The Perfect System • Optimum Efficiency • Easy to Use ... · • The Perfect System • Optimum Efficiency ... EARTH SOCkETS Heavy duty metal/rubber castors make it easy to wheel,

• The Perfect System• Optimum Efficiency• Easy to Use• Advanced Wire Speed• Reduced Spatter

2yrwarranty

http://www.cebora.com OCTOBER09SPECS MAY CHANGE WITHOUT PRIOR NOTICE

2 Hollylea Road, Leumeah, NSW, Australia 2560, Phone: 1800 CEBORA 1800 232 672�

Cebora’s synergiC smart switCh system

Cebora’s ‘synergic’ smart switch system is a boilermaker/ welder’s best friend. It has been designed and engineered with simplicity and ease of use in mind.Cebora’s ‘synergic’ smart switch system has many benefits that will save you time and money.

THE PERFECT SYSTEM OPTiMuM EFFiCiEnCY

The simple, smart switch system has a programmed memory card with the best amps to volts (heat to wire speed) settings for the different wire types, wire diameters and shielding gases. This precise synchronization of amp and volts produces excellent weld results on various steels including; mild steel, stainless steel, aluminum, and silicone bronze.This smart switch system saves your business or workplace time and money. With its reduced level of weld splatter you or your staff will be able to spend less time cleaning and more time welding.

EASY TO uSE

Operating Cebora’s Synergic Smart Switch System is easy. The smart digital memory system means you only have to take three simple steps.

Step 1: Open the side door of the welder, and view the program card.

Step 2: Choose your desired a) filler wire (e.g, mild steel) b) wire diameter (e.g, 1.2mm) c) recommended shielding gas (e.g, argon / Co2)

Sample program card

Step 3: You will now have determined your chosen program number.

Leave your wire feed knob at ‘Synergic’. Then, change your step switches on the front of your welder, to the desired plate thickness shown on the digital display. You are now ready to weld. Easy!


2 Hollylea Road, Leumeah, NSW, Australia 2560, Phone: 1800 CEBORA 1800 232 672 �

Cebora’s synergiC smart switCh system

CEbORA’S SMART SwiTCH MiG - HOw iT wORkS

Every welding scenario requires a combination of wire speed-voltage values for optimum welding results. Cebora Bravo Synergic keeps the welding material, wire diameter, and protection gas conditions constant. As the wire speed

changes a new voltage value is assigned, making it ideal for those welding conditions. The combination of wire speed – ideal voltage points correspondingly describes a curve, known as synergic, which sets the power source to the ideal working

voltage as the wire speed varies, while leaving the type of welding material, wire diameter and gas used unchanged. The Cebora Bravo Synergic power sources are supplied with curves to suit the most welding conditions.

how it worKs

AdvAnCEd wiRE SPEEd

Don’t be taken in by the stereotype...”technology is difficult”.Cebora’s Synergic Smart Switch System is user friendly, easy and simple. Its state-of-the-art technology and innovative engineering allows even inexperienced operators to weld with high quality results. The machines fine tuning controls allows for up to 20% variation in wire used. This unique feature offers the flexibility needed to produce optimum results in all weldable positions and angles.

“Marry up” of AMPS & VOLTSshowing on the digital displaythe plate thickness/fillet sizeyou will produce

30A 400A

15V

45V

Standard MIG Wire Feed Control

Synergic Curve 20% personal

adjustment ofwire feed speedup & down 10%

AMPS

VOLTS

wiRE FEEdER knOb

10% lesswire thanthe factorysynergicsetting

10% morewire than

the factorysynergic

setting



Cebora testimoniaLs

“Since we’ve updated to the Cebora Synergic Migs we’ve had no problems. They are good machines. I’m very glad I bought them.”John

“The Cebora Machines go very well and have done everything we want.”Cambell

“I’d say the Cebora Synergic Migs are a time saver.........you don’t have to change wire sizes to do from thick plate to thin sheet. They are easy to use, so user friendly. Because it’s always consistent 20mm plate to 1.2mm sheet all with 1.2mm Mig Wire ...it’s great! Another thing I’d say is the peno is constantly great and the spatter is a thing of the past. The wire speed is spot on, stopping spatter & saves tips and nozzles. I’m very happy saving time & money.”Donald

