The project VocTrainMaint’s way to to develop a new education and training for the Practical Working Maintenance Technician to be a link in: World Class

The project VocTrainMaint’s way to to develop a new education and training for

the Practical Working Maintenance Technician to be a link in: World Class

Maintenance

World Class Maintenance

The international development point out the needed way to understand




Electricians Mechanics

Maintenance Technician

Vocational teachers in Maintenance

Basic training

Intermediate training

Advanced training

The project objective is to form syllabi for three levels

The syllabi are road maps to improved maintenance

Multi skilled


Goal: Understand the blocks in a maintenance management platform

Maintenance concepts and techniques

Maintenance aims and strategies

Supporting maintenance systems

Analytical techniques in maintenance

Maintenance methods and supporting system

Economy in maintenance

World class

Go from basic to advanced maintenance in an cost effective

process


Reliability-cantered maintenance (RCM) is a process to ensure that assets continue to do what their users require in their present operating context1.What is the item supposed to do and its associated performance standards? 2.In what ways can it fail to provide the required functions? 3.What are the events that cause each failure? 4.What happens when each failure occurs? 5.In what way does each failure matter? 6.What systematic task can be performed proactively to prevent, or to diminish to a satisfactory degree, the consequences of the failure? 7.What must be done if a suitable preventive task cannot be found?

Train to understand and use advanced methods such as

Lean Production require fully developed 5S and TPM


Total Productive Maintenance (TPM)

Three basic parts in TPM: - Collection of factsWere are the losses? What can we be better on? Understand! - Operators All persons working in the equipment have the responsibly to take care. - Improvements groups Work hard with the problem! All have responsibly to improve the process.

Developing the new education and training in VocTrainMaint adapted for

industrial needs

Whit The way to reach World Class Maintenance as a base


Practical working maintenance technician must understand the structure of production

and role cast of maintenance


Good combination of theoretical and practical subjects create needed

platform for work in the future

The education and training is based on measurable learning outcomes


The syllabi cover 46 subjects based on industrial requirements

Courses can be runner separately in order to support employed personnel

Project goal: LifeLong Learning starts in the school system

The courses are a perfect platform for Type Rating courses

EU require transparency and recognition of

competences and qualifications

Our project develop national and sectoral qualifications systems adapted for

- the Euro pass portfolio,

- the ECVET system, and

- the European Qualifications Framework (EQF)

by using validation as quality assurance tool.


The market need individual adapted vocational education and training

Multi skilled technician

Basic Electrical trained

Basic mechanical trained


Market needs

New syllabi

Practical oriented platform

The important steps into cost effective maintenance

We inform about S5 to S7


Important to understand the Strategy of Continuous Improvement and

perfect working conditions

Phases of 5S – S7- Sorting (Seiri) - Straightening or Setting in Order / stabilize (Seiton) - Sweeping or Shining or Cleanliness / Systematic Cleaning (Seiso) - Standardizing (Seiketsu) - Sustaining the discipline Or Self Discipline (Shitsuke) - Safety

Fault finding is the main objective for a practical working maintenance technician


Trouble shouting require ”Logical thinking”

Very good technical understanding

concerning involved machinery

Failure effect analysis (FEA) or Failure Modes and Effects Analysis (FMEA)

Functional Failure Analysis (FFA)


New body of courses

Validation ValidationTest taker

Adding needed courses Approved

competenceAdapted training

Form the labour force by mixing validation with education and training


TPM = Total Productive Maintenance = Systematic work to trouble free production via workforce engagement.

Lean ManufacturingA key factor for success is cost effective maintenance

The five main elements of developing maintenance (Kaizen)- Teamwork - Personal discipline - Improved morale - Quality circles - Suggestions for improvement

A good understanding of the maintenance role in the total production system is needed


Economical understanding is important in maintenance

Life cycle profit (LCP) Life cycle profit - reducing supply risks by integrated demand management

Life cycle cost (LCC) Analyses of: Life cycle assessment, Whole life cost

The new maintenance syllabi cover the industrial

needs of wide understanding

Open up for World Class Maintenance


7. Increase the equipment lifetime to maximum probability

6. Use condition based maintenance (CBM) in big scale

5. Improve maintenance activity to good efficiency

4. Increase the time between maintenance activity

3. Form standards to keep the level

2. Improve the equipment condition

1. Follow up and analyse the difference between the equipments actual and purchased status.

7 step to act as a Maintenance Technician specialist

Go from basic to advanced maintenance in an cost effective process

Documents

The project VocTrainMaint’s way to to develop a new education and training for the Practical Working Maintenance Technician to be a link in: World Class