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THE POWER OF WE The strength of diversity. VOLVO CARS GENT 2011. Volvo – a strong and global brand. Volvo – een sterk en wereldwijd merk Gebaseerd op kwaliteit en veiligheid. SAFETY. - PowerPoint PPT Presentation
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Volvo Cars Gent; PR & Communicatie; mdemey
Page 1Issue date: Update 01/2011, Security Class: Public
THE POWER OF WEThe strength of diversity
VOLVO CARS GENT 2011
Volvo Cars Gent; PR & Communicatie; mdemey
Page 2Issue date: Update 01/2011, Security Class: Public
Volvo – a strong and global brand
Volvo Cars Gent; PR & Communicatie; mdemey
Page 3Issue date: Update 01/2011, Security Class: Public
“Cars are driven by people. The guiding principle behind everything we make at Volvo, therefore, is – and must remain – safety.”
Assar Gabrielsson and Gustaf Larson,
founders of Volvo
Volvo – een sterk en wereldwijd merk• Gebaseerd op kwaliteit en veiligheid
SAFETY
Volvo Cars Gent; PR & Communicatie; mdemey
Page 4Issue date: Update 01/2011, Security Class: Public
Pedestrian Detection & Full Auto Brake (S60)
Volvo – een sterk en wereldwijd merk• Gebaseerd op kwaliteit en veiligheid
VEILIGHEID
3-point belt (Nils Bohlin)
City Safety:Euro NCAP Advance Rating
Volvo Cars Gent; PR & Communicatie; mdemey
Page 5Issue date: Update 01/2011, Security Class: Public
• Product strategy• Further optimize fuel engines
DRIVe-range: seven models with best-in-class CO2 values
• Plug In Hybrids/Pure Electric C30 (project)
• Alternative fuels
• All plants use green power
• Wind turbines (Ghent) for 15-30% of electricity consumption
• Best-in-class paint shop regardingsolvent emissions
ENVIRONMENTAL CAREVerbruik (l/100 km)
CO2 (g/km)
Volvo C30 (stop/start) 3.9 99
Volvo S40 (stop/start) 3.9 99
Volvo V50 (stop/start) 3.9 99
Volvo V70 4.9 119
Volvo S80 4.9 119
Volvo XC60 6.0 154
Volvo XC70 6.0 154
Volvo Cars Gent; PR & Communicatie; mdemey
Page 6Issue date: Update 01/2011, Security Class: Public
• Nature as a source of inspiration
• Design to fit man• Allergy free textiles and
interior components (Öko-Tex certified)
Volvo – een sterk en wereldwijd merk• Gebaseerd op kwaliteit en veiligheid
SCANDINAVIAN DESIGN
Volvo Cars Gent; PR & Communicatie; mdemey
Page 7Issue date: Update 01/2011, Security Class: Public
Volvo Cars’ world
Volvo Cars Gent; PR & Communicatie; mdemey
Page 12Issue date: Update 01/2011, Security Class: Public
Model range - Production
Volvo S40
2010: 28.666 Assembly: Ghent
Volvo S60
2010: 27.579Assembly: Ghent
Volvo S80
2010: 28.949 Assembly: Gothenburg
Volvo V50
2010: 54.302Assembly: Ghent
Volvo V70
2010: 48.585 Assembly: Gothenburg
Volvo C70
2010: 9.532Assembly: Uddevalla
Volvo C30
2010: 35.248 Assembly: Ghent
Volvo XC90
2010: 36.711Assembly: Gothenburg
Volvo XC70
2010: 21.156 Assembly: Gothenburg
Volvo XC60
2010: 83.670Assembly: Ghent
Incl. assembly in China (S40/S80L), Thailand (S80, XC90) and Maleisia (S40, S80,V50,XC60,XC90). Total VCC-production 2010: 387.802 cars
Volvo V60
2010: 13.404 Assembly: Gothenburg
Volvo Cars Gent; PR & Communicatie; mdemey
Page 13Issue date: Update 01/2011, Security Class: Public
China strategy
• Manufacturing plant in Chengdu, 1,600 km west of Shanghai. 100,000 cars annually; production is estimated to start during 2013.
• Plant to follow Volvo Cars Manufacturing System
• The expansion in China will not affect operations and employment in Europe.
• Investigating the opportunities for establishing a plant in Daqing in north-eastern China.
• Shanghai will serve as Volvo Car China headquarters and centre for product development, design and sourcing. To support Volvo Corporation R&D in Sweden regarding the development of electric vehicles and hybrids.
• Focus on increasing sales in China and expanding dealer shops.
• Volvo Car Corporation will optimize its sourcing network in China for the global market.
• Volvo Car China will start to employ new staff to work with product development for the Chinese market and support local production and purchasing.
• Geely is Geely and Volvo is Volvo.