“I’ve had Cebora’s for 14 years now and the new ones are no different. Reliable and easy to use. I’ve not had a service technician look at the Cebora machines in the past 14 years.”Dean

“It’s a really good machine with plenty of fine adjustment. We do light and heavy sections. It’s so easy to use. I do a lot of heavy work and it’s never let me down. I don’t get any porosity or wire sticking in the liner even after long runs and 8hr on the go all day’s. The automatic setting’s make it easier to use. A magic machine.”David

“Nice and compact, very well designed. It’s reliable and easy to use and I like the attention to detail and quality.”Mitch

“Cebora welding machines are the best I have used. I don’t have to adjust the heat settings often and we can weld 1.5mm thick purlins to 10mm steel without a problem. I recommend Cebora welding machines as they are versatile and easy to use.”Andrew

Call 1800 232 672 to contact each of the testimonial spokespersons

Spool protector to keep dust & grime from filler metal

SPOOL PROTECTOR

Tidy cable support bracket for interconnection leads

CAbLE SuPPORT

This swivel mount feeder holder allows you to make the separate wire feed a compact unit

FEEdER HOLdER

Large timer operated fan cools the transformer from the time you pull the trigger & will turn off once the thermal sensor allows it

FAn

Easy & safe gas cylinder holder

GAS CYLindER HOLdER



braVo synergiC

mig series

Euro adapter to accept most popular torches.

EuRO AdAPTER

Digital display of amps, volts & plate thickness indicator

diGiTAL diSPLAY

The wire feeder is on quality metal/rubber castors

METAL/RubbER CASTORS

Convenient on/off switch on the front

On/OFF SwiTCH

Heavy duty switches are also protected from dust particles

SwiTCHES

Large cooling finns allows very good air flow

COOLinG FinnS

3 earth sockets on 615, 617, 619, allows you to maximise weld quality and minimise weld spatter

EARTH SOCkETS

Heavy duty metal/rubber castors make it easy to wheel, even over rough surfaces

METAL/RubbER CASTORS

Interconnection is covered with a unique rubber sheath to protect it from molten metal & workshop predators. This sheath is mechanically connected to the welder & feeder so no stress is applied to the cable

inTERCOnnECTiOn

Ergonomic handle / Easy to lift

HAndLE

Hinged wire feed door with safety switch. The machine will not work if the door is open.

HinGEd dOOR

‘Features that protect your investment’



braVo synergiC

mig 3840/tsMIG-MAG MANUAL SYNERGICWELDING MACHINE

S

ORTDA2 wire feed unit with Cebora 2-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled torch.

ART. 1652 - wiRE FEEd

AND

TDA4 wire feed unit as above, but with Cebora 4-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled torch.


95 mm2-5 mtr. extension lead between power source and wire feeder is fully sheathed with unique locating lugs for the protection of your connectors at the feeder and power source. Note all cables except the earth come from the rear of the machine to help wheel the power source without damaging the interconnection.

ART. 1182 - EXTEnSiOn LEAd

AND


ART. 1182.20 - EXTEnSiOn LEAd

ART. 613 TECHniCAL SPECiFiCATiOnS

415V 50/60 Hz THREE PHASE INPUT

12 KW MAX. INSTALLED POWER

16 KVA 40% INPUT POWER

38 ÷ 380AMIN.-MAX. CURRENT THAT

CAN BE OBTAINED IN WELDING.

330A 40%270A 60%210A 100%

DUTY CYCLE 10 min. cycle, 40°C according to EN 60974.1

2 x 8NUMBER OF REGULATION

STEPS

ø 300 mm/15 Kg MAX. WIRE SPOOL SIZE

IP 21 C PROTECTION CLASS

85 KgNET WEIGHT (Power Source

Only)

615x975x900H DIMENSIONS

Customize your machine

ART. DESCRIPTION1680 GRV8 torch, water cooling unit.

136 Updating kit for software and synergic programmes.

3630 Binzel MB 36 3 mtr. MIG torch.



OPTIONAL EXTRAS:ART. DESCRIPTION5013 Binzel MB 501D 3 mtr. Water Cooled.

MIG torch.

5014 Binzel MB 501D 4 mtr. Water Cooled. MIG torch.


1451 MIG and TIG Argon shielding gas regulator.

Manual / synergic three phase power source for MIG-MAG welding, with timer operated fan. Comes with work return lead (3.5 mtr. - 35mm2) and clamp. Without torch, wire feed unit and extension lead.

