combined with minimum weight.

Standards• LANKO®ULTRA ROUND SLINGS comply with the Machinery Directive 2006/42/EG• LANKO®ULTRA have a CE -mark, according the Machinery Directive requirements.• Each LANKO®ULTRA ROUND SLING is preloaded 2 times the WLL , before delivery.• A technical dossier is composed and validated by an independent authorized body (A.I.B. Vincotte and Lloyds).

Physical propertiesSpecific Gravity (g/cm3) : 0,97Elongation at WLL (in %) : 0,5Elongation in use : Similar to wire rope slings.Weight reduction in % : Compared to wire rope slings; < 80% Compared to polyester based slings; < 59 %Usable at temperature : - 50° C - + 60° CEffects on Chemical exposure* : Excellent on water, moisture, very resistant against chemicals and micro organism. Good resistance to acid and alkali.Effects on Chemical exposure* : 0,0

* Always consult the producer.

ApplicationThe LANKO®ULTRA ROUND SLING with the light duty (UPLD) Dyneema® based protection sleeve is developed for heavy lift applications were abrasion and flexibility is required.

The LANKO®ULTRA ROUND SLINGS are exceptionally suitable for repetitive lifting jobs. Due to the maximum strength combined with the minimum weight, cost reductions will be achieved by spending less hours spend on rigging, less workers to rig, less back and hand injuries, a.o.

LANKO®ULTRA ROUND SLING (LURS)



LANKO®ULTRA ROUND SLINGS are produced out of a Dyneema® yarn and fully Comply to the machinery directive 2006/42/EG1. LANKO®ULTRA ROUND SLINGS are suitable for precision lift due to the low elongation2. Low weight (2,5 times lighter than PES, and min 8 times lighter compared to steel wire ropes)3. Extremely high abrasion resistance

LANKO®ULTRA ROUND SLING (LURS)

LANKO®ULTRA ROUND SLINGS WITH “LIGHT DUTY“ SLEEVELURS0015

15 T.

98mm

30mm

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

Weightin kg

TypeW.L.L.SleevewidthCorediameter

2,533,544,555,566,577,588,599,5

1011121314151617181920

4,24,95,76,47,17,88,69,3

1010,711,412,212,913,614,315,116,51819,420,822,323,725,226,628,129,5

4,85,76,57,38,299,9

10,711,612,413,214,114,915,816,617,519,120,822,524,225,927,629,33132,634,3

6,27,38,49,5

10,711,812,91415,116,217,318,419,520,621,722,82527,329,531,733,936,138,340,542,845

6,889,3

10,511,71314,215,416,617,919,120,321,522,82425,227,730,132,63537,54042,444,947,349,8

8,29,6

1112,513,915,416,818,319,721,122,62425,526,928,329,832,735,538,441,344,247,15052,855,758,6

13,115,417,72022,424,72729,331,633,936,338,640,943,245,547,952,557,161,866,47175,780,384,989,694,2

14,116,619,221,724,226,729,331,834,336,839,441,944,446,949,5525762,167,172,277,282,387,392,497,4102,5

17,220,423,526,729,83336,139,242,445,548,751,85558,161,364,470,77783,389,695,9102,2108,5114,7121127,3

18,922,325,829,232,736,139,64346,549,953,456,960,363,867,270,777,684,591,498,3105,2112,1119125,9132,8139,8

20,424,227,931,735,439,242,946,750,454,257,961,665,469,172,976,684,191,699,1106,6114,1121,6129,1136,6144,1151,6

32,63741,445,950,354,859,263,768,172,67781,585,990,394,8103,7112,6121,5130,3139,2148,1157165,9174,8183,7

33,638,743,94954,259,464,569,774,88085,190,395,4100,6105,7116126,3136,6147157,3167,6177,9188,2198,5208,8

41,24752,958,864,670,576,482,288,19499,8105,7111,6117,5123,3135,1146,8158,5170,3182193,8205,5217,2229240,7

46,953,760,567,37480,887,694,4101,2108114,8121,6128,3135,1141,9155,5169,1182,6196,2209,8223,3236,9250,5264,1277,6

5158,56673,480,988,495,9103,3110,8118,3125,8133,2140,7148,2155,6170,6185,5200,5215,4230,4245,3260,3275,2290,2305,1

55,163,371,579,687,895,9104,1112,3120,4128,6136,7144,9153,1161,2169,4185,7202218,3234,7251267,3283,6299,9316,3332,6

EWLin mtr

LURS008080 T.

213mm

91mm

LURS004040 T.

133mm

48mm

LURS0140140 T.

283mm

117mm

LURS002020 T.

98mm

34mm

LURS009090 T.

228mm

94mm

LURS005050 T.

183mm

71mm

LURS0160160 T.

343mm

125mm

LURS002525 T.

133mm

40mm

LURS0100100 T.

228mm

100mm

LURS006060 T.

183mm

75mm

LURS0180180 T.

343mm

132mm

LURS003030 T.

133mm

44mm

LURS0120120 T.

283mm

108mm

ULLD007070 T.

183mm

87mm

LURS0200200 T.

343mm

140mm


HEA

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LIFT LANKHORST ROPES

HEAVY LIFT Marconiweg 24P.O. Box 10393300 BA DordrechtThe Netherlands

T: +31 (0) 78 6117 000F: +31 (0) 78 6117 550E: [email protected]

Documents

The Payload - Lankhorst · PDF fileThe Payload Counts Heavy Lifting & Synthetic Tethers ... ABS and DNV rules. ... subsea processing units into deeper waters