Volvo Cars Gent; PR & Communicatie; mdemey
Page 14Issue date: Update 01/2011, Security Class: Public
Volvo Cars’ plants
Assembly• Göteborg (S): 136.323
• Uddevalla (S): 9.532
• Ghent (B): 223.117
Components • Skövde (engines)
• Floby (connecting rods and brake discs)
• Torslanda (body components)
• Olofström (body components)
Volvo Cars Gent; PR & Communicatie; mdemey
Page 15Issue date: Update 01/2011, Security Class: Public
Activities Volvo Cars Gent
Welding(1972)
Painting(1972; 1997)
Trim & Final(1965)
Volvo Cars Gent; PR & Communicatie; mdemey
Page 16Issue date: Update 01/2011, Security Class: Public
Teamwork
THE POWER OF WE• Teams of
approx. 12 people
• Job rotation
• Autonomous management
• QCDISME (quality, cost, delivery, improvement, safety, man, environment)
Volvo Cars Gent; PR & Communicatie; mdemey
Page 17Issue date: Update 01/2011, Security Class: Public
50
100
150
200
250
300
65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 01 03 05 07 09
Key figures
Europe: 65%
North America: 14.8%
Far East: 10.4%
Others: 9.8%
EMPLOYEESPRODUCTION VOLUMES
MARKETS
Shift system1 2 1 2 3
0
1.000
2.000
3.000
4.000
5.000
6.000
2010
2008
2006
2004
2002
2000
1998
1996
1994
1992
1990
1988
1986
1984
1982
1980
1978
1976
1974
1972
1970
1968
1966
UK 10.2 %Sweden 9.6 %Germany 7.6 %Belgium 6.3 %Italy 6.0 %France 4.3 %Netherlands 4.0 %Spain 3.5 %
Volvo Cars Gent; PR & Communicatie; mdemey
Page 18Issue date: Update 01/2011, Security Class: Public
History1965-1969: Amazon 1967-1974:Volvo 140 1974-1984: Volvo 240
1984-1992: Volvo 740 1991-1996: Volvo 850 1996-2000: Volvo S60/V60/V70
2004-: Volvo S40, V50, C30 2008-: XC60 2010-:S60
Small platform (C) Large platform (EUCD)
Production 1965-2010: 4.4 million cars
Volvo Cars Gent; PR & Communicatie; mdemey
Page 19Issue date: Update 01/2011, Security Class: Public
Building and Equipment
Site surface: 547,000 m2
Built-up area: 275,340 m2
Robots: 828 (mainly for welding and painting)
Assembly lines: 15.7 km
Volvo Cars Gent; PR & Communicatie; mdemey
Page 20Issue date: Update 01/2011, Security Class: Public
KennedylaanSiffer dock DSV Sequencing Center
Paint shop Non-colour
Paint shop Colour
Welding plant
Trim & Final
NS
WE
Volvo Cars Gent; PR & Communicatie; mdemey
Page 21Issue date: Update 01/2011, Security Class: Public
Sequential suppliers
10
11
44
45
83
85
90
175
189
210
225
225
340
584
650
Borgers
Rieter (1)
Kautex (2)
Tenneco Automotive
MC Syncro
Brose
Faurecia
TI Group (Lokeren)
SAS Automotive
Engine Center Gent
Benteler
Plastal
Tower Automotive
DSV
JCA / JCI (Assenede)
Boot trim
Exhaustsystems
Combination wheel-rim
Doormodules
Interior components
Fuel tanks
Cockpit (dashboard)
Motors
Chassis components (subframes)
Bumpers
Fuel tanks (synthetic materials)
Floor carpets
Bodywork modules
Logistic provider
Seats; Interior components
• Delivery “just in time” and “just in sequence”.
• 3000 employees and over 1 billion euros turnover
Volvo Cars Gent; PR & Communicatie; mdemey
Page 22Issue date: Update 01/2011, Security Class: Public
• Kautex
• Brose, MCSyncro
• Plastal
• ESDIC (Volvo Cars)
Not on this map:
• Johnson Controls Assenede
• TI (Lokeren)
• Engine Center Gent
• SILS-center (Supply In Line Sequence): Faurecia, SAS, Benteler, Tenneco
• Tower Automotive
• Volvo Cars Gent
• DSV (Sequencing Center)
• Distribution Yard/EuroBridge
N SW
E
Volvo Cars Gent; PR & Communicatie; mdemey
Page 23Issue date: Update 01/2011, Security Class: Public
Do’s and don’ts for visitors
• No smoking in Volvo Cars Gent.
• Not allowed: mobile phones in the plant; photography.
• Keep on the walking aisles (green: pedestrian area; yellow: mixed pedestrian/fork lift traffic); follow the guide.
• Safety glasses obligatory in the welding plant.
• Don’t touch the car bodies or cars.
• Use doors instead of gates (fork lift traffic).