ART. 613 - MAin uniT

OR

One programmable control circuit board only for all the BRAVO Synergic models

NOTE: Tweco and Bernard torches also available

GREAT FOR

0.9mm & 1.2mm wire.

With 1.2 wire you can weld

a 1.2 sheet!

Built in synergic programsGas & gas-less wire compatablePush pull torch compatableSoft start adjustment

••••

FEATuRES

HARD0.6V0.8V0.9V1.0V1.2V

wiRE SiZES

SOFT0.9U1.0U1.2U

CORED0.9 knurled1.0 knurled1.2 knurled



braVo synergiC


S

Manual/synergic three phase power source for MIG-MAG welding, with timer operated fan. Comes with work return lead (3.5 mtr. - 50mm2) and clamp. Without torch, wire feed unit and extension lead.

TDA2 wire feed unit with Cebora 2-roller wire feed block in aluminium, digital control panel with ammeter/voltmeter, stored synergic curves (aluminium, mild steel, stainless steel), post-gas adjustment, soft start, spot/stitch welding time, wire inch, trigger latch, ready for water cooled torch.



AND



AND






19.5 KVA 40% INPUT POWER



400A 40%330A 60%260A 100%



STEPS



118 Kg NET WEIGHT



ART. DESCRIPTION1680 GRV8 torch, water cooling unit with timer

operated fan.

136 Updating kit for s oftware and synergic programmes.



OPTIONAL EXTRAS:ART. DESCRIPTION

Q4012AR7EE Genuine Bernard 440A 4 mtr. euro torch.

Q4015AR7EE Genuine Bernard 440A 4.6 mtr. euro torch.

SE400X4M16 Genuine Tweco Supra XT (450A@60%) 4 mtr. euro torch.


OR

OR



GREAT FOR

MILD STEEL,

STAINLESS &

ALUMINIUM


••••

FEATuRES

HARD0.6V0.8V0.9V1.0V1.2V

wiRE SiZES

SOFT0.9U1.0U1.2U1.6U






braVo synergiC


S

Manual/synergic three phase power source for MIG-MAG welding, with timer operated fan. Comes with work return lead (3.5 mtr. - 95 mm2) and clamp. Without torch, wire feed unit and extension lead.




AND



AND






21.5 KVA 50% INPUT POWER



420A 50%390A 60%300A 100%



STEPS



138 Kg NET WEIGHT




operated fan.









OR

OR




••••

FEATuRES

HARD0.6V0.8V0.9V1.0V1.2V

wiRE SiZES





GREAT FOR

MILD STEEL,

STAINLESS &

ALUMINIUM


2 Hollylea Road, Leumeah, NSW, Australia 2560, Phone: 1800 CEBORA 1800 232 672 9

braVo synergiC


S

Manual/synergic three phase power source for MIG-MAG welding, with timer operated fan. Comes with work return lead (3.5 mtr. - 95mm2) and clamp. Without torch, wire feed unit and extension lead.




AND



AND






27 KVA 50% INPUT POWER



500A 40%450A 60%350A 100%



STEPS



155 Kg NET WEIGHT




operated fan.









OR

OR



GREAT FOR

HEAVY

FABRICATION


••••

FEATuRES

HARD0.6V0.8V0.9V1.0V1.2V

wiRE SiZES






2 Hollylea Road, Leumeah, NSW, Australia 2560, Phone: 1800 CEBORA 1800 232 67210

POS. DESCRIPTION

A Fine welding voltage control tuning.

b Coarse welding voltage control selection.

C Power supply switch. (ON/OFF)

d Impedance socket/s.

E Power socket for water cooling unit.

F Connector (14 pins) for extension leads between the power source and wire feeder.

G Power supply socket for extension leads between the power source and wire feeder.

H Cooling unit connector.

i Primary power cable 415V 3ph.

Cebora Bravo Synergic machines may be used with air-cooled MIG torches. For heavy-duty use, the optional modular cooling unit (Art. 1680) may be installed on the machine, allowing the use of water-cooled MIG torches.


The three impedance sockets on the models 615, 617 and 619 maximize the welding process in relation to all materials. Low impedance is recommended for brazing and welding galvanized sheet metal and high-strength steel, while the high impedance is best for welding aluminium.

ART. 613

ART. 615-617-619

FeatUre Diagrams


2 Hollylea Road, Leumeah, NSW, Australia 2560, Phone: 1800 CEBORA 1800 232 672 11

POS. DESCRIPTION

A Hold LED indicator - holds the last welds Amperage and Voltage values until the trigger is pulled again.

b Welding programs LED indicator - displays the program number on the digital display.

C 2T & 4T LED indicator - lets the operator select either standard trigger or trigger latch.

d Inch wire LED indicator - brings the wire through the torch fast without gas and welding current.

E Selection button - scrolls through the LED indicators above.

F Thermal overload protection LED indicator - warns the operator the transformer has exceeded it’s duty cycle.

G Euro torch connector - central adaptor for connecting the MIG torch.

H Digital display - displays Amperage, weldable plate thickness/fillet size or Voltage.

i Welding Voltage LED indicator - displays the Welding Voltage on the digital display.

L Recommended thickness LED indicator - displays weldable plate thickness/fillet size to be welded.

M Welding current LED indicator - displays the Amperage chosen by the operator on the digital display.

n Right arrow display selection button - scrolls the LED’s above to the right.

O Left arrow display selection button - scrolls the LED’s above to the left.

P Wire feed speed adjustment knob - ultra fine control of your wire feed speed(Synergic is the factory setting).

T Left water-cooled torch connection - carries hot water back from the water-cooled torch (Optional).

u Right water-cooled torch connection- carries cold water to the water-cooled torch (Optional).

v Torch holder - convenient and safe place to keep the welding torch.

ART. 1652-1654 TdA 2 - TdA 4

Power sources in the Bravo Synergic range with separate wire feeder may use either the new Cebora TDA4 wire feeder with 4 rollers (Art. 1654) or TDA2 with 2 rollers (Art. 1652). Both wire feeders offer, among other features, the ability to select the desired synergic welding program, the 2T (manual) / 4T (automatic) function, and the cold wire inch function.

Features The technical submenu also allows users to select the additional functions of spot-welding, jog, burn-back, and post-gas as well as the speed and soft start time.

The digital display can show the voltage (V), current (A) or thickness values.


Photo of the new Cebora wire feed unit with 4 aluminium rollers. The use of aluminium makes the wire progress more smoothly, and also offers less wear over time



aCCessories & ConsUmabLesACCESSORiES & COnSuMAbLES

ART. dESCRiPTiOn

136 Software update kit. (optional)

11821182.20

Power source/wire feeder interconnection (5m) or (10m). (optional)

3640 Binzel MB 36 4 m. MIG torch.

1241 CEBORA 380A torch. 3.5 m. Water cooled. (optional)

5014 Binzel MB 501D 4 m. Water Cooled.

1451 Industrial gas regulator.

1680 GRV8 cooling unit. (optional)

1929 Aluminium welding kit. (optional)

1930 Aluminium welding liner. (optional)

3.080.3963.080.3973.080.910

Feed roll for solid wires.ø 0.6-0.8 (standard), ø 1.0-1.2 (standard), ø 0.8-1.6 (optional)

3.080.9063.080.9143.080.908

Feed roll for aluminium wires.ø 0.6-0.8 (optional), ø 0.8-1.0 (optional), ø 1.2-1.6 (optional)

3.080.9003.080.901

Feed roll for flux cored wires.ø 1.2-1.4 (optional), ø 1.2-1.6 (optional)

www.cebora.com

diSTRibuTEd bY:

ART. 136 ART. 1182 (5 M)ART. 1182.20 (10M)

ART. 3640 ART. 1241 ART. 5041

ART. 1451 ART. 1680 ART. 1929 ART. 1930 ART. 3.080.396 (ø 0.6-0.8)ART. 3.080.397 (ø 1.0-1.2)ART. 3.080.910 (ø 0.8-1.6)ART. 3.080.906 (ø 0.6-0.8)ART. 3.080.914 (ø 0.8-1.0)ART. 3.080.908 (ø 1.2-1.6)ART. 3.080.900 (ø 1.2-1.4)ART. 3.080.901 (ø 1.2-1.6)

Documents

The Perfect System • Optimum Efficiency • Easy to Use ... · • The Perfect System • Optimum Efficiency ... EARTH SOCkETS Heavy duty metal/rubber castors make it easy to wheel,